Motor stator pressing and fixing device
Patent Information
- Application Number
- CN202611091968.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-22
- Publication Date
- 2026-09-22
AI Technical Summary
这种方式存在以下不足:一是单工位顺序作业,上下料和压装需串行进行,生产效率较低,难以满足大批量生产需求;二是定子在不同工序间需要多次搬运和重新装夹,易造成定位误差累积,影响压装精度;三是对于不同型号的定子和配件,需要更换不同的工装夹具,换型调节繁琐,设备柔性不足;四是人工放置配件的一致性难以保证,容易出现偏斜或不到位的情况,导致压装不良或定子损伤
1、本发明通过设置定子固定机构能够对需要安装配件的定子进行固定,通过旋转安装盘机构能够带动定子固定机构公转变位,实现多工位连续作业;配合弹性卡套机构能够对需要压紧的配件进行放置,位移调节机构能够带动配件与定子对齐安装,提高了电机定子压装的效率和精度。
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Figure CN122801697A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of motor manufacturing technology, specifically a motor stator clamping and fixing device. Background Technology
[0002] The motor stator is one of the core components of a motor. During stator production, various accessories, such as insulating slot wedges, end binding pieces, terminals, or temperature sensors, need to be pressed or installed onto the stator core or windings. The installation accuracy and clamping force of these accessories directly affect the motor's insulation performance, heat dissipation, and operational reliability. With the increasing automation in motor manufacturing, higher demands are placed on the efficiency, consistency, and flexible changeover capabilities of stator accessory pressing.
[0003] Currently, the pressing of motor stator components mostly employs a single-station press combined with manual feeding. Operators place the stator on the press fixture, manually place the components, start the press to complete the pressing, and then remove the finished product. This method has the following drawbacks: First, single-station sequential operation requires loading, unloading, and pressing to be performed serially, resulting in low production efficiency and difficulty in meeting the needs of mass production; second, the stator needs to be moved and re-clamped multiple times between different processes, easily causing accumulated positioning errors and affecting pressing accuracy; third, different fixtures and jigs need to be changed for different stator and component models, making changeover adjustments cumbersome and reducing equipment flexibility; fourth, the consistency of manually placed components is difficult to guarantee, easily leading to skewing or misalignment, resulting in poor pressing or stator damage.
[0004] Therefore, there is an urgent need for a clamping and fixing device that can achieve multi-station continuous pressing, automatic stator repositioning, precise alignment of accessories, and quick adaptation to stators and accessories of different specifications, so as to improve the efficiency and quality of motor stator assembly. Summary of the Invention
[0005] The present invention provides a motor stator clamping and fixing device, which solves the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: A motor stator clamping and fixing device includes a base, a rotating mounting plate mechanism on the base, a plurality of stator fixing mechanisms arranged circumferentially on the rotating mounting plate mechanism, a fixing linkage mechanism on the rotating mounting plate mechanism, a displacement adjustment mechanism on the base, a lifting plate mechanism on the displacement adjustment mechanism, a plurality of elastic clamping mechanisms arranged circumferentially on the lifting plate mechanism, a rotating drive mechanism on the base, a displacement linkage mechanism between the rotating drive mechanism and the lifting plate mechanism, and a feeding clamping mechanism on the base. The rotating mounting plate mechanism is used to drive the stator fixing mechanisms to rotate and reposition, the stator fixing mechanisms are used to clamp and fix the stator, the lifting plate mechanism is used to install the elastic clamping mechanisms, the elastic clamping mechanisms are used to fix the accessories that need to be clamped and installed, the rotating drive mechanism is used to drive the fixing linkage mechanism and the displacement linkage mechanism to rotate, the fixing linkage mechanism is used to drive the stator fixing mechanism to rotate and reposition, the displacement linkage mechanism is used to drive the lifting plate mechanism to rotate, and the feeding clamping mechanism is used to press the accessories on the elastic clamping mechanisms into the stator on the stator fixing mechanism.
[0007] As a preferred embodiment of the present invention, the rotating mounting plate mechanism includes a rotating seat fixed on a base, a first motor provided on the outer side of the rotating seat, the output shaft of the first motor fixedly connected to a first rotating shaft, the first rotating shaft passing through the rotating seat, the first rotating shaft and the rotating seat being rotatably connected, the first rotating shaft being fixedly connected to a rotating disk, the axis of the rotating disk and the axis of the first rotating shaft coinciding, the first rotating shaft being parallel to the base, and the first rotating shaft being arranged longitudinally.
