Shift gas methane content control device

CN122806418APending Publication Date: 2026-09-25INNER MONGOLIA BAOFENG COAL-BASED NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202610979562.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-07-02
Publication Date
2026-09-25

AI Technical Summary

Technical Problem

[0005]本发明的目的是为了解决现有技术中存在变换气是煤化工或合成氨工业中的重要中间产物,其中甲烷含量的高低直接影响后续工艺的效率与安全性,气化炉作为核心反应设备,其内壁温度对甲烷生成反应具有显著影响:温度过高易导致甲烷裂解或结焦,温度过低则可能抑制甲烷化反应,导致产物组成波动,传统的气化炉温度控制多依赖外部加热/冷却夹套或调节进料条件,存在响应滞后、控制精度低、对炉体改造大等不足的缺点

Benefits of technology

本发明提供一种变换气甲烷含量控制装置,在需要对气化炉内壁的甲烷含量进行控制时,可以借助调节装置对气化炉内壁的温度进行控制从而对甲烷含量进行调控,首先,将定位板沿着定位槽的内壁精确地插接到位,定位板表面的定位块在插接过程中,会带动限位板沿着辅助槽的内壁一同滑入,这时,限位板的磁性吸附设计使其与辅助槽内壁的连接板快速、牢固地磁吸连接在一起,限位板表面的限位块恰好与辅助板的辅助槽相插接,确保准确对位,接着通过沿着定位板的表面转动定位轴,带动定位杆进行精确的移动,直至定位杆的一端与定位槽内壁的定位孔完美插接,此时完成定位板与辅助板的稳固安装,随后启动控制屏,开始调节辅助板的温度,此时借助辅助板的石墨烯材料特有的优良导热性能,可以高效地调节气化炉的内壁温度,确保气体反应的最佳条件,至此调节装置的整体操作流程顺利完成,通过对调节装置的操作,达到了对气化炉内壁的甲烷含量进行调控。

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Abstract

The application relates to the technical field of methane content control and particularly relates to a shift gas methane content control device. The device comprises a support frame, the inner wall of the support frame is fixedly connected with a gasification furnace, the upper end of the gasification furnace is fixedly connected with a top cover, the circular arc surface of the gasification furnace is fixedly connected with an air inlet pipe, the inner wall of the gasification furnace is provided with an adjusting device, the adjusting device comprises two positioning grooves, the two positioning grooves are arranged on the circular arc surface of the gasification furnace, the surface of the positioning groove is in abutment with a positioning plate, the inner wall of the positioning plate is fixedly connected with an auxiliary plate, the surface of the auxiliary plate is slidably connected with the inner wall of the positioning groove, the inner wall of the positioning groove is provided with two auxiliary grooves, and the inner walls of the two auxiliary grooves are fixedly connected with connecting plates. The device has the advantages that the methane content in the inner wall of the gasification furnace can be regulated and diluted.
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Description

Technical Field

[0001] This invention relates to the field of methane content control technology, and particularly to a device for controlling the methane content in a shift gas. Background Technology

[0002] A shift gas methane content control device typically involves multiple components for real-time monitoring and adjustment of methane content to ensure gas quality and match the required reaction conditions.

[0003] Existing technologies, such as the invention with publication number CN119281247A, disclose a product quality control device for a methanation unit. This patent includes a production system, a distributed control system, and an advanced control system. The production system includes a gasification unit for conveying crude coal gas to a shift converter, which converts the crude coal gas, and the resulting shifted gas is conveyed to a purification unit for purification. The resulting feed gas is then conveyed to the methanation unit for methanation to obtain the finished product gas. The distributed control system collects the hydrogen-to-carbon ratio of the shifted gas output from the shift converter, the feed gas specific gravity of the feed gas output from the purification unit, and the hydrogen content of the finished product gas. The advanced control system determines the valve increment based on the hydrogen-to-carbon ratio, feed gas specific gravity, and hydrogen content. Applying the solution provided in this application's embodiments enables precise control of the methanation production process, ensuring that the quality of the finished gas meets process requirements.

[0004] Shift gas is an important intermediate product in coal chemical or synthetic ammonia industries. The methane content directly affects the efficiency and safety of subsequent processes. As the core reaction equipment, the gasifier's internal wall temperature has a significant impact on the methane generation reaction: excessively high temperatures can easily lead to methane cracking or coking, while excessively low temperatures may inhibit the methanation reaction, resulting in fluctuations in product composition. Traditional gasifier temperature control often relies on external heating / cooling jackets or adjusting feed conditions, which has shortcomings such as slow response, low control accuracy, and large modifications to the furnace body. Summary of the Invention

[0005] The purpose of this invention is to address the shortcomings of existing technologies, such as shift gas being an important intermediate product in coal chemical or synthetic ammonia industries, where the methane content directly affects the efficiency and safety of subsequent processes. As a core reaction device, the gasifier's internal wall temperature has a significant impact on the methane generation reaction: excessively high temperatures can easily lead to methane cracking or coking, while excessively low temperatures may inhibit the methanation reaction, resulting in fluctuations in product composition. Traditional gasifier temperature control often relies on external heating / cooling jackets or adjusting feed conditions, which has drawbacks such as slow response, low control accuracy, and significant modifications to the furnace body.

