A seed treatment suspension concentrate containing difenconazole and a preparation device thereof
Patent Information
- Application Number
- CN202611043761.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-14
- Publication Date
- 2026-09-25
AI Technical Summary
[0004]本发明公开一种制备装置,旨在解决现有高剪切乳化装置中,乳化头的剪切覆盖范围较小,需借助搅拌机构将罐内物料输送至乳化头处才能达到最佳效果,然而,搅拌无法使全部物料均进入乳化头的最佳覆盖范围,导致不同部位物料剪切效果不一,降低了整体乳化均一性的技术问题
[0045]本发明提供的一种制备装置具有物料在剪切乳化过程中,中心框将剪切最佳区域与处理罐内部其他空间分隔,乳化头对中心框内部进行高效剪切后,调节升降气缸带动排水压板进行下压,当适配环板与适配封孔分离后,则中心框内部的物料被挤压出,当排水压板移动至乳化头下方后,则液压缸二带动封板对排水压板中心孔进行封堵,则排水压板将中心框中大部分物料导出,当排水压板与按压环接触后,则液压缸一带动限定切板与进料门分离,则进料门在上方物料的重力挤压下偏转,上方的物料逐步填充至排水压板和封板上,完成中心框剪切物料的一次更换,物料在升降套框和隔开环框的作用下被分隔,使得物料呈现一种由下至上的流动,从而使得物料均循环进入中心框中,提高物料剪切效果的技术效果。
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Figure CN122804787A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of pesticide preparation technology, and in particular to a seed treatment suspension containing difenoconazole and its preparation apparatus. Background Technology
[0002] Seed treatment suspensions are liquid formulations that use water as the dispersion medium and refine the active ingredients and adjuvants through wet grinding. Due to their safety for seeds, good film-forming properties, long-lasting efficacy, and environmental friendliness, they have become one of the important pesticide formulations for the control of modern seed-borne and soil-borne diseases. Difenoconazole, as a highly efficient and broad-spectrum triazole fungicide, is widely used in the field of seed treatment and has excellent control effects on a variety of fungal diseases. In the preparation process of seed treatment suspensions, in order to obtain a highly dispersed, uniform, and stable suspension system of active ingredients such as difenoconazole and various adjuvants in water, it is usually necessary to use high-shear emulsification equipment to subject them to strong shearing, impact, and turbulence, thereby achieving rapid mixing, refinement, and homogenization of materials.
[0003] Existing high-shear emulsification preparation devices achieve material shearing and emulsification through the high-speed rotation of the rotor in the emulsification head and the precise coordination with the stator. However, the shearing coverage area is relatively small. Therefore, it is necessary to use an internal stirring mechanism in the processing tank to drive the material inside the tank to the emulsification head to achieve the best shearing and mixing effect. However, the stirring mechanism cannot ensure that all the material inside the tank flows to the optimal coverage area of the emulsification head, resulting in differences in the shearing effect of the material inside the tank and reducing the overall shearing and emulsification effect of the material. Summary of the Invention
[0004] This invention discloses a preparation apparatus aimed at solving the technical problem that in existing high-shear emulsification devices, the shear coverage area of the emulsification head is small, and a stirring mechanism is needed to transport the material in the tank to the emulsification head to achieve the best effect. However, stirring cannot ensure that all the material enters the optimal coverage area of the emulsification head, resulting in inconsistent shear effects in different parts of the material and reducing the overall emulsification uniformity.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A seed treatment suspension of difenoconazole comprises the following components in weight percentage: 2%–8% difenoconazole, 2%–10% wetting and dispersing agent, 1%–6% film-forming agent, 0.2%–2% thickener, 2%–5% antifreeze agent, 0.5%–3% colorant, 0.2%–0.5% defoamer, 0.2%–0.5% preservative, with the balance being water; and the seed treatment suspension has a suspension rate ≥90% and a particle size D90 ≤5μm.
[0007] The wetting and dispersing agent is a mixture of fatty alcohol polyoxyethylene ether and sodium dodecylbenzene sulfonate, wherein the weight ratio of fatty alcohol polyoxyethylene ether to sodium dodecylbenzene sulfonate is 1:0.5 to 1:2; the film-forming agent is a mixture of polyvinyl alcohol and chitosan, wherein the weight ratio of polyvinyl alcohol to chitosan is 1:0.3 to 1:1; the thickener is xanthan gum; and the antifreeze agent is ethylene glycol.
[0008] The colorant is basic rose extract or carmine, the defoamer is an organosilicon defoamer, and the preservative is sodium benzoate.
[0009] It should be noted that the chitosan is pre-dissolved in a dilute acid aqueous solution, such as an acetic acid aqueous solution with a mass fraction of 0.5% to 2%, before use, and then mixed with other components; or, a pH adjuster is added during the preparation of the seed treatment suspension to make the pH of the system 4.0 to 6.0, so as to ensure that the chitosan is fully dissolved and can play a film-forming role.
