Hand-held electric vehicle tester

CN122804163APending Publication Date: 2026-09-22FLUKE CORP
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Patent Information

Application Number
CN202480088335.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2023-12-22
Filing Date
2024-12-23
Publication Date
2026-09-22

AI Technical Summary

Technical Problem

在EV测试方面,需要解决的技术挑战包括测试结果的准确性和精确度、测试过程的增强安全性、测试的速度和效率、测试结果的可靠性、测试自动化、测试复杂电路、无损测试以及测试数据的理解

✦ Generated by Eureka AI based on patent content.

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Abstract

This disclosure describes techniques for performing tests on electric vehicles. A portable device configured to perform a first test can include a handle, a battery, an electric vehicle connector, a user interface, and a test system. The electric vehicle connector connects to a charge inlet of the electric vehicle. The user interface can receive a selection of the first test from a plurality of available tests. The test system can transmit a test signal associated with the first test to the charge inlet. Further, the test system can receive an electrical signal associated with the first test. Further, the test system can calculate a measurement value based on the received electrical signal. Further, the test system can evaluate the measurement value with the test parameter to determine a test conclusion for the first test. Subsequently, the user interface can display a result based on the test conclusion.
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Description

Technical Field

[0001] This disclosure generally relates to a handheld electrical tester for electric vehicles. More specifically, this disclosure relates to systems and methods for performing a wide range of electrical measurements and tests on electric vehicles using a handheld portable measuring device. Background Technology

[0002] This multi-function tester is designed to simplify the process of assessing the safety, performance, and compliance of electrical circuits and equipment. Combining multiple testing functions into a single device, it provides users with a convenient and efficient way to diagnose and certify electrical systems. This multi-function tester serves as an essential tool for electrical safety checks. It helps users ensure that electrical systems are safe and functioning properly.

[0003] There is currently a need for innovative and accurate testing methods for electric vehicles (EVs). Technical challenges to be addressed in EV testing include the accuracy and precision of test results, enhanced safety during testing, speed and efficiency of testing, reliability of test results, test automation, testing of complex circuits, non-destructive testing, and understanding of test data. Summary of the Invention

[0004] Various aspects and advantages of the embodiments disclosed herein will be set forth in part in the description which follows, or may be learned from the description, or may be discovered by practice of the embodiments.

[0005] One example aspect of this disclosure relates to a portable system configured to perform a first test on an electric vehicle. The portable system may include a battery configured to power the portable system. Furthermore, the portable system may include an electric vehicle connector configured to physically connect a main unit to a charging port of the electric vehicle. The main unit has one or more processors powered by the battery and is configured to receive a selection of a first test from a plurality of user-selectable available tests, the first test having test parameters. Furthermore, in response to the selection of the first test, the main unit may transmit a test signal associated with the first test to the charging port of the electric vehicle. Additionally, the main unit may receive an electrical signal associated with the first test from the electric vehicle using the electric vehicle connector. Subsequently, the main unit may calculate a measurement based on the received electrical signal and evaluate the measurement using the test parameters to determine a test conclusion for the first test. The portable system may also include a user interface configured to display results based on the test conclusion.

[0006] In some instances, the portable system may include a test probe configured to connect to a test point on an electric vehicle. The test probe connects to the main unit using a wired connection. In another embodiment, the test probe may connect to the main unit wirelessly. Furthermore, the test probe may include a user interface configured to receive a selection of a first test from a plurality of user-selectable available tests.

[0007] In some instances, the main unit may include a user interface configured to receive a selection of a first test from a plurality of available tests selectable by the user.

[0008] In some instances, the portable system may include a software layer configured to perform a handshake operation with an electric vehicle. This handshake operation may authorize the portable device to perform an initial test on the electric vehicle.

[0009] In some instances, the test conclusion can be a pass or fail conclusion determined based on whether the measured value exceeds the test parameters.

[0010] In some instances, the test signal may be transmitted after the electric vehicle connector is electrically coupled to the charging port of the electric vehicle.

[0011] In some instances, the user interface may be further configured to display the plurality of available tests to be performed on the electric vehicle. The plurality of available tests may include the first test. Furthermore, the user interface may receive user input selecting the first test from the plurality of available tests.

[0012] In some instances, the multiple available tests can be derived from operational requirements.

[0013] In some instances, the test signal may be pre-configured as the test parameters for testing the first test.

[0014] In some instances, the test parameters may be determined based on the location associated with the portable device.

[0015] In some instances, the test parameter may have a first value for a first region and a second value for a second region. The first value differs from the second value.

[0016] In some embodiments, the portable device is powered by a rechargeable battery. In other embodiments, the portable device is electrically coupled to a 120-volt, 220-volt, or 480-volt outlet. In some instances, the first test may be associated with 480-volt technology.

[0017] In some instances, the results are stored in a non-volatile computer-readable storage medium.

[0018] In some instances, the portable system can use a wireless connection to transmit the results to a third-party entity.

[0019] In some instances, the testing system can determine vehicle information based on received electrical signals, including vehicle type, manufacturer, or model. Furthermore, the testing system can update the testing parameters based on this vehicle information.

[0020] In some instances, the first test is a grounding connection (RPE) test, insulation (RISO) test, alternative leakage current (ISL) test, touch current (ITC) test, leakage current (IPE) test, residual current device (RCD) performance test, charging cable integrity test, or protective extra low voltage (PELV) test.

[0021] In some instances, the electric vehicle connector is a Type 1 connector, a Type 2 connector, or a GB / T connector.

[0022] In some instances, the test system may transmit a request to the electric vehicle, wherein the request causes the electric vehicle to perform an action. For example, the action could be to put the electric vehicle into an electrical state associated with charging the rechargeable battery in the electric vehicle. In another example, the action could be to close or open a circuit in the electric vehicle.

[0023] In some instances, the portable system may include a handle configured to allow the portable device to be held in the hand.

[0024] Another example aspect of this disclosure relates to a portable device configured to perform a first test on an electric vehicle. The portable device may include a handle, a battery, an electric vehicle connector, a user interface, and a testing system. The handle may be configured to allow the portable device to be held in hand. The battery may be configured to power the portable device. The electric vehicle connector may be configured to physically connect to a charging port of the electric vehicle. The user interface may be configured to receive a selection of a first test from a plurality of available tests, the first test having test parameters. The testing system has one or more processors powered by the battery, and the measurement system may be configured to: in response to the selection of the first test, transmit a test signal associated with the first test to the charging port of the electric vehicle. Furthermore, the testing system may receive an electrical signal associated with the first test from the electric vehicle using the electric vehicle connector. Furthermore, the testing system may calculate a measurement value based on the received electrical signal. Furthermore, the testing system may evaluate the measurement value using the test parameters to determine a test conclusion for the first test. Subsequently, the user interface may be configured to display the result based on the test conclusion.

[0025] In some instances, the portable device may further include a software layer configured to perform a handshake operation with the electric vehicle. This handshake operation may authorize the portable device to perform the first test on the electric vehicle.

[0026] In some instances, the test conclusion may be a pass or fail conclusion determined based on whether the measured value exceeds the test parameter.

