Integrated reaction kettle and production process thereof

Abstract

The application provides an integrated reaction kettle and a production process thereof, which comprises a kettle body, a threaded rod installed in the kettle body, an axis of the threaded rod coinciding with an axis of the kettle body, a movable shell worn on the threaded rod, the movable shell vertically moving on the threaded rod, an outer side wall of the movable shell being attached to an inner wall of the kettle body, the movable shell being used for scraping materials on the inner wall of the kettle body, a bottom scraping mechanism fixedly connected in the movable shell, a bottom hanging mechanism comprising a plurality of movable plates and a plurality of fixed plates, the plurality of fixed plates being arranged in an annular array along a center of the movable shell, the plurality of fixed plates being fixed on a second movable sleeve, the plurality of movable plates being respectively in contact with the plurality of fixed plates, the movable plates being used for moving in the movable shell and discharging materials in the kettle body. The application solves the problems of material retention near the kettle wall and far from the discharge port, uneven and incomplete discharging, large residual amount, and thick retention layer of viscous materials on the kettle inner wall and bottom, which is difficult to be effectively disturbed during the discharging process, further exacerbating the problem of material waste.

Description

Technical Field

[0001] This invention belongs to the field of reaction vessel technology, and in particular relates to an integrated reaction vessel and its manufacturing process. Background Technology

[0002] Reactors are core equipment widely used in the fields of chemical, pharmaceutical, food and new material preparation. They are mainly used to realize the mixing, reaction, polymerization and heat treatment of materials. In actual industrial production, reactors are involved in the processing of high-viscosity materials, which usually have high apparent viscosity, non-Newtonian fluid characteristics and strong wall adhesion, which brings severe challenges to the discharge process after the reaction is completed.

[0003] Currently, bottom discharge from reactors often employs a bottom discharge valve or a lower discharge port in conjunction with a transfer pump. The discharge power mainly relies on the residual pressure inside the reactor, the material's own gravity, and the pump's suction. However, for viscous materials, the material inside the reactor will preferentially flow out from the area directly above the discharge port, forming a typical "funnel-shaped" flow or "center flow" phenomenon. This causes material to stagnate near the reactor wall and far from the discharge port, resulting in uneven and incomplete discharge with a large amount of residue. At the same time, viscous materials often form a thick retention layer on the inner wall and bottom of the reactor. This retention layer is difficult to be effectively disturbed during the discharge process, further exacerbating material waste. Summary of the Invention

[0004] In view of the shortcomings of the prior art described above, the purpose of this invention is to provide an integrated reactor and its production process to solve the problems of material retention near the reactor wall and far from the discharge port, uneven and incomplete discharge, large residual amount, and thick retention layer of viscous material on the inner wall and bottom of the reactor, which is difficult to be effectively disturbed during the discharge process, further aggravating the problem of material waste.

[0005] To achieve the above and other related objectives, the present invention provides an integrated reaction vessel, including a vessel body. A threaded rod is installed inside the vessel body, with its axis coinciding with the axis of the vessel body. The threaded rod rotates within the vessel body. A movable shell, mounted on the threaded rod, moves vertically along the threaded rod. The outer wall of the movable shell is in contact with the inner wall of the vessel. The movable shell is used to scrape off material from the inner wall of the vessel. A bottom-scraping mechanism is fixedly connected inside the movable shell. The bottom-hanging mechanism includes several movable plates and several fixed plates. The fixed plates are arranged in a ring around the center of the movable shell. The fixed plates are fixed to a second movable sleeve, which is inserted into a threaded rod. The movable plates are in contact with the fixed plates respectively. The movable plates are all fixedly connected to a third movable sleeve, which is inserted into the threaded rod and threadedly connected to it. The second movable sleeve and the third movable sleeve are rotatably connected. The movable plates are used to move inside the movable shell to discharge the material inside the vessel.

[0006] As an optional solution, the threaded rod is provided with two first smooth sections and two second smooth sections, which are staggered. One first smooth section is located at the top end of the threaded rod, and one second smooth section is located at the bottom end of the threaded rod. An annular groove is formed in the second smooth section. A stirring mechanism is provided on the threaded rod, and the stirring mechanism is located on one of the second smooth sections. The stirring mechanism includes a first movable sleeve, which is fitted onto the threaded rod. Several stirring blocks are fixedly connected to the first movable sleeve, and two locking components are provided between the first movable sleeve and the threaded rod.

[0007] As an optional solution, the locking assembly includes a second movable block. A first movable groove is formed inside the first movable sleeve. The second movable block slides radially along the threaded rod within the first movable groove. An arc-shaped block is fixedly connected to the second movable block, and the arc-shaped block fits against the second smooth section. A fixed cavity is provided within the arc-shaped block, and a connecting block is disposed within the fixed cavity. The connecting block is fixedly connected to the arc-shaped block, and a first fixing post is fixedly connected to the connecting block. A first spring is fitted onto the first fixing post, and the axis of the first spring is perpendicular to the axis of the threaded rod. One end of the first spring contacts the connecting block, and the other end is fitted with a rectangular block. A locking block is fixedly connected to the rectangular block, and the locking block has two inclined surfaces, one of which has a larger angle than the other. Two control elements are disposed between the rectangular block and the connecting block. The threaded rod has a first connecting groove, which communicates with the second smooth section. The locking block is fitted into the first connecting groove. The locking block is provided with a spring and a retaining block. The fixed end of the spring is fixedly connected to the retaining block, and the elastic end of the spring contacts the bottom wall of the first connecting groove. The first movable sleeve has a second discharge port.

[0008] As an optional solution, the control element includes a second mating block. The connecting block has a second connecting groove, and one end of the second mating block is slidably engaged within the second connecting groove. The second connecting groove has a first sliding groove, and a first movable block is slidably engaged within the first sliding groove. The first movable block can slide vertically within the first sliding groove, with one end located within the first sliding groove and the other end located within the second mating block. A hook block is fixedly connected to the second mating block for hooking a rectangular block, which has a rectangular groove. A tension spring is provided between the second mating blocks on the two control elements.

[0009] As an optional solution, a connecting mechanism is provided between the first movable sleeve and the third movable sleeve. The connecting mechanism includes a fourth movable sleeve, on which a second fixing post is fixedly connected. The second fixing post passes through the third movable sleeve. The fourth movable sleeve is fitted onto the threaded rod. A third mating block is fixedly connected to the fourth movable sleeve, and a second magnetic block is provided on the third mating block. A fourth mating block is fixedly connected to the first movable sleeve, and a third magnetic block is provided on the fourth mating block, and the fourth mating block mates with the third mating block.

[0010] As an optional solution, both the movable plate and the fixed plate are provided with a first fixing groove. The scraping mechanism further includes a scraping component, which includes a scraper block. The scraper block is provided with a first telescopic component. One end of the first telescopic component is fixedly connected to the scraper block, and the other end of the first telescopic component is fixedly connected to a third movable block. The third movable block is provided with a third limiting block. The second movable sleeve is provided with a fourth limiting groove and a fifth limiting groove. The fourth limiting groove is annular, and the fifth limiting groove is spiral. The third limiting block is slidably engaged in the fourth limiting groove. The third movable sleeve is provided with a sixth limiting groove. The fifth limiting groove is connected to the sixth limiting groove. The fourth movable sleeve is provided with a seventh limiting groove, and the first movable sleeve is provided with an eighth limiting groove. The sixth, seventh, and eighth limiting grooves are all spiral. A guide block is fixedly connected to the scraper, and a ninth limiting groove is provided on the movable plate. The ninth limiting groove fits the outer shape of the movable plate, which can guide the scraper to keep the movable shell in contact with the side wall of the vessel body at all times. The guide block is slidably locked in the ninth limiting groove. The movable plate is provided with a number of mating elements, which are stepped and have arc-shaped cross sections, and fit in contact with the movable shell and the bottom of the vessel body; The movable shell is provided with a second limiting groove, and a second limiting block is fixedly connected inside the vessel body. The second limiting groove is slidably engaged with the second limiting block.

