Integrated processing equipment for beef conveying and slitting
Patent Information
- Application Number
- CN202611093092.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-22
- Publication Date
- 2026-09-25
AI Technical Summary
[0002]生牛屠宰中,为了保证各部分牛肉能够充分利用加工,分切后通常转运至指定工作区进行再加工处理,而对于牛排的加工,整块牛肉通常由人工抓取进行逐片切割,但是,由于刚分切的牛肉肉质鲜嫩,在抓取过程中容易滑动,人工保持位移也不够稳定,从而在切割时具有一定的作业风险,而且单个加工其工作效率也相对有限,面对大批量生产时,只能增加工作位实现,增加了企业加工成本
1、本装置配合传送带可形成自动化加工生产,减少人工参与,可满足大批量、长时间的连续生产作业,降低加工成本;
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Figure CN122804815A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of steak processing equipment technology, and more particularly to an integrated processing equipment for conveying and cutting beef. Background Technology
[0002] In cattle slaughter, to ensure that each part of the beef is fully processed, it is usually transported to a designated work area for further processing after being cut. For steak processing, the whole piece of beef is usually picked up manually and cut into slices. However, because the freshly cut beef is tender, it is easy to slip during the picking process, and it is not stable enough for the human to maintain the displacement. Therefore, there is a certain operational risk during cutting. Moreover, the work efficiency of individual processing is relatively limited. When facing large-scale production, it is necessary to increase the number of workstations, which increases the processing cost of enterprises. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to provide an integrated beef conveying and cutting processing equipment in response to the above-mentioned technical deficiencies. By combining the receiving channel and the pressing part, the beef can be grasped and conveyed by the feeding component. The reciprocating motion can be used to cut two pieces of beef, which can effectively improve the processing efficiency and avoid the traditional operation risks.
[0004] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is an integrated beef conveying and cutting processing device, comprising: a drive rail, a base, and a pressing part; a cutting part is provided on one side of the drive rail; the base is connected to the drive rail, and symmetrically arranged receiving channels are provided on the base, and a blocking component is provided at the discharge port of the receiving channel; the cutting part of the cutting part is close to the discharge port, and a feeding component is provided below the receiving channel; the pressing part is installed on the left side of the base and can press and fix the beef in the receiving channel.
[0005] Preferably, the drive rail is provided with a first hydraulic cylinder connected to the base.
[0006] Preferably, the blocking assembly includes a base plate and a baffle; a second hydraulic cylinder connected to the base plate is provided at the front and rear of the base; the baffle is connected to the base plate.
[0007] Preferably, the baffle is provided with two symmetrical air outlet areas.
[0008] Preferably, the base plate is provided with symmetrical fixing grooves; the baffle is provided with fixing bolts that are connected to the fixing grooves.
[0009] Preferably, each of the receiving channels is provided with upwardly extending limiting slopes on both sides.
[0010] Preferably, the feeding component includes a transmission screw and a displacement plate; a hollow space is provided below the receiving channel, and a guide groove communicating with the hollow space is provided; the transmission screw is installed in the hollow space, and both ends are connected to the base by rotating shafts, and a control motor is provided at one end of the transmission screw; the displacement plate is slidably connected to the guide groove, one end is threadedly connected to the transmission screw, and a push plate is provided at the other end.
[0011] Preferably, the push plate is provided with multiple spikes.
[0012] Preferably, the pressing part includes a bracket, a horizontal plate, and pressure rods; the bracket is fixedly connected to the left side of the base, a second screw is provided in the middle of the bracket, and a drive motor is provided at the top of the second screw; the horizontal plate is threadedly connected to the second screw, frames are symmetrically provided at both ends of the horizontal plate, and sliding channels are symmetrically provided on the frames, and a power component is provided between the two sliding channels; a plurality of pressure rods are respectively inserted into the sliding channels and form an engagement connection with the power component.
[0013] Preferably, the frame is provided with symmetrical sliding columns above it, the sliding columns are slidably connected to the cross plate, and the sliding columns are fitted with compression springs.
