A zinc-based anticorrosive powder production device and a production preparation method thereof

Abstract

A kind of zinc-based anticorrosive powder production device for corrosion prevention and its production preparation method, including production zinc-based anticorrosive powder device, the bottom of the production zinc-based anticorrosive powder device is provided with bottom support component, the bottom support component is bottom support plate, the bottom support plate is provided with accommodating position, the production zinc-based anticorrosive powder device rests on accommodating position, the bottom of the accommodating position is provided with annular electromagnet, the annular electromagnet magnetically attracts production zinc-based anticorrosive powder device, avoids the cumbersome disassembly of traditional fixed mode, can keep device positioning in running vibration, prevent launch displacement risk, lay a solid foundation for whole-process production, the rolling roller of pre-treatment space is coordinated with auxiliary rolling sweeping mechanism, cooperate with roller drive cylinder and push motor, realize the fine crushing of raw material, carry out rolling on zinc-based anticorrosive powder raw material, rely on rolling roller to better carry out rolling on zinc-based anticorrosive powder raw material.

Description

Technical Field

[0001] This invention relates to a zinc-based anti-corrosion powder preparation equipment and method, specifically to an anti-corrosion zinc-based anti-corrosion powder production apparatus and its production preparation method. Background Technology

[0002] Zinc-based anti-corrosion powder is mainly used in harsh environments such as high humidity, salt spray, and acid and alkali corrosion, covering scenarios such as highway guardrails, bridges, chemical facilities, marine engineering, and outdoor transportation facilities. It works by using the sacrificial anode effect of zinc to preferentially corrode zinc, protecting the steel substrate. The layered arrangement of the flaky zinc powder forms a physical barrier, blocking the penetration of water, oxygen, and corrosive media. In terms of performance, it can provide long-term corrosion resistance in areas with frequent acid rain and coastal areas, significantly extending the life of facilities. It is also environmentally friendly, with virtually no emissions of waste gas, wastewater, or solid waste. It is convenient to apply, has a fast curing speed, and a high coating rate, and can replace traditional galvanizing processes, meeting the needs of green coating transformation. The preparation of zinc-based anti-corrosion powder also involves the use of various preparation and equipment, which makes the preparation of zinc-based anti-corrosion powder more convenient.

[0003] In the prior art, 02210642994.1 describes a method and apparatus for preparing a modified toughening high-temperature anti-corrosion powder phenolic curing agent. This invention relates to a modified toughening high-temperature anti-corrosion powder phenolic curing agent. The purpose of this invention is to overcome the shortcomings of existing technologies. This product, a modified toughening high-temperature anti-corrosion powder phenolic curing agent, is mainly used in pipeline anti-corrosion powder coatings. It can significantly improve the flexibility and corrosion resistance of anti-corrosion powder in pipeline coatings, while also increasing adhesion, impact strength, and chemical corrosion resistance. It effectively solves the problem of edge peeling. It also effectively solves the problem of the high brittleness of anti-corrosion powder coatings after epoxy resin curing. The production process is simple, low-cost, and does not generate waste, meeting national environmental protection requirements and enabling industrial-scale production.

[0004] However, existing zinc-based anti-corrosion powder production equipment cannot effectively produce zinc-based anti-corrosion powder, and cannot effectively remove the zinc-based anti-corrosion powder during production, resulting in low removal efficiency and high removal costs. Summary of the Invention

[0005] To overcome the shortcomings of the prior art, the present invention provides a production apparatus for zinc-based anti-corrosion powder and a production method thereof.

