A movable mold for manufacturing a new energy automobile body front wall plate
Patent Information
- Application Number
- CN202611256176.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-19
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2046-08-19
AI Technical Summary
[0003]然而,现有技术中的动模具存在以下不足:第一,模具各部件的装配定位精度不足,导致前围板成型尺寸偏差较大,影响产品质量;第二,模具的支撑结构和定位结构设计不够合理,在长期使用过程中容易出现松动和磨损,降低模具使用寿命;第三,模具的排气结构设置不完善,在冲压成型过程中气体无法及时排出,容易导致产品表面产生气孔和皱褶等缺陷
[0034]1、本发明通过基座上的第一放置腔、第二放置腔与中心支撑块、天侧支撑块的配合安装,实现了模具主体结构的精确定位;中心支撑块上的多层次安装定位体系配合第一支撑部的设置,提高了模具的整体结构强度和装配精度。
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Figure CN122787338B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of stamping die technology, and in particular to a moving die for manufacturing the front bulkhead of a new energy vehicle body. Background Technology
[0002] With the rapid development of the new energy vehicle industry, the requirements for manufacturing precision and efficiency of vehicle body parts are constantly increasing. As an important structural component of the new energy vehicle body, the forming quality of the front bulkhead directly affects the safety performance and assembly precision of the entire vehicle. Currently, the moving molds used to manufacture the front bulkheads of new energy vehicle bodies typically include multiple components such as a base, support block, positioning block, and pressure block. The assembly and positioning of the mold are achieved through complex mating relationships between these components.
[0003] However, the existing moving molds have the following shortcomings: First, the assembly and positioning accuracy of the various parts of the mold is insufficient, resulting in a large deviation in the forming size of the front panel, which affects product quality; Second, the design of the mold's support structure and positioning structure is not reasonable enough, and it is prone to loosening and wear during long-term use, reducing the mold's service life; Third, the mold's venting structure is not perfect, and gas cannot be discharged in time during the stamping process, which can easily lead to defects such as air holes and wrinkles on the product surface. Summary of the Invention
[0004] The purpose of this invention is to provide a technical solution for manufacturing a moving mold for the front bulkhead of a new energy vehicle body, addressing the shortcomings of existing technologies. By optimizing the fit structure between the base, side support block, central support block, first positioning block, side pressure block, bracket, top cover, and connecting block, the assembly accuracy and molding quality of the mold are improved, and the service life of the mold is extended.
[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0006] A moving mold for manufacturing the front bulkhead of a new energy vehicle body, characterized in that it comprises:
[0007] The base has a first placement cavity, a second placement cavity, a reverse side groove, and an operating side groove. The second placement cavity is connected to the reverse side groove and the operating side groove through the first placement cavity.
[0008] The top side support block is set in the second placement cavity, and the top of the base is provided with a top cover limiting groove on the opposite side of the second placement cavity.
[0009] A central support block is disposed in the first placement cavity. The central support block is provided with a first mounting groove, a second mounting groove, a reverse mounting groove, an operating side mounting groove, and a mating groove. The two first mounting grooves are connected by an empty groove. The reverse mounting groove and the operating side mounting groove are respectively connected to the first mounting grooves on both sides. The second mounting groove is located above the first mounting groove. The mating groove is located above the second mounting groove. A first support part protruding from the mating groove is provided between the two second mounting grooves.
[0010] Two first positioning blocks are spliced together and connected to the top-side support block;
[0011] Two lateral pressure blocks are symmetrically arranged in the reverse side mounting groove and the operating side mounting groove;
[0012] A bracket is disposed in the second mounting slot and the first support portion;
[0013] The top cover is assembled into the mating groove and the top cover limiting groove;
[0014] And a connecting block, which connects the lateral pressure block, the bracket and the first positioning block.
[0015] The precise positioning of the main structure of the mold is achieved through the cooperation and installation of the first and second placement cavities on the base with the central support block and the top side support block; the reverse side groove and the operating side groove correspond to the reverse side and operating side direction of the mold, respectively, which facilitates the orientation installation of the mold on the stamping equipment; the first mounting groove, the second mounting groove, the reverse side mounting groove, the operating side mounting groove and the mating groove on the central support block form a multi-level installation and positioning system, which, together with the setting of the first support part, can effectively support the bracket and transmit the stamping force, thereby improving the overall structural strength and assembly accuracy of the mold.
[0016] Furthermore, the first placement cavity is provided with a protrusion and a first groove, with two first grooves located on both sides of the protrusion. The bottom of the central support block is provided with a through groove and a contact surface, with the contact surface located on both sides of the through groove. The protrusion matches the through groove, and the contact surface matches the first groove. By providing a protrusion and a first groove in the first placement cavity of the base, and providing a corresponding through groove and contact surface at the bottom of the central support block, a positioning structure with a concave-convex fit is formed. The protrusion, embedded in the through groove, plays a central positioning role, and the matching of the contact surface with the first groove further restricts the horizontal displacement of the central support block, ensuring the installation accuracy and stability of the central support block within the base.