[0010] A preparation apparatus, used in the above-described seed treatment suspension containing difenoconazole, comprises:
[0011] Processing tank;
[0012] A quick docking mechanism is provided in a reserved hole opened on the top of the processing tank. The quick docking mechanism includes a docking ring frame, and the docking ring frame is fixedly connected to the reserved hole.
[0013] Two mounting rods are fixedly connected to the inner side wall of the treatment tank near the bottom.
[0014] A central shearing mechanism is provided on two mounting inner rods. The central shearing mechanism includes a central frame, which is fixedly connected to the opposite side of the two mounting inner rods.
[0015] A feeding nozzle is fixedly connected to a feeding hole on the processing tank, and a flip cover is connected to the feeding nozzle by a hinge;
[0016] A base is installed at the bottom of the processing tank;
[0017] The discharge pipe is fixedly connected to the discharge hole at the bottom of the processing tank, and a pipe valve is connected to the outer wall of the discharge pipe through a flange.
[0018] In a preferred embodiment, the central shearing mechanism further includes:
[0019] The sealing frame is fixedly connected to the mating hole opened at the center of the top of the central frame;
[0020] Two lifting cylinders are symmetrically distributed at the top of the central frame;
[0021] The drain pressure plate is fixedly connected to the downward-facing output ends of the two lifting cylinders;
[0022] Multiple adapter ring plates are inserted into the adapter sealing holes opened at the bottom of the central frame. Each adapter ring plate is fixedly connected to the top of a hanger rod, which is fixedly connected to the bottom of the drainage pressure plate. The outer side wall of the hanger rod has a shaft groove, and a sleeve is sleeved on the shaft groove. The outer side wall of the sleeve has auxiliary rotating blades distributed in a ring.
[0023] Two mounting blocks are symmetrically distributed in the annular groove opened on the top of the drainage pressure plate. A hydraulic cylinder is fixedly connected to one side of each of the two mounting blocks. A sealing plate is fixedly connected to the output end of each of the two hydraulic cylinders. The two closed sealing plates match the center hole of the drainage pressure plate.
[0024] In a preferred embodiment, the central shearing mechanism further includes:
[0025] Two feed doors are connected by hinges to door openings at the top of the center frame;
[0026] Two sealing sleeves are set on the top inner wall of the center frame near the feed door. The feed door is located at the bottom of the sealing sleeve and is fixedly connected with return springs at equal distances. The ends of multiple return springs are fixedly connected to the same integrated rod, which is fixedly connected to the top inner wall of the center frame located inside the sealing sleeve.
[0027] The limit block is fixedly connected to the center frame above the feed gate.
[0028] Two hydraulic cylinders are fixedly connected to the inner wall of the center frame away from the sealing sleeve. The output ends of the two hydraulic cylinders are fixedly connected to a limiting cutting plate. The limiting cutting plate is in contact with the bottom of the feed door, and the upper surface of the limiting cutting plate is a slope.
[0029] In a preferred embodiment, the top of the drainage pressure plate has two sliding holes, and a sliding outer cylinder is slidably connected inside each of the two sliding holes. A fixed sliding rod is fixedly connected to the bottom inner wall of the center frame located below the two sliding outer cylinders. The sliding outer cylinder is slidably connected to the outside of the fixed sliding rod. A pressing ring is fixedly connected to the outer wall of the sliding outer cylinder near the bottom. A groove extending to the bottom is opened at the top of the fixed sliding rod. A support spring rod is fixedly connected to the top inner wall of the sliding outer cylinder. The bottom of the support spring rod is fixedly connected to the bottom of the groove. A separating ring frame is fixedly connected to the top of the center frame located at the edge. An outer connecting ring is fixedly connected to the outer wall of the separating ring frame. Two adjusting cylinders are fixedly connected to the top of the outer connecting ring. Adjusting ring rods are fixedly connected to the output ends of the two adjusting cylinders. A lifting sleeve is fixedly connected to the adjusting ring rod and is sleeved on the separating ring frame.
[0030] In a preferred embodiment, the quick docking mechanism further includes:
[0031] Multiple fine-tuning rails are set in the mounting holes opened at the top of the docking ring frame. Each fine-tuning rail has a fine-tuning slider slidably connected inside. The top of the fine-tuning slider is fixedly connected to an upper lifting frame, and the top of the upper lifting frame is fixedly connected to a positioning cylinder.
[0032] The positioning plate is fixedly connected to the output end of the positioning cylinder located below.
[0033] The lower pressure ring has two connecting sliders fixedly connected to its outer side wall, and the inner side wall of the docking ring frame has two connecting grooves, with the connecting sliders slidably connected in adjacent connecting grooves;
[0034] Multiple shock-absorbing spring rods are fixedly connected to the bottom of the lower pressure ring;
[0035] A support ring is fixedly connected to the inner wall of the docking ring frame located below the pressure ring. The top of the support ring has an annular groove, and pressure sensors are distributed in a ring on the bottom inner wall of the annular groove.