[0014] Compared with the prior art, the present invention has the following advantages: 1. This device, when used in conjunction with a conveyor belt, can form an automated processing and production system, reducing manual intervention and meeting the needs of large-volume, long-term continuous production operations, thereby reducing processing costs; 2. The design of two receiving channels, together with the pressing part to press the beef, allows two pieces of beef to be processed at the same time during the repositioning process of the base, which greatly improves the cutting efficiency. Moreover, the feeding parts in each receiving channel are controlled separately, which is compatible with the existing processing procedures. 3. The design of the blocking component can actively move away from the direction of the beef after it is cut, making it easier for the beef to fall. In addition, it can move synchronously during the cutting process to ensure the stability of the cutting thickness and improve the quality of the finished product. 4. The pressure rod is engaged with the power component and can extend outward when the beef enters the receiving channel to release the limit above the receiving channel, avoid interference, and reset after the beef enters and move downward to complete the pressing and positioning. At the same time, the design of the pressure rod also facilitates the feeding component to push the beef to move. The whole structure is stable and reliable. Attached Figure Description
[0015] Figure 1 A schematic diagram of the overall structure of an integrated beef conveying, cutting and processing equipment; Figure 2 Schematic diagram of the layout for accommodating the passageway; Figure 3 A schematic diagram of the structure to accommodate the passageway; Figure 4 This is a schematic diagram of the blocking component structure; Figure 5 This is a schematic diagram showing the connection between the base plate and the baffle. Figure 6 This is a schematic diagram of the material supply component layout; Figure 7 This is a schematic diagram of the material supply component structure; Figure 8 This is a schematic diagram of the clamping part arrangement; Figure 9 This is a schematic diagram of the clamping part structure; Figure 10 This is a structural diagram of the frame. Figure 11 This is a schematic diagram showing the connection between the horizontal plate and the frame.
[0016] In the diagram: 1. Drive rail; 2. Base; 3. Clamping part; 4. Blocking assembly; 5. Feeding part; 6. Support; 7. Horizontal plate; 8. Pressure rod; 9. Power assembly; 101. Cutting part; 102. First hydraulic cylinder; 201. Receiving channel; 202. Limiting slope; 203. Hollow space; 204. Guide groove; 401. Base plate; 402. Baffle; 403. Second hydraulic cylinder; 404. Air outlet area; 405. Fixing groove; 406. Fixing bolt; 501. Transmission screw; 502. Displacement plate; 503. Control motor; 504. Push plate; 505. Spike part; 601. Second screw; 602. Drive motor; 701. Frame; 702. Sliding channel; 703. Sliding column; 704. Compression spring. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to specific embodiments and the accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of the invention. Furthermore, descriptions of well-known structures and techniques are omitted in the following description to avoid unnecessarily obscuring the concept of the invention.
[0018] Specific implementation method one: Combining Figure 1-11 As shown, an integrated beef conveying and cutting processing device includes: a drive rail 1, a base 2, and a pressing part 3; a cutting part 101 is provided on one side of the drive rail 1; the base 2 is connected to the drive rail 1 and can move back and forth under the action of the drive rail 1; symmetrically arranged receiving channels 201 are provided on the base 2 for placing beef, and a blocking component 4 is provided at the outlet of the receiving channel 201 to ensure uniform cutting thickness; the cutting blade of the cutting part 101 is arranged near the outlet; a feeding component 5 is provided below the receiving channel 201 to push the beef to move along the receiving channel 201; the pressing part 3 is installed on the left side of the base 2 and can press and fix the beef in the receiving channel 201.
[0019] Preferred embodiments, in combination Figure 1 As shown, the drive rail 1 is equipped with a first hydraulic cylinder 102 connected to the base 2. The drive rail 1 itself adopts a linear guide rail, and the slider part of the linear guide rail is fixed below the base 2. The first hydraulic cylinder 102 pulls the base 2 back to the original position to realize the cutting operation of beef.
[0020] Preferred embodiments, in combination Figure 4 and Figure 5 As shown, the blocking assembly 4 includes a base plate 401 and a baffle 402; the base 2 is provided with a second hydraulic cylinder 403 connected to the base plate 401 at the front and rear respectively; the baffle 402 is fixed to the base plate 401 by welding, and can be pushed away from the base 2 by the second hydraulic cylinder 403, so that the beef can fall smoothly after cutting.
[0021] Preferred embodiments, in combination Figure 4 As shown, two air outlet areas 404 are symmetrically provided on the baffle 402. The air outlet area 404 is connected to the air supply device through a pipeline. As the baffle 402 moves away, airflow is sprayed outward to assist the beef in falling and prevent it from sticking to the baffle 402.
[0022] Preferred embodiments, in combination Figure 5 As shown, in order to facilitate the adjustment of the distance between the baffle 402 and the right end face of the base 2, a fixing groove 405 is symmetrically provided on the base plate 401; a fixing bolt 406 connected to the fixing groove 405 is provided on the baffle 402. The connection with the base plate 401 is achieved by tightening the fixing bolt 406, so that the position of the baffle 402 can be actively fine-tuned according to the requirements.
[0023] Preferred embodiments, in combination Figure 2 and Figure 3 As shown, each receiving channel 201 has upwardly extending limiting slopes 202 on both sides, which can improve the stability of the beef falling in.