[0017] Furthermore, the top-side support block is provided with a first through hole and a second through hole, with the two first through holes symmetrically arranged on both sides of the second through hole. A stop block is provided on the top-side support block, and a third through hole is provided on the stop block, located between the first and second through holes. A first assembly cavity is provided on the end face of the top-side support block, and the first, second, and third through holes all connect to the assembly cavity. Lateral chambers are symmetrically arranged on both sides of the top-side support block. The arrangement of the first, second, and third through holes on the top-side support block forms multiple guiding and installation channels, facilitating the installation with other components. The first assembly cavity provides space for the assembly of the first positioning block. The symmetrical arrangement of the lateral chambers is beneficial for the lateral positioning of the top-side support block within the base and for balancing force transmission.
[0018] Furthermore, it also includes a pressure plate. The bottom of the pressure plate is provided with a first arc groove and a second arc groove. The first arc groove matches the first through hole and moves along the outer surface of the first through hole. The diameter of the second arc groove matches the diameter of the third through hole. Side plates are provided on the pressure plate, and the two side plates cooperate to form an inclined channel. A fixing part is integrally formed on one side of the top of the top support block. The fixing part is located on the side away from the first assembly cavity and is provided with a lateral channel. A partition is provided in the lateral channel, and the partition matches the inclined channel. The pressure plate moves along the outer surface of the first through hole through the first arc groove, realizing the guiding sliding of the pressure plate on the top support block. The cooperation between the second arc groove and the third through hole further improves the stability of the pressure plate movement. The cooperation between the inclined channel and the partition allows the pressure plate to slide along a preset trajectory during movement, ensuring reliable clamping of the mold component by the pressure plate.
[0019] Furthermore, it also includes a tray, which is detachably connected to the top-side support block. A locking block is provided on one side of the bottom of the tray, and a second groove is provided between the block and the first through hole. The tray matches the second groove, and a locking slot is provided within the second groove. The locking block matches the locking slot. The tray achieves a snap-fit connection with the top-side support block through the locking block and the locking slot in the second groove, facilitating the disassembly, assembly, and maintenance of the mold. The matching of the tray with the second groove ensures the positional accuracy of the tray after installation.
[0020] Furthermore, it also includes an auxiliary block, which is connected to the first mounting groove and cooperates with the first positioning block and the connecting block. The top of the auxiliary block is provided with a mating block and a fourth core. As an intermediate component connecting the first positioning block and the connecting block, the auxiliary block, through the setting of the mating block and the fourth core, can form and position specific areas of the front bulkhead, thereby improving the mold's ability to form front bulkheads with complex shapes.
[0021] Furthermore, a second assembly cavity is provided on the side of the first positioning block near the top-side support block. The second assembly cavity has a first positioning strip and a second positioning strip extending outwards, with the second positioning strip positioned above the first positioning strip. Both the first and second positioning strips are embedded in the first assembly cavity. The first positioning block is embedded into the first assembly cavity of the top-side support block via the first and second positioning strips, forming a double-strip embedded positioning structure. This effectively improves the connection strength and positioning accuracy of the first positioning block on the top-side support block, preventing displacement during the stamping process.
[0022] Furthermore, a trapezoidal groove is provided at the bottom of the first positioning block, and a first trapezoidal protrusion is provided on the side of the central support block near the top support block. The first trapezoidal protrusion matches the trapezoidal groove, and a second trapezoidal protrusion is provided between the first trapezoidal protrusion and the empty groove. The cooperation between the trapezoidal groove and the first trapezoidal protrusion forms a trapezoidal self-locking positioning structure, which can effectively limit the displacement of the first positioning block in the vertical direction; the setting of the second trapezoidal protrusion further enhances the support and positioning effect of the central support block on the first positioning block.
[0023] Furthermore, a base block and a third support portion are respectively provided on the upper and lower inner sides of the lateral pressure block. The third support portion matches the reverse side mounting groove and the operating side mounting groove, and a first core is provided on the inner surface of the base block. The lateral pressure block is embedded into the reverse side mounting groove and the operating side mounting groove through the third support portion, realizing the stable installation of the lateral pressure block on the central support block; the first core on the inner surface of the base block is used to form the lateral forming surface of the front bulkhead, ensuring the forming accuracy of the side structure of the front bulkhead.
[0024] Furthermore, a second support portion is provided at the bottom of the bracket, which matches the second mounting groove. The two second support portions cooperate to form a transverse groove, which matches the first support portion. The bracket is embedded into the second mounting groove through the second support portion, realizing the positioning and installation of the bracket on the central support block; the cooperation between the transverse groove and the first support portion forms a transverse limiting structure, effectively preventing the bracket from shifting laterally during the stamping process.