[0011] As an optional embodiment, the mating element includes a fourth movable block and a fixed block. The fixed block is fixedly connected to the fixed plate. One end of the fourth movable block is arc-shaped and fits against the bottom of the movable shell or the vessel body. A stop block is fixedly connected to the fourth movable block, and the stop block is aligned with the uppermost fourth movable block. The uppermost fourth movable block does not have a stop block. A second telescopic component is provided between the fixed block and the fourth movable block.

[0012] As an optional solution, a flange is installed on the first discharge port, and a wire drawing module is fixedly connected to the flange. The wire drawing module has several wire drawing holes, which are rectangularly distributed at the bottom end of the module. The flange is fixedly connected to the first discharge port via two connecting sleeves. The flange contacts the first discharge port, and the flange and the first discharge port are snapped onto the two connecting sleeves. One end of each connecting sleeve is hinged, and the other end is fixedly connected by bolts. A fixing sleeve is fixedly connected to the wire drawing module. A second fixing groove is provided on the fixing sleeve. A first pressure plate and a second pressure plate are slidably fitted in the second fixing groove. The first pressure plate and the second pressure plate move vertically on the second fixing groove.

[0013] As an optional solution, the first pressure plate and the second pressure plate are provided with an adjustment assembly. The adjustment assembly includes a double-headed hydraulic cylinder. The telescopic end of the double-headed hydraulic cylinder is fixedly connected to a third connecting frame. The fixed end of the double-headed hydraulic cylinder is fixedly connected to the fixed sleeve. A fifth mating block is fixedly connected to the third connecting frame. The fifth mating block is slidably engaged with the first extrusion block. The first extrusion block has a third sliding groove, and the fifth mating block slides vertically within the third sliding groove. The fixing sleeve is fixedly connected to a first connecting frame and a second connecting frame. The first connecting frame has a second sliding groove, and the first extrusion block is slidably engaged in the second sliding groove. The first extrusion block moves horizontally and vertically within the second sliding groove. The second connecting frame is located above the first extrusion block and consists of a horizontal section and an inclined section. The top surface of the first extrusion block is always in contact with the second connecting frame. A reset element is provided between the first connecting frame and the first pressure plate / second pressure plate. The reset element includes a movable frame. A third fixing groove is provided on the first pressure plate / second pressure plate. The movable frame is slidably locked in the third fixing groove. A second spring is provided on the movable frame. One end of the second spring contacts the second spring, and the other end contacts the inner wall of the third fixing groove.

[0014] A manufacturing process for an integrated reactor includes the following steps: Stirring and mixing steps: Start the motor, the motor drives the threaded rod to rotate through the reducer, the threaded rod drives the first movable sleeve to rotate synchronously, the first movable sleeve drives the stirring block to stir and mix the material in the kettle. At this time, the locking component locks the first movable sleeve and the threaded rod circumferentially, and the locking component as a whole revolves synchronously with the first movable sleeve around the axis of the threaded rod. Preliminary material discharge steps: The threaded rod rotates in the opposite direction, controlling the locking component to unlock, so that the first movable sleeve is circumferentially unlocked from the threaded rod. At this time, the first movable sleeve can rotate relative to the threaded rod. Then, when the threaded rod rotates, it drives the third movable sleeve to move downward along the threaded rod axis through the threaded section. The third movable sleeve drives the second movable sleeve and the movable shell downward in sequence. The outer wall of the movable shell is always in contact with the inner wall of the reactor, scraping and squeezing the material on the inner wall of the reactor downward, squeezing the material in the reactor from the wire drawing module, and drawing wire with the wire drawing hole until the movable shell moves to the bottom of the reactor and together with the bottom of the reactor to form a closed extrusion chamber. Preliminary wire drawing control steps: The control mechanism is activated, the double-headed hydraulic cylinder extends, driving the first extrusion block to slide along the inclined section of the second connecting frame, pushing the first pressure plate downward to block some of the wire drawing holes on the wire drawing module, thereby reducing the amount of material wire drawing; Discharge steps in the chamber: At this time, the movable shell moves to the bottom of the vessel and realigns with the annular groove. The locking assembly locks the first movable sleeve back onto the threaded rod. The threaded rod continues to rotate, driving the first movable sleeve and the stirring block to rotate in the extrusion chamber. The stirring block drives the movable plate to rotate circumferentially around the axis of the threaded rod, extruding most of the material in the extrusion chamber toward the first discharge port. Secondary fiber drawing control step: The double-headed hydraulic cylinder extends further, pushing the first extrusion block to continue sliding along the inclined section of the second connecting frame, pushing the second pressure plate to move downward, blocking the corresponding part of the fiber drawing hole, so that the material in the fiber drawing hole always maintains a stable extrusion flow rate, ensuring that the fiber drawing process is not interrupted; Fine material discharge steps: The threaded rod continues to rotate, and through the relative axial displacement between the third and second movable sleeves, it drives the third limiting block to slide in the fifth, sixth, seventh, and eighth limiting grooves, causing the scraper to make a spiral downward movement on the inner wall of the movable shell. At the same time, it cooperates with the stepped mating elements, causing several mating elements to contract step by step. Meanwhile, the scraper and the first telescopic component scrape the material attached to the side wall of the mating elements downward until all the material is scraped off and pushed to the first discharge port, and finally extruded as wire.

[0015] As described above, the integrated reactor and its production process of the present invention have at least the following beneficial effects: Within the closed extrusion chamber formed by the movable shell and the bottom of the vessel, the material is discharged through a bottom scraping mechanism. In the later stage of discharge, the scraper and the first telescopic component perform a combined spiral motion of radial expansion and axial descent within the extrusion chamber. During this process, the scraper and the first telescopic component sequentially contact and move in stepwise with the fourth movable block, which is distributed in a stepped manner, from the outermost side of the chamber inwards. At the same time, the outer edges of the scraper and the first telescopic component scrape away the residual material on the side wall of the fourth movable block in relative sliding. This scraping method, which proceeds from the outside inwards and stepwise, can clean the narrow chamber formed by the movable shell and the bottom of the vessel in an all-directional and thorough manner. Especially for high-viscosity materials that are easy to adhere to the walls, the residue rate can be reduced to an extremely low level, greatly reducing raw material waste and significantly lowering subsequent cleaning costs and labor intensity.

[0016] The control component works in conjunction with the scraping mechanism to control the number of working wire-drawing holes based on the status of the scraping mechanism throughout the discharge process, thereby adjusting the discharge cross-section speed. As the material gradually decreases and the flow rate begins to decline, the control component first pushes the first pressure plate to block part of the wire-drawing holes to reduce the discharge area, and then pushes the second pressure plate to block another part of the wire-drawing holes to further reduce the discharge channel. This ensures that the effective discharge cross-sectional area and the remaining material flow rate are always precisely matched. Through this step-by-step control of "high flow rate for fast discharge - medium flow rate for stable flow - low flow rate for pressure maintenance", the material maintains a constant extrusion flow rate in the wire-drawing holes, fundamentally eliminating the interruption of wire drawing caused by flow fluctuations, and ensuring the continuous and stable output of viscous materials from the reactor to the finished product stage. Attached Figure Description

[0017] Figure 1 The diagram shown is a schematic representation of the structure of the present invention. Figure 2 The diagram shown is a schematic representation of the internal structure of the present invention. Figure 3 Shown as the present invention Figure 2 Enlarged view of point A in the middle; Figure 4 The diagram shown is a schematic representation of the internal structure of the scraping mechanism of the present invention. Figure 5 The image shown is a side sectional view of the scraping mechanism of the present invention; Figure 6 The diagram shown is an exploded view of the scraping mechanism of the present invention. Figure 7 Shown as the present invention Figure 7 Enlarged view of point B in the middle; Figure 8 The diagram shown is a structural schematic of the stirring mechanism of the present invention. Figure 9 Shown as the present invention Figure 9 Enlarged view of point C in the middle; Figure 10 The diagram shown is an exploded view of the stirring mechanism of the present invention. Figure 11 Shown as the present invention Figure 11 Enlarged view of point D in the middle; Figure 12 The diagram shown is an exploded view of the wire drawing module and control components of the present invention. Figure 13 Shown as the present invention Figure 13 Enlarged view of point E in the middle; Figure 14 The image shown is a side view of the wire drawing module and control component of the present invention.