[0036] In a preferred embodiment, the quick docking mechanism further includes:
[0037] A follower pressure ring is fixedly connected to the bottom of multiple shock-absorbing spring rods. The follower pressure ring is in contact with the pressure sensor and is located in the ring groove.
[0038] Multiple fine-tuning cylinders are fixedly connected to the top of each fine-tuning rail, and the output end of each fine-tuning cylinder is fixedly connected to one side of the adjacent fine-tuning slider.
[0039] In a preferred embodiment, it also includes:
[0040] A fixed plate is placed between multiple positioning pressure plates and a lower pressure ring;
[0041] A drive motor is fixedly connected to the top of the fixed disk, and the output shaft of the drive motor is fixedly connected to a central shaft through a coupling;
[0042] The impeller is fixedly connected to the outer wall of the central shaft;
[0043] Multiple support rods are fixedly connected to the bottom of the fixed plate;
[0044] The emulsifying head is fixedly connected to the bottom of multiple support rods. The emulsifying head consists of a rotor and a stator. The rotor is fixedly connected to the bottom end of the central shaft, and the rotor and stator are precisely fitted together.
[0045] The present invention provides a preparation device in which, during the shearing and emulsification process of materials, a central frame separates the optimal shearing area from other spaces inside the processing tank. After the emulsifying head performs efficient shearing inside the central frame, an adjusting lifting cylinder drives the drain pressure plate to press down. When the matching ring plate separates from the matching sealing hole, the material inside the central frame is squeezed out. When the drain pressure plate moves below the emulsifying head, a second hydraulic cylinder drives a sealing plate to seal the central hole of the drain pressure plate, thus the drain pressure plate discharges most of the material from the central frame. When the drain pressure plate contacts the pressing ring, a first hydraulic cylinder drives the limiting cutting plate to separate from the feed gate. The feed gate then deflects under the gravity of the material above, and the material above gradually fills the drain pressure plate and the sealing plate, completing one replacement of the material sheared in the central frame. The material is separated by the lifting sleeve frame and the separating ring frame, resulting in a bottom-up flow of material, thereby ensuring that the material circulates into the central frame and improves the material shearing effect. Attached Figure Description
[0046] Figure 1 This is a schematic diagram of the overall structure of a preparation device proposed in this invention.
[0047] Figure 2 This is a cross-sectional view of the processing tank structure of a preparation apparatus proposed in this invention.
[0048] Figure 3 This is a cross-sectional view of the internal central frame, separating ring frame, and lifting sleeve frame structure of the processing tank of the preparation device proposed in this invention.
[0049] Figure 4 This is a schematic diagram of the central shearing mechanism of a preparation device proposed in this invention.
[0050] Figure 5 for Figure 4 A schematic diagram of the planar structure.
[0051] Figure 6 This is an exploded view of the sealing sleeve, sliding outer cylinder, and sealing plate structure of a preparation device proposed in this invention.
[0052] Figure 7 This is a schematic diagram of the quick docking mechanism, emulsifying head, drive motor and impeller combination structure of the preparation device proposed in this invention.
[0053] Figure 8 This is a schematic diagram of a rapid docking mechanism for a preparation device proposed in this invention.
[0054] Figure 9 for Figure 8 Cross-sectional view of the structure of the middle connecting ring frame, fixed plate, support ring and pressure ring.
[0055] Figure 10This is a schematic diagram of the combined structure of the fixed disk, support ring, and follower pressure ring of the preparation device proposed in this invention.
[0056] In the diagram: 1. Processing tank; 2. Feeding nozzle; 3. Flip-top; 4. Drive motor; 5. Quick docking mechanism; 501. Docking ring frame; 502. Fine-tuning rail; 503. Positioning cylinder; 504. Lifting frame; 505. Fine-tuning cylinder; 506. Positioning pressure plate; 507. Fine-tuning slider; 508. Connecting slide; 509. Shock-absorbing spring rod; 510. Follow-up pressure ring; 511. Connecting slider; 512. Support ring; 513. Lower pressure ring; 514. Pressure sensor; 6. Base; 7. Discharge pipe; 8. Pipe valve; 9. Central shearing mechanism; 901. Central frame; 902. Drainage pressure plate; 903. Adaptor ring plate; 904. Lifting cylinder; 905. Feed gate; 906. Limit block; 907. Sealing frame; 908. Auxiliary rotating blade; 909. Hanging rod; 910. Sleeve; 911. Sealing sleeve; 912. Return spring; 913. Hydraulic cylinder one; 914. Limiting cutting plate; 915. Hydraulic cylinder two; 916. Mounting block; 917. Integrating rod; 918. Sealing plate; 10. Mounting inner rod; 11. Outer ring; 12. Lifting sleeve frame; 13. Separating ring frame; 14. Emulsifying head; 15. Support rod; 16. Adjusting ring rod; 17. Central shaft; 18. Sliding outer cylinder; 19. Fixed slide rod; 20. Pressing ring; 21. Support spring rod; 22. Impeller; 23. Fixed disc. Detailed Implementation
[0057] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0058] Example 1:
[0059] A seed treatment suspension of difenoconazole is composed of the following components in weight percentage: 2% difenoconazole, 2% wetting and dispersing agent, 1% film-forming agent, 0.2% thickener, 2% antifreeze agent, 0.5% colorant, 0.2% defoamer, 0.2% preservative, and the balance being water; and the seed treatment suspension has a suspension rate ≥90% and a particle size D90 ≤5μm.