[0025] Furthermore, a second positioning groove is provided at the bottom of the second support, and a second positioning block is provided in the second mounting groove, with the second positioning block matching the second positioning groove. The cooperation between the second positioning block and the second positioning groove forms an independent positioning structure, which further improves the installation accuracy of the bracket in the second mounting groove and ensures that the bracket will not shift or shake when subjected to impact pressure.
[0026] Furthermore, the top cover is assembled from two individual top cover units. The bottom surface of each unit matches the mating groove and the top cover limiting groove. A third positioning block is provided within the mating groove, and a third positioning groove is provided on the bottom surface of each unit. The third positioning block matches the third positioning groove. The top cover is assembled from two individual units, facilitating its installation and disassembly. The cooperation between the third positioning block and the third positioning groove ensures the accurate positioning of each unit within the mating groove and the top cover limiting groove, guaranteeing the overall precision of the assembled top cover.
[0027] Furthermore, it also includes a circular cover, with two top cover units fitting together to form a circular hole. The circular cover matches the circular hole, and a stop block is provided inside the circular hole. A stop groove is provided on the side of the circular cover, and the stop block matches the stop groove. The circular cover is used to seal the circular hole between the two top cover units, and the fit between the stop block and the stop groove prevents the circular cover from rotating during use, ensuring the reliability of the circular cover's installation.
[0028] Furthermore, a positioning cavity is provided at the bottom of the circular cover, a first limiting part is provided in the limiting groove of the top cover, and a second limiting part is provided in the mating groove. The first and second limiting parts are spliced together and embedded into the positioning cavity. The spliced first and second limiting parts are embedded into the positioning cavity at the bottom of the circular cover, forming a bidirectional limiting structure for the circular cover, which further improves the installation stability and positional accuracy of the circular cover.
[0029] Furthermore, a first mating surface and a second core are respectively provided on both sides of the bottom of the connecting block, and a second mating surface and a third core are provided on the other side of the first positioning block. The second mating surface matches the first mating surface. The connecting block achieves precise docking between the connecting block and the first positioning block by fitting the first mating surface with the second mating surface of the first positioning block. The second core and the third core are used to form the molding surfaces of different areas of the front bulkhead, ensuring the consistency of the overall structure of the front bulkhead.
[0030] Furthermore, the base has symmetrically arranged cantilever grooves on one side near the second placement cavity, and cantilever blocks are connected to the cantilever grooves. The front and rear sides of the cantilever blocks are respectively provided with a first mounting surface and a second mounting surface. The first mounting surface matches the cantilever groove and has mounting holes, while the second mounting surface has a fourth through hole. A step is provided on the inner side of the cantilever block. The cantilever block connects to the base through the cooperation of the first mounting surface and the cantilever groove. The mounting holes facilitate the fixing of the cantilever block to the base. The fourth through hole on the second mounting surface is used to connect external components. The stepped structure enhances the structural strength of the cantilever block.
[0031] Furthermore, both the reverse side groove and the operating side groove are provided with a first positioning groove. The first positioning groove is used to cooperate with the positioning pin on the stamping equipment to achieve rapid and accurate positioning of the mold on the stamping equipment, thereby improving the efficiency and accuracy of mold installation.
[0032] Furthermore, it also includes a moving mold reverse venting block and a moving mold operating side venting block, both of which are connected to the base via venting pipes. The connection between the moving mold reverse venting block and the moving mold operating side venting block and the base via venting pipes enables timely discharge of gas from the mold cavity during the stamping process, preventing defects such as air holes and wrinkles on the product surface and improving the forming quality of the front panel.
[0033] The present invention, by adopting the above-described technical solution, has the following beneficial effects:
[0034] 1. The present invention achieves precise positioning of the main structure of the mold by cooperating and installing the first placement cavity and the second placement cavity on the base with the central support block and the top side support block; the multi-level installation and positioning system on the central support block, together with the setting of the first support part, improves the overall structural strength and assembly accuracy of the mold.
[0035] 2. The present invention ensures the installation accuracy and stability of the central support block in the base by the cooperation of the protrusion and the through groove, and the contact surface and the first groove; the cooperation of the trapezoidal groove and the trapezoidal protrusion forms a trapezoidal self-locking structure, which effectively restricts the displacement of the component in the vertical direction.
[0036] 3. The present invention achieves precise positioning and reliable connection between various components of the mold through the guiding sliding structure of the pressure plate, the detachable snap-fit structure of the support plate, and the cooperation between each positioning block and the positioning groove, thereby extending the service life of the mold.
[0037] 4. The present invention, through the structure of the moving mold back side venting block and the moving mold operating side venting block combined with the venting pipe, can timely discharge the gas in the mold cavity during the stamping process, avoid defects such as air holes and wrinkles on the product surface, and improve the forming quality of the front panel. Attached Figure Description
[0038] The present invention will be further described below with reference to the accompanying drawings:
[0039] Figure 1 This is a rendering of a moving mold for manufacturing the front bulkhead of a new energy vehicle body according to the present invention.