[0018] In the picture: 101. Reactor body, 102. Reducer, 103. Motor, 104. Threaded rod, 105. First smooth section, 106. Second smooth section, 107. Annular groove, 108. First mating block, 109. First discharge port; First movable sleeve 201, stirring block 202, first magnetic block 203, arc-shaped block 204, first connecting groove 205, spring piece 206, supporting block 207, locking block 208, rectangular block 209, second mating block 210, hook block 211, connecting block 212, second connecting groove 213, first movable block 214, first sliding groove 216, first fixed post 217, first spring 218, second movable block 219, first movable groove 220, rectangular groove 221; Movable shell 301, second movable sleeve 302, fixed plate 303, third movable sleeve 304, movable plate 305, first fixed groove 306, first limiting block 307, first limiting groove 308, fourth movable sleeve 309, second fixed column 310, third mating block 311, second magnetic block 312, fourth mating block 313, third magnetic block 314, second limiting groove 315, second limiting block 316, second discharge port 317; Scraper 401, first telescopic component 402, third movable block 403, third limiting block 404, third limiting groove 405, fourth limiting groove 406, fifth limiting groove 407, sixth limiting groove 408, seventh limiting groove 409, eighth limiting groove 410, fixed block 411, fourth movable block 412, stop block 413, second telescopic component 414, cover plate 415, ninth limiting groove 416; Flange 501, wire drawing module 502, connecting sleeve 503, fixing sleeve 504, second fixing groove 505, first pressure plate 506, second pressure plate 507, wire drawing hole 508, first connecting frame 509, second connecting frame 510, first extrusion block 511, second sliding groove 512, third sliding groove 513, fifth mating block 514, third connecting frame 515, double-headed hydraulic cylinder 516, movable frame 517, second spring 518, third fixing groove 519. Detailed Implementation

[0019] The following specific embodiments illustrate the implementation of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification.

[0020] Please see Figures 1 to 14 It should be understood that the structures, proportions, sizes, etc., depicted in the accompanying drawings are merely for illustrative purposes to aid those skilled in the art and to facilitate understanding. They are not intended to limit the scope of the invention and therefore have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, without affecting the effectiveness and purpose of the invention, should still fall within the scope of the technical content disclosed herein. Furthermore, the terms "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity and not intended to limit the scope of the invention. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of the invention.

[0021] The following embodiments are for illustrative purposes only. These embodiments can be combined and are not limited to the content shown in any single embodiment below.

[0022] Please see Figure 1 and Figure 2This invention provides an integrated reaction vessel, including a vessel body 101. A reducer 102 and a motor 103 are mounted on the vessel body 101. The output end of the motor 103 is connected to the input end of the reducer 102. A threaded rod 104 is connected to the output end of the reducer 102. The threaded rod 104 is installed inside the vessel body 101, with its axis coinciding with the axis of the vessel body 101. The threaded rod 104 rotates within the vessel body 101. The threaded rod 104 has two first smooth sections 105 and two second smooth sections 106. Segment 105 is intersected with two second smooth segments 106. One first smooth segment 105 is located at the top of the threaded rod 104, and one second smooth segment 106 is located at the bottom of the threaded rod 104. An annular groove 107 is provided in the second smooth segment 106. A stirring mechanism is provided on the threaded rod 104. The stirring mechanism is located on one of the second smooth segments 106. The stirring mechanism includes a first movable sleeve 201, which is fitted onto the threaded rod 104. Several stirring blocks 202 are fixedly connected to the first movable sleeve 201. During operation, the motor 103 is started and rotates. The motor 103 drives the threaded rod 104 to rotate through the reducer 102. The reducer 102 adjusts the input speed and torque and transmits the adjusted speed and torque to the threaded rod 104. The threaded rod 104 rotates with its own axis as the reference. When the threaded rod 104 rotates, it drives the first movable sleeve 201 to rotate, and at the same time drives several stirring blocks 202 to rotate, so as to stir and mix the reaction materials in the reactor body 101.

[0023] Please see Figures 8 to 11 Two locking assemblies are provided between the first movable sleeve 201 and the threaded rod 104. The locking assembly includes a second movable block 219. A first movable groove 220 is formed in the first movable sleeve 201. The second movable block 219 slides radially along the threaded rod 104 in the first movable groove 220. An arc-shaped block 204 is fixedly connected to the second movable block 219. The arc-shaped block 204 fits against the second smooth section 106. A fixing cavity is provided within the arc-shaped block 204, and a connecting block 212 is disposed within the fixing cavity. The connecting block 212 is fixedly connected to the arc-shaped block 204. A first fixing post 217 is fixedly connected to the connecting block 212, and a first spring 218 is fitted onto the first fixing post 217. The axis of the first spring 218 is perpendicular to the axis of the threaded rod 104. One end of the first spring 218 contacts the connecting block 212, and the other end is provided with a rectangular block 209. A locking block 208 is fixedly connected to the rectangular block 209. The locking block 208 is provided with two inclined surfaces, one of which has a larger inclination angle than the other. Two control elements are disposed between the rectangular block 209 and the connecting block 212. The threaded rod 104 has a first connecting groove 205, which communicates with the second smooth section 106. The locking block 208 is fitted into the first connecting groove 205. The locking block 208 is provided with a spring piece 206 and a support block 207. The fixed end of the spring piece 206 is fixedly connected to the support block 207, and the elastic end of the spring piece 206 contacts the bottom wall of the first connecting groove 205. The spring piece 206 is in a compressed state.

[0024] The control element includes a second mating block 210, a connecting block 212 with a second connecting groove 213, a first sliding groove 216 within the second connecting groove 213, a first movable block 214 slidably engaged within the first sliding groove 216, the first movable block 214 being able to slide vertically within the first sliding groove 216, one end of the second mating block 210 being slidably engaged within the second connecting groove 213, one end of the first movable block 214 being located within the first sliding groove 216, and the other end being engaged within the second mating block 210, a hook block 211 being fixedly connected to the second mating block 210, the hook block 211 being used to hook a rectangular block 209, the rectangular block 209 being provided with a rectangular groove 221. A tension spring is provided between the second mating blocks 210 on the two control elements; A first magnetic block 203 is fixedly connected to the stirring block 202.