[0027] In some instances, the test signal may be transmitted after the electric vehicle connector is electrically coupled to the charging port of the electric vehicle.

[0028] In some instances, the user interface is also configured to display the plurality of available tests to be performed on the electric vehicle. The plurality of available tests may include the first test. Furthermore, the user interface may receive user input selecting the first test from the plurality of available tests.

[0029] In some instances, the multiple available tests are derived from operational requirements.

[0030] In some instances, the test signal is pre-configured as the test parameter for testing the first test.

[0031] In some instances, the test parameters are determined based on the location associated with the portable device.

[0032] In some instances, the test parameter may have a first value for a first region and a second value for a second region. The first value may differ from the second value.

[0033] In some instances, the portable device is powered by a rechargeable battery.

[0034] In some instances, the portable device is electrically coupled to a 120-volt, 220-volt, or 480-volt outlet.

[0035] In some instances, the first test may be associated with 480-volt technology (e.g., fast charging technology).

[0036] In some instances, the portable device may include a non-volatile computer-readable storage medium, and the results may be stored in the non-volatile computer-readable storage medium.

[0037] In some instances, the testing system may use a wireless connection (e.g., Wi-Fi, cellular) to transmit the results to a third-party entity.

[0038] In some instances, the testing system can determine vehicle information based on received electrical signals. For example, the vehicle information may include vehicle type, vehicle manufacturer, and / or vehicle model. Furthermore, the testing system can update the testing parameters based on the vehicle information.

[0039] In some instances, the first test may be a grounding connection (RPE) test, insulation (RISO) test, alternative leakage current (ISL) test, touch current (ITC) test, leakage current (IPE) test, residual current device (RCD) performance test, charging cable integrity test, or protective extra low voltage (PELV) test.

[0040] In some instances, the multiple available tests may include grounding connection (RPE) test, insulation (RISO) test, alternative leakage current (ISL) test, touch current (ITC) test, leakage current (IPE) test, residual current device (RCD) performance test, charging cable integrity test, and / or protective extra low voltage (PELV) test.

[0041] In some instances, the electric vehicle connector is a Type 1 connector, a Type 2 connector, or a GB / T connector.

[0042] In some instances, the test system sends a request to the electric vehicle. This request can cause the electric vehicle to perform an action. For example, the action could be to put the electric vehicle into an electrical state associated with charging the rechargeable battery in the electric vehicle. In another example, the action could be to close or open a circuit in the electric vehicle.

[0043] Another example aspect of this disclosure relates to a method for performing a first test on an electric vehicle. The method may include receiving a selection of a first test from a plurality of available tests. The first test may have test parameters. Furthermore, the method may include transmitting a test signal associated with the first test to a charging port of the electric vehicle using an electric vehicle connector. Additionally, the method may include receiving an electrical signal associated with the first test from the electric vehicle using the electric vehicle connector. Furthermore, the method may include calculating a measurement value based on the received electrical signal using one or more processors. Subsequently, the method may include evaluating the measurement value using the test parameters to determine a test conclusion for the first test, and displaying the result based on the test conclusion using a user interface.

[0044] Another example aspect of this disclosure relates to one or more non-transitory computer-readable media storing instructions executable by one or more processors to cause a computing system to perform operations. The operations may include receiving a selection of a first test from a plurality of available tests, the first test having test parameters. Furthermore, the operations may include transmitting a test signal associated with the first test to a charging port of the electric vehicle using an electric vehicle connector. Furthermore, the operations may include receiving an electrical signal associated with the first test from the electric vehicle using the electric vehicle connector. Furthermore, the method may include calculating a measurement value based on the received electrical signal. Subsequently, the method may include evaluating the measurement value using the test parameters to determine a test conclusion for the first test, and displaying the result using a user interface based on the test conclusion.

[0045] Other aspects of this disclosure relate to various systems, apparatuses, non-transitory computer-readable media, user interfaces, and electronic devices.

[0046] These and other features, aspects, and advantages of the embodiments of this disclosure will become better understood with reference to the following description and the appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the disclosure and, together with the description, serve to explain the relevant principles. Attached Figure Description

[0047] A detailed discussion of embodiments applicable to those skilled in the art is set forth in the specification, which refers to the accompanying drawings, wherein: Figure 1 A side perspective view depicting an example of a portable handheld tester device according to an exemplary embodiment of the present disclosure is shown.

[0048] Figure 2 A block diagram of an example device according to an example embodiment of the present disclosure is depicted.

[0049] Figure 3 A block diagram of an example device according to an example embodiment of the present disclosure is depicted.

[0050] Figure 4 A top perspective view of an example device according to an example embodiment of the present disclosure is depicted.

[0051] Figure 5 A top perspective view of an example test apparatus according to an example embodiment of the present disclosure is depicted.

[0052] Figure 6 A flowchart is depicted illustrating an example method for performing tests on an electric vehicle using a portable device and a test probe, according to an example embodiment of the present disclosure.

[0053] Figure 7 A flowchart is depicted illustrating an example method for initiating a test of an electric vehicle using a portable device, according to an example embodiment of the present disclosure.

[0054] Figure 8 A flowchart is depicted illustrating an example method for performing tests on an electric vehicle using a portable device according to an example embodiment of the present disclosure. Detailed Implementation

[0055] Examples of this disclosure relate to techniques for automatically testing the performance of electric vehicle charging interfaces to verify specific safety-related characteristics. For example, the tests may include, but are not limited to, grounding connections (R...). PE Insulation test (R) ISO ); Alternative leakage current test (I) SL ); Contact current test (I) TC ); Load / leakage current test (I PE ( ); RCD performance testing; charging cable integrity testing; PELV (protective extra low voltage) testing; and any additional tests defined by regulatory agencies that are specific to legal vehicle registration requirements.

[0056] Many countries around the world have either already established or proposed regulations for electric vehicles (EVs). These regulations cover various aspects of EVs, including electrical safety, fire safety, manufacturing and quality control, compatibility standards to ensure different EVs can use the same charger, and how EVs can be connected to the power grid. Furthermore, different countries may have their own safety standards and testing procedures.

[0057] An example of a standard EV testing system is a custom rack-mount tool that vehicle manufacturers can use in a factory production environment. This standard tool is specifically designed for testing new vehicles. It may include off-the-shelf components of other testing equipment and software systems that skilled technicians can utilize to perform specific tests without the need for an intelligent user interface to summarize test results.

[0058] With the widespread adoption of EVs, new applications have emerged for testing the electrical safety of vehicle charging interfaces. As more EV safety regulations are introduced, there is a need for portable devices to automate the tests required to verify EV compliance with standards and / or regulations.

[0059] There is a need for innovative and accurate testing methods for electric vehicles. Addressing the technical challenges in testing electric vehicles (EVs) can include the accuracy and precision of test results, enhanced safety of the testing process, speed and efficiency of testing, reliability of test results, test automation, testing complex circuits, non-destructive testing, and understanding of test data.