[0040] Figure 2 for Figure 1 Schematic diagram of the structure in direction A;
[0041] Figure 3 for Figure 1 Schematic diagram of the structure in the B direction;
[0042] Figure 4 This is a schematic diagram of the base structure in this invention;
[0043] Figure 5 for Figure 4Schematic diagram of the structure in the C-direction;
[0044] Figure 6 This is a schematic diagram of the structure of the central support block in this invention;
[0045] Figure 7 for Figure 6 Schematic diagram of the structure in the D direction;
[0046] Figure 8 This is a schematic diagram of the cantilever block in this invention;
[0047] Figure 9 for Figure 8 Schematic diagram of the structure in the E direction;
[0048] Figure 10 This is a schematic diagram showing the connection between the top-side support block, pressure plate, first positioning block, lateral pressure block, bracket, top cover, circular cover and auxiliary block in this invention;
[0049] Figure 11 for Figure 10 Schematic diagram of the structure in the F direction;
[0050] Figure 12 This is a schematic diagram of the structure of the top-side support block in this invention;
[0051] Figure 13 for Figure 12 Schematic diagram of the structure in the G direction;
[0052] Figure 14 This is a schematic diagram of the structure of the tray in this invention;
[0053] Figure 15 This is a schematic diagram of the pressure plate in the present invention;
[0054] Figure 16 for Figure 15 Schematic diagram of the structure in the H direction;
[0055] Figure 17 This is a schematic diagram of the lateral pressure block in this invention;
[0056] Figure 18 for Figure 17 Schematic diagram of the structure in the middle I direction;
[0057] Figure 19 This is a schematic diagram of the auxiliary block in this invention;
[0058] Figure 20 for Figure 19 Schematic diagram of the structure in the J-direction;
[0059] Figure 21 This is a schematic diagram of the top cover structure in this invention;
[0060] Figure 22 for Figure 21 Schematic diagram of the structure in the K-direction;
[0061] Figure 23 This is a schematic diagram of the circular cap structure in this invention;
[0062] Figure 24 for Figure 23 Schematic diagram of the structure in the L direction;
[0063] Figure 25 This is a schematic diagram of the connecting block in this invention;
[0064] Figure 26 for Figure 25 Schematic diagram of the structure in the M direction;
[0065] Figure 27 This is a schematic diagram of the support structure in this invention;
[0066] Figure 28 for Figure 27 Schematic diagram of the structure in the N-direction;
[0067] Figure 29 This is a schematic diagram of the structure of the first positioning block in this invention;
[0068] Figure 30 for Figure 29 A schematic diagram of the structure in the O direction.
[0069] In the figure: 1-base; 101-first placement cavity; 101a-protrusion; 101b-first groove; 102-second placement cavity; 103-cantilever groove; 104-reverse side groove; 105-operation side groove; 106-first positioning groove; 107-top cover limiting groove; 108-first limiting part; 109-first arc-shaped surface;
[0070] 2-Top side support block; 201-Fixing part; 202-Second groove; 203-First through hole; 204-Second through hole; 205-Stop block; 206-Third through hole; 207-Slot; 208-Side channel; 209-Spacer strip; 210-Side chamber; 211-First assembly cavity; 212-Second arc-shaped surface;
[0071] 3-Pressure plate; 301-First arc groove; 302-Second arc groove; 303-Inclined channel; 304-Side plate;
[0072] 4-Cantilever block; 401-Step; 402-First mounting surface; 403-Mounting hole; 404-Second mounting surface; 405-Fourth through hole;
[0073] 5-Panel; 501-Card block;
[0074] 6-Center support block; 6a-Through groove; 6b-Contact surface; 601-First mounting groove; 602-Empty groove; 603-Reverse side mounting groove; 604-Operating side mounting groove; 605-Second mounting groove; 606-Second positioning block; 607-Matching groove; 608-Second limiting part; 609-First support part; 610-Third positioning block; 611-First trapezoidal protrusion; 612-Second trapezoidal protrusion;
[0075] 7-Exhaust pipe;
[0076] 8-Top cover; 801-Top cover unit; 802-Round hole; 803-Third positioning groove; 804-Stop block;
[0077] 9-Circular cover; 901-Stop groove; 902-Positioning cavity;
[0078] 10-Bracket; 1001-Second support; 1002-Transverse groove; 1003-Second positioning groove;
[0079] 11-Lateral pressure block; 1101-Third support section; 1102-Base block; 1103-First core;
[0080] 12-Ventilation block on the reverse side of the moving mold; 13-Ventilation block on the operating side of the moving mold;
[0081] 14-Connecting block; 1401-First mating surface; 1402-Second core;
[0082] 15-First positioning block; 1501-Second assembly cavity; 1502-Trapezoidal groove; 1503-First positioning strip; 1504-Second positioning strip; 1505-Second mating surface; 1506-Third core;
[0083] 16-Auxiliary block; 1601-Matching block; 1602-Fourth core. Detailed Implementation
[0084] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0085] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of the present invention.
