A waste crucible bottom cover and crushing integrated device
Patent Information
- Application Number
- CN202610946141.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-06-29
- Publication Date
- 2026-09-25
AI Technical Summary
[0009]针对现有技术的不足,本发明提供了一种废坩埚底改盖及破碎一体装置,具备实现废坩埚底部改制二次利用、剩余部分自动破碎与装袋,降低人工成本、提升资源附加值、改善作业环境、提高处理效率的优点,解决了现有人工处理废坩埚成本高、效率低、资源浪费、粉尘污染大的问题
[0022]1、该废坩埚底改盖及破碎一体装置,通过第一电机和锯片的配合,可以对废坩埚进行切削,从而将废坩埚底部改制为坩埚盖二次利用,替代新坩埚盖,大幅提升资源附加值,且人工成本大幅降低,设备的处理效率得到提升,通过防尘罩和吸尘机的配合,在切削过程中产生的粉尘能够被隔开,吸尘机将粉尘吸走,并导入至袋式除尘器中进行过滤,从而减少作业产生的污染。
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Figure CN122806816A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of equipment for recycling graphite crucible consumables used in graphitization Atchison furnaces, specifically to an integrated device for converting waste crucible bottoms into lids and crushing them. Background Technology
[0002] The Atchison-type graphitization furnace is a heat treatment furnace that promotes the crystallization of graphite in carbonized carbonaceous materials. It is a direct-heating electric furnace. Its basic structure consists of a furnace core composed of carbon billets and granular materials inside a long furnace body made of refractory material. The furnace is surrounded by heat-insulating material. Electricity is passed through conductive electrodes, and the high temperature is generated by the heating of the resistance material. After being energized, the high temperature of 2800-3000℃ is mainly generated by the heating of the resistance material, which indirectly heats the product to complete the graphitization.
[0003] The current practice of processing waste crucibles by manually crushing them and then packaging them into ton bags for sale has the following drawbacks:
[0004] (1) High labor costs: The cost of manually crushing a single waste crucible is 5 yuan, and about 20,000 crucibles are processed annually, resulting in an annual labor cost of 100,000 yuan.
[0005] (2) Low resource utilization rate, no secondary development of the usable part at the bottom of the waste crucible, direct crushing reduces the added value of resources;
[0006] (3) The processing efficiency is low, the manual operation is slow, and it cannot match the enterprise's waste crucible processing speed;
[0007] (4) The working environment is poor, and the dust pollution during the crushing process is serious, posing safety and occupational health hazards;
[0008] (5) The processes are scattered and there is no integrated equipment. Bottom-to-cover conversion, crushing, and bagging need to be completed manually in separate steps, resulting in poor coordination. Summary of the Invention
[0009] To address the shortcomings of existing technologies, this invention provides an integrated device for modifying and crushing waste crucible bottoms, which enables the secondary use of waste crucible bottoms, automatic crushing and bagging of the remaining parts, reduces labor costs, increases resource added value, improves the working environment, and enhances processing efficiency. It solves the problems of high cost, low efficiency, resource waste, and significant dust pollution associated with existing manual waste crucible processing.
[0010] To achieve the above objectives, the present invention provides the following technical solution: a waste crucible bottom modification and crushing integrated device, comprising a processing table, a cantilever, and a crushing table. The processing table is provided with a cutting mechanism for cutting the bottom of the crucible for recycling. The cantilever is provided with a hoisting and positioning mechanism for hoisting and positioning the crucible. A guide plate is fixed on the right side of the processing table. A transfer mechanism for transferring the cut crucible is provided on the guide plate. The crushing table is provided with a crushing mechanism for crushing and recycling the waste crucible.