[0060] According to some embodiments, the test equipment described herein is a complete portable system (e.g., a handheld test device and an ITB) capable of performing various tests based on user requests via a graphical user interface. For example, the system can inject current into an EV for testing purposes. The test equipment can be automated and intelligent, enabling untrained users to perform tests using the device by simply connecting it to the EV charging port and the ITB to another area of ​​the EV. The ITB can be connected to the test equipment via two wires, powering the ITB and connecting analog signals to the test equipment. Digital communication between the ITB and the test equipment can be modulated using the same wires without interfering with the analog signals. Alternatively, the ITB can integrate all or part of its electronics. This may include an analog / digital signal chain, a microcontroller, a display, and other components.

[0061] This disclosure generally describes a system with portable (e.g., handheld) measuring equipment and intelligent test probes (IPBs) capable of performing various electrical safety tests on vehicle charging interfaces. Furthermore, the system can perform tests to verify whether an EV complies with standards and / or regulations. The tests performed can be automatically adjusted by the system based on location.

[0062] The technologies described herein represent innovative aspects of solving technical problems related to electric vehicles. These technologies ensure that test methods and systems deliver accurate and precise results through a user-friendly interface. Furthermore, the test system enhances safety during testing by using test methods and components that comply with safety standards and regulatory requirements. Additionally, these technologies improve the speed and efficiency of testing electric vehicles by reducing test time and resource requirements (e.g., portable measuring equipment). For example, conventional EV testing may require custom rack-mounting tools to test specific EV models, while the claimed invention utilizes a universal portable device capable of testing various EV brands and models. Moreover, the technology improves reliability by providing consistent and repeatable test results. The portable measuring device may also include software that automates testing by integrating it with other processes such as quality control or regulatory compliance.

[0063] Given that electric vehicles (EVs) are highly complex systems, the technology described herein enables automated testing of the complex circuits and systems of EVs without requiring complex user input. Furthermore, the device is capable of performing non-destructive testing of EVs without damaging them. Additionally, the device can analyze and interpret test data and provide results on a graphical user interface.

[0064] For example, a user can use a graphical user interface to request the execution of one test from multiple tests. In response to the user's request, the device can automatically execute the test and present the results on the graphical user interface. The results may include a pass (e.g., a green light) or fail (e.g., a red light) indication. Furthermore, the results may also include a comprehensive report that can be uploaded to the internet via a Wi-Fi connection.

[0065] In some embodiments, the system may perform vehicle-to-grid (V2G) related tests. For example, the system may include a built-in load. In another example, the system may include components for connecting to a mobile load, such as a connector for connecting to a household power outlet.

[0066] To perform various tests, test equipment includes a software layer for communicating with the EV (e.g., performing a handshake). Unlike testing passive devices (e.g., monitors), which do not require communication with passive devices, EV test equipment needs to communicate with the EV to perform different tests. For example, the system may simulate a charging station communicating with the EV and performing tests. This communication may include a handshake to obtain permission to perform certain tests. Furthermore, for some tests, the EV may have to perform an action, which can be transmitted from the test equipment to the EV using the software layer. This action performed by the EV may be entering an electrical state. For example, the EV includes contactors for opening and closing circuits when the EV is ready to charge its battery. In some instances, the test equipment may communicate with the EV to instruct the EV to enter an electrical state associated with charging its battery.

[0067] In addition, the testing equipment may be equipped with a specific vehicle charging inlet connector. Given the existence of different types of EV charging connectors, the equipment may include EV inlet connections that can connect to different types of connectors. In a first embodiment, the equipment may include a Type 1 connector, such as J1772 connector Type 1 or CCS connector Type 1 (CCS1). The J1772 connector is an AC charging standard for North American and Japanese vehicles. The CCS1 connector is a DC charging standard for North American vehicles. In another embodiment, the equipment may include a Type 2 connector, such as Mennekes connector Type 2 or CCS connector Type 2 (CCS2). The Mennekes connector is an AC charging standard for European vehicles. CCS2 is a DC charging standard for European vehicles. In yet another embodiment, the equipment may include a GB / T connector, which is an AC / DC charging standard for Chinese vehicles.

[0068] This disclosure generally describes a portable (e.g., handheld) measuring device capable of performing various electrical safety tests on the vehicle charging interface of an electric vehicle (EV). For example, the device can perform tests to verify whether the EV complies with standards and / or regulations. The tests performed can be automated by the device based on derived information. This derived information may include vehicle information and location information. For example, the device may have a first test protocol for EVs in a first location (e.g., France) and a second test protocol for EVs in a second location (e.g., the United States). The test protocols can be multiple tests determined by the device based on the standards and regulatory compliance requirements of a specific location (e.g., region, country).

[0069] The technologies described herein address technical challenges associated with testing electric vehicles. These technologies ensure that testing methods and equipment provide accurate and precise results. Furthermore, the testing system enhances safety during testing by using testing methods and components that comply with safety standards and regulations. Additionally, these technologies improve the speed and efficiency of testing electric vehicles by reducing testing time and resource requirements associated with portable devices. Moreover, the technology enhances reliability by providing consistent and repeatable test results that can be wirelessly transmitted to third parties. The portable measuring device may also include software that automates testing by integrating it with other processes, such as quality control or regulatory compliance.

[0070] Given that electric vehicles (EVs) are complex systems, some of the example techniques described herein enable the automated testing of complex EV circuits and systems without requiring complex user input. Furthermore, by using a communication process with the EV, the device can perform non-destructive testing (e.g., by performing safety checks before testing), enabling testing of the EV without damaging it. Additionally, the device can analyze and interpret test data and provide results on a graphical user interface.

[0071] As background, many countries around the world have either already established or proposed regulations for electric vehicles (EVs). These regulations cover various aspects of EVs, including electrical safety, fire safety, manufacturing and quality control, compatibility standards to ensure that different EVs can use the same charger, and how EVs can be connected to the power grid. Furthermore, different countries may have their own safety standards and testing procedures.

[0072] In conventional systems, safety testing of general electrical equipment and vehicle-specific safety testing have been practiced for many years. An example of existing general-purpose equipment designed to perform power line safety testing is the Fluke 6500-2 Portable Equipment Tester (PAT). However, with the widespread adoption of EVs, an unresolved need has emerged to perform electrical safety testing on vehicle charging interfaces. As more EV safety regulations are enacted, a portable device is needed to automate the tests required to verify EV compliance with standards and / or regulations.

[0073] Examples of this disclosure relate to techniques for automatically testing the performance of electric vehicle charging interfaces to verify specific safety-related characteristics. For example, the tests may include, but are not limited to, grounding connections (R...). PE Insulation test (R) ISO ); Alternative leakage current test (I) SL ); Contact current test (I) TC ); Load / leakage current test (I PE( ); RCD performance testing; charging cable integrity testing; PELV (protective extra low voltage) testing; and any additional tests defined by regulatory agencies that are specific to legal vehicle registration requirements.

[0074] An example of a standard EV testing system is a custom rack-mount tool that vehicle manufacturers can use in a factory production environment. This standard tool is specifically designed for testing new vehicles. It may include off-the-shelf components of other testing equipment and software systems that skilled technicians can utilize to perform specific tests without the need for an intelligent user interface to summarize test results.

