Intelligent egg hatching machine

Abstract

The application discloses a kind of intelligent egg incubator, including hatching room and the air conditioner room being arranged in the upper end of hatching room, also including turnover mechanism and airflow guide mechanism;Turnover mechanism: it includes moving frame, mounting frame, installation box, pivot, first turbine speed reducer, vertical input shaft, egg rack and bearing wheel, the moving frame is located in the interior of hatching room, the upper surface of moving frame is fixedly connected with mounting frame left and right symmetrical, the upper side of two mounting frames is rotatably connected with pivot respectively, egg rack is fixedly connected between two pivots, the upper side of left mounting frame is fixedly connected with installation box, the outer camber surface of left pivot is rotatably connected with the middle part of installation box, first turbine speed reducer is fixedly connected in the right side of the interior of installation box, the output shaft of first turbine speed reducer is fixedly connected with the left end of left pivot, the input shaft of first turbine speed reducer is fixedly connected with vertical input shaft, this intelligent egg incubator, when running more stable, failure rate is lower when carrying out egg rack angle adjustment.

Description

Technical Field

[0001] This invention relates to the field of incubator technology, specifically to an intelligent egg incubator. Background Technology

[0002] An incubator is a device used to artificially incubate poultry eggs. Based on its structure, it can be divided into aisle-type incubators and box-type incubators. Box-type incubators mainly include an incubation box and an egg-turning device inside it. The main body of the egg-turning device is the egg rack. Currently, there are two main types of egg racks: octagonal egg racks and seesaw egg racks. In comparison, octagonal egg racks have a higher hatching rate. In the prior art: Patent CN211721510U discloses an incubator with reasonable air circulation, including an incubator box and an egg rack. A fan is provided inside the incubator box, and air inlets are provided on both sides of the incubator box. A cover plate is provided at the inlet of the air inlet, and an exhaust vent is provided on the top of the incubator box. Another example is Patent CN111034653B, which discloses a mobile egg cart incubator with more flexible control, including an incubator box, an incubation adjustment system, at least one egg rack, and at least one mobile egg cart. The egg rack is suspended on the mobile egg cart by rotating a main shaft. The mobile egg cart is provided with a transmission mechanism for transmitting power to drive the egg rack to rotate. A parking space for parking the mobile egg cart is provided inside the incubator box. In actual use, the incubator with reasonable air circulation has a high failure rate due to the multi-stage transmission structure used for egg rack reversal. In the case of the mobile egg cart incubator with more flexible control, the fan blades are close to plate-shaped, resulting in a small airflow distribution area during rotation, leading to a small coverage area and uneven temperature and humidity distribution. Therefore, this application proposes an intelligent egg incubator. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to overcome the existing defects and provide an intelligent egg incubator that is more stable in operation and has a lower failure rate, which can effectively solve the problems in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: an intelligent egg incubator, comprising an incubation chamber and an air-conditioning chamber disposed at the upper end of the incubation chamber, and further comprising a flipping mechanism and an airflow guiding mechanism; The flipping mechanism includes a movable frame, a mounting frame, a mounting box, a rotating shaft, a first worm gear reducer, a vertical input shaft, an egg rack, and load-bearing wheels. The movable frame is located inside the incubation chamber. Mounting frames are symmetrically fixedly connected to the upper surface of the movable frame. Rotating shafts are rotatably connected to the upper sides of the two mounting frames. An egg rack is fixedly connected between the two rotating shafts. A mounting box is fixedly connected to the upper side of the left mounting frame. The outer arc surface of the left rotating shaft is rotatably connected to the middle of the mounting box. A first worm gear reducer is fixedly connected to the right side inside the mounting box. The output shaft of the first worm gear reducer is fixedly connected to the left end of the left rotating shaft. A vertical input shaft is fixedly connected to the input shaft of the first worm gear reducer. Load-bearing wheels are provided at the four corners of the bottom of the movable frame. Airflow guiding mechanism: It is located inside the incubation room and operates more stably with a lower failure rate when adjusting the angle of the egg rack.

[0005] Furthermore, a controller is provided in the center of the front side of the incubation chamber, and the input terminal of the controller is electrically connected to an external power source.

[0006] Furthermore, the flipping mechanism also includes a detection probe, a monitoring probe, and a sensing iron plate. The sensing iron plate is fixedly connected to the left end of the front rotating shaft. Monitoring probes are symmetrically fixedly connected to the front and back of the left side of the mounting box. The sensing iron plate is symmetrically fixedly connected to the front and back of the left side of the mounting box. The two detection probes and the two monitoring probes correspond to the left and right positions of one sensing iron plate. The two detection probes and the two monitoring probes are bidirectionally electrically connected to the controller to detect the angle of egg flipping.

[0007] Furthermore, the flipping mechanism also includes an angle-adjusting motor and a second worm gear reducer. The second worm gear reducer is fixedly connected to the rear side of the upper surface of the mounting box. The rear end of the second worm gear reducer is fixedly connected to the angle-adjusting motor. The output shaft of the angle-adjusting motor is fixedly connected to the input shaft of the second worm gear reducer. The output shaft of the second worm gear reducer is fixedly connected to the upper end of the vertical input shaft. The input end of the angle-adjusting motor is electrically connected to the output end of the controller to provide power for flipping the egg.