[0060] Specifically, the wetting and dispersing agent is a mixture of fatty alcohol polyoxyethylene ether and sodium dodecylbenzene sulfonate, wherein the weight ratio of fatty alcohol polyoxyethylene ether to sodium dodecylbenzene sulfonate is 1:0.5; the film-forming agent is a mixture of polyvinyl alcohol and chitosan, wherein the weight ratio of polyvinyl alcohol to chitosan is 1:0.3; the thickener is xanthan gum; and the antifreeze agent is ethylene glycol.
[0061] It should be noted that the colorant is alkaline rose extract, the defoamer is an organosilicone defoamer, and the preservative is sodium benzoate.
[0062] Reference Figures 1-10 A preparation apparatus, used in the above-described seed treatment suspension containing difenoconazole, comprising:
[0063] Processing tank 1;
[0064] The quick docking mechanism 5 is set in the reserved hole opened on the top of the processing tank 1. The quick docking mechanism 5 includes a docking ring frame 501, and the docking ring frame 501 is fixedly connected to the reserved hole.
[0065] Two mounting rods 10 are fixedly connected to the inner side wall of the treatment tank 1 near the bottom.
[0066] A central shearing mechanism 9 is disposed on two mounting inner rods 10. The central shearing mechanism 9 includes a central frame 901, and the central frame 901 is fixedly connected to the opposite side of the two mounting inner rods 10.
[0067] The feeding nozzle 2 is fixedly connected to the feeding hole on the processing tank 1, and the feeding nozzle 2 is connected to the flip cover 3 by a hinge;
[0068] Base 6 is located at the bottom of processing tank 1;
[0069] The discharge pipe 7 is fixedly connected to the discharge hole at the bottom of the processing tank 1, and the outer wall of the discharge pipe 7 is connected to the pipe valve 8 through a flange.
[0070] In specific application scenarios, during the shearing and emulsification process, the central frame 901 separates the optimal shearing area from other spaces inside the processing tank 1. After the emulsifying head 14 efficiently shears the interior of the central frame 901, the adjusting lifting cylinder 904 drives the drain pressure plate 902 to press down. When the adapter ring plate 903 separates from the adapter sealing hole, the material inside the central frame 901 is squeezed out. When the drain pressure plate 902 moves below the emulsifying head 14, the hydraulic cylinder 915 drives the sealing plate 918 to seal the central hole of the drain pressure plate 902. The drain pressure plate 902 then... Most of the material in frame 901 is discharged. When the drainage pressure plate 902 contacts the pressing ring 20, the hydraulic cylinder 913 drives the limiting cutting plate 914 to separate from the feeding gate 905. The feeding gate 905 deflects under the gravity of the material above, and the material above gradually fills the drainage pressure plate 902 and the sealing plate 918, completing one replacement of the material shearing in the central frame 901. The material is separated by the lifting sleeve frame 12 and the separating ring frame 13, so that the material presents a bottom-up flow, thereby making the material circulate into the central frame 901 and improving the material shearing effect.
[0071] Reference Figures 1-6In a preferred embodiment, the central shearing mechanism 9 further includes:
[0072] The sealing frame 907 is fixedly connected to the mating hole opened at the top center of the central frame 901;
[0073] Two lifting cylinders 904 are symmetrically distributed on the top of the central frame 901;
[0074] The drain pressure plate 902 is fixedly connected to the downward-facing output end of the two lifting cylinders 904;
[0075] Multiple adapter ring plates 903 are inserted into the adapter sealing holes opened at the bottom of the central frame 901. Each adapter ring plate 903 is fixedly connected to the top of a hanger rod 909. The hanger rod 909 is fixedly connected to the bottom of the drainage pressure plate 902. The outer side wall of the hanger rod 909 has a shaft groove. A sleeve 910 is sleeved on the shaft groove. The outer side wall of the sleeve 910 has auxiliary rotating blades 908 distributed in a ring.
[0076] Two mounting blocks 916 are symmetrically distributed in the annular groove opened on the top of the drainage pressure plate 902. Hydraulic cylinders 915 are fixedly connected to the opposite side of the two mounting blocks 916. Sealing plates 918 are fixedly connected to the output ends of the two hydraulic cylinders 915. The two closed sealing plates 918 match the center hole of the drainage pressure plate 902.