[0008] As a preferred embodiment of the present invention, the stator fixing mechanism includes a mounting rod fixed to the arc-shaped side of the rotating disk, a fixing ring fixedly connected to the mounting rod, a rotating sleeve rotatably connected to the inner side of the fixing ring, a rotating shaft seat fixedly connected to the outer side of the fixing ring, a second rotating shaft rotatably connected to the rotating shaft seat, a first gear fixedly connected to one end of the second rotating shaft away from the rotating sleeve, a first bevel gear fixedly connected to one end of the second rotating shaft away from the first gear, the first bevel gear meshing with the second bevel gear, the second bevel gear fixed to the outer side of the rotating sleeve, two symmetrically arranged first linear motors fixedly connected to the inner side of the rotating sleeve, an arc-shaped clamping plate fixedly connected to the end of the first linear motors, and a baffle fixedly connected to the bottom side of the arc-shaped clamping plate.
[0009] As a preferred embodiment of the present invention, the fixed linkage mechanism includes a third rotating shaft rotatably connected to the rotating seat, the third rotating shaft rotatably connected to the rotating disk, the axes of the third rotating shaft and the rotating disk coinciding, the third rotating shaft passing through the rotating seat, the third rotating shaft being coaxially and fixedly connected to a second gear, and a third bevel gear being fixedly connected to one end of the third rotating shaft located outside the rotating seat, the second gear meshing with the first gear.
[0010] As a preferred embodiment of the present invention, the displacement adjustment mechanism includes a mounting frame fixed on a base, a second motor mounted on the mounting frame, the output shaft of the second motor being fixedly connected to a threaded rod, the threaded rod being rotatably connected to the mounting frame, the threaded rod being threadedly connected to an adjustment block, the adjustment block being located inside the mounting frame, the adjustment block being slidably connected to the mounting frame, and the threaded rod being arranged laterally.
[0011] As a preferred embodiment of the present invention, the lifting plate mechanism includes a second linear motor rotatably connected to the adjusting block, the top of the second linear motor is fixedly connected to the lifting disc, the axes of the lifting disc and the second linear motor coincide, and the lifting disc is provided with a plurality of vertical through holes arranged at equal angles.
[0012] As a preferred embodiment of the present invention, the elastic ferrule mechanism includes a mounting plate, a rod fixedly connected to the bottom of the mounting plate, the outer diameter of the rod being the same as the inner diameter of the vertical through hole, a locking bolt threaded to the end of the rod away from the mounting plate, a compression spring fixedly connected to the upper surface of the mounting plate, a top ring fixedly connected to the upper end of the compression spring, a sliding sleeve rotatably connected to the inner side of the top ring, the sliding sleeve passing through the mounting plate, the sliding sleeve and the mounting plate being slidably connected, a tension spring fixedly connected to the bottom of the outer side of the sliding sleeve, a pull plate fixedly connected to the end of the tension spring away from the sliding sleeve, a pull rod fixedly connected to the side of the pull plate near the sliding sleeve, the pull rod passing through the sliding sleeve, the pull rod and the sliding sleeve being slidably connected, a side clamping plate fixedly connected to the end of the pull rod away from the pull plate, and a wedge block fixedly connected to the side clamping plate away from the pull rod.
[0013] As a preferred embodiment of the present invention, the rotary drive mechanism includes a drive seat fixed on a base, a third motor on the drive seat, the output shaft of the third motor being fixedly connected to a drive shaft, the drive shaft and the drive seat being rotatably connected, the drive shaft being arranged laterally, a fourth bevel gear being coaxially fixedly connected to the drive shaft, the fourth bevel gear meshing with the third bevel gear, and a drive groove being provided on the side axis of the drive shaft.