[0008] Furthermore, the airflow guiding mechanism includes a fan frame, a fan blade shaft, fan blades, a transmission pulley, a drive motor, a transmission belt, and a drive pulley. The fan frame is uniformly fixedly connected between the upper and lower inner walls of the incubation chamber. A fan blade shaft is rotatably connected to the middle of the left and right inner walls of the fan frame. Fan blades are uniformly distributed and fixedly connected to the outer arc surface of the fan blade shaft. A left blade is fixedly connected to the left side of the fan blade at a 60° angle to the fan blade plane. An upper blade is fixedly connected to the upper end of the left blade at a 90° angle to the left blade plane. A right blade is fixedly connected to the right side of the fan blade at a 125° angle to the fan blade plane. A transmission pulley is fixedly connected to the middle of the fan blade shaft. A drive motor is uniformly connected to the rear of the incubation chamber. The output shaft of the drive motor is fixedly connected to the drive pulley. The three transmission pulleys are connected to the longitudinally adjacent drive pulleys via the transmission belt. The input end of the drive motor is electrically connected to the output end of the controller to realize the function of airflow.

[0009] Furthermore, it also includes a humidification mechanism, which includes a water tank, a water-spinning shaft, water-spinning plates, and a water-spinning motor. The water tanks are evenly placed on the lower side of the incubation chamber. A water-spinning shaft is rotatably connected to the upper side of every two longitudinally adjacent water tanks. The outer arc surface of the water-spinning shaft is fixedly connected to evenly distributed water-spinning plates. The front end of the front water tank is fixedly connected to a water-spinning motor through a motor frame. The output shaft of the water-spinning motor is fixedly connected to the front end of the longitudinally adjacent water-spinning shaft. The input ends of the three water-spinning motors are electrically connected to the output end of the controller to realize the humidification function.

[0010] Furthermore, it also includes an incubation environment regulation mechanism, which includes an air conditioner, cooling pipes, air inlet pipes, air outlet pipes, and a small humidifier. The air conditioner is placed on the surface of the incubation chamber and corresponds to the position of the air inlet pipes. The air conditioner is located inside the air conditioning chamber. The rear wall of the incubation chamber is fixedly connected with evenly distributed cooling pipes. Two air inlet pipes are provided on the upper front side of the incubation chamber. The air inlet pipes are located inside the air conditioning chamber and are equipped with negative pressure fans for guiding the cold air generated by the air conditioner to the incubation chamber. Two air outlet pipes are provided on the upper rear side of the incubation chamber. The two air outlet pipes are located outside the air conditioning chamber. A small humidifier is placed on the inner rear side of the incubation chamber. The inlet and outlet of the cooling pipes are respectively connected to external coolant circulation equipment. The input terminals of the air conditioner and the small humidifier are respectively electrically connected to the output terminal of the controller to provide a more suitable incubation environment.

[0011] Furthermore, a temperature and humidity sensor is fixedly connected to the upper side of the central fan frame. The temperature and humidity sensor is bidirectionally electrically connected to the controller to detect the temperature and humidity of the incubation environment.

[0012] Furthermore, the front side of the incubation chamber is connected to a sealing door via hinges that rotate symmetrically from left to right, thus achieving the function of sealing the incubation chamber.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: This intelligent egg incubator has the following advantages: 1. The incubation chamber is equipped with three sets of fans, and the fan blades are bent to make the airflow from the fans more uniform. When used with the humidifying water-spraying plate, the temperature and humidity distribution inside the incubation chamber can be more uniform.

[0014] 2. The egg-turning structure uses a first turbine reducer with a vertical input shaft reduction structure to drive the egg rack inside the mounting frame. The angle of the egg rack can be adjusted clockwise or counterclockwise as needed, resulting in more stable operation and a lower failure rate when adjusting the angle of the egg rack. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the external structure of the incubation chamber of the present invention; Figure 3 This is a schematic diagram of the internal structure of the incubation chamber of the present invention; Figure 4 This is a schematic diagram of the incubation environment regulation mechanism of the present invention; Figure 5 This is a schematic diagram of the flipping mechanism of the present invention; Figure 6 This is an enlarged structural schematic diagram of point A in the present invention; Figure 7 This is a schematic diagram of the airflow guiding mechanism of the present invention; Figure 8 This is a schematic diagram of the structure of the fan blade of the present invention; Figure 9 This is a schematic diagram of the airflow guiding mechanism of the present invention; Figure 10 This is a schematic diagram of the detection probe and monitoring probe structure of the present invention; Figure 11 This is a schematic diagram of the fan blade structure of the present invention.