[0077] Reference Figures 4-6 In a preferred embodiment, the central shearing mechanism 9 further includes:
[0078] Two feed doors 905 are connected by hinges to the door openings at the top of the center frame 901;
[0079] Two sealing sleeves 911 are set on the top inner wall of the center frame 901 near the feed door 905. The feed door 905 is located inside the sealing sleeve 911 and is fixedly connected to the bottom of the sealing sleeve 912 at equal distances. The ends of multiple return springs 912 are fixedly connected to the same integrated rod 917. The integrated rod 917 is fixedly connected to the top inner wall of the center frame 901 inside the sealing sleeve 911.
[0080] Limiting block 906 is fixedly connected to the center frame 901 above the feed gate 905.
[0081] Two hydraulic cylinders 913 are fixedly connected to the inner wall of the center frame 901 away from the sealing sleeve 911. The output ends of the two hydraulic cylinders 913 are fixedly connected to a limiting cutting plate 914. The limiting cutting plate 914 is in contact with the bottom of the feed gate 905. The upper surface of the limiting cutting plate 914 is a slope.
[0082] Reference Figure 2 , Figure 3 and Figure 6In a preferred embodiment, the top of the drainage pressure plate 902 has two sliding holes, and the interior of each sliding hole is slidably connected to a sliding outer cylinder 18. The bottom inner wall of the center frame 901 located below the two sliding outer cylinders 18 is fixedly connected to a fixed sliding rod 19. The sliding outer cylinder 18 is slidably connected to the outside of the fixed sliding rod 19. The outer wall of the sliding outer cylinder 18 near the bottom is fixedly connected to a pressing ring 20. The top of the fixed sliding rod 19 has a groove extending to the bottom. The top inner wall of the sliding outer cylinder 18 is fixedly connected to a supporting spring rod 21. The bottom of the supporting spring rod 21 is fixedly connected to the bottom of the groove. The top of the center frame 901 at the edge is fixedly connected to a separating ring frame 13. The outer wall of the separating ring frame 13 is fixedly connected to an outer connecting ring 11. The top of the outer connecting ring 11 is fixedly connected to two adjusting cylinders. The output ends of the two adjusting cylinders are fixedly connected to adjusting ring rods 16. A lifting sleeve 12 is fixedly connected to the adjusting ring rod 16. The lifting sleeve 12 is sleeved on the separating ring frame 13.
[0083] Specifically, before material shearing and emulsification, the height of the lifting frame 12 is adjusted according to the total amount of material added. The adjusting cylinder is activated to drive the lifting frame 12 to slide on the separating ring frame 13. This method allows the material below the center frame 901 to push the material above when the material is discharged downwards, so that the material at the top crosses the top of the lifting frame 12 and enters the area above the center frame 901, realizing the position change of the material.
[0084] It should be noted that after the drainage pressure plate 902 contacts the pressing ring 20, the drainage pressure plate 902 drives the pressing ring 20 to press down synchronously, and the support spring rod 21 is gradually compressed. When the drainage pressure plate 902 moves to the bottom, during the reset process, the support spring rod 21 drives the sliding outer cylinder 18 to reset. The sliding outer cylinder 18 pushes the upper feed gate 905 downward. The support spring rod 21 and the reset spring 912 cooperate to realize the effective reset of the feed gate 905.
[0085] Reference Figure 2 , Figure 7 , Figure 8 , Figure 9 and Figure 10 In a preferred embodiment, the quick docking mechanism 5 further includes:
[0086] Multiple fine-tuning rails 502 are set in the mounting holes opened at the top of the docking ring frame 501. Each fine-tuning rail 502 has a fine-tuning slider 507 slidably connected inside. The top of the fine-tuning slider 507 is fixedly connected to the upper lifting frame 504. The top of the upper lifting frame 504 is fixedly connected to the positioning cylinder 503.
[0087] The positioning plate 506 is fixedly connected to the lower output end of the positioning cylinder 503;
[0088] The lower pressure ring 513 has two connecting sliders 511 fixedly connected to its outer side wall, and two connecting grooves 508 are opened on the inner side wall of the mating ring frame 501. The connecting sliders 511 are slidably connected in the adjacent connecting grooves 508.
[0089] Multiple shock-absorbing spring rods 509 are fixedly connected to the bottom of the lower pressure ring 513;
[0090] The support ring 512 is fixedly connected to the inner wall of the docking ring frame 501 located below the pressure ring 513. The top of the support ring 512 has an annular groove, and the bottom inner wall of the annular groove is provided with pressure sensors 514 arranged in a ring.
[0091] Specifically, during the installation of the emulsifying head 14, the fixed plate 23 is aligned with the docking ring frame 501 and pressed in. After the fixed plate 23 contacts the lower pressure ring 513, the fine-tuning cylinder 505 is adjusted to move the fine-tuning slider 507, causing the positioning plate 506 to move above the fixed plate 23. The positioning cylinder 503 is then activated to drive the positioning plate 506 to press down on the fixed plate 23. As the fixed plate 23 descends, the shock-absorbing spring rod 509 is continuously compressed. The compressed shock-absorbing spring rod 509 weakens the vibration during the operation of the drive motor 4, reducing the interference caused by vibration. At the same time, the pressure sensor 514 monitors the pressure above in real time. After the positioning cylinder 503 drives the positioning plate 506 to press the lower pressure plate to the designated position, the operation stops. In the current state, the fixed plate 23 is stably clamped and will not be damaged due to excessive compression.