[0025] When the first movable sleeve 201 and the stirring block 202 are not affected by external forces, the locking block 208 is engaged in the first connecting groove 205. At this time, the first movable sleeve 201 is fixedly connected to the threaded rod 104. Therefore, when the threaded rod 104 rotates, it drives the first movable sleeve 201, which is fitted on the threaded rod 104, to rotate synchronously. The first movable sleeve 201 drives several stirring blocks 202 to stir and mix the material in the vessel body 101. At this time, the locking component is not subject to external interference, and the locking component and the first movable sleeve 201 remain relatively stationary, ensuring that the first movable sleeve 201 rotates freely with the threaded rod 104. When the first movable sleeve 201 and the stirring block 202 are affected by external force, they cannot rotate with the rotation of the threaded rod 104. The threaded rod 104 will still rotate, and the first connecting groove 205 on the threaded rod 104 will rotate accordingly. The side wall of the first connecting groove 205 contacts the inclined surface with a large angle on the locking block 208 and generates a thrust, causing the locking block 208 to retract radially outward along the threaded rod 104, thus moving the rectangular block 209. At the moment the locking block 208 retracts, the elastic end of the spring piece 206 inside the locking block 208 contacts the bottom wall of the first connecting groove 205 and undergoes elastic deformation, assisting the locking block 208 in smoothly disengaging from the first connecting groove 205. The movement of the rectangular block 209 is first transmitted to the first spring 218. After being compressed, the first spring 218 pushes the connecting block 212 to move. When the connecting block 212 moves, it drives the second movable block 219 to move. The rectangular block 209 slides radially outward along the threaded rod 104 in the first movable groove 220 within the movable sleeve 201 until the arc-shaped block 204 fixed on the second movable block 219 comes into close contact with the inner wall of the first movable sleeve 201. The arc-shaped block 204 then comes to a stop. After that, the rectangular block 209 continues to move in the original direction. The rectangular block 209 moves into the annular groove 107 within the second smooth section 106. The rectangular block 209 slides in the annular groove 107 and engages with the first mating block 108. When the abutting block 207 contacts the first mating block 108, a pushing force is first applied to the abutting block 207, causing the inclined surface with a larger inclination angle on the locking block 208 to contact and generate a pushing force, which drives the locking block 208 to exit radially outward along the threaded rod 104. The rectangular groove 221 on the rectangular block 209 engages with the hook block 211 on the second mating block 210, so that the rectangular block 209 finally slides and is locked between the two hook blocks 211. During the movement and locking of the rectangular block 209, the rectangular block 209 synchronously drives the second mating block 210 to slide in the second connecting groove 213. At the same time, the second mating block 210 drives the first movable block 214 to slide vertically in the first sliding groove 216. At this time, the distance between the two second mating blocks 210 increases, and the tension spring between the two second mating blocks 210 is stretched as the second mating block 210 moves. When the rectangular block 209 is locked between the two hook blocks 211, the tension spring contracts, driving the second mating block 210 to move inward. The rectangular block 209 is locked by the hook block 211. At this time, the locking block 208 is completely fixed and separated from the first connecting groove 205. At this time, the first movable sleeve 201 is no longer interfered with by the rotation of the threaded rod 104 and does not affect subsequent movement.

[0026] When the first movable sleeve 201 moves again to align with the annular groove 107, the locking block 208 rotates within the annular groove 107, but remains stationary. At this time, the threaded rod 104 rotates, causing the first mating block 108 to rotate until the locking block 208 contacts the vertical surface of the first mating block 108. At this point, the locking block 208 is blocked by the first mating block 108, and relative movement occurs between the rectangular block 209 and the second mating block 210. The rectangular block 209 slides between the two second mating blocks 210 along the horizontal radial direction of the threaded rod 104, causing the hook block 211 fixed on the rectangular block 209 to move synchronously. When the hook block 211 moves to align with the rectangular groove 221 on the rectangular block 209, the elastic potential energy stored in the first spring 218 is released. The elastic potential energy is converted into kinetic energy. The first spring 218 pushes the rectangular block 209 to move towards the threaded rod 104. When the rectangular block 209 moves, it drives the locking block 208 fixed on it to move towards the center in sync. During the movement, the locking block 208 is finally locked into the first connecting groove 205 on the threaded rod 104. After the locking block 208 is locked into the first connecting groove 205, the spring piece 206 in the locking block 208 contracts and generates an elastic clamping force, which firmly weds the locking block 208 into the first connecting groove 205, thereby completing the fixed state of the locking assembly. At this time, the arc block 204 moves with the locking block 208. The arc block 204 moves into the annular groove 107 and fits into the annular groove 107. The first movable sleeve 201 and the stirring block 202 rotate with the threaded rod 104.

[0027] Please see Figures 4 to 7A movable shell 301 is provided inside the vessel body 101. The movable shell 301 is mounted on the threaded rod 104 and moves vertically on the threaded rod 104. A second limiting groove 315 is provided on the movable shell 301. A second limiting block 316 is fixedly connected inside the vessel body 101. The second limiting groove 315 is slidably engaged with the second limiting block 316. The outer wall of the movable shell 301 is in contact with the inner wall of the vessel body 101. The movable shell 301 is used to scrape off the material on the inner wall of the vessel body 101. A bottom scraping mechanism is provided inside the movable shell 301. The bottom scraping mechanism includes several movable plates 305 and several fixed plates 303. The fixed plates 303 are arranged in a circular array around the center of the movable shell 301. The fixed plates 303 are fixed to the second movable sleeve 30. 2. The second movable sleeve 302 is inserted into the threaded rod 104. Several movable plates 305 are in contact with several fixed plates 303 respectively. Several movable plates 305 are fixedly connected to the third movable sleeve 304. The third movable sleeve 304 is inserted into the threaded rod 104 and is threadedly connected to the threaded rod 104. The third movable sleeve 304 is located in the upper first smooth section 105. The second movable sleeve 302 and the third movable sleeve 304 are rotatably connected. A first limiting block 307 is fixedly connected to the third movable sleeve 304. A first limiting groove 308 is opened on the second movable sleeve 302. The first limiting block 307 rotates in the first limiting groove 308. The movable plates 305 are used to move in the movable shell 301 to discharge the material in the vessel body 101.

[0028] Both the movable plate 305 and the fixed plate 303 are provided with a first fixing groove 306. A scraping assembly is provided between the movable plate 305 and the fixed plate 303. The scraping assembly includes a scraper 401, and a first telescopic component 402 is provided on the scraper 401. One end of the first telescopic component 402 is fixedly connected to the scraper 401, and the other end of the first telescopic component 402 is fixedly connected to a third movable block 403. A third limiting block 404 is provided on the third movable block 403. A fourth limiting groove 406 and a fifth limiting groove 407 are provided on the second movable sleeve 302. The fourth limiting groove 406 is connected to the fifth limiting groove 407. The fourth limiting groove 406 is annular, and the fifth limiting groove 407 is spiral. The third limiting block 404 is slidably engaged in the fourth limiting groove 406. The third movable sleeve 304 has a sixth limiting groove 408, and the fifth limiting groove 407 is connected to the sixth limiting groove 408. The fourth movable sleeve 309 has a seventh limiting groove 409, and the first movable sleeve 201 has an eighth limiting groove 410. The sixth limiting groove 408, the seventh limiting groove 409, and the eighth limiting groove 410 are all spiral. A guide block is fixedly connected to the scraper 401, and a ninth limiting groove 416 is provided on the movable plate 305. The ninth limiting groove 416 fits the outer shape of the movable plate 305, which can guide the scraper 401 to keep the movable shell 301 in contact with the side wall of the vessel body 101 at all times. The guide block is slidably locked in the ninth limiting groove 416. The movable plate 305 is provided with several mating elements, which are stepped and have arc-shaped cross sections, and fit in contact with the bottom of the movable shell 301 and the vessel body 101.

[0029] The mating components include a fourth movable block 412 and a fixed block 411. The fixed block 411 is fixedly connected to the fixed plate 303. One end of the fourth movable block 412 is arc-shaped and fits against the bottom of the movable shell 301 or the vessel body 101. A stop block 413 is fixedly connected to the fourth movable block 412. The stop block 413 is aligned with the uppermost fourth movable block 412. The uppermost fourth movable block 412 does not have a stop block 413. A second telescopic component 414 is provided between the fixed block 411 and the fourth movable block 412.