[0024] Preferred embodiments, in combination Figure 6 and Figure 7As shown, the feeding component 5 includes a transmission screw 501 and a displacement plate 502; a hollow space 203 is provided below the receiving channel 201, and a guide groove 204 communicating with the hollow space 203 is provided; the transmission screw 501 is installed in the hollow space 203, and both ends are connected to the base 2 by rotating shafts, and a control motor 503 is provided at one end of the transmission screw 501; the width of the displacement plate 502 is equal to the width of the guide groove 204, the displacement plate 502 and the guide groove 204 form a sliding connection, one end is threaded to the transmission screw 501, and the other end is provided with a push plate 504. By controlling the motor 503 to drive the transmission screw 501 to rotate, the push plate 504 is driven to move along the guide groove 204, thereby pushing the beef in the receiving channel 201 to achieve the feeding function.
[0025] Preferred embodiments, in combination Figure 7 As shown, the push plate 504 is provided with multiple spikes 505. The design of the spikes 505 allows them to penetrate the surface of the beef to a depth of 1-2 cm during the pushing process, thereby improving the stability of the pushing process and preventing side slippage.
[0026] Preferred embodiments, in combination Figure 8-11 As shown, the pressing part 3 includes a bracket 6, a horizontal plate 7, and pressure rods 8. The bracket 6 is fixedly welded to the left side of the base 2. A second screw 601 is provided in the middle of the bracket 6, and a drive motor 602 is provided at the top of the second screw 601. The horizontal plate 7 is threadedly connected to the second screw 601. Frames 701 are symmetrically provided at both ends of the horizontal plate 7, and sliding channels 702 are symmetrically provided on the frames 701. A power component 9 is provided between the two sliding channels 702. Multiple pressure rods 8 are inserted into the sliding channels 702 and are engaged with the power component 9. The pressure rods 8 have a flat part and are machined with teeth on the flat part. By engaging with the power component, the pressure rods 8 can be pushed to move along the sliding channels 702 to achieve the telescopic function. At the same time, the pressure rods 8 are designed in pairs, which not only ensures the pressure on the beef, but also does not affect the feeding component from pushing the beef to move along the receiving channel 201. Moreover, the rod-shaped structure can fit more closely to the surface of the beef after contact, and the pressure is more stable.
[0027] Preferred embodiments, in combination Figure 11 As shown, due to the differences in the specifications of beef, in order to maintain the stability of the pressing, sliding columns 703 are symmetrically provided above the frame 701. The sliding columns 703 are slidably connected to the horizontal plate 7, and a compression spring 704 is sleeved on the sliding column 703. By utilizing the elastic force of the compression spring 704, after one side of the frame 701 has been pressed, as the horizontal plate 7 continues to move down, the compression spring 704 is compressed, so that the other frame 701 can also press the beef.
[0028] Preferred embodiments, in combination Figure 10 and Figure 11As shown, the power assembly 9 includes a travel motor and two vertical shafts; the travel motor is mounted on the frame 701, and the two vertical shafts are mounted inside the frame 701. Each vertical shaft has a meshing gear at its end, and the two gears mesh with the pressure rod 8 respectively, thereby controlling the pressure rod 8 under the drive of the travel motor.
[0029] Regarding the arrangement of this device, two first conveyor belts are respectively arranged above the receiving channel 201. The discharge ports of the two first conveyor belts are located on the receiving channel 201, so that the conveyed columnar beef drops into the receiving channel 201. At the same time, a second conveyor belt is arranged directly below the blocking component 4 to receive the cut and dropped steaks. Together with the device, they form an integrated conveying and cutting process, which does not require manual intervention and greatly improves work efficiency.
[0030] A pressure sensor is installed at pressure bar 8 to determine whether the pressure is in place during the pressing process of beef, while a position sensor for detecting the cutter is located in the middle of base 2.
[0031] Regarding the control logic and sensor feedback of this device, a central controller (such as a PLC) is also included. Pressure sensors, position sensors, first hydraulic cylinder 102, second hydraulic cylinder 403, control motor 503, and drive motor 602 are all electrically connected to the central controller. Its working process is as follows: when the pressure sensor detects that the pressure of the pressure rod 8 on the beef reaches a preset threshold, it sends a signal to the central controller, and the controller then controls the drive motor 602 to stop pressing down; when the position sensor detects that the base 2 has moved to the preset cutting position, the controller controls the cutting unit 101 to start cutting. In addition, the system has a linkage protection function. If the pressure sensor detects an abnormal drop in pressure during the cutting process, the controller will immediately control the first hydraulic cylinder 102 to stop and reset to prevent safety accidents or the production of defective products.
[0032] Combination Figure 1 As shown, the cutting section 101 adopts an existing reciprocating cutting mechanism, which is similar in structure to an industrial saw blade. The cutting section 101 includes a fixed bracket, a motor, and a vertically arranged cutting blade. The motor drives the cutting blade to perform high-frequency reciprocating linear motion through an eccentric wheel mechanism or a crank-slider mechanism. The cutting section 101 is fixedly installed on one side of the drive rail 1, and the two cutting edges of the cutting blade face the discharge port of the base 2. By adjusting the speed of the drive motor, the cutting frequency of the cutting blade can be controlled to match the moving speed of the base 2, thereby ensuring the flatness of the cut surface.