[0014] As a preferred embodiment of the present invention, the displacement linkage mechanism includes a movable frame, a drive sleeve rotatably connected to the movable frame, the drive sleeve passing through the movable frame, the drive sleeve and the movable frame being rotatably connected, a drive bar fixedly connected to the inner axial direction of the drive sleeve, a drive shaft passing through the drive sleeve, the drive shaft and the drive sleeve being slidably connected, the drive bar being located in the drive groove, a fifth bevel gear fixedly connected to the outer side of the drive sleeve, the fifth bevel gear meshing with a sixth bevel gear, the sixth bevel gear being coaxially fixedly connected to a fourth rotating shaft, the fourth rotating shaft and the movable frame being rotatably connected, a seventh bevel gear fixedly connected to the end of the fourth rotating shaft away from the sixth bevel gear, the seventh bevel gear meshing with an eighth bevel gear, and the eighth bevel gear being fixed to the outer side of the second linear motor.
[0015] As a preferred embodiment of the present invention, the feeding and pressing mechanism includes a gantry fixed to the base, a pneumatic telescopic rod fixedly connected to the top inner side of the gantry, a pressure plate fixedly connected to the bottom of the pneumatic telescopic rod, and the pressure plate being located above the side of the rotating disc closest to the displacement adjustment mechanism.
[0016] The present invention has the following advantages: 1. This invention can fix the stator that needs to be installed with accessories by setting a stator fixing mechanism. The rotating mounting plate mechanism can drive the stator fixing mechanism to rotate and reposition, realizing multi-station continuous operation. With the help of the elastic sleeve mechanism, the accessories that need to be pressed can be placed. The displacement adjustment mechanism can drive the accessories to be aligned with the stator for installation, which improves the efficiency and accuracy of motor stator pressing.
[0017] 2. The fixed linkage mechanism can drive the rotating sleeve in the stator fixing mechanism to rotate by meshing the second gear with the first gear, so that the stator can rotate around its own axis, which facilitates the pressing of accessories at different positions around the stator and improves the flexibility and adaptability of the pressing position.
[0018] 3. The rotary drive mechanism simultaneously drives the fixed linkage mechanism and the displacement linkage mechanism, realizing the linkage between the stator's rotation and the lifting plate mechanism's rotation. The structure is compact and reduces the number of drive sources. The displacement adjustment mechanism can drive the lifting plate mechanism to move laterally as a whole, and cooperate with the rotary mounting plate mechanism to achieve precise alignment between the parts and the stator.
[0019] 4. The elastic ferrule mechanism provides flexible clamping force through the compression spring, and the wedge block achieves self-locking side clamping through the tension spring and pull rod. It can not only reliably fix the accessories, but also prevent the accessories from falling off before pressing, thus ensuring the consistency and safety of pressing.
[0020] 5. Each elastic ferrule mechanism is detachably installed on the lifting disc via a plug rod. The stator fixing mechanism is arranged around the circumference of the rotating disc. The quantity and position can be flexibly adjusted according to different specifications of stators and accessories, making it highly adaptable to different models. Attached Figure Description
[0021] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0022] Figure 1 This is a first-view structural schematic diagram of a motor stator clamping and fixing device.
[0023] Figure 2This is a structural schematic diagram of a motor stator clamping and fixing device from a second perspective.
[0024] Figure 3 This is a structural schematic diagram of a motor stator clamping and fixing device from a third-view perspective.
[0025] Figure 4 This is a schematic diagram of the stator fixing mechanism in a motor stator clamping and fixing device.
[0026] Figure 5 This is a cross-sectional view of an elastic ferrule mechanism in a motor stator clamping and fixing device.
[0027] In the diagram: 1. Base; 2. Rotary mounting plate mechanism; 201. Rotary seat; 202. First motor; 203. First rotating shaft; 204. Rotating disc; 3. Stator fixing mechanism; 301. Mounting rod; 302. Fixing ring; 303. Rotating sleeve; 304. Rotating shaft seat; 305. Second rotating shaft; 306. First gear; 307. First bevel gear; 308. Second bevel gear; 309. First linear motor; 310. Arc-shaped clamping plate; 311. Baffle; 4. Fixed linkage mechanism; 401. Third rotating shaft; 402. Second gear; 403. Third bevel gear; 5. Displacement adjustment mechanism; 501. Mounting frame; 502. Second motor; 503. Threaded rod; 504. Adjusting block; 6. Lifting disc mechanism; 601. Second linear motor; 602. Lifting disc; 603. Vertical through hole; 7. Elastic ferrule mechanism; 701. Mounting plate; 702. Insert rod; 703. Locking bolt; 704. Compression spring; 705. Top ring; 706. Sliding sleeve; 707. Tension spring; 708. Pull plate; 709. Pull rod; 710. Side clamping plate; 711. Wedge block; 8. Rotary drive mechanism; 801. Drive seat; 802. Third motor; 803. Drive shaft; 804. Fourth bevel gear; 805. Drive groove; 9. Displacement linkage mechanism; 901. Moving frame; 902. Drive sleeve; 903. Fifth bevel gear; 904. Sixth bevel gear; 905. Fourth rotating shaft; 906. Seventh bevel gear; 907. Eighth bevel gear; 10. Feeding and clamping mechanism; 1001. Gantry; 1002. Pneumatic telescopic rod; 1003. Pressure plate. Detailed Implementation
[0028] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0029] It should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention.