[0086] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this invention are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion.
[0087] like Figures 1 to 3 , Figure 10 and Figure 11 The diagram shown is a schematic representation of the overall structure of a moving mold for manufacturing the front bulkhead of a new energy vehicle body according to the present invention. The moving mold includes a base 1, a top side support block 2, a central support block 6, two first positioning blocks 15, two lateral pressure blocks 11, a bracket 10, a top cover 8, and a connecting block 14.
[0088] like Figure 4 and Figure 5 As shown, the base 1 is provided with a first placement cavity 101, a second placement cavity 102, a reverse side groove 104, and an operating side groove 105. The second placement cavity 102 connects the reverse side groove 104 and the operating side groove 105 through the first placement cavity 101. The first placement cavity 101 is provided with a protrusion 101a and a first groove 101b, with the two first grooves 101b located on both sides of the protrusion 101a. A top cover limiting groove 107 is provided on the top of the base 1 on the opposite side of the second placement cavity 102. A cantilever groove 103 is symmetrically provided on the side of the base 1 near the second placement cavity 102, and a cantilever block 4 is connected to the cantilever groove 103.
[0089] like Figure 8 and Figure 9 As shown, the cantilever block 4 has a first mounting surface 402 and a second mounting surface 404 on its front and rear sides, respectively. The first mounting surface 402 matches the cantilever groove 103, and the first mounting surface 402 has a mounting hole 403. The second mounting surface 404 has a fourth through hole 405, and the inner side of the cantilever block 4 has a step 401. During installation, the first mounting surface 402 of the cantilever block 4 is embedded into the cantilever groove 103 of the base 1, and the cantilever block 4 is fixedly connected to the base 1 by bolts through the mounting hole 403.
[0090] like Figure 6 and Figure 7 As shown, the central support block 6 is disposed within the first placement cavity 101. The bottom of the central support block 6 is provided with a through groove 6a and a contact surface 6b. The contact surface 6b is located on both sides of the through groove 6a. The protrusion 101a of the base 1 matches the through groove 6a, and the contact surface 6b matches the first groove 101b. During installation, the through groove 6a at the bottom of the central support block 6 is aligned with the protrusion 101a of the base 1 and inserted, so that the contact surface 6b is embedded in the first groove 101b, completing the positioning and installation of the central support block 6 within the base 1.
[0091] The central support block 6 is provided with a first mounting groove 601, a second mounting groove 605, a reverse mounting groove 603, an operating side mounting groove 604, and a mating groove 607. The two first mounting grooves 601 are connected by a hollow groove 602, and the reverse mounting groove 603 and the operating side mounting groove 604 are respectively connected to the first mounting grooves 601 on both sides. The second mounting groove 605 is located above the first mounting groove 601, and the mating groove 607 is located above the second mounting groove 605. A first support part 609 protruding from the mating groove 607 is provided between the two second mounting grooves 605. A second positioning block 606 is provided in the second mounting groove 605, and a third positioning block 610 is provided in the mating groove 607. A first trapezoidal protrusion 611 is provided on the side of the central support block 6 near the top side support block 2, and a second trapezoidal protrusion 612 is provided between the first trapezoidal protrusion 611 and the hollow groove 602.
[0092] like Figure 12 and Figure 13 As shown, the top-side support block 2 is disposed within the second placement cavity 102. The top-side support block 2 has a first through hole 203 and a second through hole 204, with the two first through holes 203 symmetrically arranged on both sides of the second through hole 204. The top-side support block 2 has a stop block 205, and the stop block 205 has a third through hole 206 located between the first through hole 203 and the second through hole 204. The end face of the top-side support block 2 has a first assembly cavity 211, with the first through hole 203, the second through hole 204, and the third through hole 206 all communicating with the first assembly cavity 211. Lateral chambers 210 are symmetrically arranged on both sides of the top-side support block 2. A fixing part 201 is integrally formed on one side of the top of the top-side support block 2. A lateral channel 208 is provided on the side of the fixing part 201 away from the first assembly cavity 211, and a spacer 209 is disposed within the lateral channel 208. A second groove 202 is provided between the stop block 205 and the first through hole 203, and a slot 207 is provided in the second groove 202.
[0093] A first arc-shaped surface 109 is provided on the base 1 between the first placement cavity 101 and the second placement cavity 102, and a second arc-shaped surface 212 is provided on the bottom edge of the top side support block 2. The first arc-shaped surface 109 matches the second arc-shaped surface 212.