[0006] To solve the above-mentioned technical problems, the present invention provides a methane content control device for shift gas, comprising: a support frame, a gasifier fixedly connected to the inner wall of the support frame, a top cover fixedly connected to the upper end of the gasifier, an inlet pipe fixedly connected to the arc surface of the gasifier, an adjustment device provided on the inner wall of the gasifier, the adjustment device including two positioning slots, the two positioning slots being formed on the arc surface of the gasifier, a positioning plate abutting against the surface of the positioning slot, an auxiliary plate fixedly connected to the inner wall of the positioning plate, the surface of the auxiliary plate being slidably inserted into the inner wall of the positioning slot, two auxiliary slots being formed on the inner wall of the positioning slot, a connecting plate fixedly connected to the inner wall of each of the two auxiliary slots, a positioning block fixedly connected to the inner wall of the positioning plate at a position corresponding to the auxiliary slot, the surface of the positioning block being inserted into the inner wall of the auxiliary slot, a limit plate fixedly connected to the surface of the positioning block at a position corresponding to the connecting plate, and the surface of the limit plate being magnetically connected to the surface of the connecting plate.

[0007] The effect achieved by the above components is as follows: when it is necessary to control the methane content on the inner wall of the gasifier, the temperature of the inner wall of the gasifier can be controlled by the adjustment device, thereby regulating the methane content. Through the insertion and cooperation of the positioning plate and the positioning groove, and the magnetic connection of the limiting plate and the connecting plate, the auxiliary plate can be quickly and accurately installed on the inner wall of the gasifier, so as to achieve stable regulation of the temperature of the inner wall of the gasifier, thereby indirectly controlling the methane content.

[0008] Preferably, the connecting plate is the positive pole of the magnetic suction plate, the limiting plate is the negative pole of the magnetic suction plate, the surface of the connecting plate is provided with a plurality of connecting grooves, and the surface of the limiting plate is fixedly connected to the corresponding position of the connecting grooves, and the surface of the limiting block is inserted into the inner wall of the connecting groove.

[0009] The effects achieved by the above components are as follows: the positive and negative magnetic attraction enhances the connection between the limiting plate and the connecting plate, while the insertion structure of the limiting block and the connecting groove further improves the alignment accuracy and prevents the auxiliary plate from shifting during use.

[0010] Preferably, a connecting block is fixedly connected to the inner wall of the positioning plate, one end of the connecting block is electrically connected to the arc surface of the auxiliary plate, and the other end of the connecting block is fixedly connected to a control screen, wherein the auxiliary plate is a graphene plate.

[0011] The effect achieved by the above components is that the temperature of the graphene auxiliary plate can be adjusted in real time through the control panel. By utilizing the excellent thermal conductivity of graphene, the temperature of the inner wall of the gasifier can be changed efficiently and uniformly, providing the best reaction conditions for methane generation or conversion.

[0012] Preferably, a positioning shaft is rotatably connected to the surface of the positioning plate, a positioning rod is threadedly connected to the inner wall of the positioning shaft, and a positioning hole is opened on the inner wall of the positioning groove corresponding to the position of the positioning rod, and the inner wall of the positioning hole is inserted into the arc surface of the positioning rod.

[0013] The effect achieved by the above components is that by rotating the positioning shaft to insert the positioning rod into the positioning hole, the positioning plate can be locked in the positioning groove, preventing loosening due to vibration or airflow impact, and improving the long-term operational reliability of the adjustment device.

[0014] Preferably, an auxiliary device is provided at one end of the air intake pipe. The auxiliary device includes a connecting frame, the inner wall of which is inserted into the arc surface of the air intake pipe. A plurality of connecting grooves are formed on the surface of the air intake pipe. A connecting plate is fixedly connected to the inner wall of the connecting frame at the position corresponding to the connecting groove. The surface of the connecting plate is inserted into the inner wall of the connecting groove. A connecting pipe is fixedly connected to one end of the connecting frame. An air extraction pipe is fixedly connected to one end of the connecting pipe. A hand valve is fixedly connected to the arc surface of the air extraction pipe. A sealing ring is fixedly connected to the inner wall of the connecting frame. One end of the sealing ring abuts against one end of the air intake pipe.