[0030] For examples, please refer to Figures 1-5 A motor stator clamping and fixing device includes a base 1, a rotating mounting plate mechanism 2 on the base 1, a plurality of stator fixing mechanisms 3 arranged circumferentially on the rotating mounting plate mechanism 2, a fixing linkage mechanism 4 on the rotating mounting plate mechanism 2, a displacement adjusting mechanism 5 on the base 1, a lifting plate mechanism 6 on the displacement adjusting mechanism 5, a plurality of elastic retaining mechanisms 7 arranged circumferentially on the lifting plate mechanism 6, a rotating drive mechanism 8 on the base 1, a displacement linkage mechanism 9 between the rotating drive mechanism 8 and the lifting plate mechanism 6, and a feeding clamping mechanism 10 on the base 1; the rotating mounting plate mechanism 2 is equipped with a rotating mounting plate mechanism 2. The loading mechanism 2 is used to drive the stator fixing mechanism 3 to rotate, and the stator fixing mechanism 3 is used to clamp and fix the stator. The lifting plate mechanism 6 is used to install the elastic sleeve mechanism 7, and the elastic sleeve mechanism 7 is used to fix the accessories that need to be pressed and installed. The rotary drive mechanism 8 is used to drive the fixed linkage mechanism 4 and the displacement linkage mechanism 9 to rotate. The fixed linkage mechanism 4 is used to drive the stator fixing mechanism 3 to rotate, and the displacement linkage mechanism 9 drives the lifting plate mechanism 6 to rotate. The feed pressing mechanism 10 is used to press the accessories on the elastic sleeve mechanism 7 into the stator on the stator fixing mechanism 3.
[0031] The rotating mounting plate mechanism 2 includes a rotating seat 201 fixed on the base 1. A first motor 202 is provided on the outer side of the rotating seat 201. The output shaft of the first motor 202 is fixedly connected to a first rotating shaft 203. The first rotating shaft 203 passes through the rotating seat 201 and is rotatably connected to the rotating seat 201. The first rotating shaft 203 is fixedly connected to a rotating disk 204. The axis of the rotating disk 204 and the axis of the first rotating shaft 203 coincide. The first rotating shaft 203 is parallel to the base 1 and is arranged longitudinally.
[0032] Specifically, the first motor 202 can drive the rotating disk 204 to rotate around the horizontal axis, thereby realizing the displacement of each stator fixing mechanism 3.
[0033] The stator fixing mechanism 3 includes a mounting rod 301 fixed to the arc-shaped side of the rotating disk 204. The mounting rod 301 is fixedly connected to a fixing ring 302. The inner side of the fixing ring 302 is rotatably connected to a rotating sleeve 303. The outer side of the fixing ring 302 is fixedly connected to a rotating shaft seat 304. The rotating shaft seat 304 is rotatably connected to a second rotating shaft 305. A first gear 306 is fixedly connected to one end of the second rotating shaft 305 away from the rotating sleeve 303. A first bevel gear 307 is fixedly connected to one end of the second rotating shaft 305 away from the first gear 306. The first bevel gear 307 meshes with a second bevel gear 308. The second bevel gear 308 is fixed to the outer side of the rotating sleeve 303. Two symmetrically arranged first linear motors 309 are fixedly connected to the inner side of the rotating sleeve 303. An arc-shaped clamping plate 310 is fixedly connected to the end of the first linear motor 309. A baffle 311 is fixedly connected to the bottom side of the arc-shaped clamping plate 310. The fixed linkage mechanism 4 includes a third rotating shaft 401 rotatably connected to the rotating seat 201. The third rotating shaft 401 is rotatably connected to the rotating disk 204. The axes of the third rotating shaft 401 and the rotating disk 204 coincide. The third rotating shaft 401 passes through the rotating seat 201. The third rotating shaft 401 is coaxially fixedly connected to the second gear 402. The end of the third rotating shaft 401 located outside the rotating seat 201 is fixedly connected to the third bevel gear 403. The second gear 402 meshes with the first gear 306.