[0094] like Figure 14 As shown, the support plate 5 is detachably connected to the top-side support block 2. A locking block 501 is provided on one side of the bottom of the support plate 5. The support plate 5 matches the second groove 202, and the locking block 501 matches the locking slot 207. During installation, the support plate 5 is placed into the second groove 202, causing the locking block 501 to engage with the locking slot 207, thus achieving a detachable connection between the support plate 5 and the top-side support block 2.
[0095] like Figure 15 and Figure 16As shown, the bottom of the pressure plate 3 is provided with a first arc groove 301 and a second arc groove 302. The first arc groove 301 matches the first through hole 203 and moves along the outer surface of the first through hole 203. The diameter of the second arc groove 302 matches the diameter of the third through hole 206. The pressure plate 3 is provided with side plates 304, and the two side plates 304 cooperate to form an inclined channel 303, which matches the spacer 209. During installation, the first arc groove 301 of the pressure plate 3 is fitted onto the outer surface of the first through hole 203, and the second arc groove 302 is aligned with the third through hole 206, so that the pressure plate 3 can slide along the outer surface of the first through hole 203, while the spacer 209 is embedded in the inclined channel 303 to play a guiding role.
[0096] like Figure 29 and Figure 30 As shown, a second assembly cavity 1501 is provided on the side of the first positioning block 15 near the top support block 2. The second assembly cavity 1501 is provided with an outwardly extending first positioning strip 1503 and a second positioning strip 1504, with the second positioning strip 1504 located above the first positioning strip 1503. The two first positioning blocks 15 are spliced together and connected to the top support block 2, with both the first positioning strip 1503 and the second positioning strip 1504 embedded in the first assembly cavity 211 of the top support block 2. A trapezoidal groove 1502 is provided at the bottom of the first positioning block 15, and a first trapezoidal protrusion 611 on the central support block 6 matches the trapezoidal groove 1502. A second mating surface 1505 and a third core 1506 are provided on the other side of the first positioning block 15.
[0097] like Figure 17 and Figure 18 As shown, two lateral pressure blocks 11 are symmetrically arranged in the reverse side mounting groove 603 and the operating side mounting groove 604. A base block 1102 and a third support part 1101 are respectively arranged on the upper and lower inner sides of the lateral pressure blocks 11. The third support part 1101 matches the reverse side mounting groove 603 and the operating side mounting groove 604. A first core 1103 is arranged on the inner side of the base block 1102.
[0098] like Figure 19 and Figure 20 As shown, the auxiliary block 16 is connected to the first mounting groove 601 and is engaged with the first positioning block 15 and the connecting block 14. The top of the auxiliary block 16 is provided with a mating block 1601 and a fourth core 1602.
[0099] like Figure 27 and Figure 28As shown, the bracket 10 is disposed in the second mounting groove 605 and the first support portion 609. A second support portion 1001 is provided at the bottom of the bracket 10, and the second support portion 1001 matches the second mounting groove 605. The two second support portions 1001 cooperate to form a transverse groove 1002, which matches the first support portion 609. A second positioning groove 1003 is provided at the bottom of the second support portion 1001, and a second positioning block 606 within the second mounting groove 605 matches the second positioning groove 1003.
[0100] like Figure 21 and Figure 22 As shown, the top cover 8 is composed of two top cover units 801 joined together. The bottom surface of the top cover unit 801 matches the mating groove 607 and the top cover limiting groove 107. A third positioning groove 803 is provided on the bottom surface of the top cover unit 801, and a third positioning block 610 in the mating groove 607 matches the third positioning groove 803. The two top cover units 801 fit together to form a circular hole 802, and a stop block 804 is provided in the circular hole 802.
[0101] like Figure 23 and Figure 24 As shown, the circular cover 9 matches the circular hole 802. A stop groove 901 is provided on the side of the circular cover 9, and a stop block 804 matches the stop groove 901. A positioning cavity 902 is provided at the bottom of the circular cover 9. A first limiting part 108 is provided in the top cover limiting groove 107, and a second limiting part 608 is provided in the mating groove 607. The first limiting part 108 and the second limiting part 608 are spliced together and embedded into the positioning cavity 902.
[0102] like Figure 25 and Figure 26 As shown, a first mating surface 1401 and a second core 1402 are respectively provided on both sides of the bottom of the connecting block 14. The connecting block 14 is connected between the lateral pressure block 11, the bracket 10 and the first positioning block 15, and the second mating surface 1505 of the first positioning block 15 matches the first mating surface 1401 of the connecting block 14.
[0103] like Figures 1 to 3 As shown, the moving mold reverse vent block 12 and the moving mold operating side vent block 13 are both connected to the base 1 through the vent pipe 7. The reverse side groove 104 and the operating side groove 105 are both provided with a first positioning groove 106, which is used to cooperate with the positioning pin on the stamping equipment to achieve precise positioning of the mold.