[0015] The effect achieved by the above components is as follows: when it is necessary to dilute the methane content inside the gasifier, an auxiliary device can be installed to add air to the inner wall of the gasifier to dilute the methane concentration. Through the connection frame and the insertion of the air inlet pipe, and with the help of the sealing ring for end face sealing, external air can be introduced into the gasifier through the exhaust pipe to achieve the dilution of methane concentration. The operation is simple and the sealing performance is good.

[0016] Preferably, a plurality of connecting frames are fixedly connected to the arc surface of the connecting frame, and a connecting rod is fixedly connected to the inner wall of each of the connecting frames. A connecting column is rotatably connected to the arc surface of the connecting rod, and a coil spring is sleeved on the arc surface of the connecting rod. The two ends of the coil spring are fixedly connected to the surface of the connecting column and the inner wall of the connecting frame, respectively. An adjusting rod is fixedly connected to the arc surface of the connecting column, and a fixing frame is fixedly connected to the arc surface of the air intake pipe corresponding to the position of the adjusting rod. The inner wall of the fixing frame abuts against the arc surface of the adjusting rod, and a connecting shaft is threadedly connected to the arc surface of the adjusting rod. An auxiliary pad is fixedly connected to one end of the connecting shaft, and one end of the auxiliary pad abuts against the surface of the fixing frame.

[0017] The effect achieved by the above components is as follows: the adjusting rod is automatically locked into the fixing frame by the restoring force of the coil spring, and then further locked by the connecting shaft and auxiliary pad, ensuring a stable connection between the connecting frame and the air intake pipe and preventing it from falling off under the impact of airflow.

[0018] Preferably, a filter screen is fixedly connected to the inner wall of the connecting pipe, and the cross-sectional dimensions of the filter screen are adapted to the cross-sectional dimensions of the inner wall of the connecting pipe.

[0019] The effect achieved by the above components is that the filter screen can effectively intercept dust and impurities in the air, ensuring that the gas entering the gasifier is clean and preventing pollutants from affecting the methane reaction or damaging the equipment inside the furnace.

[0020] Preferably, an observation device is provided on the arc surface of the gasifier. The observation device includes a fixed frame, one side of which is fixedly connected to the arc surface of the gasifier. A limit frame is slidably inserted into the surface of the fixed frame. Two adjustment grooves are formed on the surface of the fixed frame. An adjustment plate is fixedly connected to the inner wall of the limit frame at the position corresponding to the adjustment groove. The surface of the adjustment plate is inserted into the inner wall of the adjustment groove. Adjustment frames are fixedly connected to the two sides of the limit frame at the positions corresponding to the adjustment plates. A fixed rod slides through the inner wall of the adjustment frame. An adjustment block is fixedly connected to one end of the fixed rod. The surface of the adjustment block slides through the inner wall of the limit frame. A fixed groove is formed on the surface of the adjustment plate at the position of the adjustment block. The inner wall of the fixed groove abuts against the surface of the adjustment block.

[0021] The aforementioned components achieve the following effects: when using the gasifier for reaction, the internal conditions can be observed using the observation device. By adjusting the bracket and fixing rod, the adjusting block can be inserted into the fixing slot, enabling quick assembly and disassembly of the limiting bracket and fixing frame. This facilitates the installation or removal of the observation window by the operator as needed, improving maintenance convenience.

[0022] Preferably, a tension spring is fitted onto the arc surface of the fixing rod, and the two ends of the tension spring are fixedly connected to one end of the fixing rod and the surface of the adjusting frame, respectively.

[0023] The effect achieved by the above components is that the rebound force of the tension spring keeps the adjusting block in contact with the fixing groove automatically, eliminating the need for additional manual locking, simplifying the operation steps, and ensuring the stability of the observation device during use.

[0024] Preferably, a fixing plate is fixedly connected to the inner wall of the limiting frame, and the fixing plate is a transparent heat-resistant plate.

[0025] The aforementioned components achieve the following effects: the transparent and heat-resistant mounting plate allows operators to directly observe the internal reaction and flame status without opening the gasifier, and its heat resistance ensures that it can be used for a long time in high-temperature environments without deformation or cracking.

[0026] Compared with related technologies, the shift gas methane content control device provided by the present invention has the following beneficial effects: This invention provides a methane content control device for shift gas. When it is necessary to control the methane content on the inner wall of the gasifier, the temperature of the inner wall of the gasifier can be controlled by an adjustment device to regulate the methane content. First, the positioning plate is precisely inserted into the inner wall of the positioning groove. During the insertion process, the positioning block on the surface of the positioning plate will drive the limiting plate to slide in along the inner wall of the auxiliary groove. At this time, the magnetic adsorption design of the limiting plate makes it quickly and firmly magnetically connected to the connecting plate on the inner wall of the auxiliary groove. The limiting block on the surface of the limiting plate is precisely inserted into the auxiliary groove of the auxiliary plate to ensure... After accurate alignment, the positioning shaft is rotated along the surface of the positioning plate, driving the positioning rod to move precisely until one end of the positioning rod is perfectly inserted into the positioning hole on the inner wall of the positioning groove. At this point, the positioning plate and auxiliary plate are securely installed. Then, the control panel is activated to start adjusting the temperature of the auxiliary plate. At this time, with the help of the excellent thermal conductivity of the graphene material of the auxiliary plate, the inner wall temperature of the gasifier can be efficiently adjusted to ensure the optimal conditions for gas reaction. Thus, the overall operation process of the adjustment device is successfully completed. By operating the adjustment device, the methane content on the inner wall of the gasifier can be controlled.