[0011] The cutting mechanism includes a dual-axis linear module, which is fixed to the upper surface of the processing table. A support plate is fixed to the top of the dual-axis linear module, a fixing frame is fixed to the upper surface of the support plate, and a dust cover is fixed to the upper surface of the fixing frame. A first motor is fixed to the front of the dust cover, and the output shaft of the first motor passes through and extends into the interior of the dust cover, where a saw blade is fixed. A first mounting plate is fixed to the front of the processing table, and a second motor is fixed to the front of the first mounting plate. The output shaft of the second motor passes through and extends to the back of the first mounting plate, where a first rotating rod is fixed. A first gear is fixed to the outer side of the first rotating rod, and a first chain meshes with the outer side of the first gear. A second mounting plate is fixed to the front of the processing table, and a second rotating rod is rotatably connected to the back of the second mounting plate via a bearing. A second gear is fixed to the outer side of the second rotating rod, and the outer side of the second gear meshes with the inner side of the other end of the first chain. Support rollers are fixed to the outer sides of both the first and second rotating rods.
[0012] Furthermore, the crushing table is located to the right of the processing table, and the cantilever is located between the processing table and the crushing table.
[0013] Furthermore, a vacuum cleaner is fixed to the upper surface of the support plate. The input end of the vacuum cleaner is connected to a dust inlet pipe, and the other end of the dust inlet pipe extends through and into the interior of the dust cover. The output end of the vacuum cleaner is connected to a dust outlet pipe, and the other end of the dust outlet pipe is connected to a bag filter.
[0014] Furthermore, the hoisting and positioning mechanism includes a single-axis linear module, which is fixed to the lower surface of the cantilever. An electric hoist is fixed to the bottom end of the single-axis linear module, and a lifting rope is fixedly wound around the outside of the electric hoist. One end of the lifting rope is fixed to the electric hoist, and the other end of the lifting rope is fixed to an anti-slip hook. A third motor is fixed to the upper surface of the cantilever. The output shaft of the third motor passes through and extends to the lower side of the cantilever and is fixed to a connecting plate. A first cylinder is fixed to the upper surface of the connecting plate. The output shaft of the first cylinder passes through and extends to the lower side of the connecting plate and is fixed to a mounting cover. Positioning rollers are rotatably connected between the inner walls of the front and rear sides of the mounting cover through bearings.
[0015] Furthermore, the number of positioning rollers is two, and they are symmetrically distributed about the central axis of the mounting cover.
[0016] Furthermore, the transfer mechanism includes a third rotating rod, and an installation port is provided on the upper surface of the guide plate. The two ends of the third rotating rod are rotatably connected to the inner walls of the front and rear sides of the installation port through bearings. A third gear is fixed to the outer side of the third rotating rod, and a second chain is meshed with the outer side of the third gear. A third mounting plate is fixed to the left side of the crushing table, and a fourth motor is fixed to the front side of the third mounting plate. The output shaft of the fourth motor passes through and extends to the back side of the third mounting plate, and a fourth rotating rod is fixed thereon. A fourth gear is fixed to the outer side of the fourth rotating rod, and the outer side of the fourth gear meshes with the inner side of the other end of the second chain.
[0017] Furthermore, there are two of each of the third and fourth gears, and they are symmetrically distributed front and back along the central axes of the third and fourth rotating rods, respectively. There are two of the second chains, and they are located outside the two sets of third and fourth gears, respectively.
[0018] Furthermore, multiple conveyor plates are fixed to the outer sides of the two second chains, and a lifting plate is fixed to the upper surface of the bottommost conveyor plate.
[0019] Furthermore, the crushing mechanism includes a fixed jaw plate, which is fixed to the upper surface of the crushing table. A first crushing spike is fixed to the right side of the fixed jaw plate. A fixed plate is fixed to the upper surface of the crushing table. A hydraulic cylinder is fixed to the right side of the fixed plate. The output shaft of the hydraulic cylinder passes through and extends to the left side of the fixed plate, and a movable jaw plate is fixed thereto. A second crushing spike is fixed to the left side of the movable jaw plate. A discharge port is opened on the upper surface of the crushing table. A connecting groove is opened on the right side of the discharge port. A second cylinder is fixed to the right side of the crushing table. The output shaft of the second cylinder passes through and extends into the interior of the connecting groove, and a gate plate is fixed thereto. A weighing scale is installed below the crushing table. A discharge hopper is fixed to the lower surface of the crushing table. A hook is fixed to the outside of the discharge hopper, and a ton bag is installed on the hook.