[0075] In contrast, the example test device described herein can be a fully portable device that performs multiple tests based on user requests via a graphical user interface by injecting current into the device under test. This test device can be automated and intelligent, enabling untrained users to perform tests simply by connecting it to an EV charging port. For example, a user can request to perform one of multiple tests using the graphical user interface. In response to the user request, the device can automatically perform the test and present the results on the graphical user interface. The results may include pass (e.g., a green light) or fail (e.g., a red light) indications. Furthermore, the results may include a comprehensive report that can be uploaded to the internet via a Wi-Fi connection.

[0076] To perform different tests, test equipment may include a software layer that communicates with the EV (e.g., performs a handshake). Unlike test passive devices (e.g., monitors) which do not require communication with passive devices, EV test equipment can communicate with the EV to perform different tests. This communication may include a handshake to obtain permission to perform certain tests. Furthermore, for some tests, the EV may have to perform an action that can be transmitted from the test equipment to the EV using the software layer. This action performed by the EV may be entering an electrical state. For example, the EV may include contactors for opening and closing circuits when the EV is ready to charge its battery. In some instances, the test equipment may communicate with the EV to instruct the EV to enter an electrical state associated with charging its battery.

[0077] In some instances, the handshake process includes a physical connection to the EV using an EV connector, establishing communication, safety checks, parameter negotiation, test initiation, continuous communication, and test termination. After the physical connection, both the portable device and the EV can begin communication to identify each other. They exchange information such as vehicle type, device type, user account information, authorization information, vehicle status, vehicle battery status, and other relevant information. Furthermore, before testing, the portable device can perform safety checks (e.g., preventing short circuits, ensuring proper grounding, and eliminating fault conditions) to protect the EV during testing. During testing, test parameters can be exchanged between the portable device and the EV. Additionally, while the vehicle is being tested, the portable device continuously communicates with the EV, providing updates on the test process, adjusting requests as needed, and monitoring for any faults. When the test is complete, the portable device can terminate communication to indicate the end of the test session.

[0078] To perform the handshake, the software layer may include software and firmware integrated into the test system of the portable device. The software layer can be responsible for various functions and features of the portable device, including the handshake with the EV. Furthermore, the software layer can authenticate the portable device with the EV. If user authentication is required for testing, the software layer can manage this user authentication.

[0079] According to some embodiments, the software layer can perform a handshake with the EV to prepare the EV for a test session. For example, after the portable device has been physically connected to the EV, the software layer can send a continuous “pilot signal” (typically a low-voltage square wave) to the vehicle. This pilot signal indicates the device’s readiness and capabilities. Furthermore, the pilot signal provides a channel for the EV and the portable device to transmit and negotiate test parameters. Subsequently, the EV can confirm the connection by modifying the pilot signal in a specific manner (e.g., by changing the signal’s duty cycle). The portable device can receive the modified pilot signal, which notifies the device that the EV is present and ready to be tested. Based on the pilot signal and communication protocol, the portable device and the EV can exchange information about test capabilities and requirements. Once an agreement is reached between the portable device and the EV, the portable device can begin the testing process.

[0080] In addition, the testing equipment may be equipped with a specific vehicle charging inlet connector. Given the existence of different types of EV charging connectors, the equipment may include EV inlet connections that can connect to different types of connectors. In a first embodiment, the equipment may include a Type 1 connector, such as a J1772 connector type 1 or a CCS connector type 1 (CCS1). The J1772 connector is an AC charging standard for North American and Japanese vehicles. The CCS1 connector is a DC charging standard for North American vehicles. In another embodiment, the equipment may include a Type 2 connector, such as a Mennekes connector type 2 or a CCS connector type 2 (CCS2). The Mennekes connector is an AC charging standard for European vehicles. CCS2 is a DC charging standard for European vehicles. In yet another embodiment, the equipment may include a GB / T connector, which is an AC / DC charging standard for Chinese vehicles.

[0081] Exemplary embodiments of this disclosure will now be discussed in more detail with reference to the accompanying drawings.

[0082] Reference will now be made in detail to embodiments of the invention, one or more of which are illustrated in the accompanying drawings. Each example is provided to explain the invention and is not intended to limit it. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made to the invention without departing from the scope or spirit of the invention. For example, features illustrated or described as part of one embodiment may be used with another embodiment to produce yet another embodiment. Therefore, the invention is intended to cover such modifications and variations falling within the scope of the appended claims and their equivalents.

[0083] Figure 1 A side perspective view 100 depicts an example of a portable handheld tester device according to an exemplary embodiment of the present disclosure. Figure 1 An exemplary embodiment of a portable handheld form factor device 110 (e.g., a portable device) is illustrated. The specific number, location, and arrangement of the components are provided as examples only. Other numbers, locations, and / or arrangements of the components are also possible.

[0084] Device 110 may include a housing 120 and a user interface 130, the housing 120 being configured to enclose electronic components. The housing 120 may enclose and protect various internal components of the device, such as a testing system. The housing 120 may be ergonomically designed for easy one-handed holding and operation, enhancing the usability of the device.

[0085] User interface 130 may include a display screen for presenting test results and receiving user prompts. The display screen can serve as the primary user interface of the device, allowing an operator to interact with the device 110, such as navigating the device's various functions and instructing the device to perform various actions. For example, an operator of device 110 can use user interface 130 to input test parameters and receive test results. User interface 130 can receive test parameters from the operator. In some instances, user interface 130 may include one or more input buttons, control knobs, and / or a touchscreen display. In some embodiments, user interface 130 may be touch-sensitive.

[0086] Device 110 may include a microcontroller (e.g., a test system) for controlling test operations. The microcontroller may be pre-programmed and / or modified via connection unit 140. Connection unit 140 may be an input / output connection unit configured to connect to mains power, serial data, partial discharge, EV chassis connection, etc.

[0087] Additionally, device 110 may include a handle 150. Handle 150 may be connected to cover 155. Handle 150 may feature a grip that provides comfort and convenience for the user. This handle is designed to provide a secure grip on the device, reducing the risk of accidental drops and enhancing user control over the device. The handle may be textured or covered with a non-slip material to further improve the user's grip. In one embodiment, handle 150 may include a battery compartment for housing a battery to power device 110. The battery may be rechargeable. Furthermore, the battery can be removed or installed by opening cover 155. In another embodiment, handle 150 may have a connector (e.g., a plug) for connecting to a power source (e.g., a wall socket) to power device 110.

[0088] Additionally, device 110 may include EV connector 160. EV connector 160 provides a data interface for transmitting electrical signals to and from the EV. EV connector 160 may be electrically coupled to a test system (not depicted) configured to perform multiple available tests on the EV connected to device 110. The test system may be enclosed by housing 120. The multiple available tests may include, but are not limited to: continuity test, insulation resistance test, leakage current test and ground continuity test, ground connection (RPE) test, insulation (RISO) test, alternative leakage current (ISL) test, touch current (ITC) test, leakage current (IPE) test, residual current device (RCD) performance test, charging cable integrity test and / or protective extra-low voltage (PELV) test.