[0006] This invention is achieved using the following technical solution: A production device for zinc-based anti-corrosion powder, comprising a zinc-based anti-corrosion powder production device. The bottom of the zinc-based anti-corrosion powder production device is provided with a bottom support component, which is a bottom support plate. The bottom support plate has a receiving position, on which the zinc-based anti-corrosion powder production device rests. A ring electromagnet is provided at the bottom of the receiving position, magnetically attracting the zinc-based anti-corrosion powder production device. The zinc-based anti-corrosion powder production device has an internal production space, which includes a pre-treatment space, a secondary production space, and a post-treatment space. The pre-treatment space includes a rolling component and a material loading tray, on which a material loading tray is placed... The apparatus contains raw materials to be crushed. The crushing component is a crushing roller. A drive side support is provided on one side of the crushing roller, and a roller drive cylinder is provided on the drive side support. The roller drive cylinder drives the crushing roller to move. An auxiliary crushing component is provided on one side of the crushing roller. The auxiliary crushing component is a crushing and sweeping mechanism. A front sweeping head is provided on the crushing and sweeping mechanism. A sweeping brush is provided on the front sweeping head. An assembly table is provided on the assembly table. A movable rod is provided on the assembly table. A drive motor is provided on the top of the movable rod. A drive slide rod is provided on one side of the drive motor. The drive slide rod and the movable rod are assembled together. A zinc-based anti-corrosion powder recovery component is provided on the material loading tray. The secondary processing space is equipped with a zinc-based anti-corrosion powder treatment device, which is a zinc-based anti-corrosion powder treatment tank. An adsorption component is installed on the top of the zinc-based anti-corrosion powder treatment tank. An aeration component and an adsorption component are installed inside the zinc-based anti-corrosion powder treatment tank. The aeration component is an aeration pipe, and an aeration main pipe is installed on the aeration pipe. A gas delivery pipe is installed on the aeration main pipe. A cyclone mechanism is installed between the gas delivery pipe and the aeration main pipe. A ventilation plate is installed inside the cyclone mechanism. An adjustable air passage is installed on the ventilation plate. A rotating plate is installed on the adjustable air passage. A rotating shaft is installed on the top of the rotating plate. A rotating motor is installed on the top of the rotating shaft. The rotating motor drives the rotating plate to move. The movement of the rotating plate controls the air passage gap of the adjustable air passage. The adsorption assembly comprises a powder adsorption cathode rod and a powder adsorption anode rod. A top mounting platform is provided on the top of the adsorption assembly, and a retaining sleeve is provided on the top mounting platform. The powder adsorption cathode rod and the powder adsorption anode rod are assembled using the retaining sleeve and the top mounting platform. A lifting bracket is provided on the top mounting platform, and an outer column is provided on one side of the lifting bracket. A lifting hydraulic cylinder and a rotating motor are provided on the top of the outer column, and a bottom mounting plate is provided at the bottom of the outer column. A mounting slot is provided on the bottom mounting plate, and the outer column is inserted into the mounting slot.

[0007] The post-processing space is equipped with a zinc-based anti-corrosion powder collection component, which is a collection box. Inside the collection box is a material collection component, which is a material collection plate. The material collection plate has a material collection trough, which is an open-shaped trough. At the bottom of the material collection plate is an angle adjustment component, which is an angle adjustment valve stem. At the bottom of the material collection trough is a matching bottom groove. The angle adjustment valve stem is inserted into the matching bottom groove. A hydraulic adjustment valve body is located on one side of the angle adjustment valve stem. The hydraulic adjustment valve body controls the lifting height of the angle adjustment valve stem. Changing the lifting angle of the angle adjustment valve stem adjusts the tilt angle of the material collection trough. The collection box also contains a zinc-based anti-corrosion powder grinding component, which is a grinding and sinking component.

[0008] The grinding and sinking component is a sinking bottom support. The sinking bottom support is provided with a wide-diameter sinking hole in a specific direction. Rotating thin shafts are provided on both sides of the wide-diameter sinking hole. Rotating brushes are provided on the rotating thin shafts, with the rotating brushes spaced apart on the rotating thin shafts. A brush rotation motor is provided on one side of the rotating thin shafts, and the brush rotation motor controls the rotation of the rotating thin shafts. A positioning component is provided on one side of the sinking bottom support. The positioning component is a positioning transmitter. The positioning transmitter emits a positioning red light, which provides a positioning reference for coordination with other components. A zinc-based anti-corrosion powder collection and transmission component is provided at the bottom of the material collection trough.

[0009] The zinc-based anti-corrosion powder collection and transmission component is a zinc-based anti-corrosion powder collection vehicle. The zinc-based anti-corrosion powder collection vehicle is equipped with drive wheels at the bottom and a traction rod on one side. A traction cylinder is installed on the traction rod, and the traction cylinder pulls the zinc-based anti-corrosion powder collection vehicle to move. The bottom of the post-processing space is provided with a receiving space, in which the zinc-based anti-corrosion powder collection vehicle is placed. An outlet is provided on one side of the post-processing space, through which the zinc-based anti-corrosion powder collection vehicle leaves the post-processing space. A zinc-based anti-corrosion powder monitoring component is installed in the post-processing space.

[0010] The zinc-based anti-corrosion powder monitoring component is a sampling monitoring head. The sampling monitoring head is equipped with a dust collector, which is a dust adsorption rod. The dust adsorption rod is equipped with dust adsorption fibers, which adsorb dust. A sampling extraction component is provided on one side of the dust adsorption rod. The sampling extraction component is a pneumatic extraction valve block, which controls the extraction action of the dust adsorption rod.