[0020] Furthermore, the length, width, and height of the gate are adapted to the length, width, and height of the connecting groove, and the length and width of the gate are adapted to the length and width of the discharge port, respectively.
[0021] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0022] 1. This integrated waste crucible bottom-to-top and crushing device, through the cooperation of a first motor and a saw blade, can cut waste crucibles, thereby converting the bottom of the waste crucibles into crucible tops for secondary use, replacing new crucible tops, greatly increasing the added value of resources, significantly reducing labor costs, and improving the processing efficiency of the equipment. Through the cooperation of a dust cover and a dust collector, the dust generated during the cutting process can be separated, and the dust collector sucks away the dust and introduces it into a bag filter for filtration, thereby reducing pollution generated during operation.
[0023] 2. This waste crucible bottom modification and crushing integrated device, in conjunction with an electric hoist, can reel in the lifting rope to control the lifting and lowering of the anti-slip hook for lifting the waste crucible. In conjunction with the first cylinder, it can drive the installation cover and positioning roller to move, thereby positioning the waste crucible during cutting and preventing it from shifting during the cutting process. In conjunction with the third motor, it can drive the connecting plate to rotate, thereby moving the positioning roller away to facilitate the loading and unloading of the waste crucible.
[0024] 3. This waste crucible bottom cover modification and crushing integrated device, in cooperation with a fourth motor, can rotate a fourth gear, thereby driving a second chain to move the conveyor plate so that the lifting plate can transport the cut waste crucible. In cooperation with a hydraulic cylinder, it can drive the moving jaw plate to move, thereby squeezing and crushing the waste crucible between the fixed jaw plates. The crushed pieces enter the ton bag through the discharge hopper. The weight of the pieces in the ton bag can be controlled by a weighing scale. When the threshold is reached, the second cylinder drives the gate plate to move, closing the discharge port and stopping the continued feeding. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the structure of the present invention;
[0026] Figure 2 This is a schematic diagram of the cutting mechanism of the present invention;
[0027] Figure 3 This is a partial schematic diagram of the cutting mechanism of the present invention;
[0028] Figure 4 This is a schematic diagram of the hoisting and positioning mechanism of the present invention;
[0029] Figure 5 This is a schematic diagram of the transfer mechanism of the present invention;
[0030] Figure 6 This is a schematic diagram of the crushing mechanism of the present invention;
[0031] Figure 7 This is a partial schematic diagram of the crushing mechanism of the present invention.
[0032] In the diagram: 1. Processing table; 2. Cantilever; 3. Crushing table; 4. Cutting mechanism; 401. Dual-axis linear module; 402. Support plate; 403. Fixing frame; 404. Dust cover; 405. First motor; 406. Saw blade; 407. First mounting plate; 408. Second motor; 409. First rotating rod; 410. First gear; 411. First chain; 412. Second mounting plate; 413. Second rotating rod; 414. Second gear; 415. Support roller; 416. Vacuum cleaner; 417. Dust inlet pipe; 418. Dust outlet pipe; 419. Bag filter; 5. Lifting and positioning mechanism; 501. Single-axis linear module; 502. Electric hoist; 503. Lifting rope; 504. Anti-slip hook; 505. Third motor; 506. Connecting... 507. Connecting plate; 508. First cylinder; 509. Mounting cover; 5000. Positioning roller; 6. Guide plate; 7. Transfer mechanism; 701. Third rotating rod; 702. Mounting port; 703. Third gear; 704. Second chain; 705. Third mounting plate; 706. Fourth motor; 707. Fourth rotating rod; 708. Fourth gear; 709. Conveying plate; 710. Lifting plate; 8. Crushing mechanism; 801. Fixed jaw plate; 802. First crushing spike; 803. Fixing plate; 804. Hydraulic cylinder; 805. Moving jaw plate; 806. Second crushing spike; 807. Discharge port; 808. Connecting groove; 809. Second cylinder; 810. Gate; 811. Weighing scale; 812. Discharge hopper; 813. Hook; 814. Ton bag. Detailed Implementation
[0033] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0034] Depend on Figure 1 This embodiment presents an integrated device for converting the bottom of a waste crucible into a lid and crushing it. The device includes a processing table 1, a cantilever 2, and a crushing table 3. The processing table 1 is equipped with a cutting mechanism 4 for cutting the bottom of the crucible for recycling. The cantilever 2 is equipped with a lifting and positioning mechanism 5 for hoisting and positioning the crucible. A guide plate 6 is fixed on the right side of the processing table 1. The guide plate 6 is equipped with a transfer mechanism 7 for transferring the cut crucible. The crushing table 3 is equipped with a crushing mechanism 8 for crushing and recycling the waste crucible.
