A concrete delivery pump truck goggle plate production and processing equipment

CN122806912APending Publication Date: 2026-09-25YANTAI SHENGTENG PUMP TRUCK PIPE FITTINGS CO LTD
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Patent Information

Application Number
CN202611116643.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-07-27
Publication Date
2026-09-25

AI Technical Summary

Technical Problem

[0005]现有眼镜板装配工序中,需在其内侧装配密封橡胶件以封堵配合间隙,保障混凝土输送过程的密封效果,减少漏浆、泄压问题,目前行业内密封橡胶与眼镜板的压合加工多依靠人工上料作业,操作人员手持橡胶件对准眼镜板定位槽,手动送入冲压设备完成压合,人工送料不仅上料定位精度较差,易出现橡胶偏移、压装不到位等不良品,整体加工效率低下,难以匹配大批量生产需求

Benefits of technology

[0017]1.本设备实现眼镜板上料、转运、压合、下料全流程自动化作业,以电机皮带、齿轮传动结构替代传统人工送料装配,彻底避免操作人员近距离接触冲压模具产生的夹压风险,避免了人工压合工序的安全隐患,降低车间安全生产管控成本。

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Abstract

The application discloses a concrete delivery pump truck spectacle plate production and processing equipment and relates to the spectacle plate production technical field.The equipment body is provided with a mold, and a storage groove is formed in the mold.A support is installed on the equipment body, a cylinder is arranged on the top of the support, the telescopic end of the cylinder is fixedly connected with a pressing plate, and the pressing plate is located on the top of the mold.The equipment further comprises a material conveying assembly, a feeding assembly and a discharging assembly.The equipment has a reasonable structure, the spectacle plate is moved to one side of the feeding assembly through the material conveying assembly, then the spectacle plate is moved to one side of the mold through a supporting plate, the spectacle plate is conveniently placed in the storage groove for processing, and finally the spectacle plate in the storage groove is taken out through the discharging assembly.
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Description

Technical Field

[0001] This invention relates to the field of spectacle plate manufacturing technology, and in particular to a spectacle plate manufacturing and processing equipment for concrete pump trucks. Background Technology

[0002] The spectacle plate is a core wear-resistant component of the S-tube distribution valve system in concrete pump trucks. It is mounted on the rear side of the hopper, with dual through holes connecting to the two conveying cylinders on either side. It forms a friction pair with the cutting ring at the end of the S-tube to collaboratively complete the alternating concrete conveying operation. Existing products mostly adopt a composite structure with a carbon steel base inlaid with hard alloy, relying on rubber spring compression to achieve a tight seal, suitable for various infrastructure pumping conditions.

[0003] Patent CN116141135B discloses a hydraulic cylinder for a bending machine, including a processing table. Two support frames are symmetrically fixed on the processing table, and each support frame has a mounting plate above it. A conveying mechanism for driving the mounting plate to move is installed on the support frame. A second motor is fixed on the processing table, and a turntable is fixed to the output shaft end of the second motor. Four clamps are equidistantly fixed on the turntable. Two mounting frames are symmetrically arranged inside the processing table. This invention, through the cooperation of a first threaded rod, a connecting gear disc, a first connecting belt, a moving block, a connecting strip, a placement shell, and a first motor, can drive the mounting plate to move forward or backward in the horizontal direction, completing the conveying of eyeglass lenses. Manual conveying is not required, reducing labor intensity while simultaneously conveying multiple sets of eyeglass lenses, thus meeting the needs of mass production.

[0004] There are still some problems with the spectacle plate during production.

[0005] In the current assembly process of spectacle plates, sealing rubber parts need to be installed on the inside to seal the gaps and ensure the sealing effect during concrete transportation, reducing grout leakage and pressure loss. Currently, the pressing process of sealing rubber and spectacle plates in the industry mostly relies on manual feeding. Operators hold the rubber parts, align them with the positioning groove of the spectacle plate, and manually feed them into the stamping equipment to complete the pressing. Manual feeding not only has poor positioning accuracy, but also easily results in defective products such as rubber misalignment and incomplete pressing. The overall processing efficiency is low and it is difficult to meet the needs of mass production. Summary of the Invention

[0006] The purpose of this application is to provide a production and processing equipment for spectacle plates of concrete pump trucks, which realizes the process of moving spectacle plates to one side of the feeding component through the material transfer component, and then moving spectacle plates to one side of the mold through the pallet, so as to facilitate placing the spectacle plates in the storage slot for processing, and finally removing the spectacle plates from the storage slot through the unloading component.

[0007] To achieve the above objectives, this application provides the following technical solution: a concrete pump truck spectacle plate production and processing equipment, comprising an equipment body, a mold provided on the equipment body, and a storage groove provided on the mold, a bracket installed on the equipment body, a cylinder installed at the top of the bracket, the telescopic end of the cylinder being fixedly connected to a pressure plate, the pressure plate being located at the top of the mold; further comprising a material transfer component, a feeding component, and a discharging component, the material transfer component being disposed on a conveyor for moving the spectacle plate, the feeding component being disposed on the conveyor for moving the spectacle plate to the mold, and the discharging component being disposed inside the equipment body for ejecting the spectacle plate inside the storage groove.

[0008] Preferably, the material transfer assembly includes a conveyor fixedly connected to one side of the equipment body. Several sets of rods are rotatably connected inside the conveyor. Rollers are fixedly connected to the rods, and a conveyor belt is fitted on the rollers for moving the spectacle plate.