[0030] A connecting mechanism is provided between the first movable sleeve 201 and the third movable sleeve 304. The connecting mechanism includes a fourth movable sleeve 309, on which a second fixing post 310 is fixedly connected. The second fixing post 310 passes through the third movable sleeve 304. The fourth movable sleeve 309 is fitted onto the threaded rod 104. A third mating block 311 is fixedly connected to the fourth movable sleeve 309. A second magnetic block 312 is provided on the third mating block 311. A fourth mating block 313 is fixedly connected to the first movable sleeve 201. A third magnetic block 314 is provided on the fourth mating block 313. The fourth mating block 313 and the third magnetic block 311 are mated together. A second discharge port 317 is provided on the first movable sleeve 201. A cover plate 415 is fixedly connected to the movable shell 301. Several mating components are fixedly connected to the cover plate 415. The cover plate 415 is used to allow the material inside the vessel body 101 to enter the gaps of the mating components.

[0031] During material discharge, the threaded rod 104 rotates in the opposite direction to that during stirring. At this time, the third movable sleeve 304 is threadedly connected to the threaded rod 104. As the threaded rod 104 rotates, it drives the third movable sleeve 304 to move vertically downwards along its axis. The third movable sleeve 304 also drives the movable plate 305 on it to move downwards simultaneously. As the third movable sleeve 304 moves, it drives the second movable sleeve 302 and the movable shell 301 on it to move vertically downwards along the axis of the threaded rod 104. When the movable shell 301 moves downwards, it causes the second limiting groove 315 to slide on the second limiting block 316. The outer wall of the movable shell 301 fits against the inner wall of the vessel body 101, scraping the material on the inner wall of the vessel body 101 downwards. When the movable shell 301 moves to the position of the stirring block 202, the third mating block 311 first contacts the fourth mating block 313, and the third mating block 311 and the fourth mating block 313 are completely fitted together to form a cylinder. At this time, the stirring block 202 is aligned with the first fixed groove 306. Then the movable shell 301 continues to descend slowly. At this time, the stirring block 202 moves into the first fixed groove 306. At this time, the stirring block 202 is subjected to external force, and the stirring block 202 rotates in the annular groove 107. When the movable shell 301 continues to descend, the first movable sleeve 201 remains stationary. At this time, the fourth movable sleeve 309 and the third movable sleeve 304 will move downwards, causing relative movement between them. The second fixed post 310 slides within the third movable sleeve 304 until the fourth movable sleeve 309 contacts the third movable sleeve 304. At this point, the sixth limiting groove 408, the seventh limiting groove 409, and the eighth limiting groove 410 are connected. Then, the movable shell 301 will drive the first movable sleeve 201 to move downwards. The second magnetic block 312 and the third magnetic block 314 are attracted to each other. At this time, the third mating block 311 and the fourth mating block 313 are fixedly connected until the movable shell 301 and the stirring mechanism move to the bottom of the vessel 101. At this time, the movable shell 301 surrounds the bottom of the vessel 101 to form a closed chamber, which is the extrusion chamber. At this time, the bottom of the first movable sleeve 201 contacts the bottom of the vessel 101 and blocks the first discharge port 109. At this time, the material can only be discharged from the second discharge port 317 into the first discharge port 109. At the same time, several 303s divide the extrusion chamber into multiple areas, and the multiple areas are not connected to each other.

[0032] At this point, the locking assembly fixes the first movable sleeve 201 to the threaded rod 104, and the movable shell 301 is aligned with the first smooth section 105. Therefore, the movable shell 301 stops moving downwards. The threaded rod 104 rotates, causing the first movable sleeve 201 to move. The first movable sleeve 201 moves the stirring block 202, which in turn moves the movable plate 305. Since the third movable sleeve 304 is located within the first smooth section 105, it is not threadedly connected to the threaded rod 104. Therefore, the third movable sleeve 304 moves the movable plate 305 along the threaded rod... When the movable plate 305 rotates, it drives the scraping assembly to move. The third limiting block 404 on the scraping assembly slides in the fourth limiting groove 406 on the second movable sleeve 302, then enters the fifth limiting groove 407, and then slides into the sixth limiting groove 408 on the third movable sleeve 304, the seventh limiting groove 409 on the fourth movable sleeve 309, and the eighth limiting groove 410 on the first movable sleeve 201 in sequence. At this time, the trajectory of the scraping assembly is to first rotate around the threaded rod 104, and then move downward spirally. When the scraping assembly rotates around the threaded rod 104, the fixed plate 303 and the first... The three movable sleeves 304 work together to expel most of the material from the extrusion chamber. When the third limiting block 404 moves into the fifth limiting groove 407, there is not much material left in the extrusion chamber. Therefore, it is necessary to cooperate with the mating elements for fine scraping. When the third limiting block 404 slides along the spiral trajectory, the scraper 401 and the first telescopic component 402 begin to descend spirally. At this time, the movement trajectory of the scraper 401 and the first telescopic component 402 is a spiral shape. At the same time, the guide block slides in the ninth limiting groove 416, causing the first telescopic component 402 to perform radial extension and contraction, thereby fitting the movable shell. At this point, the arc shape of 301 and the vessel body 101 is such that the scraper 401 and the first telescopic component 402 are in contact with the outermost fourth movable block 412. After the scraper 401 and the first telescopic component 402 contact the fourth movable block 412, under the thrust of the spiral descent, they drive the fourth movable block 412 to move towards the outer side of the bottom of the vessel body 101. When the fourth movable block 412 moves to contact the stop block 413 on the adjacent fourth movable block 412 below, the stop block 413 is subjected to force and pushes the next set of fourth movable blocks 412 to move, thereby realizing the step-by-step linkage of the stepped mating components. During the step-by-step linkage process, the scraper 401 and the first telescopic component 402 move downward relative to each other on the fourth movable block 412. Since the scraper 401 and the first telescopic component 402 descend in a spiral shape, their outer edges slide relative to the side wall of the fourth movable block 412. The scraper 401 and the first telescopic component 402 scrape off the material on the side wall of the fourth movable block 412. After the scraper 401 and the first telescopic component 402 finish scraping off the current set of fourth movable blocks 412, they continue to move downward along the spiral trajectory to the next set of fourth movable blocks 412, repeating the above contact, linkage and side wall scraping actions. In this way, the scraper 401 and the first telescopic component 402 move downward step by step, scraping off the side wall material of all stepped mating components downward, and finally pushing all the material to the bottom center of the vessel body 101, completing the thorough scraping of the bottom of the chamber and uniform material discharge.

[0033] Please see Figure 3 , Figures 12 to 14 A flange 501 is installed on the first discharge port 109. A wire drawing module 502 is fixedly connected to the flange 501. The wire drawing module 502 has several wire drawing holes 508, which are rectangularly distributed at the bottom of the wire drawing module 502. The flange 501 and the first discharge port 109 are fixedly connected by two connecting sleeves 503. The flange 501 contacts the first discharge port 109, and the flange 501 and the first discharge port 109 are snapped onto the two connecting sleeves 503. One end of the two connecting sleeves 503 is hinged, and the other end is fixedly connected by bolts. A fixing sleeve 504 is fixedly connected to the wire drawing module 502. A second fixing groove 505 is provided on the fixing sleeve 504. A first pressure plate 506 and a second pressure plate 507 are slidably fitted in the second fixing groove 505. The first pressure plate 506 and the second pressure plate 507 move vertically on the second fixing groove 505.