[0035] In this embodiment, the crushing table 3 is located on the right side of the processing table 1, and the cantilever 2 is located between the processing table 1 and the crushing table 3.
[0036] It should be noted that four first supports are fixed on the lower surface of the processing table 1 and are evenly distributed at the four corners of the lower surface of the processing table 1. Four second supports are fixed on the lower surface of the crushing table 3 and are evenly distributed at the four corners of the lower surface of the crushing table 3. The guide plate 6 is tilted downward so that the waste crucible can reach the transfer mechanism 7. Two third supports are fixed on the lower surface of the guide plate 6 and are symmetrically distributed about the central axis of the guide plate 6 so that the guide plate 6 can support the weight of the waste crucible.
[0037] For details, please refer to Figure 2-3 To transform the bottom of a waste crucible into a new crucible lid, the cutting mechanism 4 includes a dual-axis linear module 401. The dual-axis linear module 401 is fixed to the upper surface of the processing table 1. A support plate 402 is fixed to the top of the dual-axis linear module 401. A fixing frame 403 is fixed to the upper surface of the support plate 402. A dust cover 404 is fixed to the upper surface of the fixing frame 403. A first motor 405 is fixed to the front of the dust cover 404. The output shaft of the first motor 405 passes through and extends into the interior of the dust cover 404, and a saw blade 406 is fixed thereon. A first mounting plate 407 is fixed to the front of the processing table 1. A second motor is fixed to the front of the first mounting plate 407. 408, the output shaft of the second motor 408 passes through and extends to the back of the first mounting plate 407, and is fixed with a first rotating rod 409. A first gear 410 is fixed to the outside of the first rotating rod 409. A first chain 411 is meshed with the outside of the first gear 410. A second mounting plate 412 is fixed to the front of the processing table 1. A second rotating rod 413 is rotatably connected to the back of the second mounting plate 412 through a bearing. A second gear 414 is fixed to the outside of the second rotating rod 413. The outside of the second gear 414 meshes with the inside of the other end of the first chain 411. Support rollers 415 are fixed to the outside of both the first rotating rod 409 and the second rotating rod 413.
[0038] In this embodiment, a vacuum cleaner 416 is fixed on the upper surface of the support plate 402. The input end of the vacuum cleaner 416 is connected to a dust inlet pipe 417. The other end of the dust inlet pipe 417 passes through and extends into the interior of the dust cover 404. The output end of the vacuum cleaner 416 is connected to a dust outlet pipe 418. The other end of the dust outlet pipe 418 is connected to a bag filter 419.
[0039] It should be noted that there are two fixing frames 403, which are symmetrically distributed front and back around the central axis of the support plate 402. The dust cover 404 is a cylinder with a hollow interior and an arc-shaped notch on the outside. The shape of the notch matches the outside of the waste crucible so that the dust cover 404 can fit snugly against the outside of the waste crucible. There are two first mounting plates 407 and two second mounting plates 412, which are symmetrically distributed front and back around the central axis of the processing table 1. The end of the first rotating rod 409 away from the second motor 408 is rotatably connected to the front of the rear first mounting plate 407 through a bearing. The two ends of the second rotating rod 413 are rotatably connected to the opposite sides of the two second mounting plates 412 through bearings.