[0011] Compared to existing technologies, this invention uses magnetic attraction to securely lock the production device, avoiding the cumbersome disassembly and assembly of traditional fixing methods. It maintains the device's position during operation and vibration, preventing the risk of displacement and laying a solid foundation for the entire production process. The crushing rollers in the pretreatment space work in conjunction with the auxiliary crushing and sweeping mechanism, along with the roller drive cylinder and the push motor, to achieve fine crushing of raw materials. For zinc-based anti-corrosion powder raw materials, the crushing rollers can better crush the zinc-based anti-corrosion powder raw materials. The crushing rollers can apply pressure using their weight, making the zinc-based anti-corrosion powder crushed more thoroughly. The aeration components in the secondary treatment space can adjust the adjustable air passage through the rotating motor, effectively controlling the airflow state using the rotating plate.

[0012] To ensure better adsorption of zinc-based anti-corrosion powder onto the anode and cathode rods, the rods are secured using the adsorption rods and the top mounting platform. To move the top mounting platform, a lifting bracket and outer columns are used. The outer columns provide bottom support for the lifting bracket, and a lifting hydraulic cylinder is installed at the top of the outer columns. This hydraulic cylinder can be used to lift the top mounting platform.

[0013] The angle can be flexibly adjusted using a hydraulic adjusting valve body and a material collection trough. The material collection trough can collect zinc-based anti-corrosion powder from the anode and cathode rods. To better facilitate the dropping of zinc-based anti-corrosion powder from the anode and cathode rods, a recessed bottom support can be used. The recessed bottom support is equipped with a wide-diameter recessed hole, and rotating thin shafts are set on both sides of the wide-diameter recessed hole. Rotating brushes are set on the rotating thin shafts. With the cooperation of the rotating brushes and the rotating thin shafts, the brush rotation motor drives the rotating brushes to move, and the rotating brushes brush the zinc-based anti-corrosion powder off the anode and cathode rods. In order to better move and position the anode and cathode rods into the recessed bottom support, a positioning red light can be used to better position the operator. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the structure of the present invention; Figure 3 This is a partial schematic diagram of the present invention; Figure 4 This is a partial schematic diagram of the present invention; Figure 5 This is a partial schematic diagram of the present invention; Figure 6 This is a partial schematic diagram of the present invention; Figure 7 This is a partial schematic diagram of the present invention; In the diagram: 1 is the zinc-based anti-corrosion powder production device, 2 is the bottom support component, 3 is the receiving position, 11 is the pre-treatment space, 12 is the secondary production space, 13 is the post-processing space, 111 is the material loading tray, 112 is the rolling roller, 113 is the drive side support, 114 is the roller drive cylinder, 115 is the rolling and sweeping mechanism, 116 is the assembly table, 117 is the movable rod, 118 is the drive motor, and 119 is the drive slide bar. 121 is the aeration pipe, 122 is the main aeration pipe, 123 is the gas conveying pipe, 124 is the ventilation plate, 125 is the adjustable air passage, 126 is the rotating plate, 127 is the rotating shaft, and 128 is the rotating motor. 131 is the material collection plate, 132 is the material collection trough, 133 is the adjustment valve stem, and 134 is the hydraulic adjustment valve body; 14 is the adsorption component, 141 is the top mounting platform, 142 is the clamping sleeve, 143 is the lifting bracket, 144 is the outer column, 145 is the lifting hydraulic cylinder, 146 is the rotating motor, 147 is the bottom mounting plate, and 148 is the mounting slot. 15 is the sunken bottom support, 151 is the wide-diameter sunken hole, 152 is the rotating thin shaft, 153 is the rotating brush, 154 is the rotating motor, 155 is the positioning transmitter, 16 is the zinc-based anti-corrosion powder collection vehicle, 161 is the drive wheel, 162 is the traction rod, 163 is the traction cylinder, 164 is the outlet, 165 is the sampling and monitoring head, 166 is the dust adsorption rod, and 167 is the sampling and extraction assembly. Detailed Implementation