[0034] The first pressure plate 506 and the second pressure plate 507 are equipped with an adjustment assembly, which includes a double-headed hydraulic cylinder 516. The telescopic end of the double-headed hydraulic cylinder 516 is fixedly connected to a third connecting frame 515, and the fixed end of the double-headed hydraulic cylinder 516 is fixedly connected to a fixed sleeve 504. A fifth mating block 514 is fixedly connected to the third connecting frame 515. The fifth mating block 514 is slidably engaged with the first pressing block 511. The first pressing block 511 has a third sliding groove 513, and the fifth mating block 514 slides vertically within the third sliding groove 513. A first connecting frame 509 and a second connecting frame 510 are fixedly connected to the fixed sleeve 504. The first connecting frame 509 has a second sliding groove 512. The first pressing block 511 is slidably engaged in the second sliding groove 512. The first pressing block 511 can move horizontally and vertically within the second sliding groove 512. The second connecting frame 510 is located above the first pressing block 511 and consists of two horizontal sections and an inclined section. The two horizontal sections are fixedly connected to both ends of the inclined section. The top surface of the first pressing block 511 is always in contact with the second connecting frame 510. A reset element is provided between the first connecting frame 509 and the first pressure plate 506 / second pressure plate 507. The reset element includes a movable frame 517. A third fixing groove 519 is provided on the first pressure plate 506 / second pressure plate 507. The movable frame 517 is slidably locked in the third fixing groove 519. A second spring 518 is provided on the movable frame 517. One end of the second spring 518 is in contact with the second spring 518, and the other end is in contact with the inner wall of the third fixing groove 519.

[0035] During operation, when it is necessary to discharge the material in the vessel body 101 by drawing it into wire, first install the flange 501 below the first discharge port 109. The flange 501 and the first discharge port 109 are fixedly connected by two connecting sleeves 503 and locked with bolts to ensure that the flange 501 is securely installed at the first discharge port 109.

[0036] After the material is pushed to the first discharge port 109 by the scraping mechanism and flows into the drawing module 502, if the flow rate into the drawing module 502 decreases, the control component can be activated to block some of the drawing holes 508 to match the material flow rate into the drawing module 502 and ensure that the material flow is not interrupted during drawing. When controlling the adjustment component, the double-headed hydraulic cylinder 516 is activated, and its telescopic end extends, pushing the third connecting frame 515 to move. As the third connecting frame 515 moves, it causes the fifth mating block 514 to slide vertically within the third sliding groove 513 on the first pressing block 511. Simultaneously, the fifth mating block 514 causes the first pressing block 511 to move horizontally within the second sliding groove 512 on the first connecting frame 509. During this movement, the top surface of the first pressing block 511 remains in contact with and slides against the upper second connecting frame 510. When the first pressing block 511 moves to the inclined section of the second connecting frame 510... Guided by the inclined section of the second connecting frame 510, the first pressing block 511 is subjected to force and produces an inclined downward displacement. When the first pressing block 511 moves downward, it directly pushes the first pressure plate 506 located below it to move downward in the second fixing groove 505 on the fixing sleeve 504. The first pressure plate 506 moves downward to the bottom of the wire drawing module 502, blocking part of the wire drawing hole 508. During this process, when the first pressure plate 506 moves, it drives the movable frame 517 to slide in the third fixing groove 519. The second spring 518 on the movable frame 517 contacts the inner wall of the third fixing groove 519 and produces elastic deformation, providing potential energy for subsequent reset.

[0037] If it is necessary to continue blocking more wire drawing holes 508, the double-headed hydraulic cylinder 516 continues to extend, and the third connecting frame 515 continues to push the fifth mating block 514 to drive the first extrusion block 511 to continue sliding in the second sliding groove 512. The first extrusion block 511 continues to move downward along the inclined section of the second connecting frame 510, and its inclined surface contacts the second pressure plate 507 and presses the second pressure plate 507 downward. The second pressure plate 507 moves downward in the second fixed groove 505 to the bottom of the wire drawing module 502, blocking another part of the wire drawing holes 508. At this time, the corresponding movable frame 517 and the second spring 518 on the second pressure plate 507 simultaneously produce elastic deformation.

[0038] When the discharge area needs to be restored, the telescopic end of the double-headed hydraulic cylinder 516 retracts, and the third connecting frame 515 drives the fifth mating block 514 to slide in the opposite direction; the first extrusion block 511 returns to the original path under the guidance of the inclined section of the second connecting frame 510 and the second sliding groove 512. At this time, the compressed second spring 518 releases its elastic potential energy, which pushes the first pressure plate 506 and the second pressure plate 507 to move upward and in the opposite direction along the second fixed groove 505, gradually releasing the blocked wire drawing hole 508.

[0039] Throughout the entire control process, the flange 501 remains fixed and supported. The multiple drawing holes 508 at the bottom of the drawing module 502 are rectangularly distributed. Under the stepped blocking and release of the first pressure plate 506 and the second pressure plate 507, the first pressure plate 506 and the second pressure plate 507 slide smoothly within the second fixed groove 505, ensuring that the viscous material can be stably drawn out at a continuous and uniform flow rate from the unblocked drawing holes 508.

[0040] In summary, during use, the movable shell 301 is first moved to its lowest position, then the operator forms a compression chamber. The operator then pours raw material into the compression chamber, first squeezing out any air until the chamber is full. Next, the motor 103 is started, driving the second fixed column 310 upwards. The upward speed of the movable shell 301 is related to the flow rate of the injected raw material, ensuring that the space between the movable shell 301 and the vessel body 101 is always filled with raw material until injection is complete. Then, inert gas is injected into the vessel body 101. When the first movable sleeve 201 moves to align with the annular groove 107 located above, the first movable sleeve 201 is fixed to the annular groove 107. As the movable shell 301 rises, the first movable sleeve 201 is attracted to the movable shell 301 by the first magnetic block 203, thus allowing it to move with the movable shell 301 until it reaches its highest position, at which point the feeding is complete. The raw materials in the reactor body 101 are then reacted and mixed. After the reaction is complete, when no wire drawing is required, the material is discharged through the first discharge port 109. When wire drawing is required, the flange 501 is fixedly connected to the first discharge port 109 via the connecting sleeve 503. Then, the motor 103 is started, and it rotates in the reverse direction, causing the movable shell 301 to move downward. This first squeezes out the air between the reactor body 101 and the movable shell 301, and then the movable shell 301 discharges the material in the reactor body 101 through the first discharge port 109. 9. Extrusion: In conjunction with the drawing module 502, the material is drawn into strands until the movable shell 301 moves to the bottom of the vessel body 101. At this time, the first movable sleeve 201 is fixedly connected to the threaded rod 104. The threaded rod 104 drives the first movable sleeve 201 and the stirring block 202 to rotate, which in turn drives the movable plate 305 to move. The movable plate 305 moves inside the movable shell 301 and, in conjunction with the fixed plate 303, extrudes the material from the second discharge port 317. At this time, the control mechanism works in conjunction with the control mechanism to reduce the amount of strands drawn to ensure that the stranding is not interrupted until all the material is discharged.