[0034] Specifically, a baffle 311 is fixedly connected to the bottom side of the arc-shaped clamping plate 310 for axial positioning of the stator. The first linear motor 309 can drive the arc-shaped clamping plate 310 to move radially, adapting to the clamping of stators of different diameters.
[0035] In addition, when the third rotating shaft 401 rotates, it drives each of the first gears 306 to rotate synchronously through the second gear 402, and through the first bevel gear 307 and the second bevel gear 308, it drives the rotating sleeve 303 and the stator clamped on it to rotate.
[0036] The displacement adjustment mechanism 5 includes a mounting frame 501 fixed on the base 1. A second motor 502 is provided on the mounting frame 501. The output shaft of the second motor 502 is fixedly connected to a threaded rod 503. The threaded rod 503 and the mounting frame 501 are rotatably connected. The threaded rod 503 is threadedly connected to an adjusting block 504. The adjusting block 504 is located inside the mounting frame 501. The adjusting block 504 and the mounting frame 501 are slidably connected. The threaded rod 503 is arranged horizontally.
[0037] The lifting plate mechanism 6 includes a second linear motor 601 rotatably connected to the adjusting block 504. The top of the second linear motor 601 is fixedly connected to the lifting disc 602. The axes of the lifting disc 602 and the second linear motor 601 coincide. The lifting disc 602 is provided with a plurality of vertical through holes 603 arranged at equal angles.
[0038] The elastic ferrule mechanism 7 includes a mounting plate 701. A rod 702 is fixedly connected to the bottom of the mounting plate 701. The outer diameter of the rod 702 is the same as the inner diameter of the vertical through hole 603. A locking bolt 703 is threaded to the end of the rod 702 furthest from the mounting plate 701. A compression spring 704 is fixedly connected to the upper surface of the mounting plate 701. A top ring 705 is fixedly connected to the upper end of the compression spring 704. A sliding sleeve 706 is rotatably connected to the inner side of the top ring 705. The sliding sleeve 706 passes through the mounting plate 701. The sliding sleeve 706 is slidably connected to the mounting plate 701. A tension spring 707 is fixedly connected to the bottom of the outer side of the sliding sleeve 706. A pull plate 708 is fixedly connected to the end of the tension spring 707 away from the sliding sleeve 706. A pull rod 709 is fixedly connected to the side of the pull plate 708 near the sliding sleeve 706. The pull rod 709 passes through the sliding sleeve 706 and is slidably connected to the sliding sleeve 706. A side clamping plate 710 is fixedly connected to the end of the pull rod 709 away from the pull plate 708. A wedge block 711 is fixedly connected to the side of the side clamping plate 710 away from the pull rod 709.
[0039] Specifically, when placing the accessory, the accessory is placed between the top ring 705 and the side clamping plate 710. The compression spring 704 provides a downward elastic clamping force, and the tension spring 707 uses the pull rod 709 to cause the side clamping plate 710 and the wedge block 711 to laterally clamp the accessory.
[0040] The rotary drive mechanism 8 includes a drive seat 801 fixed on the base 1, a third motor 802 is provided on the drive seat 801, the output shaft of the third motor 802 is fixedly connected to the drive shaft 803, the drive shaft 803 and the drive seat 801 are rotatably connected, the drive shaft 803 is arranged horizontally, the drive shaft 803 is coaxially fixedly connected to the fourth bevel gear 804, the fourth bevel gear 804 and the third bevel gear 803 mesh, and the drive shaft 803 is provided with a drive groove 805 on the side axis direction.