[0040] For details, please refer to Figure 4 In order to move the waste crucible to the processing table 1 for modification and processing, the hoisting and positioning mechanism 5 includes a single-axis linear module 501. The single-axis linear module 501 is fixed to the lower surface of the cantilever 2. An electric hoist 502 is fixed to the bottom end of the single-axis linear module 501. A lifting rope 503 is fixedly wound around the outside of the electric hoist 502. One end of the lifting rope 503 is fixed to the electric hoist 502. An anti-slip hook 504 is fixed to the other end of the lifting rope 503. A third motor 505 is fixed to the upper surface of the cantilever 2. The output shaft of the third motor 505 passes through and extends to the lower side of the cantilever 2 and is fixed to a connecting plate 506. A first cylinder 507 is fixed to the upper surface of the connecting plate 506. The output shaft of the first cylinder 507 passes through and extends to the lower side of the connecting plate 506 and is fixed to a mounting cover 508. A positioning roller 509 is rotatably connected between the inner walls of the front and rear sides of the mounting cover 508 through bearings.
[0041] In this embodiment, there are two positioning rollers 509, which are symmetrically distributed about the central axis of the mounting cover 508.
[0042] It should be noted that the connecting plate 506 is L-shaped, and the mounting cover 508 and the positioning roller 509 are located directly above the support roller 415 to position the waste crucible and prevent it from shifting during the cutting process. The third motor 505 drives the connecting plate 506 to rotate, which can free up the space above the support roller 415 so that the anti-slip hook 504 can lift the waste crucible to the support roller 415.
[0043] For details, please refer to Figure 5In order to transfer the waste crucible after cutting, the transfer mechanism 7 includes a third rotating rod 701. The upper surface of the guide plate 6 is provided with an installation port 702. The two ends of the third rotating rod 701 are rotatably connected to the inner walls of the front and rear sides of the installation port 702 through bearings. A third gear 703 is fixed on the outer side of the third rotating rod 701. A second chain 704 is meshed on the outer side of the third gear 703. A third mounting plate 705 is fixed on the left side of the crushing table 3. A fourth motor 706 is fixed on the front side of the third mounting plate 705. The output shaft of the fourth motor 706 passes through and extends to the back side of the third mounting plate 705, and a fourth rotating rod 707 is fixed thereon. A fourth gear 708 is fixed on the outer side of the fourth rotating rod 707. The outer side of the fourth gear 708 meshes with the inner side of the other end of the second chain 704.
[0044] In this embodiment, there are two third gears 703 and two fourth gears 708, which are symmetrically distributed on the central axes of the third rotating rod 701 and the fourth rotating rod 707, respectively. There are two second chains 704, which are located on the outside of the two sets of third gears 703 and fourth gears 708, respectively. Multiple conveyor plates 709 are fixed on the outside of the two second chains 704, and a lifting plate 710 is fixed on the upper surface of the bottommost conveyor plate 709.
[0045] It should be noted that the lifting plate 710 is located inside the mounting port 702, and the width of the lifting plate 710 is adapted to the width of the mounting port 702, so that the waste crucible will not be bumped when it rolls on the guide plate 6, thus preventing the waste crucible from falling off. After the fourth motor 706 completes the transfer of the waste crucible by the lifting plate 710, it will reverse to return the lifting plate 710 to its initial position, waiting for the next transfer. There are two third mounting plates 705, which are symmetrically distributed front and back around the central axis of the crushing table 3. The lower surface of the third mounting plate 705 and the lower surface of the third support are located in the same plane.