[0041] A manufacturing process for an integrated reactor includes the following steps: Stirring and mixing steps: Start motor 103. Motor 103 drives threaded rod 104 to rotate through reducer 102. Threaded rod 104 drives first movable sleeve 201 to rotate synchronously. First movable sleeve 201 drives stirring block 202 to stir and mix the material in the vessel body 101. At this time, locking component locks first movable sleeve 201 and threaded rod 104 circumferentially. The locking component as a whole revolves synchronously with first movable sleeve 201 around the axis of threaded rod 104. Preliminary material discharge steps: The threaded rod 104 rotates in the opposite direction, controlling the locking component to unlock, so that the first movable sleeve 201 is circumferentially unlocked from the threaded rod 104. At this time, the first movable sleeve 201 can rotate relative to the threaded rod 104. Subsequently, when the threaded rod 104 rotates, it drives the third movable sleeve 304 to move downward along the axial direction of the threaded rod 104 through the threaded section. The third movable sleeve 304 drives the second movable sleeve 302 and the movable shell 301 to move downward in sequence. The outer wall of the movable shell 301 always fits against the inner wall of the vessel body 101, scraping and squeezing the material on the inner wall of the vessel body 101 downward, squeezing the material in the vessel body 101 out of the wire drawing module 502, and drawing the material with the wire drawing hole 508 until the movable shell 301 moves to the bottom of the vessel body 101 and together with the bottom of the vessel body 101 to form a closed extrusion cavity. Preliminary wire drawing control steps: The control mechanism is activated, the double-headed hydraulic cylinder 516 extends, driving the first extrusion block 511 to slide along the inclined section of the second connecting frame 510, pushing the first pressure plate 506 to move downward, blocking some of the wire drawing holes 508 on the wire drawing module 502, and reducing the amount of material wire drawing; Discharge procedure in chamber: At this time, the movable shell 301 moves to the bottom of the vessel body 101 and realigns with the annular groove 107. The locking assembly relocks the first movable sleeve 201 onto the threaded rod 104. The threaded rod 104 continues to rotate, driving the first movable sleeve 201 and the stirring block 202 to rotate in the extrusion chamber. The stirring block 202 drives the movable plate 305 to rotate circumferentially around the axis of the threaded rod 104, extruding most of the material in the extrusion chamber toward the first discharge port 109. Secondary wire drawing control step: The double-headed hydraulic cylinder 516 extends further, pushing the first extrusion block 511 to continue sliding along the inclined section of the second connecting frame 510, pushing the second pressure plate 507 to move downward, blocking the corresponding part of the wire drawing hole 508, so that the material in the wire drawing hole 508 always maintains a stable extrusion flow rate, ensuring that the wire drawing process is not interrupted. Fine material discharge steps: The threaded rod 104 continues to rotate, and through the relative axial displacement between the third movable sleeve 304 and the second movable sleeve 302, it drives the third limiting block 404 to slide in the fifth limiting groove 407, the sixth limiting groove 408, the seventh limiting groove 409 and the eighth limiting groove 410, so that the scraper 401 makes a spiral downward movement on the inner wall of the vessel body 101 inside the movable shell 301. At the same time, it cooperates with the stepped mating elements, so that several mating elements contract step by step. Meanwhile, the scraper 401 and the first telescopic component 402 scrape the material attached to the side wall of the mating elements downward until all the material is scraped off and pushed to the first discharge port 109, and finally extruded by drawing.

[0042] Inside the closed extrusion chamber formed by the movable shell 301 and the bottom of the vessel body 101, a scraping mechanism consisting of a scraper block 401, a first telescopic component 402, and stepped mating elements is provided. In the later stage of material discharge, the relative axial displacement between the third movable sleeve 304 and the second movable sleeve 302 drives the third limiting block 404 to slide along the spiral trajectory of the fifth limiting groove 407, the sixth limiting groove 408, the seventh limiting groove 409, and the eighth limiting groove 410, so that the scraper block 401 and the first telescopic component 402 make a composite spiral motion of radial expansion and axial descent in the extrusion chamber. During this process, the scraper block 401 and the first telescopic component 402 contact and move in step by step with the fourth movable block 412, which is distributed in a stepped manner, from the outermost side of the chamber to the inner side. Several second telescopic components 414 contract centripetally step by step. At the same time, the outer edges of the scraper block 401 and the first telescopic component 402 scrape off the residual material on the side wall of the fourth movable block 412 in relative sliding. This scraping method, progressing step by step from the outside in, can clean the narrow cavity formed by the movable shell 301 and the bottom of the vessel body 101 in an all-round, thorough manner. Especially for high-viscosity materials that are prone to adhering to the walls, it can reduce the residue rate to an extremely low level. This not only significantly reduces raw material waste but also effectively avoids coking, solidification, or deterioration of materials caused by long-term retention, significantly reducing subsequent cleaning costs and labor intensity.

[0043] The control component works in conjunction with the scraping mechanism. Throughout the material discharge process, it can control the number of working wire-drawing holes 508 based on the status of the scraping mechanism, achieving multi-stage speed adjustment of the discharge section. When the material is sufficient and the flow rate is large during the coarse discharge stage of the movable shell 301 pressing down to scrape and the movable plate 305 coarse discharge stage, the control component maintains the initial discharge area to accommodate the rapid discharge of the large flow rate. When the material gradually decreases and the flow rate begins to decrease during the fine scraping stage, the control component extends the double-headed hydraulic cylinder 516 in stages, driving the first extrusion block 511 to move in steps along the inclined section of the second connecting frame 510. The displacement mechanism first pushes the first pressure plate 506 to block part of the drawing hole 508 to reduce the discharge area, and then pushes the second pressure plate 507 to block another part of the drawing hole 508 to further reduce the discharge channel. This ensures that the effective discharge cross-sectional area and the remaining material flow rate are always precisely matched. Through this fully automatic step-by-step regulation of "high flow rate fast discharge - medium flow rate stable flow - low flow rate pressure maintenance", the material maintains a constant extrusion flow rate in the drawing hole 508, fundamentally eliminating the interruption of drawing caused by flow fluctuations, and ensuring the continuous and stable output of viscous materials from the reactor to the finished product stage.

[0044] The above embodiments are merely illustrative of the principles and effects of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in the present invention should still be covered by the claims of the present invention.

Claims

1. An integrated reaction vessel, characterized in that, Including the vessel body, A threaded rod is installed inside the vessel body, with its axis coinciding with the axis of the vessel body. The threaded rod rotates within the vessel body. A movable shell, mounted on the threaded rod, moves vertically along the threaded rod. The outer wall of the movable shell is in contact with the inner wall of the vessel. The movable shell is used to scrape off material from the inner wall of the vessel. A bottom-scraping mechanism is fixedly connected inside the movable shell. The bottom-hanging mechanism includes several movable plates and several fixed plates. The fixed plates are arranged in a ring around the center of the movable shell. The fixed plates are fixed to a second movable sleeve, which is inserted into a threaded rod. The movable plates are in contact with the fixed plates respectively. The movable plates are all fixedly connected to a third movable sleeve, which is inserted into the threaded rod and threadedly connected to it. The second movable sleeve and the third movable sleeve are rotatably connected. The movable plates are used to move inside the movable shell to discharge the material inside the vessel.

2. The integrated reactor according to claim 1, characterized in that: The threaded rod has two first smooth sections and two second smooth sections, which are staggered. One first smooth section is located at the top of the threaded rod, and one second smooth section is located at the bottom of the threaded rod. An annular groove is formed in the second smooth section. A stirring mechanism is provided on the threaded rod, and the stirring mechanism is located on one of the second smooth sections. The stirring mechanism includes a first movable sleeve, which is fitted onto the threaded rod. Several stirring blocks are fixedly connected to the first movable sleeve, and two locking components are provided between the first movable sleeve and the threaded rod.

3. An integrated reactor according to claim 2, characterized in that: The locking assembly includes a second movable block. A first movable groove is formed inside the first movable sleeve. The second movable block slides radially along the threaded rod within the first movable groove. An arc-shaped block is fixedly connected to the second movable block, and the arc-shaped block fits against the second smooth section. A fixed cavity is provided within the arc-shaped block, and a connecting block is disposed within the fixed cavity. The connecting block is fixedly connected to the arc-shaped block, and a first fixing post is fixedly connected to the connecting block. A first spring is fitted onto the first fixing post, and the axis of the first spring is perpendicular to the axis of the threaded rod. One end of the first spring contacts the connecting block, and the other end is fitted with a rectangular block. A locking block is fixedly connected to the rectangular block, and the locking block has two inclined surfaces, one of which has a larger angle than the other. Two control elements are disposed between the rectangular block and the connecting block. The threaded rod has a first connecting groove, which communicates with the second smooth section. The locking block is fitted into the first connecting groove. The locking block is provided with a spring and a retaining block. The fixed end of the spring is fixedly connected to the retaining block, and the elastic end of the spring contacts the bottom wall of the first connecting groove. The first movable sleeve has a second discharge port.