[0092] It should be noted that when different emulsifying heads 14 need to be replaced, the quick-connect mechanism 5 can be used to quickly replace the emulsifying head 14, which is convenient and efficient.
[0093] Reference Figures 8-10 In a preferred embodiment, the quick docking mechanism 5 further includes:
[0094] The follower pressure ring 510 is fixedly connected to the bottom of multiple shock-absorbing spring rods 509. The follower pressure ring 510 is in contact with the pressure sensor 514 and is located in the ring groove.
[0095] Multiple fine-tuning cylinders 505 are fixedly connected to the top of each fine-tuning rail 502, and the output end of the fine-tuning cylinder 505 is fixedly connected to one side of the adjacent fine-tuning slider 507.
[0096] Reference Figure 3 , Figure 7 and Figure 8 In a preferred embodiment, it further includes:
[0097] The fixed plate 23 is placed between multiple positioning pressure plates 506 and the lower pressure ring 513;
[0098] The drive motor 4 is fixedly connected to the top of the fixed plate 23, and the output shaft of the drive motor 4 is fixedly connected to the central shaft 17 through a coupling.
[0099] Impeller 22 is fixedly connected to the outer wall of central shaft 17;
[0100] Multiple support rods 15 are fixedly connected to the bottom of the fixed plate 23;
[0101] The emulsifying head 14 is fixedly connected to the bottom of multiple support rods 15. The emulsifying head 14 consists of a rotor and a stator. The rotor is fixedly connected to the bottom end of the central shaft 17, and the rotor and stator are precisely matched.
[0102] Method for preparing the above-described suspending agent using the preparation apparatus
[0103] Weigh each component according to the above weight percentages, add water to treatment tank 1, and then add wetting and dispersing agent, pre-dissolved film-forming agent (a mixture of polyvinyl alcohol and chitosan), antifreeze, colorant, defoamer, and preservative in sequence. After initial mixing, add difenoconazole technical grade, cover with flip-top 3, start drive motor 4, and emulsify the material through emulsifying head 14 fixed by quick docking mechanism 5. At the same time, the central shearing mechanism 9 operates as follows: lifting cylinder 904 drives drainage pressure plate 902 to move up and down periodically, and with the opening and closing of feed door 905, the material in treatment tank 1 continuously circulates into central frame 901 to receive full shearing from emulsifying head 14. Shearing treatment is carried out for 45 minutes, and samples are taken for testing until the suspension rate is ≥90% and the particle size D90≤5μm. Finally, pipe valve 8 is opened, and the finished suspension is discharged through discharge pipe 7.
[0104] Working principle of the device
[0105] Working Principle: During use, before material shearing and emulsification, the height of the lifting frame 12 is adjusted according to the total amount of material added. The adjusting cylinder is activated, causing the lifting frame 12 to slide on the separating ring frame 13, thus adjusting the separation height. Then, material is added into the processing tank 1 through the feeding nozzle 2. After material addition, the drive motor 4 is activated, driving the central shaft 17 to rotate, thereby causing the rotor to rotate at high speed. The rotor and stator cooperate to begin material shearing and emulsification. During the shearing and emulsification process, the central frame 901 separates the optimal shearing area from other spaces inside the processing tank 1. After the emulsifying head 14 efficiently shears the interior of the central frame 901, the adjusting lifting cylinder 904 drives the drain pressure plate 902 to press down. When the adapter ring plate 903 separates from the adapter sealing hole, the interior of the central frame 901... The material in the middle is squeezed out. When the drain plate 902 moves to below the emulsifying head 14, the hydraulic cylinder 915 drives the sealing plate 918 to seal the center hole of the drain plate 902. The drain plate 902 then discharges most of the material in the center frame 901. When the drain plate 902 contacts the pressing ring 20, the hydraulic cylinder 913 drives the limiting cutting plate 914 to separate from the feed gate 905. The feed gate 905 deflects under the gravity of the material above, and the material above gradually fills the drain plate 902 and the sealing plate 918, completing one replacement of the material shearing in the center frame 901. The material is separated by the lifting sleeve frame 12 and the separating ring frame 13, so that the material presents a bottom-up flow, so that the material circulates into the center frame 901. After the material circulates for a period of time, the shearing and emulsification operation ends.
[0106] Example 2:
[0107] A seed treatment suspension of difenoconazole is composed of the following components in weight percentage: 8% difenoconazole, 10% wetting and dispersing agent, 6% film-forming agent, 2% thickener, 5% antifreeze agent, 3% colorant, 0.5% defoamer, 0.5% preservative, and the balance being water; and the seed treatment suspension has a suspension rate ≥90% and a particle size D90 ≤5μm.