[0016] In the diagram: 1. Incubation room; 2. Controller; 3. Sealed door; 4. Tilting mechanism; 401. Moving frame; 402. Mounting frame; 403. Mounting box; 404. Rotating shaft; 405. First turbine reducer; 406. Vertical input shaft; 407. Detection probe; 408. Monitoring probe; 409. Induction iron plate; 410. Angle adjustment motor; 411. Egg rack; 412. Load-bearing wheel; 413. Second turbine reducer; 5. Airflow guiding mechanism; 51. Fan frame; 52. Fan blade shaft; 53. Fan blade; 54. Transmission pulley; 55. Drive motor; 56. Transmission belt; 57. Drive pulley; 6. Humidification mechanism; 61. Water tank; 62. Water-spinning shaft; 63. Water-spinning plate; 64. Water-spinning motor; 7. Incubation environment adjustment mechanism; 71. Air conditioner; 72. Cooling pipe; 73. Air inlet pipe; 74. Air outlet pipe; 75. Small humidifier; 8. Temperature and humidity sensor; 9. Air conditioning room. Detailed Implementation

[0017] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0018] Please see Figure 1-11 This embodiment provides a technical solution: an intelligent egg incubator, including an incubation chamber 1 and an air conditioning chamber 9 set at the upper end of the incubation chamber 1, and also includes a flipping mechanism 4 and an airflow guiding mechanism 5. The front side of the incubation chamber 1 is symmetrically connected to a sealing door 3 by a hinge. The sealing door 3 can be a commonly available steel sealing door, and a rubber sealing ring is fixedly connected to the side wall of the sealing door. After the steel sealing door is closed, the steel sealing door squeezes the rubber sealing ring to ensure that the sealing door 3 can completely seal the incubation chamber 1. A controller 2 is located in the middle of the front side of the incubation chamber 1. The input terminal of the controller 2 is electrically connected to an external power source. The flipping mechanism 4 includes a movable frame 401, a mounting frame 402, a mounting box 403, a rotating shaft 404, a first worm gear reducer 405, a vertical input shaft 406, an egg rack 411, and load-bearing wheels 412. The movable frame 401 is located inside the incubation chamber 1. The mounting frames 402 are symmetrically fixedly connected to the upper surface of the movable frame 401. The upper sides of the two mounting frames 402 are respectively rotatably connected to the rotating shaft 404 (here, a bearing seat can be used to support the rotating shaft 404. The bearing seat can be a pillow-type (vertical) bearing seat, which can be fixed to the side wall of the mounting frame 402 with two or four connecting bolts. A bearing is fixedly connected inside the bearing seat, and the inner rotating surface of the bearing is connected to the rotating shaft 404). (The outer surface of 04 is fixed), an egg rack 411 is fixedly connected between the two rotating shafts 404, a mounting box 403 is fixedly connected to the upper side of the mounting frame 402 on the left, the outer arc surface of the left rotating shaft 404 is rotatably connected to the middle of the mounting box 403, a first worm gear reducer 405 is fixedly connected to the right side inside the mounting box 403, the output shaft of the first worm gear reducer 405 is fixedly connected to the left end of the left rotating shaft 404, a vertical input shaft 406 is fixedly connected to the input shaft of the first worm gear reducer 405, the first worm gear reducer 405 and the vertical input shaft 406 are located inside the mounting box 403, and load-bearing wheels 412 are respectively provided at the four corners of the bottom of the moving frame 401. The two front load-bearing wheels 412 are omnidirectional wheels, while the two rear load-bearing wheels 412 are directional wheels. The floor of the incubation chamber 1 is provided with guide rails to accommodate the load-bearing wheels 412. The flipping mechanism 4 also includes detection probes 407, monitoring probes 408, and induction iron plates 409. The induction iron plates 409 are fixedly connected to the left end of the front rotating shaft 404. Monitoring probes 408 and induction iron plates 409 are symmetrically fixedly connected to the left and right sides of the mounting box 403. The two detection probes 407 and two monitoring probes 408 correspond to the left and right positions of one induction iron plate 409. All are bidirectionally electrically connected to controller 2. The flipping mechanism 4 also includes an angle adjustment motor 410 and a second worm gear reducer 413. The second worm gear reducer 413 is fixedly connected to the rear side of the upper surface of the mounting box 403. The rear end of the second worm gear reducer 413 is fixedly connected to the angle adjustment motor 410 (the rear end of the housing of the second worm gear reducer 413 is connected to the housing of the angle adjustment motor 410 by bolts). The output shaft of the angle adjustment motor 410 is fixedly connected to the input shaft of the second worm gear reducer 413. The output shaft of the second worm gear reducer 413 is fixedly connected to the upper end of the vertical input shaft 406. The input end of the angle adjustment motor 410 is electrically connected to the output end of controller 2. Open the sealed door 3, then evenly place the eggs to be incubated inside the egg rack 411. Push the moving rack 401 to move it into the incubation chamber 1. Repeat this process for multiple egg-holding moving racks 401 into the incubation chamber 1, and then close the sealed door 3. Control the controller 2, and the temperature and humidity sensor 8 will operate to collect real-time temperature and humidity information from the incubation chamber 1. This information will then be fed back to the controller 2. The incubation temperature for chicks generally needs to be maintained at around 37.8℃, and the humidity needs to be maintained below 55%-60%. During the later stages of embryonic development, oxygen consumption increases dramatically, requiring adequate fresh air circulation. Every two hours, the eggs inside the egg rack 411 need to be turned. For example, to