4. An integrated reaction vessel according to claim 3, characterized in that: The control element includes a second mating block. A second connecting groove is formed on the connecting block. One end of the second mating block is slidably engaged within the second connecting groove. A first sliding groove is formed within the second connecting groove. A first movable block is slidably engaged within the first sliding groove. The first movable block can slide vertically within the first sliding groove. One end of the first movable block is located within the first sliding groove, and the other end is located within the second mating block. A hook block is fixedly connected to the second mating block. The hook block is used to hook a rectangular block, and the rectangular block is provided with a rectangular groove. A tension spring is provided between the second mating blocks on the two control elements.

5. An integrated reaction vessel according to claim 4, characterized in that: A connecting mechanism is provided between the first movable sleeve and the third movable sleeve. The connecting mechanism includes a fourth movable sleeve, on which a second fixing post is fixedly connected. The second fixing post passes through the third movable sleeve. The fourth movable sleeve is fitted onto the threaded rod. A third mating block is fixedly connected to the fourth movable sleeve, and a second magnetic block is provided on the third mating block. A fourth mating block is fixedly connected to the first movable sleeve, and a third magnetic block is provided on the fourth mating block, and the fourth mating block mates with the third mating block.

6. An integrated reactor according to claim 5, characterized in that: Both the movable plate and the fixed plate are provided with a first fixing groove. The scraping mechanism further includes a scraping component, which includes a scraper block. The scraper block is provided with a first telescopic component. One end of the first telescopic component is fixedly connected to the scraper block, and the other end of the first telescopic component is fixedly connected to a third movable block. The third movable block is provided with a third limiting block. The second movable sleeve is provided with a fourth limiting groove and a fifth limiting groove. The fourth limiting groove is annular, and the fifth limiting groove is spiral. The third limiting block is slidably engaged in the fourth limiting groove. The third movable sleeve is provided with a sixth limiting groove. The fifth limiting groove is connected to the sixth limiting groove. The fourth movable sleeve is provided with a seventh limiting groove, and the first movable sleeve is provided with an eighth limiting groove. The sixth, seventh, and eighth limiting grooves are all spiral. A guide block is fixedly connected to the scraper, and a ninth limiting groove is provided on the movable plate. The ninth limiting groove fits the outer shape of the movable plate, which can guide the scraper to keep the movable shell in contact with the side wall of the vessel body at all times. The guide block is slidably locked in the ninth limiting groove. The movable plate is provided with a number of mating elements, which are stepped and have arc-shaped cross sections, and fit in contact with the movable shell and the bottom of the vessel body; The movable shell is provided with a second limiting groove, and a second limiting block is fixedly connected inside the vessel body. The second limiting groove is slidably engaged with the second limiting block.

7. An integrated reactor according to claim 6, characterized in that: The mating element includes a fourth movable block and a fixed block. The fixed block is fixedly connected to the fixed plate. One end of the fourth movable block is arc-shaped and fits against the bottom of the movable shell or the vessel body. A stop block is fixedly connected to the fourth movable block, and the stop block is aligned with the uppermost fourth movable block. The uppermost fourth movable block does not have a stop block. A second telescopic component is provided between the fixed block and the fourth movable block.

8. An integrated reactor according to claim 7, characterized in that: A flange is installed on the first discharge port, and a wire drawing module is fixedly connected to the flange. The wire drawing module has several wire drawing holes, which are rectangularly distributed at the bottom end of the module. The flange is fixedly connected to the first discharge port by two connecting sleeves. The flange contacts the first discharge port, and the flange and the first discharge port are snapped onto the two connecting sleeves. One end of each connecting sleeve is hinged, and the other end is fixedly connected by bolts. A fixing sleeve is fixedly connected to the wire drawing module. A second fixing groove is provided on the fixing sleeve. A first pressure plate and a second pressure plate are slidably fitted in the second fixing groove. The first pressure plate and the second pressure plate move vertically on the second fixing groove.

9. An integrated reaction vessel according to claim 8, characterized in that: The first and second pressure plates are equipped with an adjustment assembly, which includes a double-headed hydraulic cylinder. The telescopic end of the double-headed hydraulic cylinder is fixedly connected to a third connecting frame, and the fixed end of the double-headed hydraulic cylinder is fixedly connected to the fixed sleeve. A fifth mating block is fixedly connected to the third connecting frame. The fifth mating block is slidably engaged with the first extrusion block. The first extrusion block has a third sliding groove, and the fifth mating block slides vertically within the third sliding groove. The fixing sleeve is fixedly connected to a first connecting frame and a second connecting frame. The first connecting frame has a second sliding groove, and the first extrusion block is slidably engaged in the second sliding groove. The first extrusion block moves horizontally and vertically within the second sliding groove. The second connecting frame is located above the first extrusion block and consists of a horizontal section and an inclined section. The top surface of the first extrusion block is always in contact with the second connecting frame. A reset element is provided between the first connecting frame and the first pressure plate / second pressure plate. The reset element includes a movable frame. A third fixing groove is provided on the first pressure plate / second pressure plate. The movable frame is slidably locked in the third fixing groove. A second spring is provided on the movable frame. One end of the second spring contacts the second spring, and the other end contacts the inner wall of the third fixing groove.

10. A manufacturing process for an integrated reactor, wherein the integrated reactor according to any one of claims 1-9 is characterized in that: Includes the following steps Stirring and mixing steps: Start the motor, the motor drives the threaded rod to rotate through the reducer, the threaded rod drives the first movable sleeve to rotate synchronously, the first movable sleeve drives the stirring block to stir and mix the material in the kettle. At this time, the locking component locks the first movable sleeve and the threaded rod circumferentially, and the locking component as a whole revolves synchronously with the first movable sleeve around the axis of the threaded rod. Preliminary material discharge steps: The threaded rod rotates in the opposite direction, controlling the locking component to unlock, so that the first movable sleeve is circumferentially unlocked from the threaded rod. At this time, the first movable sleeve can rotate relative to the threaded rod. Then, when the threaded rod rotates, it drives the third movable sleeve to move downward along the threaded rod axis through the threaded section. The third movable sleeve drives the second movable sleeve and the movable shell downward in sequence. The outer wall of the movable shell is always in contact with the inner wall of the reactor, scraping and squeezing the material on the inner wall of the reactor downward, squeezing the material in the reactor from the wire drawing module, and drawing wire with the wire drawing hole until the movable shell moves to the bottom of the reactor and together with the bottom of the reactor to form a closed extrusion chamber. Preliminary wire drawing control steps: The control mechanism is activated, the double-headed hydraulic cylinder extends, driving the first extrusion block to slide along the inclined section of the second connecting frame, pushing the first pressure plate downward to block some of the wire drawing holes on the wire drawing module, thereby reducing the amount of material wire drawing; Discharge steps in the chamber: At this time, the movable shell moves to the bottom of the vessel and realigns with the annular groove. The locking assembly locks the first movable sleeve back onto the threaded rod. The threaded rod continues to rotate, driving the first movable sleeve and the stirring block to rotate in the extrusion chamber. The stirring block drives the movable plate to rotate circumferentially around the axis of the threaded rod, extruding most of the material in the extrusion chamber toward the first discharge port. Secondary fiber drawing control step: The double-headed hydraulic cylinder extends further, pushing the first extrusion block to continue sliding along the inclined section of the second connecting frame, pushing the second pressure plate to move downward, blocking the corresponding part of the fiber drawing hole, so that the material in the fiber drawing hole always maintains a stable extrusion flow rate, ensuring that the fiber drawing process is not interrupted; Fine material discharge steps: The threaded rod continues to rotate, and through the relative axial displacement between the third and second movable sleeves, it drives the third limiting block to slide in the fifth, sixth, seventh, and eighth limiting grooves, causing the scraper to make a spiral downward movement on the inner wall of the movable shell. At the same time, it cooperates with the stepped mating elements, causing several mating elements to contract step by step. Meanwhile, the scraper and the first telescopic component scrape the material attached to the side wall of the mating elements downward until all the material is scraped off and pushed to the first discharge port, and finally extruded as wire.

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