[0027] When it is necessary to dilute the methane content inside the gasifier, an auxiliary device can be installed to introduce air into the inner wall of the gasifier to dilute the methane concentration. First, precisely insert the connecting frame along the surface of the air inlet pipe. At this time, the connecting plate on the inner wall of the connecting frame will be securely inserted into the inner wall of the connecting groove until the sealing ring on the inner wall of the connecting frame is in firm contact with the surface of one end of the air inlet pipe, ensuring that there is no gas leakage. Next, by using the return torsion force of the coil spring, the connecting column is rotated along the arc surface of the connecting rod, thereby driving the adjusting rod to rotate accordingly until one end of the adjusting rod is perfectly connected with the inner wall of the fixed frame. At this time, the adjusting rod is rotated along the arc surface of the connecting rod. Gently rotate the connecting shaft on the arc surface of the linkage to move the auxiliary pad to a precise position until one end of the auxiliary pad abuts against the surface of the fixed frame, completing the stable connection between the connecting frame and the air inlet pipe. At this point, turn the hand valve to start the air extraction pipe, allowing air to flow into the gasifier along the inner wall of the connecting pipe for effective dilution. During this process, it is especially important to use a filter screen to purify the incoming air to ensure that the introduced air does not contain impurities and to ensure a clean environment inside the gasifier. The entire operation process of the auxiliary device is now complete. By operating the auxiliary device, the methane content on the inner wall of the gasifier is diluted.

[0028] When using the gasifier for reaction, the observation device can be used to observe the internal conditions. First, overcome the tension of the spring and carefully pull the fixing rod along the surface of the adjusting frame. This will move the adjusting block precisely until it reaches the appropriate position. Then, carefully insert the limiting frame along the surface of the fixing frame to ensure a stable installation and that the adjusting plate and adjusting groove are perfectly engaged. Next, easily release the fixing rod, allowing the spring's rebound force to accurately engage the adjusting block along the inner wall of the fixing groove, successfully completing the installation of the connecting frame. Finally, through the transparent and heat-resistant fixing plate, the operator can clearly observe the environmental changes inside the gasifier, monitor the reaction in real time, and provide reliable data support for subsequent operations. The operation of the observation device is thus successfully completed, facilitating convenient observation of the gasifier's internal structure during operation. Attached Figure Description

[0029] Figure 1 A schematic diagram of a shift gas methane content control device provided by the present invention; Figure 2 for Figure 1 The diagram shows a partial structural schematic of the adjustment device. Figure 3 for Figure 1 The diagram shows the structure of the adjustment device. Figure 4 for Figure 1 The diagram shows a partial structural schematic of the auxiliary device. Figure 5 for Figure 1 The diagram shows the structure of the auxiliary device section; Figure 6 for Figure 1 The diagram shows the structural schematic of the observation device. Figure 7 for Figure 1 A partial structural schematic diagram of the observation device shown.

[0030] The diagram labels are as follows: 1. Support frame; 2. Gasifier; 3. Top cover; 4. Inlet pipe; 5. Adjustment device; 6. Auxiliary device; 7. Observation device; 501. Positioning groove; 502. Positioning plate; 503. Auxiliary plate; 504. Auxiliary groove; 505. Connecting plate; 506. Connecting groove; 507. Positioning hole; 508. Positioning block; 509. Limiting plate; 510. Limiting block; 511. Connecting block; 512. Control panel; 513. Positioning rod; 514. Positioning shaft; 601. Connecting frame; 602. Connecting groove; 603. Connecting... Plate; 604, Sealing ring; 605, Connecting pipe; 606, Filter screen; 607, Suction pipe; 608, Hand valve; 609, Connecting frame; 610, Coil spring; 611, Connecting rod; 612, Connecting column; 613, Adjusting rod; 614, Connecting shaft; 615, Auxiliary pad; 616, Fixing frame; 701, Fixing frame; 702, Limiting frame; 703, Fixing plate; 704, Adjusting groove; 705, Adjusting frame; 706, Fixing rod; 707, Tension spring; 708, Adjusting block; 709, Adjusting plate; 710, Fixing groove. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0032] The specific implementation of the present invention will be described in detail below with reference to specific embodiments.