[0104] The moving mold of the present invention is assembled according to the following steps:
[0105] First, the central support block 6 is installed in the first placement cavity 101 of the base 1, so that the protrusion 101a is embedded in the through groove 6a and the contact surface 6b is embedded in the first groove 101b; the top support block 2 is installed in the second placement cavity 102 of the base 1; and the cantilever block 4 is installed in the cantilever groove 103 of the base 1.
[0106] Next, the two lateral pressure blocks 11 are respectively installed in the opposite side mounting groove 603 and the operating side mounting groove 604 of the central support block 6; the bracket 10 is installed on the second mounting groove 605 and the first support part 609 of the central support block 6, so that the second positioning block 606 is embedded in the second positioning groove 1003; the two first positioning blocks 15 are spliced together and installed on the top side support block 2, so that the first positioning strip 1503 and the second positioning strip 1504 are embedded in the first assembly cavity 211, and the trapezoidal groove 1502 cooperates with the first trapezoidal protrusion 611; the auxiliary block 16 is installed in the first mounting groove 601.
[0107] Then, the two top cover units 801 of the top cover 8 are respectively installed in the mating groove 607 and the top cover limiting groove 107, so that the third positioning block 610 is embedded in the third positioning groove 803; the circular cover 9 is installed in the circular hole 802 between the two top cover units 801, so that the stop block 804 is embedded in the stop groove 901, and at the same time, the first limiting part 108 and the second limiting part 608 are spliced together and embedded in the positioning cavity 902.
[0108] Next, the connecting block 14 is installed between the lateral pressure block 11, the bracket 10 and the first positioning block 15, so that the first mating surface 1401 and the second mating surface 1505 are in contact; the pressure plate 3 is installed on the top side support block 2; and the support plate 5 is installed in the second groove 202 of the top side support block 2.
[0109] Finally, the moving mold back vent block 12 and the moving mold operating side vent block 13 are connected to the base 1 through the vent pipe 7 to complete the assembly of the entire moving mold.
[0110] In use, the movable mold of the present invention is installed on a stamping machine, and precise positioning is achieved through the first positioning groove 106 cooperating with the positioning pin on the stamping machine. During the stamping process, the central support block 6, the top side support block 2, the first positioning block 15, the side pressure block 11, the bracket 10, the top cover 8, and the connecting block 14 cooperate to form the forming cavity of the front panel. The moving mold back side venting block 12 and the moving mold operating side venting block 13 promptly discharge the gas in the cavity through the venting pipe 7 to ensure the forming quality of the front panel.
[0111] The above are merely specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on the present invention to achieve substantially the same technical effect are all covered within the protection scope of the present invention.
Claims
1. A moving mold for manufacturing the front bulkhead of a new energy vehicle body, characterized in that, include: The base has a first placement cavity, a second placement cavity, a reverse side groove, and an operating side groove. The second placement cavity is connected to the reverse side groove and the operating side groove through the first placement cavity. The top side support block is disposed in the second placement cavity, and the top of the base is provided with a top cover limiting groove on the opposite side of the second placement cavity; A central support block is disposed within the first placement cavity. The central support block is provided with a first mounting groove, a second mounting groove, a reverse mounting groove, an operating side mounting groove, and a mating groove. The two first mounting grooves are connected by an empty groove. The reverse mounting groove and the operating side mounting groove are respectively connected to the first mounting grooves on both sides. The second mounting groove is located above the first mounting groove. The mating groove is located above the second mounting groove. A first support portion protruding from the mating groove is provided between the two second mounting grooves. Two first positioning blocks are spliced together and connected to the top-side support block; Two lateral pressure blocks are symmetrically arranged in the reverse side mounting groove and the operating side mounting groove; A bracket is disposed in the second mounting slot and the first support portion; The top cover is assembled into the mating groove and the top cover limiting groove; And a connecting block, which connects the lateral pressure block, the bracket and the first positioning block.
2. A moving mold for manufacturing the front bulkhead of a new energy vehicle body according to claim 1, characterized in that: The first placement cavity is provided with a protrusion and a first groove. The two first grooves are located on both sides of the protrusion. The bottom of the central support block is provided with a through groove and a contact surface. The contact surface is located on both sides of the through groove. The protrusion matches the through groove, and the contact surface matches the first groove.
3. A moving mold for manufacturing the front bulkhead of a new energy vehicle body according to claim 1, characterized in that: The top-side support block is provided with a first through hole and a second through hole, with the two first through holes symmetrically arranged on both sides of the first through hole. The top-side support block is provided with a stop block, and the stop block is provided with a third through hole, which is located between the first through hole and the second through hole. The end face of the top-side support block is provided with a first assembly cavity, and the first through hole, the second through hole and the third through hole are all connected to the assembly cavity. Lateral chambers are symmetrically arranged on both sides of the top-side support block.