[0041] The displacement linkage mechanism 9 includes a movable frame 901, a drive sleeve 902 rotatably connected to the movable frame 901, the drive sleeve 902 passing through the movable frame 901, the drive sleeve 902 and the movable frame 901 being rotatably connected, a drive bar fixedly connected to the inner axial direction of the drive sleeve 902, a drive shaft 803 passing through the drive sleeve 902, the drive shaft 803 and the drive sleeve 902 being slidably connected, the drive bar being located in the drive groove 805, a fifth bevel gear 903 fixedly connected to the outer side of the drive sleeve 902, the fifth bevel gear 903 meshing with a sixth bevel gear 904, the sixth bevel gear 904 being coaxially fixedly connected to a fourth rotating shaft 905, the fourth rotating shaft 905 and the movable frame 901 being rotatably connected, a seventh bevel gear 906 fixedly connected to the end of the fourth rotating shaft 905 away from the sixth bevel gear 904, the seventh bevel gear 906 meshing with an eighth bevel gear 907, and the eighth bevel gear 907 being fixed to the outer side of the second linear motor 601.
[0042] The feeding and pressing mechanism 10 includes a gantry 1001 fixed on the base 1. A pneumatic telescopic rod 1002 is fixedly connected to the inner top of the gantry 1001. A pressure plate 1003 is fixedly connected to the bottom of the pneumatic telescopic rod 1002. The pressure plate 1003 is located above the rotating disk 204 on the side closest to the displacement adjustment mechanism 5.
[0043] The workflow of this invention is as follows: The working process of the motor stator clamping and fixing device can be divided into six stages: stator clamping, accessory clamping, press-fit alignment, press-in operation, station switching and continuous production, and finished product unloading. The actions of the components involved in each stage are detailed below.
[0044] I. Stator clamping stage The motor stator of the component to be installed is placed into the rotating sleeve 303 of the stator fixing mechanism 3 corresponding to the press-fitting station. The first linear motor 309 of this station is started, and the first linear motors 309 on both sides extend synchronously, pushing the arc-shaped clamping plate 310 to move towards the center, clamping the stator from the outer circle. The baffle 311 at the bottom of the arc-shaped clamping plate 310 axially limits the end face of the stator, completing the stator fixing.
[0045] II. Parts Clamping Stage According to the specifications of the component to be pressed, select the appropriate position and number of elastic ferrule mechanisms 7, insert their insertion rods 702 into the corresponding vertical through holes 603 on the lifting disc 602, and screw in the locking bolts 703 from below to secure them. Place the component to be pressed onto the elastic ferrule mechanism 7: pull the pull plate 708 outward, stretch the tension spring 707, and the pull rod 709 drives the side clamping plate 710 and the wedge block 711 to move outward, placing the component between the top ring 705 and the side clamping plate 710. Release the pull plate 708, the tension spring 707 pulls back, the wedge block 711 engages with the side wall hole of the sliding sleeve 706 to achieve one-way self-locking, and the side clamping plate 710 clamps the component laterally. The compression spring 704 applies a downward elastic preload to the component through the top ring 705, ensuring that the component is reliably clamped.
[0046] II. Press-fitting and alignment stage The second motor 502 of the displacement adjustment mechanism 5 starts, driving the threaded rod 503 to rotate. The adjusting block 504 drives the lifting plate mechanism 6 and the elastic sleeve mechanism 7 to move laterally, so that the accessories on the elastic sleeve mechanism 7 are moved directly below the pressure plate 1003 of the feeding and pressing mechanism 10. The second linear motor 601 starts, adjusting the height of the lifting disc 602 so that the accessories are at the appropriate pressing height.
[0047] The first motor 202 of the rotating mounting plate mechanism 2 starts and drives the rotating disc 204 to revolve around the horizontal axis through the first rotating shaft 203, rotating the stator fixing mechanism 3 containing the stator to the pressing position, so that the stator is located between the pressure plate 1003 and the accessory.
[0048] The third motor 802 of the rotary drive mechanism 8 starts, and the drive shaft 803 rotates. The power is output in two paths: one path drives the third rotating shaft 401 of the fixed linkage mechanism 4 to rotate through the engagement of the fourth bevel gear 804 with the third bevel gear 403. The second gear 402 on the third rotating shaft 401 drives the first gear 306 to rotate, and through the transmission of the second rotating shaft 305, the first bevel gear 307 and the second bevel gear 308, it drives the rotating sleeve 303 and the stator to rotate around their own axis. The other path drives the drive sleeve 902 to rotate through the cooperation of the drive groove 805 and the drive bar. Through the transmission of the fifth bevel gear 903, the sixth bevel gear 904, the fourth rotating shaft 905, the seventh bevel gear 906 and the eighth bevel gear 907, it drives the second linear motor 601 and the lifting disc 602 to rotate around the vertical axis. The rotation of the stator cooperates with the rotation of the accessories on the elastic ferrule mechanism 7 to ensure that the accessories are precisely aligned with the installation positions on the stator.