[0015] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0016] A zinc-based anti-corrosion powder production apparatus includes a zinc-based anti-corrosion powder production device 1. The bottom of the zinc-based anti-corrosion powder production device 1 is provided with a bottom support component 2, which is a bottom support plate. A receiving position 3 is provided on the bottom support plate, and the zinc-based anti-corrosion powder production device 1 is placed on the receiving position 3. An annular electromagnet 31 is provided at the bottom of the receiving position 3, and the annular electromagnet 31 magnetically attracts the zinc-based anti-corrosion powder production device 1. The zinc-based anti-corrosion powder production device 1 has an internal production space, which includes a pre-treatment space 11, a secondary production space 12, and a post-treatment space 13. The pre-treatment space 11 is provided with a crushing component and a material loading tray 111. The material loading tray 111 holds the raw material to be crushed. The crushing component is a crushing roller 112. A drive side bracket 113 is provided on one side of the rolling roller 112. A roller drive cylinder 114 is provided on the drive side bracket 113. The roller drive cylinder 114 drives the rolling roller 112 to move. An auxiliary rolling component is provided on one side of the rolling roller 112. The auxiliary rolling component is a rolling push sweeping mechanism 115. A front push sweeping head is provided on the rolling push sweeping mechanism 115. A push sweeping brush is provided on the front push sweeping head. An assembly table 116 is provided on the front push sweeping head. A movable rod 117 is provided on the assembly table 116. A push motor 118 is provided on the top of the movable rod 117. A drive slide rod 119 is provided on one side of the push motor 118. The drive slide rod 119 and the movable rod 117 are assembled with each other. A zinc-based anti-corrosion powder recovery component is provided on the material loading tray 111. The production device is securely locked by the annular electromagnet 31, which avoids the cumbersome disassembly and assembly of traditional fixing methods, maintains the device's position during operation and vibration, prevents the risk of displacement, and lays a solid foundation for the entire production process. The crushing roller 112 in the pretreatment space 11 works in conjunction with the auxiliary crushing and sweeping mechanism 115, along with the roller drive cylinder 114 and the push motor 118, to achieve fine crushing of raw materials. For the crushing of zinc-based anti-corrosion powder raw materials, the crushing roller 112 is used to crush the zinc-based anti-corrosion powder raw materials better. The crushing roller 112 can apply pressure by using its weight, which can crush the zinc-based anti-corrosion powder more thoroughly. The aeration component in the secondary treatment space 12 can effectively control the airflow state by adjusting the adjustable air passage through the rotating motor. The secondary processing space 12 is equipped with a zinc-based anti-corrosion powder treatment device, which is a zinc-based anti-corrosion powder treatment tank. An adsorption component 14 is installed at the top of the zinc-based anti-corrosion powder treatment tank. An aeration component and an adsorption component are installed inside the zinc-based anti-corrosion powder treatment tank. The aeration component is an aeration pipe 121, and a main aeration pipe 122 is installed on the aeration pipe 121. A gas delivery pipe 123 is installed on the main aeration pipe 122. The gas delivery pipe 123 and the main aeration pipe 123 are connected... A cyclone mechanism is provided between pipes 122. A ventilation plate 124 is provided inside the cyclone mechanism. An adjustable air passage is provided on the ventilation plate 124. A rotating plate 126 is provided on the adjustable air passage 125. A rotating shaft 127 is provided on the top of the rotating plate 126. A rotating motor 128 is provided on the top of the rotating shaft 127. The rotating motor 128 drives the rotating plate 126 to move. The movement of the rotating plate 126 controls the air passage gap of the adjustable air passage 125. The adsorption assembly 14 consists of a powder adsorption cathode rod and a powder adsorption anode rod. A top mounting platform 141 is provided on the top of the adsorption assembly. A retaining sleeve 142 is provided on the top mounting platform 141. The powder adsorption cathode rod and the powder adsorption anode rod are assembled by the retaining sleeve 142 and the top mounting platform 141. A lifting bracket 143 is provided on the top mounting platform 141. An outer column 144 is provided on one side of the lifting bracket 143. A lifting hydraulic cylinder 145 and a rotating motor 146 are provided on the top of the outer column 144. A bottom mounting plate 147 is provided at the bottom of the outer column 144. A mounting slot 148 is provided on the bottom mounting plate 147. The outer column 144 is inserted into the mounting slot 148.

[0017] To ensure better adsorption of the zinc-based anti-corrosion powder onto the anode and cathode rods, the rods are fixed in place by the adsorption rods and the top mounting platform 141. To move the top mounting platform 141, a lifting bracket 143 and an outer column 144 are used. The outer column 144 provides bottom support for the lifting bracket 143, and a lifting hydraulic cylinder 145 is installed at the top of the outer column 144. The lifting hydraulic cylinder 145 can be used to lift the top mounting platform 141. The rotating motor 146 can drive the top mounting platform 141 to rotate, allowing it to be rotated to the lowered bottom bracket 15. Then, the lifting hydraulic cylinder 145... 5. Lower the top mounting platform 141 and place the adsorption anode and cathode rods on the top mounting platform 141 into the wide-diameter sinking hole 151 on the sinking bottom bracket 15. To make the placement more stable, the top mounting platform 141 can be supported by manpower and auxiliary rollers to facilitate its entry into the wide-diameter sinking hole 151. The brush rotation motor 154 and rotating brush 153 set in the wide-diameter sinking hole 151 work together to brush the zinc-based anti-corrosion powder off the adsorption anode and cathode rods. This changes the existing technology that requires manual scraping of zinc-based anti-corrosion powder, making the collection of zinc-based anti-corrosion powder more convenient.