rotate the egg rack 411 clockwise, control the controller 2 and the angle adjustment motor 41... The rotation of the first worm gear reducer 405 causes the output shaft of the second worm gear reducer 413 to rotate counterclockwise, which in turn causes the vertical input shaft 406 to rotate counterclockwise, which in turn causes the output shaft of the first worm gear reducer 405 to rotate clockwise for angle adjustment (it should be noted that the reduction ratio of the second worm gear reducer 413 is 40:1, that is, the output shaft of the angle adjustment motor 410 rotates 40 times, while the output shaft of the second worm gear reducer 413 only rotates once. The transmission ratio of the first worm gear reducer 405 is 60:1, that is, the vertical input shaft 406 of the first worm gear reducer 405 rotates 60 times, so the output shaft of the first worm gear reducer 405 only drives the rotating shaft 404 to rotate once. It is recommended to use NMRV series worm gear reducers for the first worm gear reducer 405 and the second worm gear reducer 413), which in turn causes the egg rack 411 to rotate clockwise around the central axis of the rotating shaft 404. When the rotating shaft 404 rotates, the rotation of the left rotating shaft 404 will drive the induction iron plate 409 to rotate synchronously. (It should be noted that the first worm gear reducer 405 and the second worm gear reducer 413 mentioned above are both dual-output shaft worm gear reducers. The induction iron plate 409 is not installed on the left end of the left rotating shaft 404, but on the left output shaft of the first worm gear reducer 405. This output shaft extends to the outside of the mounting box 403 and is fixedly connected to the induction iron plate 409. That is, the right output shaft of the first worm gear reducer 405 is fixedly connected to the left side of the left rotating shaft 404, and the right output shaft of the first worm gear reducer 405 is fixedly connected to the induction iron plate 409. The rotation speed of this output shaft is the same as that of the rotating shaft 404.) At this time, the controller 2 can be adjusted. When the detection probe 407 and monitoring probe 408 are in operation, when the sensing iron plate 409 on the rotating shaft 404 rotates 40° clockwise and touches the front detection probe 407, the detection probe 407 sends a touch information to the controller 2, and the monitoring probe 408 alarms. At this time, the egg rack 411 tilts forward, and the controller 2 records the number of alarms. Conversely, when the angle adjustment motor 410 rotates clockwise, the vertical input shaft 406 rotates clockwise, driving the left rotating shaft 404 to rotate counterclockwise, and the sensing iron plate 409 rotates 60° counterclockwise. The sensing iron plate 409 will then touch the rear detection probe 407, and the rear detection probe 407 sends a touch information to the controller 2, and the monitoring probe 408 alarms. The controller 2 records the number of alarms to determine the number of times the rack is flipped. In actual use, the egg rack 411 will tilt forward 70° every two hours, and then tilt backward 70° every two hours thereafter. The egg rack 411 switches between these two tilting modes. During this period, the detection probe 407, in conjunction with the monitoring probe 408, records the total number of times the egg rack 411 tilts. The induction iron plate 409 is a metallic conductor and is in an alternating magnetic field. According to the principle of electromagnetic induction, an induced electromotive force is generated on the surface of the induction iron plate 409. This electromotive force forms eddy currents inside the induction iron plate 409. According to Lenz's law, the eddy currents will generate a... A new magnetic field, opposite in direction to the original magnetic field, draws energy from the oscillator of the detection probe 407, causing the oscillator energy of the detection probe 407 to be consumed. The oscillation detection circuit of the detection probe 407 converts the amplitude change of the oscillator into an electrical signal transition. After being shaped by the Schmitt trigger inside the detection probe 407, it drives the final stage switch of the detection probe 407 to operate and sends the signal to the signal receiving end of the controller 2 in real time. After receiving the signal from the detection probe 407, the controller 2 shuts down the angle adjustment motor 410. When the sensing iron plate 409 continues to rotate to the rear monitoring position... When the sensing area of ​​the control probe 408, or even the edge of the sensing iron plate 409, extends beyond the sensing area of ​​the monitoring probe 408 behind it, eddy currents are generated on the surface of the sensing iron plate 409. These currents react on the oscillator of the monitoring probe 408, causing the oscillator of the monitoring probe 408 to attenuate or even stop oscillating. After the internal detection circuit of the monitoring probe 408 detects this change, it drives the switching transistor of the monitoring probe 408 to conduct (initially, the switching transistor of the monitoring probe 408 is in a normally closed state). Current flows through the output terminal of the switching transistor, forcibly providing continuous power to the alarm of the monitoring probe 408, and the alarm of the monitoring probe 408 is activated. The alarm sends an audible warning, while the rear monitoring probe 408 sends a signal to the signal receiver of the controller 2. (When the sensing iron plate 409 enters the sensing area of ​​the two left and right detection probes 407, the sensing iron plate 409 flips backward or forward 70 degrees; when the sensing iron plate 409 enters the sensing area of ​​the two left and right monitoring probes 408, the sensing iron plate 409 flips left or right 85 degrees.) The detection probe 407 can be an IZ5058 normally closed inductive proximity switch, and the monitoring probe 408 can be an ST1SVA3-U normally open proximity switch with an integrated audible and visual alarm.