[0033] Please see Figures 1 to 7 The present invention provides a methane content control device for shift gas, comprising: a support frame 1, a gasifier 2 fixedly connected to the inner wall of the support frame 1, a top cover 3 fixedly connected to the upper end of the gasifier 2, an air inlet pipe 4 fixedly connected to the arc surface of the gasifier 2, an adjustment device 5 provided on the inner wall of the gasifier 2, an auxiliary device 6 provided at one end of the air inlet pipe 4, and an observation device 7 provided on the arc surface of the gasifier 2.

[0034] In an embodiment of the present invention, please refer to Figure 2 and Figure 3The adjusting device 5 includes two positioning grooves 501, which are formed on the arc surface of the gasifier 2. A positioning plate 502 abuts against the surface of each positioning groove 501. An auxiliary plate 503 is fixedly connected to the inner wall of the positioning plate 502, and its surface slides into the inner wall of the positioning groove 501. Two auxiliary grooves 504 are formed on the inner wall of the positioning groove 501, and a connecting plate 505 is fixedly connected to the inner wall of each auxiliary groove 504. A positioning block 508 is fixedly connected to the inner wall of the positioning plate 502 at a position corresponding to the auxiliary groove 504, and its surface inserts into the inner wall of the auxiliary groove 504. A limit plate 5 is fixedly connected to the surface of the positioning block 508 at a position corresponding to the connecting plate 505. 09. The surface of the limiting plate 509 is magnetically connected to the surface of the connecting plate 505. When it is necessary to control the methane content on the inner wall of the gasifier 2, the temperature of the inner wall of the gasifier 2 can be controlled by the regulating device 5, thereby regulating the methane content. Through the insertion and cooperation of the positioning plate 502 and the positioning groove 501, and the magnetic connection between the limiting plate 509 and the connecting plate 505, the auxiliary plate 503 can be quickly and accurately installed on the inner wall of the gasifier 2, realizing stable regulation of the temperature of the inner wall of the gasifier 2, thereby indirectly controlling the methane content. The connecting plate 505 is the positive pole of the magnetic plate, and the limiting plate 509 is the negative pole of the magnetic plate. Several connecting grooves 506 are opened on the surface of the connecting plate 505. A limiting block 510 is fixedly connected to the surface of plate 509 corresponding to the position of the connecting groove 506. The surface of the limiting block 510 is inserted into the inner wall of the connecting groove 506. The positive and negative magnetic attraction enhances the connection between the limiting plate 509 and the connecting plate 505. At the same time, the insertion structure between the limiting block 510 and the connecting groove 506 further improves the alignment accuracy and prevents the auxiliary plate 503 from shifting during use. A connecting block 511 is fixedly connected to the inner wall of the positioning plate 502. One end of the connecting block 511 is electrically connected to the arc surface of the auxiliary plate 503, and the other end of the connecting block 511 is fixedly connected to a control panel 512. The auxiliary plate 503 is a graphene plate, and the graphene material can be adjusted in real time through the control panel 512. The auxiliary plate 503 temperature utilizes the excellent thermal conductivity of graphene to efficiently and uniformly change the inner wall temperature of the gasifier 2, providing optimal reaction conditions for methane generation or conversion. The surface of the positioning plate 502 is rotatably connected to the positioning shaft 514, and the inner wall of the positioning shaft 514 is threadedly connected to the positioning rod 513. The inner wall of the positioning groove 501 is provided with a positioning hole 507 corresponding to the position of the positioning rod 513. The inner wall of the positioning hole 507 is inserted into the arc surface of the positioning rod 513. By rotating the positioning shaft 514, the positioning rod 513 is inserted into the positioning hole 507, which can lock the positioning plate 502 in the positioning groove 501, preventing loosening due to vibration or airflow impact, and improving the long-term operational reliability of the regulating device 5.