[0049] IV. Pressing Operation Stage The pneumatic telescopic rod 1002 of the feed clamping mechanism 10 is activated, driving the pressure plate 1003 to move downward. The pressure plate 1003 presses down on the accessory on the elastic sleeve mechanism 7, overcoming the elastic force of the clamping spring 704, and presses the accessory into the corresponding installation position on the lower stator. After being pressed into place, the pneumatic telescopic rod 1002 retracts, and the pressure plate 1003 rises to reset.
[0050] V. Workstation Switching and Continuous Production Stage After the current pressing station is completed, the first motor 202 drives the rotating disk 204 to revolve again, moving the pressed stator out of the pressing station. At the same time, the stator fixing mechanism 3, which contains the next stator to be pressed, rotates to the pressing station. While the pressing operation is being performed at the pressing station, the operator can perform stator clamping, accessory placement, or finished product unloading operations at other stations, realizing multi-station parallel operation and improving production efficiency.
[0051] VI. Finished Product Cutting Stage After the press-fitted stator revolves with the rotating disk 204 to the unloading station, the first linear motor 309 of the corresponding stator fixing mechanism 3 retracts in the opposite direction, and the arc-shaped clamping plate 310 releases the stator. The finished stator is then removed from the rotating sleeve 303. The freed-up stator fixing mechanism 3 can then clamp new stators to be press-fitted, entering the next work cycle.
[0052] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A motor stator clamping and fixing device, comprising a base, characterized in that, The base is equipped with a rotating mounting plate mechanism, which has several stator fixing mechanisms circumferentially arranged. The rotating mounting plate mechanism also has a fixing linkage mechanism. The base has a displacement adjustment mechanism, which in turn has a lifting plate mechanism. The lifting plate mechanism has several elastic clamping mechanisms circumferentially arranged. The base has a rotating drive mechanism, and a displacement linkage mechanism connects the rotating drive mechanism and the lifting plate mechanism. The base also has a feeding and pressing mechanism. The rotating mounting plate mechanism drives the stator fixing mechanism to rotate, which in turn clamps and fixes the stator. The lifting plate mechanism installs the elastic clamping mechanisms, which fix the accessories requiring clamping and installation. The rotating drive mechanism drives the fixing linkage mechanism and the displacement linkage mechanism to rotate. The fixing linkage mechanism drives the stator fixing mechanism to rotate, and the displacement linkage mechanism drives the lifting plate mechanism to rotate. The feeding and pressing mechanism presses the accessories on the elastic clamping mechanisms onto the stator on the stator fixing mechanism.
2. The motor stator clamping and fixing device according to claim 1, characterized in that, The rotating mounting plate mechanism includes a rotating seat fixed on the base, a first motor on the outside of the rotating seat, the output shaft of the first motor being fixedly connected to a first rotating shaft, the first rotating shaft passing through the rotating seat, the first rotating shaft and the rotating seat being rotatably connected, the first rotating shaft being fixedly connected to a rotating disk, the axis of the rotating disk and the axis of the first rotating shaft coinciding, the first rotating shaft being parallel to the base, and the first rotating shaft being arranged longitudinally.
3. The motor stator clamping and fixing device according to claim 2, characterized in that, The stator fixing mechanism includes a mounting rod fixed to the arc-shaped side of the rotating disk, a fixing ring fixedly connected to the mounting rod, a rotating sleeve rotatably connected to the inner side of the fixing ring, a rotating shaft seat fixedly connected to the outer side of the fixing ring, a second rotating shaft rotatably connected to the rotating shaft seat, a first gear fixedly connected to one end of the second rotating shaft away from the rotating sleeve, a first bevel gear fixedly connected to one end of the second rotating shaft away from the first gear, the first bevel gear meshing with the second bevel gear, the second bevel gear fixed to the outer side of the rotating sleeve, two symmetrically arranged first linear motors fixedly connected to the inner side of the rotating sleeve, an arc-shaped clamping plate fixedly connected to the end of the first linear motor, and a baffle fixedly connected to the bottom side of the arc-shaped clamping plate.