[0019] Among them, such as Figure 7As shown, the airflow guiding mechanism 5 is located inside the incubation chamber 1. The airflow guiding mechanism 5 includes a fan frame 51, a fan blade shaft 52, fan blades 53, a transmission pulley 54, a drive motor 55, a transmission belt 56, and a drive pulley 57. The fan frame 51 is evenly and fixedly connected between the upper and lower inner walls of the incubation chamber 1. The fan blade shaft 52 is rotatably connected to the middle part between the left and right inner walls of the fan frame 51 (the fan blade shaft 52 can also be rotatably supported by a bearing seat; for specific installation methods, refer to the installation method of the rotating shaft 404). Evenly distributed fan blades 53 are fixedly connected to the outer arc surface of the fan blade shaft 52. A left blade is fixedly connected to the upper left side, forming a 60° angle with the plane of the fan blade 53. An upper blade is fixedly connected to the upper end of the left blade, forming a 90° angle with the plane of the left blade. A right blade is fixedly connected to the right side of the fan blade 53, forming a 125° angle with the plane of the fan blade 53. This design allows for a more even distribution of airflow when the fan blade 53 rotates. A drive pulley 54 is fixedly connected to the middle part of the fan blade shaft 52. Evenly spaced drive motors 55 are fixedly connected to the rear side of the incubation chamber 1. The output shafts of the drive motors 55 are fixedly connected to drive pulleys 57. The three drive pulleys 54 are connected to the longitudinally adjacent drive pulleys 57 via drive belts 56. The drive motor 55 is electrically connected to the output of the controller 2 via a transmission connection. A temperature and humidity sensor 8 is fixedly connected to the upper side of the fan frame 51 in the middle. The temperature and humidity sensor 8 is bidirectionally electrically connected to the controller 2. Simultaneously controlling the controller 2 causes the drive motor 55 to operate. The output shaft of the drive motor 55 rotates, driving the drive pulley 57 to rotate clockwise. This, in turn, drives the drive pulley 54 to rotate clockwise via the transmission belt 56, which in turn drives the fan blades 53 to rotate at high speed via the fan blade shaft 52. The temperature and humidity sensor 8 can be a commercially available 13307 type temperature and humidity meter. This product uses a polycarbonate and ABS plastic shell. The built-in probe temperature range is 0°C to 50°C, and the external probe temperature range is... The temperature range is -50°C to 70°C, and the humidity measurement range is 20% to 90%. The external thermistor probe has an IP67 waterproof rating, an optional extension cable, and a freeze alarm function. Temperature measurement utilizes the characteristics of thermistors, whose resistance changes significantly with temperature. The internal circuitry of the instrument calculates the corresponding temperature by measuring this resistance value. Humidity measurement uses an electronic polymer film capacitor. The capacitance of this capacitor changes with the water vapor content in the surrounding air, i.e., the relative humidity. After detecting the change in capacitance, the instrument converts it into a humidity value for display. The internal microprocessor reads the sensor data every 10 seconds.

[0020] Among them, such as Figure 9As shown, it also includes a humidification mechanism 6, which includes a water tank 61, a water-spinning shaft 62, water-spinning plates 63, and a water-spinning motor 64. The water tanks 61 are evenly placed on the lower side of the incubation chamber 1. A water-spinning shaft 62 is rotatably connected to the upper side of every two longitudinally adjacent water tanks 61. Evenly distributed water-spinning plates 63 are fixedly connected to the outer arc surface of the water-spinning shaft 62. The front end of the front water tank 61 is fixedly connected to the water-spinning motor 64 through a motor frame. The output shaft of the water-spinning motor 64 is fixedly connected to the front end of the longitudinally adjacent water-spinning shaft 62. The input ends of the three water-spinning motors 64 are electrically connected to the output ends of the controller 2. Simultaneously controlling the controller 2, the water-spinning motors 64 operate, and the output of the water-spinning motors 64... The output shaft rotates at high speed, which in turn drives the water-spinning shaft 62 to rotate at high speed. The water-spinning blades 63 on the water-spinning shaft 62 swing the water inside the water tank 61, and together with the high-speed rotating fan blades 53, the humidity inside the incubation chamber 1 is increased in real time. Each time an incubation operation is carried out, a specified amount of pure water needs to be added to the inside of the water tank 61. The water-spinning blade 63 is a rubber sheet with evenly distributed small holes on its surface. When the water-spinning blade 63 rotates into the inside of the water tank 61, the small holes of the water-spinning blade are immersed in water. As the water-spinning blade rotates to the top, the water inside the small holes is thrown out to form a water column, which enters the airflow generated by the high-speed rotating fan blades 53, thereby increasing the humidity inside the incubation chamber 1.