[0035] In an embodiment of the present invention, please refer to Figure 4 and Figure 5The auxiliary device 6 includes a connecting frame 601, the inner wall of which is inserted into the arc surface of the air intake pipe 4. The surface of the air intake pipe 4 has several connecting grooves 602. A connecting plate 603 is fixedly connected to the inner wall of the connecting frame 601 at a position corresponding to the connecting grooves 602. The surface of the connecting plate 603 is inserted into the inner wall of the connecting grooves 602. A connecting pipe 605 is fixedly connected to one end of the connecting frame 601, and a suction pipe 607 is fixedly connected to one end of the connecting pipe 605. A hand valve 608 is fixedly connected to the arc surface of the suction pipe 607. A sealing ring 604 is fixedly connected to the inner wall of the connecting frame 601. One end of 04 abuts against one end of the air inlet pipe 4. When it is necessary to dilute the methane content inside the gasifier 2, an auxiliary device 6 can be installed to add air to the inner wall of the gasifier 2 to dilute the methane concentration. Through the insertion and cooperation of the connecting frame 601 and the air inlet pipe 4, and with the end face sealing by the sealing ring 604, external air can be introduced into the gasifier 2 through the exhaust pipe 607 to achieve the dilution of methane concentration. The operation is simple and the sealing performance is good. Several connecting brackets 609 are fixedly connected to the arc surface of the connecting frame 601. The inner wall of each of the several connecting brackets 609 is fixedly connected to a connecting rod 611. A connecting post 612 is rotatably connected to the arc surface of connecting rod 611. A coil spring 610 is sleeved on the arc surface of connecting rod 611. The two ends of the coil spring 610 are fixedly connected to the surface of connecting post 612 and the inner wall of connecting frame 609, respectively. An adjusting rod 613 is fixedly connected to the arc surface of connecting post 612. A fixing frame 616 is fixedly connected to the arc surface of intake pipe 4 corresponding to the position of adjusting rod 613. The inner wall of fixing frame 616 abuts against the arc surface of adjusting rod 613. A connecting shaft 614 is threadedly connected to the arc surface of adjusting rod 613. An auxiliary pad 615 is fixedly connected to one end of connecting shaft 614. One end of auxiliary pad 615... The adjusting rod 613 abuts against the surface of the fixing frame 616, and the restoring force of the coil spring 610 causes the adjusting rod 613 to automatically engage with the fixing frame 616. It is then further locked in place by the connecting shaft 614 and the auxiliary pad 615, ensuring a stable connection between the connecting frame 601 and the air inlet pipe 4, preventing it from falling off under airflow impact. A filter screen 606 is fixedly connected to the inner wall of the connecting pipe 605. The cross-sectional dimensions of the filter screen 606 are matched to the cross-sectional dimensions of the inner wall of the connecting pipe 605. The filter screen 606 effectively intercepts dust and impurities in the air, ensuring the cleanliness of the gas entering the gasifier 2 and preventing contaminants from affecting the methane reaction or damaging the equipment inside the furnace. In an embodiment of the present invention, please refer to Figure 6 and Figure 7The observation device 7 includes a fixed frame 701. One side of the fixed frame 701 is fixedly connected to the arc surface of the gasifier 2. A limit frame 702 is slidably inserted into the surface of the fixed frame 701. Two adjustment grooves 704 are formed on the surface of the fixed frame 701. An adjustment plate 709 is fixedly connected to the inner wall of the limit frame 702 at the position corresponding to the adjustment groove 704. The surface of the adjustment plate 709 is inserted into the inner wall of the adjustment groove 704. Adjustment frames 705 are fixedly connected to the two sides of the limit frame 702 at the position corresponding to the adjustment plate 709. A fixed rod 706 slides through the inner wall of the adjustment frame 705. An adjustment block 708 is fixedly connected to one end of the fixed rod 706. The surface of the adjustment block 708 slides through the inner wall of the limit frame 702. A fixed groove 710 is formed on the surface of the adjustment plate 709 at the position corresponding to the adjustment block 708. The inner wall of the fixed groove 710 abuts against the surface of the adjustment block 708. When the gasifier 2 is used for reaction, the observation device 7 can be used to observe the internal situation. The adjusting block 708 is inserted into the fixing groove 710 by adjusting the adjusting frame 705 and fixing rod 706, which enables quick assembly and disassembly of the limiting frame 702 and the fixing frame 701. This facilitates the installation or removal of the observation window by the operator as needed, improving maintenance convenience. The arc surface of the fixing rod 706 is fitted with a tension spring 707. The two ends of the tension spring 707 are fixedly connected to one end of the fixing rod 706 and the surface of the adjusting frame 705, respectively. The rebound force of the tension spring 707 keeps the adjusting block 708 in contact with the fixing groove 710 automatically, without the need for additional manual locking, simplifying the operation steps and ensuring the stability of the observation device 7 during use. The inner wall of the limiting frame 702 is fixedly connected with a fixing plate 703. The fixing plate 703 is a transparent heat-resistant plate. The transparent heat-resistant fixing plate 703 allows the operator to directly observe the internal reaction and flame status without opening the gasifier 2. Its heat resistance ensures that it will not deform or crack during long-term use in high-temperature environments.