[0046] For details, please refer to Figure 6-7To facilitate the recycling of the waste crucibles after cutting, the crushing mechanism 8 includes a fixed jaw plate 801, which is fixed to the upper surface of the crushing table 3. A first crushing spike 802 is fixed to the right side of the fixed jaw plate 801. A fixed plate 803 is fixed to the upper surface of the crushing table 3. A hydraulic cylinder 804 is fixed to the right side of the fixed plate 803. The output shaft of the hydraulic cylinder 804 passes through and extends to the left side of the fixed plate 803, where a movable jaw plate 805 is fixed. A second crushing spike is fixed to the left side of the movable jaw plate 805. The crushing table 3 has a discharge port 807 on its upper surface and a connecting groove 808 on the right side of the discharge port 807. A second cylinder 809 is fixed on the right side of the crushing table 3. The output shaft of the second cylinder 809 passes through and extends into the interior of the connecting groove 808 and is fixed with a gate plate 810. A weighing scale 811 is installed below the crushing table 3. A discharge hopper 812 is fixed on the lower surface of the crushing table 3. A hook 813 is fixed on the outside of the discharge hopper 812. A ton bag 814 is installed on the hook 813.
[0047] In this embodiment, the length, width and height of the gate 810 are adapted to the length, width and height of the connecting groove 808, and the length and width of the gate 810 are adapted to the length and width of the discharge port 807.
[0048] It should be noted that there are at least two first crushing spikes 802, which are evenly distributed on the right side of the fixed jaw plate 801, and at least two second crushing spikes 806, which are evenly distributed on the left side of the movable jaw plate 805. The second crushing spikes 806 and the first crushing spikes 802 are staggered to ensure thorough crushing of the waste crucible. There are four hooks 813, which are symmetrically distributed around the central axis of the discharge hopper 812. There are four handles on the outside of the ton bag 814, which correspond one-to-one with the positions of the four hooks 813. The four handles are suspended from the four hooks 813 respectively, so that the ton bag 814 can be kept open to allow the waste crucible fragments to enter the ton bag 814 better.
[0049] The electrical components are controlled by an electrical control system, which is based on a PLC, equipped with a touch screen, emergency stop button, and multiple types of sensors. It supports automatic / manual modes and automatically cycles according to the logic of "lifting and positioning → cutting → conveying → crushing → bagging". It has fault alarm and status monitoring.
[0050] The working principle of the above embodiments is as follows:
[0051] (1) First, the waste crucible is hoisted between the two support rollers 415 using the electric hoist 502, lifting rope 503, and anti-slip hook 504. Then, the first cylinder 507 is opened, which drives the mounting cover 508 and positioning roller 509 to move downwards, so that the positioning roller 509 contacts the waste crucible to achieve positioning of the waste crucible. At this time, the dual-axis linear module 401 is opened to adjust the cutting position of the waste crucible. Then, the first motor 405 is opened, which drives the saw blade 406 to rotate, so that the saw blade 406 cuts into the waste crucible, and the dust cover 404 covers the cutting position to prevent dust pollution. At this time, the second motor 408 is opened. The first rotating rod 409 and the first gear 410 rotate, and the first gear 410 drives the first chain 411 to drive the second gear 414 and the second rotating rod 413 to rotate in the same direction as the first rotating rod 409. This causes the two support rollers 415 to rotate. With the rotation of the two support rollers 415, the waste crucible rotates, allowing the saw blade 406 to perform circumferential cutting on the waste crucible so that the bottom of the waste crucible can be cut off and transformed into a new crucible lid. During the cutting process, the vacuum cleaner 416 absorbs the generated dust and passes it into the bag filter 419 through the dust outlet pipe 418, thereby reducing the pollution caused by dust.
[0052] (2) After the cutting work is completed, the first cylinder 507 drives the mounting cover 508 to move upward, and at the same time the third motor 505 drives the connecting plate 506 to rotate, making room for the subsequent loading of waste crucibles. Then the workers pry up the remaining waste crucibles and push them into the guide plate 6, so that the waste crucibles are between the conveyor plate 709 and the lifting plate 710. At this time, the fourth motor 706 is turned on, and the fourth motor 706 drives the fourth rotating rod 707 and the fourth gear 708 to rotate. The fourth gear 708 drives the second chain 704 to drive, and the second chain 704 drives the third gear 703 and the third rotating rod 701 to rotate, so that the second chain 704 can drive smoothly, and the conveyor plate 709 and the lifting plate 710 can transfer the waste crucibles, so that the waste crucibles reach the crushing table 3.