4. The motor stator clamping and fixing device according to claim 2, characterized in that, The fixed linkage mechanism includes a third rotating shaft that is rotatably connected to the rotating seat. The third rotating shaft is rotatably connected to the rotating disk. The axes of the third rotating shaft and the rotating disk coincide. The third rotating shaft passes through the rotating seat. The third rotating shaft is coaxially fixedly connected to the second gear. The end of the third rotating shaft located outside the rotating seat is fixedly connected to the third bevel gear. The second gear meshes with the first gear.
5. The motor stator clamping and fixing device according to claim 3, characterized in that, The displacement adjustment mechanism includes a mounting frame fixed on the base, a second motor on the mounting frame, the output shaft of the second motor being fixedly connected to a threaded rod, the threaded rod being rotatably connected to the mounting frame, the threaded rod being threadedly connected to an adjustment block, the adjustment block being located inside the mounting frame, the adjustment block being slidably connected to the mounting frame, and the threaded rod being arranged horizontally.
6. The motor stator clamping and fixing device according to claim 5, characterized in that, The lifting plate mechanism includes a second linear motor that is rotatably connected to the adjusting block. The top of the second linear motor is fixedly connected to the lifting plate. The axes of the lifting plate and the second linear motor coincide. The lifting plate is provided with a number of vertical through holes set at equal angles.
7. The motor stator clamping and fixing device according to claim 6, characterized in that, The elastic ferrule mechanism includes a mounting plate, with a rod fixedly connected to the bottom of the mounting plate. The outer diameter of the rod is the same as the inner diameter of the vertical through hole. A locking bolt is threaded to the end of the rod away from the mounting plate. A compression spring is fixedly connected to the upper surface of the mounting plate. A top ring is fixedly connected to the upper end of the compression spring. A sliding sleeve is rotatably connected to the inner side of the top ring. The sliding sleeve passes through the mounting plate, and the sliding sleeve and the mounting plate are slidably connected. A tension spring is fixedly connected to the bottom of the outer side of the sliding sleeve. A pull plate is fixedly connected to the end of the tension spring away from the sliding sleeve. A pull rod is fixedly connected to the side of the pull plate near the sliding sleeve. The pull rod passes through the sliding sleeve, and the pull rod and the sliding sleeve are slidably connected. A side clamping plate is fixedly connected to the end of the pull rod away from the pull plate. A wedge block is fixedly connected to the side clamping plate away from the pull rod.
8. The motor stator clamping and fixing device according to claim 7, characterized in that, The rotary drive mechanism includes a drive seat fixed on the base, a third motor on the drive seat, the output shaft of the third motor fixedly connected to the drive shaft, the drive shaft and the drive seat rotatably connected, the drive shaft is arranged laterally, a fourth bevel gear is coaxially fixedly connected to the drive shaft, the fourth bevel gear meshes with the third bevel gear, and a drive groove is provided on the side axis of the drive shaft.
9. The motor stator clamping and fixing device according to claim 8, characterized in that, The displacement linkage mechanism includes a movable frame, a drive sleeve rotatably connected to the movable frame, the drive sleeve passing through the movable frame, the drive sleeve and the movable frame being rotatably connected, a drive bar fixedly connected to the inner axial direction of the drive sleeve, a drive shaft passing through the drive sleeve, the drive shaft and the drive sleeve being slidably connected, the drive bar being located in the drive groove, a fifth bevel gear fixedly connected to the outer side of the drive sleeve, the fifth bevel gear meshing with a sixth bevel gear, the sixth bevel gear being coaxially fixedly connected to a fourth rotating shaft, the fourth rotating shaft and the movable frame being rotatably connected, a seventh bevel gear fixedly connected to the end of the fourth rotating shaft away from the sixth bevel gear, the seventh bevel gear meshing with an eighth bevel gear, and the eighth bevel gear being fixed to the outer side of the second linear motor.
10. The motor stator clamping and fixing device according to claim 2, characterized in that, The feeding and clamping mechanism includes a gantry fixed to the base, a pneumatic telescopic rod fixedly connected to the top inner side of the gantry, and a pressure plate fixedly connected to the bottom of the pneumatic telescopic rod. The pressure plate is located above the rotating disc on the side closest to the displacement adjustment mechanism.