[0036] The working principle of the methane content control device for shift gas provided by this invention is as follows: When it is necessary to control the methane content on the inner wall of the gasifier 2, the temperature of the inner wall of the gasifier 2 can be controlled by the regulating device 5 to regulate the methane content. First, the positioning plate 502 is inserted along the inner wall of the positioning groove 501. At the same time, the positioning block 508 on the surface of the positioning plate 502 will drive the limiting plate 509 to be inserted along the inner wall of the auxiliary groove 504. At this time, the limiting plate 509 will be magnetically connected to the connecting plate 505 on the inner wall of the auxiliary groove 504. The limiting block 510 on the surface of the positioning plate 509 is inserted into the auxiliary groove 504 on the surface of the auxiliary plate 503. Then, the positioning shaft 514 is rotated along the surface of the positioning plate 502 to drive the positioning rod 513 to move until one end of the positioning rod 513 is inserted into the positioning hole 507 on the inner wall of the positioning groove 501. At this time, the installation of the positioning plate 502 and the auxiliary plate 503 is completed. Then, the control panel 512 is started to adjust the temperature of the auxiliary plate 503. At this time, the auxiliary plate 503 can be used to adjust the temperature for better thermal conductivity of the graphene plate. The adjustment device 5 has now completed its operation.

[0037] When it is necessary to dilute the methane content inside the gasifier 2, an auxiliary device 6 can be installed to introduce air into the inner wall of the gasifier 2 to dilute the methane concentration. First, the connecting frame 601 is inserted along the surface of the air inlet pipe 4. At this time, the connecting plate 603 on the inner wall of the connecting frame 601 is inserted into the inner wall of the connecting groove 602 until the sealing ring 604 on the inner wall of the connecting frame 601 abuts against one end of the surface of the air inlet pipe 4 to prevent gas leakage. Then, with the torsional force of the coil spring 610, the connecting column 612 is flipped along the arc surface of the connecting rod 611. At the same time, the connecting column 612 will drive... The adjusting rod 613 is flipped until one end of the adjusting rod 613 abuts against the inner wall of the fixed frame 616. At this time, the connecting shaft 614 is rotated along the arc surface of the adjusting rod 613 to drive the auxiliary pad 615 to move until one end of the auxiliary pad 615 abuts against the surface of the fixed frame 616. At this time, the connection between the connecting frame 601 and the air inlet pipe 4 is completed. Then, the hand valve 608 is turned to start the air extraction pipe 607 to let the air flow along the inner wall of the connecting pipe 605 into the inner wall of the gasifier 2 for dilution. At this time, the air can be purified by the filter screen 606. Thus, the auxiliary device 6 completes its operation.

[0038] When the gasifier 2 is used for reaction, the observation device 7 can be used to observe the internal conditions. First, overcome the tension of the tension spring 707 and pull the fixing rod 706 along the surface of the adjusting frame 705 to move the adjusting block 708 until it is pulled to the appropriate position. Then, insert the limiting frame 702 along the surface of the fixing frame 701 and insert the adjusting plate 709 into the adjusting groove 704. Next, release the fixing rod 706 and use the rebound force of the tension spring 707 to rub the adjusting block 708 along the inner wall of the fixing groove 710. At this time, the installation of the connecting frame 609 is completed. At this time, the internal environment of the gasifier 2 can be observed through the transparent and heat-resistant fixing plate 703. The observation device 7 has now completed its operation.

[0039] The circuits and controls involved in this invention are all existing technologies and will not be described in detail here.

[0040] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. A device for controlling the methane content in a shift gas, characterized in that, include: A support frame (1) is provided, and a gasifier (2) is fixedly connected to the inner wall of the support frame (1). A top cover (3) is fixedly connected to the upper end of the gasifier (2). An air inlet pipe (4) is fixedly connected to the arc surface of the gasifier (2). An adjustment device (5) is provided on the inner wall of the gasifier (2). The adjustment device (5) includes two positioning grooves (501). The two positioning grooves (501) are opened on the arc surface of the gasifier (2). The surface of the positioning grooves (501) abuts against a... A positioning plate (502) is provided, and an auxiliary plate (503) is fixedly connected to the inner wall of the positioning plate (502). The surface of the auxiliary plate (503) is slidably inserted into the inner wall of the positioning groove (501). Two auxiliary grooves (504) are provided on the inner wall of the positioning groove (501). A connecting plate (505) is fixedly connected to the inner wall of each of the two auxiliary grooves (504). A positioning block (508) is fixedly connected to the inner wall of the positioning plate (502) at the position corresponding to the auxiliary groove (504).

2. The device for controlling the methane content in a shift gas according to claim 1, characterized in that, The surface of the positioning block (508) is inserted into the inner wall of the auxiliary groove (504). A limiting plate (509) is fixedly connected to the surface of the positioning block (508) at the position corresponding to the connecting plate (505). The surface of the limiting plate (509) is magnetically connected to the surface of the connecting plate (505). The connecting plate (505) is the positive pole of the magnetic plate, and the limiting plate (509) is the negative pole of the magnetic plate. A plurality of connecting grooves (506) are opened on the surface of the connecting plate (505). A limiting block (510) is fixedly connected to the surface of the limiting plate (509) at the position corresponding to the connecting groove (506). The surface of the limiting block (510) is inserted into the inner wall of the connecting groove (506).