[0089] In some instances, device 110 may include a memory module for storing test results and test data. Furthermore, device 110 may be configured to communicate with external devices or networks for data transmission and remote monitoring. For example, test results and test data may be transmitted to another device using connection unit 140, or wirelessly transmitted to another device using a wireless connection (e.g., Wi-Fi, cellular). In some instances, device 110 may include electrical components (e.g., a 5G chip) for wireless communication with other devices.

[0090] In some embodiments, the device may also include one or more buttons or controls (not depicted) located on the side of the housing 120. These controls provide quick access to frequently used functions, such as switching between different modes or adjusting device settings. These controls may be designed to be easy to operate even when the user is wearing gloves or in low-light conditions, making the device 110 suitable for a wide variety of environments.

[0091] In one example, such as Figure 1 As depicted, the length of device 110 may be less than 300 millimeters (mm), and the height of device 110 may be less than 150 millimeters.

[0092] Figure 2 A block diagram of an example device according to an exemplary embodiment of the present disclosure is depicted. Device 110 may include a user interface 130, a test system 220, one or more processors 230, and one or more memory devices 232.

[0093] According to some embodiments, device 110 may include a user interface 130. User interface 130 may receive user input 210 from an operator of device 110. A display screen may be integrated into user interface 130 to display test results 250 and prompt the operator for user input 210. The display screen may be a touchscreen. It may display menus and options, key settings such as selected frequency, signal strength, battery status, or error messages. User interface elements, such as buttons or touch-sensitive controls, may help the user easily navigate settings and adjust parameters.

[0094] User interface 130 enhances the usability and functionality of the device; for example, it allows users to configure settings, capture images, and access various features of device 110. In some implementations, user interface 130 may provide an interface for the operator to interact with EV test data 240 and / or test results 250. This may include functions such as selecting EV test data, performing data analysis, setting thresholds, setting parameters, and / or exporting test results 250 for further analysis.

[0095] In addition, device 110 may include test system 220. Test system 220 may include a software layer for communicating with the EV. For example, the software layer may perform a handshake with the EV to initiate a test process. After the handshake process, the EV may grant access and / or authorization to device 110 to perform tests. In some instances, device 110 may request the EV to perform an action, which may occur after device 110 has obtained authorization from the EV. Test system 220 is configured to generate output (e.g., test result 250) based on EV test data 240. In some embodiments, test system 220 may include a graphics processing unit (GPU). The GPU may be responsible for processing the EV test data 240 and converting the test data into a graphical form. This may involve color-coding different test results, enhancing contrast to improve visibility, or applying other graphical effects to improve the clarity and usability of the test results. In some embodiments, test system 220 may also include machine learning techniques to enhance the quality and usefulness of the test results. For example, it may include historical data of the EV, performance data of the EV, and other EV-related data for more accurately determining and validating test results.

[0096] Device 110 may also include one or more processors 230. The one or more processors 230 may include any suitable processing device, such as a microprocessor, microcontroller, integrated circuit, logic device, or other suitable processing device. The one or more processors 230 may execute firmware or software instructions. Device 110 may also include one or more memory devices (132). The one or more memory devices (132) may include one or more computer-readable media, including but not limited to non-transitory computer-readable media, RAM, ROM, hard disk drives, flash drives, or other memory devices. The one or more memory devices (132) may store information accessible by the one or more processors 230, including computer-readable instructions executable by the one or more processors 230. The instructions may be any set of instructions that, when executed by the one or more processors 230, causes the one or more processors 230 to perform operations (e.g., operations attributed herein to test system 220). The instructions may be software written in any suitable programming language or hardware-implementable. In some embodiments, the instructions may be executed by one or more processors 230 to cause one or more processors 230 to perform operations, such as operations for communication, data copying, and data sharing.

[0097] Figure 3A block diagram of an example device according to an exemplary embodiment of the present disclosure is depicted. Device 110 may include an EV connector 160, a test system 220, a user interface 130, an internal power source 320 (e.g., a battery), and a connection unit 140. In some instances, EV test data 240 may be received via the EV connector 160. The EV connector 160 is pluggable into an EV.

[0098] Furthermore, the EV test data 240 can be processed by the test system 220 of the device 110 to generate test results 250. The test system 220 may include a computing unit 312, a data acquisition unit 314, and a data storage device 316. The computing unit 312 can perform calculations on the test data 240 and test parameters. The data acquisition unit 314 can obtain data from electric vehicles and / or third-party data (e.g., standard or regulatory compliance requirements). For example, third-party data may be downloaded from the Internet.

[0099] Furthermore, the test results 250 can be displayed on the user interface 130. Additionally, the user interface can receive user input 210 from the operator of the device.

[0100] As previously described, device 110 may include internal energy source 320, such as a rechargeable battery. In some instances, the battery may be surrounded by handle 150, such as... Figure 1 As shown.

[0101] In addition, device 110 can output test result 250 using connection unit 140. Connection unit 140 can receive input from another device. This input can be power and / or data. The connection unit can also transmit output (e.g., test result 250) via a wired connection or wirelessly.

[0102] Figure 4 A top perspective view 400 of an example device 110 according to an exemplary embodiment of the present disclosure is depicted. The specific number, location, and arrangement of the components are provided by way of example only. Other numbers, locations, and / or arrangements of the components are also possible.

[0103] Device 110 may include a user interface 130 located on top of the device. User interface 130 may include a display screen for presenting test results 250 and receiving user prompts. In some instances, user interface 130 may include one or more input buttons 430, control knobs, and / or a touchscreen display.

[0104] In addition, device 110 may include a first handle 410 located on a first side of device 110 and a second handle 420 located on a second side of device 110. The first handle 410 and the second handle 420 may be ergonomically designed for easy one-handed holding and operation, which can enhance the usability of the device.

[0105] Additionally, device 110 may include an EV connector 160 located on a third side of device 110. EV connector 160 provides an interface for transmitting electrical signals to and from the EV. EV connector 160 may be electrically coupled to test system 220 configured to perform one or more electrical safety tests on EVs connected to device 110.

[0106] Figure 5 A top perspective view depicting an example of a test probe 500 according to an exemplary embodiment of the present disclosure is shown. Figure 5 An exemplary embodiment of a portable handheld shape factor test probe 500 (e.g., a portable device) is illustrated. The specific number, location, and arrangement of the parts are provided as examples only. Other numbers, locations, and / or arrangements of the parts are also possible.

[0107] Test probe 500 may include test tip 510. Test tip 510 may have the ability to establish reliable contact with the EV. Furthermore, test tip 510 may contact corroded metal parts, screws, vehicle chassis components, and battery management system (BMS) housings. The test tip may be replaceable when worn. Additionally, test tip 510 may be compatible with probe accessories such as dolphin clips.