[0021] Among them, such as Figure 2-4 As shown, it also includes an incubation environment control mechanism 7, which includes an air conditioner 71, a cooling pipe 72, an air inlet pipe 73, an air outlet pipe 74, and a small humidifier 75. The air conditioner 71 is placed on the surface of the incubation chamber 1 and corresponds to the position of the air inlet pipe 73. The air conditioner 71 is located inside the air conditioning room 9. Specifically, the air conditioner 71 is a cabinet air conditioner. The indoor unit of the air conditioner is placed on the surface of the incubation chamber 1 and located inside the air conditioning room 9. The indoor unit of the air conditioner is connected to the air conditioning main unit through pipes to achieve the cooling function. The air conditioning main unit can be set outside the air conditioning room 9 as needed. The rear wall of the incubation chamber 1 is fixedly connected to... The incubator 1 has uniformly distributed cooling pipes 72. Two air inlet pipes 73 are provided on the upper front side of the incubator 1. The air inlet pipes 73 are located inside the air conditioning room 9. A negative pressure fan is installed in the air inlet pipes 73 to guide the cold air generated by the air conditioner 71 to the incubator 1. Two air outlet pipes 74 are provided on the upper rear side of the incubator 1. The two air outlet pipes 74 are located outside the air conditioning room 9. A small humidifier 75 is placed on the inner rear side of the incubator 1. The water inlet and outlet of the cooling pipes 72 are respectively connected to an external coolant circulation device. The input terminals of the air conditioner 71 and the small humidifier 75 are respectively electrically connected to the output terminal of the controller 2. Air conditioner 71 is responsible for providing cold air. Since air conditioner 71 is located inside air-conditioned room 9 and corresponds to the position of air inlet duct 73, air conditioner 71 can lower the temperature inside air-conditioned room 9. The negative pressure fan is placed above air inlet duct 73, enabling the forced flow of cold air into incubation room 1, thereby regulating the temperature of incubation room 1. When cooling water enters the serpentine cooling pipe 72, it flows inside the pipe. The shape of cooling pipe 72 allows the cooling water to form a spiral flow inside the pipe, improving the fluidity and heat dissipation effect of the cooling water. During the flow process inside pipe 72, heat exchange occurs with the air outside the pipe, thus dissipating heat. Temperature regulation can be achieved by adjusting the temperature of the air conditioner 71 and the coolant inside the cooling pipe 72 to regulate the temperature inside the incubation chamber 1 in real time. Fresh air enters through the air inlet pipe 73, while stale air inside the incubation chamber 1 is exhausted through the air outlet pipe 74. In practice, an exhaust valve or exhaust fan can be installed in the air outlet pipe 74. A small humidifier 75 can also assist in regulating the humidity inside the incubation chamber 1. The small humidifier 75 can be a JY-WWCS model. This 9KG ultrasonic industrial humidifier uses a high-frequency electronic oscillation circuit to drive its core components, generating ultrasonic energy to disperse water into micron-sized fine mist. This mist is then blown into the air by a fan, achieving humidification. The internal high-frequency electronic oscillation circuit converts the input AC power into a specific frequency AC signal. This signal is applied to a piezoelectric ceramic plate (commonly known as an atomizing plate) immersed in water. Utilizing the properties of piezoelectric materials, the electrical energy is converted into approximately 2 million ultrasonic high-frequency mechanical vibrations per second. The high-frequency vibration of the atomizing plate generates strong ultrasonic cavitation in the water, producing a fine water mist that accumulates inside the machine. This mist is then blown along a designed air duct into the space requiring humidification by a built-in fan. For air conditioning, the YPHW-20 model constant temperature and humidity air conditioner is recommended. When the indoor temperature is higher than the set value... Controller 2 initiates the refrigeration cycle, a process similar to that of a regular air conditioner. The compressor, condenser, throttling device, and evaporator work together, utilizing the physical phase change of the refrigerant (vaporization and heat absorption) to remove indoor heat and achieve cooling. When the temperature drops below the set value, the system activates heating. According to product information, this model uses a PTC insulated corrugated heating element. This material heats up when energized, offering high efficiency and relative safety. Controller 2 controls its on / off operation. When humidity drops below the set value, the system activates the humidifier. This works by heating water with electricity through electrodes, causing the water to boil and generate steam, which is then blown into the room by a fan. When humidity exceeds the set value, the system activates dehumidification. This function cleverly utilizes the refrigeration cycle, allowing humid, hot air to flow through the evaporator. The moisture in the air condenses into water droplets upon contact with the evaporator and is discharged, thus reducing the air's moisture content.