[0018] The post-processing space 13 is equipped with a zinc-based anti-corrosion powder collection component, which is a collection box. Inside the collection box is a material collection component, which is a material collection plate 131. The material collection plate 131 has a material collection trough 132, which is an open-shaped trough. At the bottom of the material collection plate 131 is an angle adjustment component, which is an angle adjustment valve stem 133. At the bottom of the material collection trough 132 is a matching bottom groove. The angle adjustment valve stem 133 is inserted into the matching bottom groove. A hydraulic adjustment valve body 134 is located on one side of the angle adjustment valve stem 133. The hydraulic adjustment valve body 134 controls the lifting height of the angle adjustment valve stem. Changing the lifting angle of the angle adjustment valve stem allows the material collection trough 132 to tilt. The collection box is also equipped with a zinc-based anti-corrosion powder grinding component, which is a grinding and sinking component.

[0019] The angle can be flexibly adjusted by means of the material collection trough 132 and the hydraulic adjustment valve body. The material collection trough 132 can receive zinc-based anti-corrosion powder on the anode and cathode rods. In order to better drop the zinc-based anti-corrosion powder from the anode and cathode rods, a sinking bottom support 15 can be used. The sinking bottom support 15 is provided with a wide-diameter sinking hole 151. Rotating thin shafts 152 are provided on both sides of the wide-diameter sinking hole 151. Rotating brushes 153 are provided on the rotating thin shafts 152. With the cooperation of the rotating brushes 153 and the rotating thin shafts 152, the brush rotation motor 154 drives the rotating brush to move. The rotating brushes 153 brush the zinc-based anti-corrosion powder off the anode and cathode rods. In order to better move and position the anode and cathode rods into the sinking bottom support 15, a positioning red light can be used to better position the operator. The grinding and sinking component is a sinking bottom support 15. The sinking bottom support 15 is provided with a wide-diameter sinking hole 151. Rotating thin shafts 152 are provided on both sides of the wide-diameter sinking hole 151. Rotating brushes 153 are provided on the rotating thin shafts 152. The rotating brushes 153 are spaced apart on the rotating thin shafts 152. A brush rotation motor 154 is provided on one side of the rotating thin shafts 152. The brush rotation motor 154 controls the rotation of the rotating thin shafts 152. A positioning component is provided on one side of the sinking bottom support 15. The positioning component is a positioning transmitter 155. The positioning transmitter 155 emits a positioning red light. The positioning red light provides a positioning reference for coordination with other components. A zinc-based anti-corrosion powder collection and transmission component is provided at the bottom of the material collection trough 132.

[0020] The zinc-based anti-corrosion powder collection and transmission component is a zinc-based anti-corrosion powder collection vehicle 16. The zinc-based anti-corrosion powder collection vehicle 16 is equipped with a drive wheel 161 at its bottom and a traction rod 162 on one side. A traction cylinder 163 is mounted on the traction rod 162, and the traction cylinder 163 pulls the zinc-based anti-corrosion powder collection vehicle 16 to move. The bottom of the post-processing space is provided with a receiving space, in which the zinc-based anti-corrosion powder collection vehicle 16 is placed. An outlet 164 is provided on one side of the post-processing space, through which the zinc-based anti-corrosion powder collection vehicle 16 leaves the post-processing space. A zinc-based anti-corrosion powder monitoring component is provided in the post-processing space.

[0021] The zinc-based anti-corrosion powder monitoring component is a sampling monitoring head 165, which is equipped with a dust collector, namely a dust adsorption rod 166. The dust adsorption rod 166 is equipped with dust adsorption fibers, which adsorb dust. A sampling extraction component 167 is provided on one side of the dust adsorption rod 166. The sampling extraction component 167 is a pneumatic extraction valve block, which controls the extraction action of the dust adsorption rod, allowing the dust adsorption rod to be extracted from the device. This facilitates centralized sampling by sampling personnel, eliminating the need to crawl into the device to sample airborne dust, and making it easier to detect environmental dust data.

[0022] A method for producing zinc-based anti-corrosion powder using an anti-corrosion production apparatus: The zinc-based anti-corrosion powder production device 1 is placed in the receiving position 3 of the bottom support component 2. The annular electromagnet 31 is activated, and the magnetic attraction is used to stabilize and lock the device to prevent displacement caused by operating vibration and ensure the stability of the production base. The zinc-based anti-corrosion powder raw material to be crushed is loaded into the material loading tray 111 of the pretreatment space 11 to ensure that the raw material is evenly spread. The roller drive cylinder 114 is activated to drive the crushing roller 112 to apply pressure to the raw material on the material loading tray. The initial crushing and crushing of large particles is achieved by relying on the weight of the crushing roller.