[0108] Test probe 500 may include a light button 520 for turning on a light (e.g., a white LED). This light provides the ability to illuminate a dark test location. Test probe 500 may also include a digital screen 530 for providing the ability to associate measurements with specific test points. Digital screen 530 may display test information (e.g., test identifier, test value, descriptive text). Test probe 500 may include a test button 540 for providing the ability to trigger a new test. For example, the workflow may establish contact as optimally as possible before triggering a new measurement. Test probe 500 may determine a test result 550 displayed on digital screen 530. Test result 550 provides the ability for a user to verify the result at the point where the measurement was performed. For example, test result 550 may be presented as pass or fail. Test result 550 may also have a result-based color (e.g., green for a pass test, red for a fail test). Furthermore, test result 550 may include the measured value and a maximum / minimum limit (e.g., to highlight how far the measured value is from the limit).

[0109] In addition, the test probe 500 may include a save button 560 to provide the ability to store test results 550. In some instances, testing may require multiple attempts to achieve the best possible measurement result (e.g., if the test point is corroded). Therefore, to address issues related to saving incorrect measurement values, the value is saved by pressing the save button 560. Furthermore, the test probe 500 may include one or more navigation buttons 570. The navigation buttons 570 allow the user to navigate to the previous or next test point. For example, the navigation buttons 570 may be a left arrow key and a right arrow key.

[0110] Figure 6 A flowchart is depicted for an example method 600 for initiating a test on an electric vehicle using a portable device, according to an example embodiment of the present disclosure.

[0111] In some instances, a portable device (e.g., device 110) may be configured to perform a first test on an electric vehicle. Device 110 may include an EV connector (e.g., EV connector 160) configured to be physically connected to the charging port of the electric vehicle. Furthermore, device 110 may include a handle configured to allow the portable device to be held and / or a battery configured to power the portable device. Additionally, device 110 may include a user interface configured to receive selection of the first test from a plurality of available tests. Furthermore, device 110 may include a test system having one or more processors powered by a battery. Device 110 may include one or more computer-readable media (e.g., one or more memory devices 232) that collectively store instructions that, when executed by one or more processors, cause the portable device to perform the operations described in method 500.

[0112] According to some embodiments, device 110 may be a handheld portable device having an electric vehicle connector 160 configured to be electrically coupled to the charging port of an electric vehicle.

[0113] At 610, device 110 may receive a selection of a first test from a plurality of available tests selectable by the user. The first test may have test parameters. In some instances, the plurality of available tests may be derived from operational requirements.

[0114] In some instances, device 110 may include a main unit. The main unit may include a user interface configured to receive a selection of a first test from a plurality of user-selectable available tests.

[0115] In some instances, the user interface may display multiple available tests to be performed on the electric vehicle. These multiple available tests may include a first test. Furthermore, the user interface may accept user input to select the first test from among the multiple available tests.

[0116] At 620, device 110 can transmit a test signal associated with the first test to the charging port of the electric vehicle. For example, device 110 can transmit the test signal in response to the selection of the first test. In some instances, the test signal can be pre-configured as test parameters for testing the first test.

[0117] In some instances, device 110 may include a software layer. This software layer may be configured to perform a handshake operation with the electric vehicle. This handshake operation may authorize the portable device to perform a first test on the electric vehicle.

[0118] In some instances, test signals can be transmitted after the electric vehicle connector is electrically coupled to the charging port of the electric vehicle.

[0119] At 630, device 110 can receive electrical signals associated with the first test. Device 110 can receive electrical signals from an electric vehicle using an electric vehicle connector.

[0120] At 640, device 110 can calculate the measured value based on the received electrical signal.

[0121] At 650, device 110 can use test parameters to evaluate the measured value to determine the test conclusion of the first test. For example, the test conclusion could be a pass or failure conclusion determined based on whether the measured value exceeds the test parameters.

[0122] In some instances, the test parameters are determined based on the location associated with the portable device. For example, the test parameter has a first value for a first region and a second value for a second region, wherein the first value differs from the second value.

[0123] At 660, the device can display results based on the test conclusions. For example, the results can be displayed on the user interface of device 110.

[0124] According to some embodiments, device 110 may include test probes configured to connect to test points of an electric vehicle (e.g., Figure 5 (Test probe 500 in the example). In one example, the test probe can be connected to the main unit using a wired connection. In another example, the test probe can be connected to the main unit using a wireless connection. Furthermore, the test probe may include a user interface (e.g., ...). Figure 5 The digital screen 530 is configured to receive the selection of a first test from a plurality of available tests that can be selected by the user.

[0125] In one embodiment, the portable device is powered by a rechargeable battery. In another embodiment, the portable device is electrically coupled to a 120-volt, 220-volt, or 480-volt outlet. In some instances, the first test is associated with 480-volt technology.

[0126] In some instances, the results may be stored in non-volatile computer-readable storage. For example, the save button 560 in test probe 500 allows the results to be saved in the memory of device 110.

[0127] In some instances, device 110 can use a wireless connection to transmit results to a third-party entity.

[0128] In some instances, device 110 can determine vehicle information based on received electrical signals, including vehicle type, manufacturer, or model. Furthermore, the device can update test parameters based on this vehicle information.

[0129] In some instances, the first test may be a grounding connection (RPE) test, insulation (RISO) test, alternative leakage current (ISL) test, touch current (ITC) test, leakage current (IPE) test, residual current device (RCD) performance test, charging cable integrity test, and / or protective extra-low voltage (PELV) test.

[0130] In some instances, electric vehicle connectors are type 1 connectors, type 2 connectors, or GB / T connectors.

[0131] In some instances, device 110 may transmit a request to the electric vehicle, wherein the request causes the electric vehicle to perform an action. For example, the action may be to put the electric vehicle into an electrical state associated with charging the rechargeable battery in the electric vehicle. In another example, the action may be to close or open a circuit in the electric vehicle.

[0132] In some instances, the device may include a handle configured to allow the portable device to be held in the hand.

[0133] Figure 7 A flowchart is depicted of an example method 700 for initiating a test of an electric vehicle using a portable device according to an example embodiment of the present disclosure.

[0134] In some instances, a portable device (e.g., device 110) may be configured to perform a first test on an electric vehicle. Device 110 may include an EV connector (e.g., EV connector 160) configured to be physically connected to a charging port of the electric vehicle. Additionally, device 110 may include a handle configured to allow the portable device to be held and / or a battery configured to power the portable device. Furthermore, device 110 may include a user interface configured to receive selection of the first test from a plurality of available tests. Additionally, device 110 may include a test system having one or more processors powered by a battery. Device 110 may include one or more computer-readable media (e.g., one or more memory devices 232) that collectively store instructions that, when executed by one or more processors, cause the portable device to perform the operations described in method 700.

[0135] According to some embodiments, device 110 may be a handheld portable device having an electric vehicle connector 160 configured to be electrically coupled to the charging port of an electric vehicle.

[0136] At 710, device 110 can be connected (e.g., coupled) to the charging port of an electric vehicle using EV connector 160. The connection at 710 allows the device to receive electrical signals from the electric vehicle.

[0137] At 720, device 110 can determine vehicle information based on the connection at 710. For example, the device can receive electrical signals from the vehicle. The electrical signals may include vehicle information. Vehicle information may include vehicle type, vehicle manufacturer, or vehicle model.