[0022] The working principle of the intelligent egg incubator provided by this invention is as follows: When the intelligent egg incubator is needed, open the sealed door 3, then evenly place the eggs to be incubated inside the egg rack 411. Next, push the moving rack 401 to move it into the incubation chamber 1. Repeat this process for multiple egg racks 401, then close the sealed door 3. The controller 2 and temperature and humidity sensor 8 will then operate, collecting real-time temperature and humidity information from the incubation chamber 1 and feeding this information back to the controller 2. The incubation temperature for chicks generally needs to be maintained at around 37.8℃, and the humidity needs to be maintained below 55%-60%. Additionally, during the later stages of embryonic development, oxygen consumption increases. With the rapid increase in volume, it is essential to ensure a constant flow of fresh air. Temperature regulation can be achieved by adjusting the temperature of the coolant inside the air conditioner 71 and cooling pipe 72 to regulate the temperature inside the incubator 1 in real time. Simultaneously, the controller 2 activates the drive motor 55. The output shaft of the drive motor 55 rotates, causing the drive pulley 57 to rotate clockwise. This, in turn, drives the transmission pulley 54 clockwise via the transmission belt 56, which in turn drives the fan blades 53 to rotate at high speed via the fan shaft 52. Simultaneously, the controller 2 also activates the water-spinning motor 64. The output shaft of the water-spinning motor 64 rotates at high speed, which in turn drives the water-spinning shaft 62 to rotate at high speed. The water-spinning blades 63 on the water-spinning shaft 62 then spin the books inside the water tank 61. In conjunction with the high-speed rotating fan blades 53, the humidity inside the incubation chamber 1 is increased in real time. Simultaneously, a small humidifier 75 assists in regulating the humidity inside the incubation chamber 1. Every two hours, the eggs inside the egg rack 411 need to be turned. Taking clockwise rotation of the egg rack 411 as an example, the controller 2 is adjusted, causing the angle adjustment motor 410 to rotate, which in turn drives the output shaft of the second turbine reducer 413 to rotate counterclockwise. This, in turn, drives the vertical input shaft 406 to rotate counterclockwise, which in turn drives the output shaft of the first turbine reducer 405 to adjust its angle clockwise. This, in turn, drives the egg rack 411 to adjust its angle clockwise around the central axis of the rotating shaft 404. Conversely, the angle adjustment motor 410 rotates counterclockwise around the central axis of the rotating shaft 404. During rotation, the rotation of the left-side shaft 404 will cause the sensing iron plate 409 to rotate synchronously. At this time, the controller 2 can be controlled to operate the detection probe 407 and the monitoring probe 408. When the sensing iron plate 409 rotates 40° clockwise and touches the right-side detection probe 407, the detection probe 407 will send a touch information to the controller 2, and the monitoring probe 408 will sound an alarm. The controller 2 will record the number of alarms. When the sensing iron plate 409 rotates 40° counterclockwise and touches the left-side detection probe 407, the detection probe 407 will send a touch information to the controller 2, and the monitoring probe 408 will sound an alarm. The controller 2 will record the number of alarms to determine the number of times the plate is flipped.

[0023] It is worth noting that the core chip of the controller 2 disclosed in the above embodiments is a PLC microcontroller, specifically model S7-200. The detection probe 407, monitoring probe 408, angle adjustment motor 410, drive motor 55, water-spinning motor 64, air conditioner 71, small humidifier 75, and temperature and humidity sensor 8 can be freely configured according to the actual application scenario. It is recommended that the angle adjustment motor 410 be an RV series geared motor, the drive motor 55 be a YX series three-phase asynchronous motor with waterproof function, the water-spinning motor 64 be an IAFW series waterproof motor, and the small humidifier 75 be a JY-WWCS 9KG model ultrasonic industrial humidifier. The controller 2 controls the operation of the detection probe 407, monitoring probe 408, angle adjustment motor 410, drive motor 55, water-spinning motor 64, air conditioner 71, small humidifier 75, and temperature and humidity sensor 8 using methods commonly used in the prior art.

[0024] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. An intelligent egg incubator, comprising an incubation chamber (1) and an air-conditioning chamber (9) disposed above the incubation chamber (1), characterized in that: It also includes a flipping mechanism (4) and an airflow guiding mechanism (5); The flipping mechanism (4) includes a movable frame (401), a mounting frame (402), a mounting box (403), a rotating shaft (404), a first turbine reducer (405), a vertical input shaft (406), an egg rack (411), and load-bearing wheels (412). The movable frame (401) is located inside the incubation chamber (1). The upper surface of the movable frame (401) is symmetrically and fixedly connected with the mounting frames (402). The upper sides of the two mounting frames (402) are respectively rotatably connected with the rotating shafts (404). The egg racks (404) are fixedly connected between the two rotating shafts (404). 411), the upper side of the mounting bracket (402) on the left is fixedly connected to the mounting box (403), the outer arc surface of the left rotating shaft (404) is rotatably connected to the middle of the mounting box (403), the right side of the inside of the mounting box (403) is fixedly connected to the first worm gear reducer (405), the output shaft of the first worm gear reducer (405) is fixedly connected to the left end of the left rotating shaft (404), the input shaft of the first worm gear reducer (405) is fixedly connected to the vertical input shaft (406), and the bottom four corners of the moving frame (401) are respectively provided with load-bearing wheels (412). Airflow guiding mechanism (5): It is located inside the incubation chamber (1).

2. The intelligent egg incubator according to claim 1, characterized in that: The incubation chamber (1) is equipped with a controller (2) in the middle of the front side, and the input end of the controller (2) is electrically connected to an external power source.