[0023] The synchronous start-up drive motor 118 drives the sliding rod 119 and the movable rod 117 to move the front push-sweep head of the crushing and sweeping mechanism 115. The push-sweep brush pushes and sweeps the raw material to assist the crushing operation, avoid the accumulation of raw material, improve the comprehensiveness and thoroughness of crushing, and ensure uniform crushing particle size. After the raw material is crushed in the pretreatment space 11, it is transported to the zinc-based anti-corrosion powder treatment tank in the secondary treatment space 12. The rotary motor 128 is started to drive the rotary plate 126 to rotate. The air gap of the adjustable air passage 125 on the ventilation plate 124 is adjusted to control the airflow state of the aeration components. Airflow is transported into the treatment tank through the aeration pipe 121, the aeration main pipe 122 and the gas conveying pipe 123 to aerate the raw material. Then, the top mounting platform 141 and the powder adsorption cathode rod and the powder adsorption anode rod are sent into the zinc-based anti-corrosion powder treatment tank for adsorption. Then, the adsorbed powder adsorption cathode rod and the powder adsorption anode rod are moved to a different position. Start the lifting hydraulic cylinder 145, and lift the top mounting platform 141 with the support of the lifting bracket 143 and the outer column 144. Start the rotation motor 146 to drive the top mounting platform to rotate and adjust the top mounting platform to be above the sinking bottom bracket 15. Then, rely on the lifting hydraulic cylinder to lower the top mounting platform so that the powder adsorption cathode rod and powder adsorption anode rod assembled on the top mounting platform through the ferrule 142 can be inserted into the wide-diameter sinking hole 151 of the sinking bottom bracket 15. Start the brush rotation motor 154 to drive the rotating thin shaft 152 to rotate, causing the rotating brush 153 on the rotating thin shaft to rotate, brushing the zinc-based anti-corrosion powder adsorbed on the anode and cathode rods into the material collection groove 132 of the material collection plate 131. With the help of manpower or auxiliary rollers, stabilize the top mounting platform to ensure stable placement. At the same time, with the help of the positioning red light emitted by the positioning transmitter 155, the operator is assisted in positioning the anode and cathode rods and the docking position of the wide-diameter sinkhole. Start the hydraulic adjusting valve body 134, control the lifting height of the angle adjusting valve rod 133, adjust the tilt angle of the material collection trough 132, so that the brushed-off zinc-based anti-corrosion powder can be smoothly collected into the collection box, and the powder can be polished by the zinc-based anti-corrosion powder polishing component. The zinc-based anti-corrosion powder monitoring component is a sampling monitoring head. A dust collector is installed on the sampling monitoring head 165. The dust collector is a dust adsorption rod 166. Dust adsorption fibers are installed on the dust adsorption rod. The dust adsorption fibers adsorb dust. A sampling extraction component 167 is installed on one side of the dust adsorption rod 166. The sampling extraction component 167 is a pneumatic extraction valve block. The pneumatic extraction valve block controls the extraction action of the dust adsorption rod 166, which makes it convenient for operators to sample without having to crawl into the production device. The powder quality can be effectively sampled and monitored. The zinc-based anti-corrosion powder collection vehicle 16 is placed in the receiving space at the bottom of the post-processing space 13. The traction cylinder 163 is started, and the collection vehicle is moved to the outlet 164 by the traction rod 162. After the collection vehicle receives the powder collected by the material collection trough, it leaves the post-processing space through the outlet, thus completing the powder collection and transportation.

[0024] The above embodiments are merely preferred embodiments of the present invention and should not be construed as limiting the scope of protection of the present invention. Any non-substantial changes and substitutions made by those skilled in the art based on the present invention shall fall within the scope of protection claimed by the present invention.