[0138] At 730, device 110 may display multiple available tests to be performed on the electric vehicle on user interface 130. These multiple available tests can be selected by the user using the user interface. The multiple available tests may include a first test. In some instances, the multiple available tests may be based on vehicle information determined at 720. For example, the multiple available tests may be configured for a specific vehicle type, vehicle manufacturer, or vehicle model. Furthermore, the multiple available tests may be based on standards and / or regulatory compliance requirements of a local region (e.g., country, state, county, city) associated with the physical location of the electric vehicle.

[0139] In some instances, the multiple available tests can be derived from operational requirements. Operational requirements may be based on the electric vehicle's brand, model, current location, location associated with the electric vehicle's sale, or location associated with the electric vehicle's manufacture. In one example, operational requirements may be based on standards associated with the electric vehicle's manufacturing location. In another example, operational requirements may be based on regulatory requirements associated with the electric vehicle's sales location.

[0140] At 740, device 110 may receive user input selecting a first test from a plurality of available tests. Device 110 may receive the selection of the first test from a plurality of available tests selectable by the user. In some instances, device 110 may determine the test parameters of the first test based on vehicle information determined at 720. For example, the test parameters of the first test may be determined using machine learning techniques based on vehicle information and / or standards and regulatory compliance requirements.

[0141] At 750, in response to the selection of the first test at 740, device 110 can transmit a test signal associated with the first test to the charging port of the electric vehicle. For example, the test signal can be pre-configured to check the test parameters of the first test. Different pre-configured test signals can be stored in the device's memory (e.g., memory device 232, data storage device 316).

[0142] Figure 8 A flowchart depicts an example method 800 for performing tests on an electric vehicle using a portable device according to an example embodiment of the present disclosure. The portable device (e.g., device 110) may be configured to perform a first test on the electric vehicle. Device 110 may include an EV connector (e.g., EV connector 160) configured to be physically connected to a charging port of the electric vehicle. Furthermore, device 110 may include one or more processors (e.g., processor(s) 230). Additionally, device 110 may include one or more computer-readable media (e.g., memory(s) 232) that collectively store instructions that, when executed by the one or more processors, cause the portable device to perform the operations described in method 800.

[0143] In some instances, method 800 can be executed after method 700.

[0144] At 810, device 110 can use electric vehicle connector 160 to receive electrical signals associated with the first test. The first test may include test parameters. For example, EV test data 240 may be derived from the electrical signals received at 810.

[0145] In some instances, the electrical signal is received after the electric vehicle connector 160 is electrically coupled to the charging port of the electric vehicle. For example, the electric vehicle connector 160 may be a type 1 connector, a type 2 connector, or a GB / T connector.

[0146] In some instances, the first test may be a grounding connection (RPE) test, insulation (RISO) test, alternative leakage current (ISL) test, touch current (ITC) test, leakage current (IPE) test, residual current device (RCD) performance test, charging cable integrity test, or protective extra low voltage (PELV) test.

[0147] In some instances, the initial test may be associated with 480-volt technology. 480-volt charging, compared to 120-volt or 220-volt charging, can be used for fast charging of electric vehicles. Device 110 includes components specifically designed to perform 480-volt technology testing.

[0148] In some instances, test parameters can be determined using machine learning techniques. For example, test parameters can be determined based on the location associated with the device. For instance, a test parameter might have a first value for a first region (e.g., France) and a second value for a second region (e.g., the United States). The first value may differ from the second value. In another example, test parameters can be derived from operational requirements. Operational requirements can be based on the electric vehicle's brand, model, current location, location associated with the electric vehicle's sale, and location associated with the electric vehicle's manufacture. Operational requirements can be based on standards associated with the electric vehicle's manufacturing location. Operational requirements can also be based on regulatory requirements associated with the electric vehicle's sales location.

[0149] At point 820, device 110 can use the electric vehicle connector to transmit a test signal associated with the first test to the charging port of the electric vehicle. In some instances, the test signal may be based on test parameters.

[0150] At 830, device 110 can calculate a measurement value based on the received electrical signal. In some instances, the measurement value calculated at 830 can be determined based on EV test data 240.

[0151] At 840, device 110 can use test parameters to evaluate the measured value to determine the test conclusion of the first test. In some instances, the test conclusion can be a pass or fail conclusion determined based on whether the measured value exceeds the test parameters. For example, when the measured value calculated at 830 exceeds the test parameters of the first test, the test conclusion of the first test can be a fail conclusion.

[0152] At point 850, the device may display test results (e.g., test result 250) based on the test conclusion on a user interface (e.g., user interface 130). For example, the test result may be a green light when the test conclusion is a pass conclusion. Alternatively, the test result may be a red light when the test conclusion is a failure conclusion. In some instances, user interface 130 may be a graphical user interface.

[0153] In addition, the test results 250 may be stored in a non-volatile computer-readable storage medium, such as one or more memory devices 232 or data storage devices 316.

[0154] In addition, device 110 can be a handheld portable device with handle 150.

[0155] In one embodiment, device 110 is powered by a battery. For example... Figure 1 As shown, the battery can be inserted into the handle 150 of the device. The handle 150 can be connected to a cover 155, which can be opened to insert a rechargeable battery. In another embodiment, the device 110 can be electrically connected to a 120-volt, 220-volt, or 480-volt outlet using a connection unit 140.

[0156] In addition, method 800 may also include device 110 transmitting test results 250 to a third-party entity using a wireless connection.

[0157] In some instances, device 110 may include a software layer configured to communicate with an electric vehicle, such as performing a handshake with the electric vehicle. Method 800 may also include device 110 causing the electric vehicle to perform an action after performing a handshake with the electric vehicle. According to one embodiment, this action may be causing the electric vehicle to enter an electrical state associated with charging the battery in the electric vehicle. In some instances, this action may be causing the electric vehicle to close or open circuits in the electric vehicle.

[0158] For example, the software layer enables device 110 to perform a handshake with the EV. A handshake is a communication protocol or process that occurs between the EV and the device before the test process begins. This process ensures that device 110 and the EV are compatible and that the test can be performed safely.

[0159] In some instances, the handshake process includes a physical connection to the EV using EV connector 160, communication establishment, safety checks, parameter negotiation, test initiation, continuous communication, and test termination. After the physical connection, both device 110 and the EV can begin communication to identify each other. They exchange information such as vehicle type, device type, user account information, authorization information, vehicle status, vehicle battery status, and other relevant information. Furthermore, prior to testing, device 110 can perform safety checks (e.g., preventing short circuits, ensuring proper grounding, and eliminating fault conditions) to protect the EV during testing. During testing, test parameters can be exchanged between device 110 and the EV. Additionally, during vehicle testing, device 110 continues to communicate with the EV, providing updates to the test process, adjusting requests as needed, and monitoring for any faults. When the test is complete, device 110 can terminate communication to indicate the end of the test session.