[0108] Specifically, the wetting and dispersing agent is a mixture of fatty alcohol polyoxyethylene ether and sodium dodecylbenzene sulfonate, wherein the weight ratio of fatty alcohol polyoxyethylene ether to sodium dodecylbenzene sulfonate is 1:2; the film-forming agent is a mixture of polyvinyl alcohol and chitosan, wherein the weight ratio of polyvinyl alcohol to chitosan is 1:1; the thickener is xanthan gum; and the antifreeze agent is ethylene glycol.
[0109] It should be noted that the colorant is alkaline rose extract, the defoamer is an organosilicone defoamer, and the preservative is sodium benzoate.
[0110] The preparation apparatus and preparation method are the same as in Example 1.
[0111] Example 3:
[0112] A seed treatment suspension of difenoconazole is composed of the following components in weight percentage: 5% difenoconazole, 6% wetting and dispersing agent, 3% film-forming agent, 1% thickener, 3.5% antifreeze agent, 2% colorant, 0.35% defoamer, 0.35% preservative, and the balance being water; and the seed treatment suspension has a suspension rate ≥90% and a particle size D90 ≤5μm.
[0113] Specifically, the wetting and dispersing agent is a mixture of fatty alcohol polyoxyethylene ether and sodium dodecylbenzene sulfonate, wherein the weight ratio of fatty alcohol polyoxyethylene ether to sodium dodecylbenzene sulfonate is 1:1; the film-forming agent is a mixture of polyvinyl alcohol and chitosan, wherein the weight ratio of polyvinyl alcohol to chitosan is 1:0.6; the thickener is xanthan gum; and the antifreeze agent is ethylene glycol.
[0114] It should be noted that the colorant is carmine, the defoamer is an organosilicone defoamer, and the preservative is sodium benzoate.
[0115] The preparation apparatus and preparation method are the same as in Example 1.
[0116] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A seed treatment suspension of difenoconazole, characterized in that, It is composed of the following components in weight percentage: 2%–8% difenoconazole, 2%–10% wetting and dispersing agent, 1%–6% film-forming agent, 0.2%–2% thickener, 2%–5% antifreeze agent, 0.5%–3% colorant, 0.2%–0.5% defoamer, 0.2%–0.5% preservative, and the balance being water; and the seed treatment suspension has a suspension rate ≥90% and a particle size D90 ≤5μm.
2. The seed treatment suspension containing difenoconazole according to claim 1, characterized in that, The wetting and dispersing agent is a mixture of fatty alcohol polyoxyethylene ether and sodium dodecylbenzene sulfonate, wherein the weight ratio of fatty alcohol polyoxyethylene ether to sodium dodecylbenzene sulfonate is 1:0.5 to 1:2; the film-forming agent is a mixture of polyvinyl alcohol and chitosan, wherein the weight ratio of polyvinyl alcohol to chitosan is 1:0.3 to 1:1; the thickener is xanthan gum; and the antifreeze agent is ethylene glycol.
3. A seed treatment suspension containing difenoconazole according to claim 1 or 2, characterized in that, The colorant is basic rose extract or carmine, the defoamer is an organosilicon defoamer, and the preservative is sodium benzoate.
4. A preparation apparatus, used in accordance with the seed treatment suspension containing difenoconazole as described in claim 3, characterized in that, include: Processing tank (1); A quick docking mechanism (5) is provided in a reserved hole opened on the top of the processing tank (1). The quick docking mechanism (5) includes a docking ring frame (501), and the docking ring frame (501) is fixedly connected to the reserved hole. Two mounting rods (10) are fixedly connected to the inner side wall of the treatment tank (1) near the bottom; A central shearing mechanism (9) is provided on two mounting inner rods (10). The central shearing mechanism (9) includes a central frame (901), and the central frame (901) is fixedly connected to the opposite side of the two mounting inner rods (10). The feeding nozzle (2) is fixedly connected to the feeding hole opened on the processing tank (1), and the feeding nozzle (2) is connected to the flip cover (3) by a hinge. The base (6) is located at the bottom of the processing tank (1); The discharge pipe (7) is fixedly connected to the discharge hole at the bottom of the processing tank (1), and the outer wall of the discharge pipe (7) is connected to a pipe valve (8) through a flange.
5. The preparation apparatus according to claim 4, characterized in that, The central shearing mechanism (9) further includes: The sealing frame (907) is fixedly connected to the mating hole opened at the center of the top of the center frame (901); Two lifting cylinders (904) are symmetrically distributed on the top of the central frame (901); The drain pressure plate (902) is fixedly connected to the downward-facing output end of the two lifting cylinders (904); Multiple adapter ring plates (903) are inserted into the adapter sealing holes opened at the bottom of the central frame (901). Each adapter ring plate (903) is fixedly connected to the top of a hanger rod (909). The hanger rod (909) is fixedly connected to the bottom of the drainage pressure plate (902). The outer side wall of the hanger rod (909) has a shaft groove. A sleeve (910) is sleeved on the shaft groove. The outer side wall of the sleeve (910) has auxiliary rotating blades (908) distributed in a ring. Two mounting blocks (916) are symmetrically distributed in the annular groove opened on the top of the drainage pressure plate (902). Hydraulic cylinders (915) are fixedly connected to the opposite side of the two mounting blocks (916). Sealing plates (918) are fixedly connected to the output ends of the two hydraulic cylinders (915). The two closed sealing plates (918) match the center hole of the drainage pressure plate (902).