Claims

1. A production apparatus for zinc-based anti-corrosion powder, comprising a zinc-based anti-corrosion powder production device, wherein the bottom of the zinc-based anti-corrosion powder production device is provided with a bottom support component, the bottom support component being a bottom support plate, and the bottom support plate having a receiving position, the zinc-based anti-corrosion powder production device being placed on the receiving position, and a ring electromagnet being provided at the bottom of the receiving position, the ring electromagnet magnetically attracting the zinc-based anti-corrosion powder production device, the zinc-based anti-corrosion powder production device having an internal production space, the internal production space having a pre-treatment space, a secondary production space, and a post-treatment space, the pre-treatment space having a crushing component and a material loading tray, the material loading tray holding raw materials to be crushed. The material is described as follows: the crushing component is a crushing roller, a drive side support is provided on one side of the crushing roller, a roller drive cylinder is provided on the drive side support, the roller drive cylinder drives the crushing roller to move, an auxiliary crushing component is provided on one side of the crushing roller, the auxiliary crushing component is a crushing and sweeping mechanism, a front sweeping head is provided on the crushing and sweeping mechanism, a sweeping brush is provided on the front sweeping head, an assembly table is provided on the assembly table, a movable rod is provided on the assembly table, a push motor is provided on the top of the movable rod, a drive slide rod is provided on one side of the push motor, the drive slide rod and the movable rod are assembled together, and a zinc-based anti-corrosion powder recovery component is provided on the material loading tray; The secondary processing space is equipped with a zinc-based anti-corrosion powder treatment device, which is a zinc-based anti-corrosion powder treatment tank. An adsorption component is installed on the top of the zinc-based anti-corrosion powder treatment tank. An aeration component and an adsorption component are installed inside the zinc-based anti-corrosion powder treatment tank. The aeration component is an aeration pipe, and an aeration main pipe is installed on the aeration pipe. A gas delivery pipe is installed on the aeration main pipe. A cyclone mechanism is installed between the gas delivery pipe and the aeration main pipe. A ventilation plate is installed inside the cyclone mechanism. An adjustable air passage is installed on the ventilation plate. A rotating plate is installed on the adjustable air passage. A rotating shaft is installed on the top of the rotating plate. A rotating motor is installed on the top of the rotating shaft. The rotating motor drives the rotating plate to move. The movement of the rotating plate controls the air passage gap of the adjustable air passage. The adsorption assembly consists of a powder adsorption cathode rod and a powder adsorption anode rod. A top mounting platform is provided on the top of the adsorption assembly, and a retaining sleeve is provided on the top mounting platform. The powder adsorption cathode rod and the powder adsorption anode rod are assembled using the retaining sleeve and the top mounting platform. A lifting bracket is provided on the top mounting platform, and an outer column is provided on one side of the lifting bracket. A lifting hydraulic cylinder and a rotating motor are provided on the top of the outer column, and a bottom mounting plate is provided at the bottom of the outer column. A mounting slot is provided on the bottom mounting plate, and the outer column is inserted into the mounting slot.

2. The apparatus for producing zinc-based anti-corrosion powder according to claim 1, characterized in that: The post-processing space is equipped with a zinc-based anti-corrosion powder collection component, which is a collection box. Inside the collection box is a material collection component, which is a material collection plate. The material collection plate has a material collection trough, which is an open-shaped trough. At the bottom of the material collection plate is an angle adjustment component, which is an angle adjustment valve stem. At the bottom of the material collection trough is a matching bottom groove. The angle adjustment valve stem is inserted into the matching bottom groove. A hydraulic adjustment valve body is located on one side of the angle adjustment valve stem. The hydraulic adjustment valve body controls the lifting height of the angle adjustment valve stem. Changing the lifting angle of the angle adjustment valve stem adjusts the tilt angle of the material collection trough. The collection box also contains a zinc-based anti-corrosion powder grinding component, which is a grinding and sinking component.

3. The apparatus for producing zinc-based anti-corrosion powder according to claim 2, characterized in that: The grinding and sinking component is a sinking bottom support. The sinking bottom support is provided with a wide-diameter sinking hole in a specific direction. Rotating thin shafts are provided on both sides of the wide-diameter sinking hole. Rotating brushes are provided on the rotating thin shafts, with the rotating brushes spaced apart on the rotating thin shafts. A brush rotation motor is provided on one side of the rotating thin shafts, and the brush rotation motor controls the rotation of the rotating thin shafts. A positioning component is provided on one side of the sinking bottom support. The positioning component is a positioning transmitter. The positioning transmitter emits a positioning red light, which provides a positioning reference for coordination with other components. A zinc-based anti-corrosion powder collection and transmission component is provided at the bottom of the material collection trough.

4. The apparatus for producing zinc-based anti-corrosion powder according to claim 2, characterized in that: The zinc-based anti-corrosion powder collection and transmission component is a zinc-based anti-corrosion powder collection vehicle. The zinc-based anti-corrosion powder collection vehicle is equipped with drive wheels at the bottom and a traction rod on one side. A traction cylinder is installed on the traction rod, and the traction cylinder pulls the zinc-based anti-corrosion powder collection vehicle to move. The bottom of the post-processing space is provided with a receiving space, in which the zinc-based anti-corrosion powder collection vehicle is placed. An outlet is provided on one side of the post-processing space, through which the zinc-based anti-corrosion powder collection vehicle leaves the post-processing space. A zinc-based anti-corrosion powder monitoring component is installed in the post-processing space.