[0160] To perform a handshake from device 110, the software layer may include software and firmware integrated into the test system 220 (e.g., control unit) of device 110. The software layer may be responsible for various functions and features of device 110, including the handshake with the EV. The software layer may support standard communication protocols used in EV charging, such as the Open Charging Point Protocol (OCPP) for charger-to-central system communication, ISO standards, and / or IEC standards. For example, ISO 15118 is designed to handle communication between the EV and the charging station, particularly for more advanced use cases such as plug-and-charge. Furthermore, IEC 61851 is a standard related to conductive charging systems for electric vehicles.

[0161] The software layer can authenticate devices 110 and EV. If testing requires user authentication (e.g., RFID, mobile application, user account), the software layer can manage this authentication.

[0162] According to some embodiments, device 110 uses a software layer to perform a handshake with the EV to prepare the EV for a test session. After device 100 has been physically connected to the EV, the software layer can send a continuous “pilot signal” (typically a low-voltage square wave) to the vehicle. This pilot signal indicates the device’s readiness and capabilities. Furthermore, the pilot signal provides a channel for the EV and device 110 to transmit and negotiate test parameters. Subsequently, the EV can confirm the connection by modifying the pilot signal in a specific manner (e.g., by changing the signal’s duty cycle). Device 110 can receive the modified pilot signal, which notifies the device that the EV is present and ready to be tested. Based on the pilot signal and a communication protocol (such as ISO 15118 or IEC 61851), the EV and device 110 can exchange information about test capabilities and requirements. Once an agreement is reached between device 110 and the EV, device 110 can begin the testing process.

[0163] Although the subject matter has been described in detail with respect to various specific example embodiments, each example is provided by way of explanation and is not intended to limit the scope of this disclosure. Modifications, variations, and equivalents of such embodiments will be readily apparent to those skilled in the art upon understanding the foregoing. Therefore, this disclosure does not exclude the inclusion of such modifications, variations, and / or additions to the subject matter that will be apparent to those skilled in the art. For example, features illustrated or described as part of one embodiment may be used with another embodiment to produce yet another embodiment. Therefore, this disclosure is intended to cover such changes, variations, and equivalents.

Claims

1. A portable system configured to perform a first test on an electric vehicle, comprising: A battery is configured to power the portable system. An electric vehicle connector is configured to physically connect the main unit to the charging port of the electric vehicle; The main unit, having one or more processors powered by the battery, is configured to: Receive the selection of the first test from a plurality of available tests selectable by the user, the first test having test parameters; In response to the selection of the first test, a test signal associated with the first test is transmitted to the charging port of the electric vehicle; The electric vehicle connector is used to receive electrical signals associated with the first test from the electric vehicle; Calculate the measured value based on the received electrical signal; as well as The measured values ​​are evaluated using the test parameters to determine the test conclusion of the first test; as well as The user interface is configured to display results based on the test conclusions.

2. The portable system according to claim 1, further comprising: Test probes are configured to connect to test points on the electric vehicle.

3. The portable system of claim 2, wherein the test probe is connected to the main unit via a wired connection.

4. The portable system of claim 2, wherein the test probe is connected to the main unit via a wireless connection.

5. The portable system of claim 2, wherein the test probe includes the user interface configured to receive a selection of the first test from a plurality of available tests selectable by the user.

6. The portable system of claim 1, wherein the main unit includes the user interface configured to receive a selection of the first test from a plurality of available tests selectable by the user.

7. The portable system according to claim 1, further comprising: A software layer is configured to perform a handshake operation with the electric vehicle, wherein the handshake operation authorizes the portable device to perform the first test on the electric vehicle.

8. The portable system of claim 1, wherein the test conclusion is a pass or fail conclusion determined based on whether the measured value exceeds the test parameter.

9. The portable system of claim 1, wherein the test signal is transmitted after the electric vehicle connector is electrically coupled to the charging port of the electric vehicle.

10. The portable system of claim 1, wherein the user interface is further configured to: The plurality of available tests to be performed on the electric vehicle are displayed, wherein the plurality of available tests includes the first test; and Receive user input to select the first test from the plurality of available tests.

11. The portable system of claim 1, wherein the plurality of available tests are derived from operational requirements.

12. The portable system of claim 1, wherein the test signal is pre-configured to test the test parameters of the first test.

13. The portable system of claim 1, wherein the test parameters are determined based on the location associated with the portable device.

14. The portable system of claim 1, wherein the test parameter has a first value for a first region and a second value for a second region, and wherein the first value is different from the second value.

15. The portable system of claim 1, wherein the portable device is powered by a rechargeable battery.

16. The portable system of claim 1, wherein the portable device is electrically coupled to a 120-volt socket, a 220-volt socket, or a 480-volt socket.

17. The portable system of claim 1, wherein the first test is associated with 480-volt technology.

18. The portable system of claim 1, wherein the result is stored in a non-volatile computer-readable storage medium.

19. The portable system of claim 1, wherein the main unit is configured as: The results are transmitted to a third-party entity using a wireless connection.

20. The portable system of claim 1, wherein the main unit is configured as: Vehicle information is determined based on the received electrical signals, including vehicle type, vehicle manufacturer, or vehicle model; and The test parameters are updated based on the vehicle information.

21. The portable system of claim 1, wherein the first test is a grounding connection (RPE) test, an insulation (RISO) test, an alternative leakage current (ISL) test, an touch current (ITC) test, an leakage current (IPE) test, a residual current device (RCD) performance test, a charging cable integrity test, or a protective extra-low voltage (PELV) test.

22. The portable system of claim 1, wherein the electric vehicle connector is a type 1 connector, a type 2 connector, or a GB / T connector.

23. The portable system of claim 1, wherein the main unit is configured as: A request is transmitted to the electric vehicle, wherein the request causes the electric vehicle to perform an action.

24. The portable system of claim 23, wherein the action is to bring the electric vehicle into an electrical state associated with charging the rechargeable battery in the electric vehicle.

25. The portable system of claim 23, wherein the action is to close or disconnect the circuitry in the electric vehicle.

26. The portable system of claim 1, further comprising: A handle is configured to allow the portable device to be held in hand.

27. A method for performing a first test on an electric vehicle, the method comprising: Receive the selection of the first test from a plurality of available tests selectable by the user, the first test having test parameters; The test signal associated with the first test is transmitted to the charging port of the electric vehicle using the electric vehicle connector. The electric vehicle connector is used to receive electrical signals associated with the first test from the electric vehicle; One or more processors are used to calculate the measured value based on the received electrical signal; as well as The measured values ​​are evaluated using the test parameters to determine the test conclusion of the first test; as well as The user interface displays the results based on the test conclusions.

28. One or more non-transitory computer-readable media storing instructions executable by one or more processors to cause a computing system to perform operations, said operations including: Receive the selection of the first test from a plurality of available tests selectable by the user, the first test having test parameters; The test signal associated with the first test is transmitted to the charging port of the electric vehicle using the electric vehicle connector. The electric vehicle connector is used to receive electrical signals associated with the first test from the electric vehicle; Calculate the measured value based on the received electrical signal; The measured values ​​are evaluated using the test parameters to determine the test conclusion of the first test; as well as The user interface displays the results based on the test conclusions.