[0033] Working principle: After the beef enters the receiving channel 201, the power component 9 drives the pressure rod 8 to move towards the blocking component 4. After reaching the designated position, the drive motor 602 drives the second screw 601 to rotate, and at the same time drives the pressure rod 8 to move downward, thus pressing the beef. Then, the control motor 503 drives the push plate 504 to move, pushing the beef against the baffle 402. Subsequently, the first hydraulic cylinder 102 operates, pulling the base 2 to move, first cutting the beef in one of the receiving channels 201 (first processing position). After cutting, the baffle 402... Under the action of the two hydraulic cylinders 403, the cut beef slices fall away from the outlet of the receiving channel 201 and reset after a short pause. At the same time, the first hydraulic cylinder 102 pulls the base 2 to move in the opposite direction, preparing to cut the beef in the other receiving channel 201 (second processing position). When the cutter reaches the middle area of the base 2, the feeder 5 of the first processing position begins to push the beef to move, waiting for the next cutting operation. Through the above process, reciprocating cyclic cutting operation can be realized, and the feeding time is reserved in advance. The entire process design is reasonable and reliable, which greatly improves the processing efficiency.
[0034] It should be understood that the specific embodiments described above are merely illustrative or explanatory of the principles of the invention and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of the invention should be included within the protection scope of the invention. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.
Claims
1. A beef conveying and cutting integrated processing equipment, characterized in that, include: The drive track (1), base (2), and pressing part (3) are provided; a cutting part (101) is provided on one side of the drive track (1); the base (2) is connected to the drive track (1), and a receiving channel (201) is symmetrically provided on the base (2), and a blocking component (4) is provided at the outlet of the receiving channel (201), the cutting part of the cutting part (101) is close to the outlet, and a feeding part (5) is provided below the receiving channel (201); the pressing part (3) is installed on the left side of the base (2) and can press and fix the beef in the receiving channel (201).
2. The integrated beef conveying and cutting processing equipment according to claim 1, characterized in that: The drive rail (1) is equipped with a first hydraulic cylinder (102) that is connected to the base (2).
3. The integrated beef conveying and cutting processing equipment according to claim 1, characterized in that: The blocking assembly (4) includes a base plate (401) and a baffle (402); the base (2) is provided with a second hydraulic cylinder (403) connected to the base plate (401) at the front and rear respectively; the baffle (402) is connected to the base plate (401).
4. The integrated beef conveying and cutting processing equipment according to claim 3, characterized in that: The baffle (402) is symmetrically provided with two air outlet areas (404).
5. The integrated beef conveying and cutting processing equipment according to claim 3, characterized in that: The base plate (401) is provided with symmetrical fixing grooves (405); the baffle (402) is provided with fixing bolts (406) that are connected to the fixing grooves (405).
6. The integrated beef conveying and cutting processing equipment according to claim 1, characterized in that: Each of the aforementioned receiving channels (201) is provided with upwardly extending limiting ramps (202) on both sides.
7. The integrated beef conveying and cutting processing equipment according to claim 1, characterized in that: The feeding component (5) includes a transmission screw (501) and a displacement plate (502); a hollow space (203) is provided below the receiving channel (201), and a guide groove (204) is provided that communicates with the hollow space (203); the transmission screw (501) is installed in the hollow space (203), and both ends are connected to the base (2) by a rotating shaft; one end of the transmission screw (501) is provided with a control motor (503); the displacement plate (502) is slidably connected to the guide groove (204), one end is threadedly connected to the transmission screw (501), and the other end is provided with a push plate (504).
8. The integrated beef conveying and cutting processing equipment according to claim 7, characterized in that: The push plate (504) is provided with a plurality of spikes (505).
9. The integrated beef conveying and cutting processing equipment according to claim 1, characterized in that: The pressing part (3) includes a bracket (6), a horizontal plate (7), and a pressure rod (8); the bracket (6) is fixedly connected to the left side of the base (2), a second screw (601) is provided in the middle of the bracket (6), and a drive motor (602) is provided at the top of the second screw (601); the horizontal plate (7) is threadedly connected to the second screw (601), and frames (701) are symmetrically provided at both ends of the horizontal plate (7), and sliding channels (702) are symmetrically provided on the frames (701), and a power component (9) is provided between the two sliding channels (702); multiple pressure rods (8) are respectively inserted into the sliding channels (702) and form a meshing connection with the power component (9).
10. The integrated beef conveying and cutting processing equipment according to claim 9, characterized in that: The frame (701) is symmetrically provided with sliding columns (703) above it. The sliding columns (703) are slidably connected to the cross plate (7), and a compression spring (704) is sleeved on the sliding columns (703).