3. The intelligent egg incubator according to claim 2, characterized in that: The flipping mechanism (4) also includes a detection probe (407), a monitoring probe (408), and a sensing iron plate (409). The sensing iron plate (409) is fixedly connected to the left end of the rotating shaft (404) on the front side. The monitoring probe (408) is symmetrically fixedly connected to the front and back of the left side of the mounting box (403). The sensing iron plate (409) is symmetrically fixedly connected to the front and back of the left side of the mounting box (403). The two detection probes (407) and the two monitoring probes (408) are all corresponding to the left and right positions of one sensing iron plate (409). The two detection probes (407) and the two monitoring probes (408) are all bidirectionally electrically connected to the controller (2).

4. The intelligent egg incubator according to claim 2, characterized in that: The flipping mechanism (4) also includes an angle adjustment motor (410) and a second turbine reducer (413). The second turbine reducer (413) is fixedly connected to the rear side of the upper surface of the mounting box (403). The rear end of the second turbine reducer (413) is fixedly connected to the angle adjustment motor (410). The output shaft of the angle adjustment motor (410) is fixedly connected to the input shaft of the second turbine reducer (413). The output shaft of the second turbine reducer (413) is fixedly connected to the upper end of the vertical input shaft (406). The input end of the angle adjustment motor (410) is electrically connected to the output end of the controller (2).

5. The intelligent egg incubator according to claim 2, characterized in that: The airflow guiding mechanism (5) includes a fan frame (51), a fan blade shaft (52), fan blades (53), a transmission pulley (54), a drive motor (55), a transmission belt (56), and a drive pulley (57). The fan frame (51) is uniformly fixed between the upper and lower inner walls of the incubation chamber (1). The fan blade shaft (52) is rotatably connected between the middle of the left and right inner walls of the fan frame (51). The outer arc surface of the fan blade shaft (52) is fixedly connected with uniformly distributed fan blades (53). A left blade is fixedly connected to the left side of the fan blade (53) at a 60° angle to the plane of the fan blade (53). The upper end of the left blade is fixedly connected to... There is an upper blade that forms a 90° angle with the plane of the left blade. A right blade that forms a 125° angle with the plane of the fan blade (53) is fixedly connected to the right side of the fan blade (53). A transmission pulley (54) is fixedly connected to the middle part of the fan blade shaft (52). A drive motor (55) is fixedly connected to the rear side of the incubation chamber (1). The output shaft of the drive motor (55) is fixedly connected to the drive pulley (57). The three transmission pulleys (54) are connected to the longitudinally adjacent drive pulleys (57) through the transmission belt (56). The input end of the drive motor (55) is electrically connected to the output end of the controller (2).

6. The intelligent egg incubator according to claim 2, characterized in that: It also includes a humidification mechanism (6), which includes a water tank (61), a water-spinning shaft (62), water-spinning plates (63), and a water-spinning motor (64). The water tank (61) is evenly placed on the lower side of the incubation chamber (1). A water-spinning shaft (62) is rotatably connected to the upper side of each of two longitudinally adjacent water tanks (61). The outer arc surface of the water-spinning shaft (62) is fixedly connected with evenly distributed water-spinning plates (63). The front end of the water tank (61) on the front side is fixedly connected to the water-spinning motor (64) through a motor frame. The output shaft of the water-spinning motor (64) is fixedly connected to the front end of the longitudinally adjacent water-spinning shaft (62). The input ends of the three water-spinning motors (64) are electrically connected to the output end of the controller (2).

7. The intelligent egg incubator according to claim 2, characterized in that: It also includes an incubation environment control mechanism (7), which includes an air conditioner (71), a cooling pipe (72), an air inlet pipe (73), an air outlet pipe (74), and a small humidifier (75). The air conditioner (71) is placed on the surface of the incubation chamber (1) and corresponds to the position of the air inlet pipe (73). The air conditioner (71) is located inside the air conditioning chamber (9). The rear wall of the incubation chamber (1) is fixedly connected with evenly distributed cooling pipes (72). Two air inlet pipes (73) are provided on the upper front side of the incubation chamber (1). The air inlet pipes (73) are located at... Inside the air-conditioning room (9), a negative pressure fan is installed in the air inlet pipe (73) to guide the cold air generated by the air conditioner (71) to the incubation room (1). Two air outlet pipes (74) are provided on the upper rear side of the incubation room (1). The two air outlet pipes (74) are located outside the air-conditioning room (9). A small humidifier (75) is placed on the inner rear side of the incubation room (1). The inlet and outlet of the cooling pipe (72) are respectively connected to an external coolant circulation device. The input terminals of the air conditioner (71) and the small humidifier (75) are respectively electrically connected to the output terminal of the controller (2).

8. The intelligent egg incubator according to claim 5, characterized in that: A temperature and humidity sensor (8) is fixedly connected to the upper side of the fan bracket (51) in the middle, and the temperature and humidity sensor (8) is bidirectionally electrically connected to the controller (2).

9. The intelligent egg incubator according to claim 1, characterized in that: The front side of the incubation chamber (1) is connected to a sealed door (3) by a hinge that rotates symmetrically from left to right.

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