6. The preparation apparatus according to claim 5, characterized in that, The central shearing mechanism (9) further includes: Two feed doors (905) are connected by hinges to door openings at the top of the center frame (901); Two sealing sleeves (911) are set on the top inner wall of the center frame (901) near the feed door (905). The feed door (905) is fixedly connected to the bottom of the sealing sleeve (911) at equal distances. The ends of multiple return springs (912) are fixedly connected to the same integrated rod (917). The integrated rod (917) is fixedly connected to the top inner wall of the center frame (901) inside the sealing sleeve (911). The limiting block (906) is fixedly connected to the center frame (901) above the feed gate (905). Two hydraulic cylinders (913) are fixedly connected to the inner wall of the center frame (901) away from the sealing sleeve (911). The output ends of the two hydraulic cylinders (913) are fixedly connected to a limiting cutting plate (914). The limiting cutting plate (914) is in contact with the bottom of the feed gate (905). The upper surface of the limiting cutting plate (914) is an inclined surface.
7. The preparation apparatus according to claim 5, characterized in that, The top of the drainage pressure plate (902) has two sliding holes, and the interior of each sliding hole is slidably connected to a sliding outer cylinder (18). The bottom inner wall of the center frame (901) located below the two sliding outer cylinders (18) is fixedly connected to a fixed sliding rod (19). The sliding outer cylinder (18) is slidably connected to the outside of the fixed sliding rod (19). The outer wall of the sliding outer cylinder (18) near the bottom end is fixedly connected to a pressing ring (20). The top of the fixed sliding rod (19) has a groove extending to the bottom end. The top inner wall of the sliding outer cylinder (18) is fixedly connected to... There is a support spring rod (21), the bottom of the support spring rod (21) is fixedly connected to the bottom of the groove, the top of the center frame (901) at the edge is fixedly connected to the separation ring frame (13), the outer wall of the separation ring frame (13) is fixedly connected to the outer ring (11), the top of the outer ring (11) is fixedly connected to two adjusting cylinders, the output end of the two adjusting cylinders is fixedly connected to the adjusting ring rod (16), the adjusting ring rod (16) is fixedly connected to the lifting sleeve frame (12), and the lifting sleeve frame (12) is sleeved on the separation ring frame (13).
8. The preparation apparatus according to claim 4, characterized in that, The quick docking mechanism (5) also includes: Multiple fine-tuning rails (502) are set in the mounting holes opened at the top of the docking ring frame (501). Each fine-tuning rail (502) is slidably connected to a fine-tuning slider (507). The top of the fine-tuning slider (507) is fixedly connected to an upper lifting frame (504). The top of the upper lifting frame (504) is fixedly connected to a positioning cylinder (503). The positioning plate (506) is fixedly connected to the output end of the positioning cylinder (503) located below; The lower pressure ring (513) has two connecting sliders (511) fixedly connected to its outer side wall. The inner side wall of the docking ring frame (501) has two connecting grooves (508). The connecting sliders (511) are slidably connected in the adjacent connecting grooves (508). Multiple shock-absorbing spring rods (509) are fixedly connected to the bottom of the lower pressure ring (513); The support ring (512) is fixedly connected to the inner wall of the docking ring frame (501) located below the pressure ring (513). The top of the support ring (512) has an annular groove, and the bottom inner wall of the annular groove is provided with pressure sensors (514).
9. The preparation apparatus according to claim 8, characterized in that, The quick docking mechanism (5) also includes: The follower pressure ring (510) is fixedly connected to the bottom of multiple shock-absorbing spring rods (509). The follower pressure ring (510) is in contact with the pressure sensor (514) and is located in the ring groove. Multiple fine-tuning cylinders (505) are fixedly connected to the top of each fine-tuning rail (502), and the output end of the fine-tuning cylinder (505) is fixedly connected to one side of the adjacent fine-tuning slider (507).
10. The preparation apparatus according to claim 9, characterized in that, Also includes: A fixed plate (23) is placed between multiple positioning pressure plates (506) and a lower pressure ring (513); The drive motor (4) is fixedly connected to the top of the fixed disk (23), and the output shaft of the drive motor (4) is fixedly connected to the central shaft (17) through a coupling. Impeller (22) is fixedly connected to the outer wall of the central shaft (17); Multiple support rods (15) are fixedly connected to the bottom of the fixed plate (23); The emulsifying head (14) is fixedly connected to the bottom of multiple support rods (15). The emulsifying head (14) is composed of a rotor and a stator. The rotor is fixedly connected to the bottom end of the central shaft (17). The rotor and stator are precisely matched.