5. The apparatus for producing zinc-based anti-corrosion powder according to claim 4, characterized in that: The zinc-based anti-corrosion powder monitoring component is a sampling monitoring head. The sampling monitoring head is equipped with a dust collector, which is a dust adsorption rod. The dust adsorption rod is equipped with dust adsorption fibers, which adsorb dust. A sampling extraction component is provided on one side of the dust adsorption rod. The sampling extraction component is a pneumatic extraction valve block, which controls the extraction action of the dust adsorption rod.

6. The apparatus for producing zinc-based anti-corrosion powder according to claim 5, characterized in that: The following production and preparation methods are included: The zinc-based anti-corrosion powder production device 1 is placed in the receiving position 3 of the bottom support component 2. The annular electromagnet 31 is activated, and the magnetic attraction is used to stabilize and lock the device to prevent displacement caused by operating vibration and ensure the stability of the production base. The zinc-based anti-corrosion powder raw material to be crushed is loaded into the material loading tray 111 of the pretreatment space 11 to ensure that the raw material is evenly spread. The roller drive cylinder 114 is activated to drive the crushing roller 112 to apply pressure to the raw material on the material loading tray. The initial crushing and crushing of large particles is achieved by relying on the weight of the crushing roller. The synchronous start-up drive motor 118 drives the sliding rod 119 and the movable rod 117 to move the front push-sweep head of the crushing and sweeping mechanism 115. The push-sweep brush pushes and sweeps the raw material to assist the crushing operation, avoid the accumulation of raw material, improve the comprehensiveness and thoroughness of crushing, and ensure uniform crushing particle size. After the raw material is crushed in the pretreatment space 11, it is transported to the zinc-based anti-corrosion powder treatment tank in the secondary treatment space 12. The rotary motor 128 is started to drive the rotary plate 126 to rotate. The air passage gap of the adjustable air passage 125 on the ventilation plate 124 is adjusted to control the airflow state of the aeration components. Airflow is transported into the treatment tank through the aeration pipe 121, the aeration main pipe 122 and the gas conveying pipe 123 to aerate the raw material liquid. Then, the top mounting platform 141 and the powder adsorption cathode rod and the powder adsorption anode rod are sent into the zinc-based anti-corrosion powder treatment tank for adsorption. Then, the adsorbed powder adsorption cathode rod and the powder adsorption anode rod are moved to a different position. Start the lifting hydraulic cylinder 145, and lift the top mounting platform 141 with the support of the lifting bracket 143 and the outer column 144. Start the rotation motor 146 to drive the top mounting platform to rotate and adjust the top mounting platform to be above the sinking bottom bracket 15. Then, rely on the lifting hydraulic cylinder to lower the top mounting platform so that the powder adsorption cathode rod and powder adsorption anode rod assembled on the top mounting platform through the ferrule 142 can be inserted into the wide-diameter sinking hole 151 of the sinking bottom bracket 15. Start the brush rotation motor 154 to drive the rotating thin shaft 152 to rotate, causing the rotating brush 153 on the rotating thin shaft to rotate, brushing the zinc-based anti-corrosion powder adsorbed on the anode and cathode rods into the material collection groove 132 of the material collection plate 131. With the help of manpower or auxiliary rollers, stabilize the top mounting platform to ensure stable placement. At the same time, with the help of the positioning red light emitted by the positioning transmitter 155, the operator is assisted in positioning the anode and cathode rods and the docking position of the wide-diameter sinkhole. Start the hydraulic adjusting valve body 134, control the lifting height of the angle adjusting valve rod 133, adjust the tilt angle of the material collection trough 132, so that the brushed-off zinc-based anti-corrosion powder can be smoothly collected into the collection box, and the powder can be polished by the zinc-based anti-corrosion powder polishing component. The zinc-based anti-corrosion powder monitoring component is a sampling monitoring head. A dust collector is installed on the sampling monitoring head 165. The dust collector is a dust adsorption rod 166. Dust adsorption fibers are installed on the dust adsorption rod. The dust adsorption fibers adsorb dust. A sampling extraction component 167 is installed on one side of the dust adsorption rod 166. The sampling extraction component 167 is a pneumatic extraction valve block. The pneumatic extraction valve block controls the extraction action of the dust adsorption rod 166, which makes it convenient for operators to sample without having to crawl into the production device. The powder quality can be effectively sampled and monitored. The zinc-based anti-corrosion powder collection vehicle 16 is placed in the receiving space at the bottom of the post-processing space 13. The traction cylinder 163 is started, and the collection vehicle is moved to the outlet 164 by the traction rod 162. After the collection vehicle receives the powder collected by the material collection trough, it leaves the post-processing space through the outlet, thus completing the powder collection and transportation.

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