4. A moving mold for manufacturing the front bulkhead of a new energy vehicle body according to claim 3, characterized in that: It also includes a pressure plate, the bottom of which is provided with a first arc groove and a second arc groove. The first arc groove matches the first through hole and moves along the outer surface of the first through hole. The diameter of the second arc groove matches the diameter of the third through hole. The pressure plate is provided with side plates, and the two side plates cooperate to form an inclined channel. The top side support block has a fixing part integrally formed on one side. The fixing part is provided with a lateral channel on the side away from the first assembly cavity. A partition strip is provided in the lateral channel, and the partition strip matches the inclined channel.
5. A moving mold for manufacturing the front bulkhead of a new energy vehicle body according to claim 3, characterized in that: It also includes a tray, which is detachably connected to the top side support block. A locking block is provided on one side of the bottom of the tray. A second groove is provided between the block and the first through hole. The tray matches the second groove. A slot is provided in the second groove. The locking block matches the slot.
6. A moving mold for manufacturing the front bulkhead of a new energy vehicle body according to claim 3, characterized in that: It also includes an auxiliary block, which is connected to the first mounting slot and is connected in cooperation with the first positioning block and the connecting block. The top of the auxiliary block is provided with a mating block and a fourth core.
7. A moving mold for manufacturing the front bulkhead of a new energy vehicle body according to claim 6, characterized in that: The first positioning block has a second assembly cavity on the side near the top support block. The second assembly cavity has a first positioning strip and a second positioning strip extending outward. The second positioning strip is located above the first positioning strip, and both the first positioning strip and the second positioning strip are embedded in the first assembly cavity.
8. A moving mold for manufacturing the front bulkhead of a new energy vehicle body according to claim 7, characterized in that: The bottom of the first positioning block is provided with a trapezoidal groove, and the central support block is provided with a first trapezoidal protrusion on the side near the top support block. The first trapezoidal protrusion matches the trapezoidal groove, and a second trapezoidal protrusion is provided between the first trapezoidal protrusion and the empty groove.
9. A moving mold for manufacturing the front bulkhead of a new energy vehicle body according to claim 7, characterized in that: The inner side of the lateral pressure block is provided with a base block and a third support part, respectively. The third support part matches the reverse side mounting groove and the operating side mounting groove. The inner side of the base block is provided with a first core.
10. A moving mold for manufacturing the front bulkhead of a new energy vehicle body according to claim 1, characterized in that: The bottom of the bracket is provided with a second support part, which matches the second mounting groove. The two second support parts cooperate to form a transverse groove, which matches the first support part.
11. A moving mold for manufacturing the front bulkhead of a new energy vehicle body according to claim 10, characterized in that: The bottom of the second support is provided with a second positioning groove, and a second positioning block is provided in the second mounting groove, the second positioning block matching the second positioning groove.
12. A moving mold for manufacturing the front bulkhead of a new energy vehicle body according to claim 1, characterized in that: The top cover is assembled from two top cover units. The bottom surface of each top cover unit matches the mating groove and the top cover limiting groove. A third positioning block is provided in the mating groove, and a third positioning groove is provided on the bottom surface of each top cover unit. The third positioning block matches the third positioning groove.
13. A moving mold for manufacturing the front bulkhead of a new energy vehicle body according to claim 12, characterized in that: It also includes a circular cover, with two of the top cover units fitting together to form a circular hole, the circular cover matching the circular hole, a stop block being provided inside the circular hole, and a stop groove being provided on the side of the circular cover, the stop block matching the stop groove.
14. A moving mold for manufacturing the front bulkhead of a new energy vehicle body according to claim 13, characterized in that: The bottom of the circular cover is provided with a positioning cavity, the top cover limiting groove is provided with a first limiting part, and the mating groove is provided with a second limiting part. The first limiting part and the second limiting part are spliced together and embedded into the positioning cavity.
15. A moving mold for manufacturing the front bulkhead of a new energy vehicle body according to claim 7, characterized in that: The bottom two sides of the connecting block are respectively provided with a first mating surface and a second core, and the other side of the first positioning block is provided with a second mating surface and a third core, wherein the second mating surface matches the first mating surface.
16. A moving mold for manufacturing the front bulkhead of a new energy vehicle body according to claim 1, characterized in that: The base is symmetrically provided with cantilever grooves on one side near the second placement cavity. The cantilever grooves are connected to cantilever blocks. The front and rear sides of the cantilever blocks are respectively provided with a first mounting surface and a second mounting surface. The first mounting surface matches the cantilever groove. The first mounting surface is provided with a mounting hole. The second mounting surface is provided with a fourth through hole. The inner side of the cantilever block is provided with a step.
17. A moving mold for manufacturing the front bulkhead of a new energy vehicle body according to claim 1, characterized in that: Both the reverse side groove and the operating side groove are provided with a first positioning groove inside.
18. A moving mold for manufacturing the front bulkhead of a new energy vehicle body according to claim 1, characterized in that: It also includes a moving mold reverse side venting block and a moving mold operating side venting block, both of which are connected to the base via venting pipes.
Citation Information
Patent Citations
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