3. The device for controlling the methane content in a shift gas according to claim 1, characterized in that, The inner wall of the positioning plate (502) is fixedly connected to a connecting block (511). One end of the connecting block (511) is electrically connected to the arc surface of the auxiliary plate (503). The other end of the connecting block (511) is fixedly connected to a control screen (512). The auxiliary plate (503) is a graphene plate.

4. The device for controlling the methane content in a shift gas according to claim 1, characterized in that, The positioning plate (502) is rotatably connected to a positioning shaft (514), and a positioning rod (513) is threadedly connected to the inner wall of the positioning shaft (514). A positioning hole (507) is provided on the inner wall of the positioning groove (501) corresponding to the position of the positioning rod (513). The inner wall of the positioning hole (507) is inserted into the arc surface of the positioning rod (513).

5. The device for controlling the methane content in a shift gas according to claim 1, characterized in that, An auxiliary device (6) is provided at one end of the air intake pipe (4). The auxiliary device (6) includes a connecting frame (601). The inner wall of the connecting frame (601) is inserted into the arc surface of the air intake pipe (4). Several connecting grooves (602) are opened on the surface of the air intake pipe (4). A connecting plate (603) is fixedly connected to the inner wall of the connecting frame (601) at the position corresponding to the connecting groove (602). The surface of the connecting plate (603) is inserted into the inner wall of the connecting groove (602). A connecting pipe (605) is fixedly connected to one end of the connecting frame (601). A suction pipe (607) is fixedly connected to one end of the connecting pipe (605). A hand valve (608) is fixedly connected to the arc surface of the suction pipe (607). A sealing ring (604) is fixedly connected to the inner wall of the connecting frame (601). One end of the sealing ring (604) abuts against one end of the air intake pipe (4).

6. The device for controlling the methane content in a shift gas according to claim 5, characterized in that, The arc surface of the connecting frame (601) is fixedly connected to several connecting brackets (609). The inner walls of each connecting bracket (609) are fixedly connected to connecting rods (611). The arc surface of each connecting rod (611) is rotatably connected to a connecting column (612). A coil spring (610) is sleeved on the arc surface of the connecting rod (611). Both ends of the coil spring (610) are fixedly connected to the surface of the connecting column (612) and the inner wall of the connecting bracket (609), respectively. The connecting column (612)... An adjusting rod (613) is fixedly connected to the arc surface of the air intake pipe (4). A fixing frame (616) is fixedly connected to the arc surface of the air intake pipe (4) at the position corresponding to the adjusting rod (613). The inner wall of the fixing frame (616) abuts against the arc surface of the adjusting rod (613). A connecting shaft (614) is threadedly connected to the arc surface of the adjusting rod (613). An auxiliary pad (615) is fixedly connected to one end of the connecting shaft (614). One end of the auxiliary pad (615) abuts against the surface of the fixing frame (616).

7. The device for controlling the methane content in a shift gas according to claim 5, characterized in that, A filter screen (606) is fixedly connected to the inner wall of the connecting pipe (605), and the cross-sectional dimensions of the filter screen (606) are adapted to the cross-sectional dimensions of the inner wall of the connecting pipe (605).

8. The device for controlling the methane content in a shift gas according to claim 1, characterized in that, An observation device (7) is provided on the arc surface of the gasifier (2). The observation device (7) includes a fixed frame (701). One side of the surface of the fixed frame (701) is fixedly connected to the arc surface of the gasifier (2). A limit frame (702) is slidably inserted into the surface of the fixed frame (701). Two adjustment grooves (704) are opened on the surface of the fixed frame (701). An adjustment plate (709) is fixedly connected to the inner wall of the limit frame (702) at the position corresponding to the adjustment groove (704). The surface of the adjustment plate (709) is flush with the inner wall of the adjustment groove (704). The limiting frame (702) is connected to an adjusting frame (705) on both sides of the adjusting frame (702) at the position corresponding to the adjusting plate (709). A fixing rod (706) slides through the inner wall of the adjusting frame (705). An adjusting block (708) is fixedly connected to one end of the fixing rod (706). The surface of the adjusting block (708) slides through the inner wall of the limiting frame (702). A fixing groove (710) is provided on the surface of the adjusting plate (709) at the position of the adjusting block (708). The inner wall of the fixing groove (710) abuts against the surface of the adjusting block (708).

9. The device for controlling the methane content in a shift gas according to claim 8, characterized in that, The arc surface of the fixing rod (706) is fitted with a tension spring (707), and the two ends of the tension spring (707) are fixedly connected to one end of the fixing rod (706) and the surface of the adjusting frame (705), respectively.

10. A device for controlling the methane content in a shift gas according to claim 8, characterized in that, The inner wall of the limiting frame (702) is fixedly connected to a fixing plate (703), which is a transparent heat-resistant plate.

Citation Information

Patent Citations

  • Product quality control equipment for methanation device

    CN119281247A