[0053] (3) After the waste crucible reaches the crushing table 3, the hydraulic cylinder 804 is opened. The output shaft of the hydraulic cylinder 804 drives the moving jaw plate 805 and the second crushing spike 806 to move. Together with the fixed jaw plate 801 and the first crushing spike 802, the waste crucible is crushed. With the cooperation of the discharge hopper 812, the waste crucible fragments enter the ton bag 814. The weighing scale 811 weighs the ton bag 814 in real time. When the weight reaches the threshold, the second cylinder 809 is opened, and the gate plate 810 is pushed into the discharge port 807, so that the feeding work stops and waits for the ton bag 814 to be replaced before it is opened again.
[0054] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for converting waste crucible bottoms into lids and for crushing, comprising a processing table (1), a cantilever (2), and a crushing table (3), characterized in that: The processing table (1) is equipped with a cutting mechanism (4) for cutting the bottom of the crucible for recycling. The cantilever (2) is equipped with a hoisting and positioning mechanism (5) for hoisting and positioning the crucible. A guide plate (6) is fixed on the right side of the processing table (1). A transfer mechanism (7) for transferring the cut crucible is provided on the guide plate (6). A crushing mechanism (8) for crushing and recycling waste crucibles is provided on the crushing table (3). The cutting mechanism (4) includes a dual-axis linear module (401), which is fixed to the upper surface of the processing table (1). A support plate (402) is fixed to the top of the dual-axis linear module (401), and a fixing frame (403) is fixed to the upper surface of the support plate (402). A dust cover (404) is fixed to the upper surface of the fixing frame (403). A first motor (405) is fixed to the front of the dust cover (404). The output shaft of the first motor (405) passes through and extends into the interior of the dust cover (404), and a saw blade (406) is fixed thereon. A first mounting plate (407) is fixed to the front of the processing table (1), and a second motor (408) is fixed to the front of the first mounting plate (407). The output shaft of the second motor (408) passes through and extends to the back of the first mounting plate (407), and is fixed with a first rotating rod (409). A first gear (410) is fixed to the outside of the first rotating rod (409), and a first chain (411) meshes with the outside of the first gear (410). A second mounting plate (412) is fixed to the front of the processing table (1). A second rotating rod (413) is rotatably connected to the back of the second mounting plate (412) through a bearing. A second gear (414) is fixed to the outside of the second rotating rod (413), and the outside of the second gear (414) meshes with the inside of the other end of the first chain (411). Support rollers (415) are fixed to the outside of both the first rotating rod (409) and the second rotating rod (413).
2. The integrated device for modifying the bottom cover of a waste crucible and crushing it according to claim 1, characterized in that: The crushing table (3) is located on the right side of the processing table (1), and the cantilever (2) is located between the processing table (1) and the crushing table (3).
3. The integrated device for modifying the bottom cover of a waste crucible and crushing it according to claim 1, characterized in that: A vacuum cleaner (416) is fixed on the upper surface of the support plate (402). The input end of the vacuum cleaner (416) is connected to a dust inlet pipe (417). The other end of the dust inlet pipe (417) passes through and extends into the interior of the dust cover (404). The output end of the vacuum cleaner (416) is connected to a dust outlet pipe (418). The other end of the dust outlet pipe (418) is connected to a bag filter (419).
4. The integrated device for modifying the bottom cover of a waste crucible and crushing it according to claim 1, characterized in that: The hoisting and positioning mechanism (5) includes a single-axis linear module (501), which is fixed to the lower surface of the cantilever (2). An electric hoist (502) is fixed to the bottom end of the single-axis linear module (501). A lifting rope (503) is fixedly wound around the outside of the electric hoist (502). One end of the lifting rope (503) is fixed to the electric hoist (502), and the other end of the lifting rope (503) is fixed to an anti-slip hook (504). The cantilever (2)... A third motor (505) is fixed on the upper surface. The output shaft of the third motor (505) passes through and extends to the lower side of the cantilever (2), and a connecting plate (506) is fixed thereon. A first cylinder (507) is fixed on the upper surface of the connecting plate (506). The output shaft of the first cylinder (507) passes through and extends to the lower side of the connecting plate (506), and a mounting cover (508) is fixed thereon. A positioning roller (509) is rotatably connected between the inner walls of the front and rear sides of the mounting cover (508) through a bearing.
5. The integrated device for modifying the bottom cover of a waste crucible and crushing it according to claim 4, characterized in that: The number of positioning rollers (509) is two, and they are symmetrically distributed on the left and right sides of the central axis of the mounting cover (508).
6. The integrated device for modifying the bottom cover of a waste crucible and crushing it according to claim 1, characterized in that: The transfer mechanism (7) includes a third rotating rod (701). The upper surface of the guide plate (6) is provided with an installation port (702). The two ends of the third rotating rod (701) are rotatably connected to the inner walls of the front and rear sides of the installation port (702) through bearings. A third gear (703) is fixed on the outer side of the third rotating rod (701). A second chain (704) is meshed on the outer side of the third gear (703). A third mounting plate (705) is fixed on the left side of the crushing table (3). A fourth motor (706) is fixed on the front side of the third mounting plate (705). The output shaft of the fourth motor (706) passes through and extends to the back side of the third mounting plate (705), and a fourth rotating rod (707) is fixed thereon. A fourth gear (708) is fixed on the outer side of the fourth rotating rod (707). The outer side of the fourth gear (708) meshes with the inner side of the other end of the second chain (704).
7. The integrated device for modifying the bottom cover of a waste crucible and crushing it according to claim 6, characterized in that: The number of the third gear (703) and the fourth gear (708) are both two, and they are symmetrically distributed on the front and back of the central axis of the third rotating rod (701) and the fourth rotating rod (707), respectively. The number of the second chain (704) is two, and they are located on the outside of the two sets of third gears (703) and fourth gears (708), respectively.
8. The integrated device for modifying the bottom cover of a waste crucible and crushing it according to claim 7, characterized in that: Multiple conveyor plates (709) are fixed to the outer sides of the two second chains (704), and a lifting plate (710) is fixed to the upper surface of the bottommost conveyor plate (709).
9. The integrated device for modifying the bottom cover of a waste crucible and crushing it according to claim 1, characterized in that: The crushing mechanism (8) includes a fixed jaw plate (801), which is fixed to the upper surface of the crushing table (3). A first crushing spike (802) is fixed to the right side of the fixed jaw plate (801). A fixed plate (803) is fixed to the upper surface of the crushing table (3). A hydraulic cylinder (804) is fixed to the right side of the fixed plate (803). The output shaft of the hydraulic cylinder (804) passes through and extends to the left side of the fixed plate (803), and a movable jaw plate (805) is fixed thereon. A second crushing spike (806) is fixed to the left side of the movable jaw plate (805). The crushing table (3) The upper surface of the crushing table (3) is provided with a discharge port (807), and a connecting groove (808) is provided on the right side of the discharge port (807). A second cylinder (809) is fixed on the right side of the crushing table (3). The output shaft of the second cylinder (809) passes through and extends into the interior of the connecting groove (808), and a gate plate (810) is fixed thereon. A weighing scale (811) is provided below the crushing table (3). A discharge hopper (812) is fixed on the lower surface of the crushing table (3). A hook (813) is fixed on the outside of the discharge hopper (812), and a ton bag (814) is provided on the hook (813).
10. The integrated device for modifying the bottom cover of a waste crucible and crushing it according to claim 9, characterized in that: The length, width and height of the gate (810) are adapted to the length, width and height of the connecting groove (808), and the length and width of the gate (810) are adapted to the length and width of the discharge port (807).