[0009] Preferably, one end of one of the rods extends outside the conveyor, a first pulley is fixedly connected to one end of the rod, a first transmission belt is sleeved on the first pulley, the other end of the first transmission belt is sleeved on a second pulley, the second pulley is fixedly connected to one end of a first drive rod, a shaft seat is sleeved on the first drive rod, the shaft seat is fixedly installed on the conveyor, and the other end of the first drive rod is fixedly connected to the output end of a first motor, the first motor is fixedly installed on the conveyor.

[0010] Preferably, the feeding assembly includes a pallet mounted on the conveyor, the top surface of the pallet being on the same plane as the top surface of the mold, a hinge seat being fixedly mounted on the bottom surface of the pallet, the hinge seat being rotatably connected to a linkage plate, the other end of the linkage plate being fixedly connected to a rotating rod, and both ends of the rotating rod being rotatably connected inside the conveyor.

[0011] Preferably, the rotating rod is provided in a pair, and a first gear is fixedly connected to the middle position of one of the rotating rods, and the first gear and the second gear mesh with each other.

[0012] Preferably, the second gear is fixedly connected to one end of the transmission rod, the other end of the transmission rod is rotatably connected to the frame, the frame is fixedly connected inside the conveyor, a second motor is fixedly installed on the frame, and the output end of the second motor is fixedly connected to the other end of the transmission rod.

[0013] Preferably, the feeding assembly includes a third motor fixedly installed inside the equipment body, the output end of the third motor is fixedly connected to a second drive rod, the bottom end of the second drive rod is fixedly connected to a third pulley, a second transmission belt is sleeved on the third pulley, and the other end of the second transmission belt is sleeved on a fourth pulley.

[0014] Preferably, the fourth pulley is fixedly connected to the vertical rod, the bottom end of the vertical rod is rotatably connected to the equipment body, the threaded end of the vertical rod is threadedly connected to a sleeve rod, the top end of the sleeve rod is fixedly connected to the top plate, the bottom surfaces of the top plate are rotatably connected to driven plates, the other end of the driven plates is rotatably connected to a sleeve block, the sleeve block is slidably connected to a slide rod, and one end of the slide rod is fixedly connected to the inner wall of the equipment body.

[0015] Preferably, a push rod is fixedly connected to the center of the top surface of the top plate, and the top end of the push rod extends through the mold into the interior of the storage slot for ejecting the spectacle plate.

[0016] In summary, the present invention has the following beneficial effects:

[0017] 1. This equipment automates the entire process of loading, transferring, pressing, and unloading eyeglass plates. It replaces the traditional manual feeding and assembly with a motor belt and gear transmission structure, completely avoiding the risk of clamping caused by operators coming into close contact with the stamping die, avoiding the safety hazards of manual pressing process, and reducing the cost of safe production management in the workshop.

[0018] 2. The conveyor belt transports the workpiece at a uniform speed, and the gear-linked pallet accurately moves the spectacle plate to the mold placement slot. The workpiece is positioned stably and regularly, which can effectively prevent defects such as misalignment of the sealing rubber during pressing and incomplete assembly, improve the pressing and molding quality of the spectacle plate sealing assembly, reduce the defective product output rate, and make the product processing more consistent.

[0019] 3. After processing, the finished product is automatically ejected by the push rod driven by the threaded transmission assembly. No manual material handling is required. The entire process can run continuously without interruption, which greatly improves the efficiency of the eyeglass plate sealing strip pressing process, reduces the number of manual laborers, is suitable for mass production line production, and effectively reduces the overall production time and labor costs. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1This is a schematic diagram of the three-dimensional structure of the equipment body;

[0022] Figure 2 This is a side view of the three-dimensional structure of the equipment body;

[0023] Figure 3 This is a top-view three-dimensional structural diagram of the equipment body;

[0024] Figure 4 This is a three-dimensional structural diagram of the conveyor viewed from below.

[0025] Figure 5 A schematic diagram of the tray's three-dimensional structure viewed from below;

[0026] Figure 6 This is a schematic diagram of the three-dimensional structure of the support frame;

[0027] Figure 7 This is a three-dimensional sectional view of a portion of the equipment body.

[0028] In the diagram: 1. Equipment body; 101. Mold; 102. Storage trough; 103. Support; 104. Cylinder; 105. Pressure plate; 2. Conveyor; 201. Rod; 202. Pulley; 203. Conveyor belt; 204. First pulley; 205. First transmission belt; 206. Second pulley; 207. First drive rod; 208. Shaft seat; 209. First motor; 3. Support plate; 301. Hinge seat; 302. Connector 303. Moving plate; 304. Rotating rod; 305. First gear; 306. Second gear; 307. Transmission rod; 308. Frame; 309. Second motor; 400. Third motor; 401. Second drive rod; 402. Third pulley; 403. Second transmission belt; 404. Fourth pulley; 405. Vertical rod; 406. Sleeve rod; 407. Top plate; 408. Driven plate; 409. Sleeve block; 410. Slide rod; 411. Push rod. Detailed Implementation

[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] Example: Reference Figure 1 - Figure 7The equipment shown is a production and processing device for spectacle plates from a concrete pump truck. It includes a main body 1, a mold 101 on the main body 1, and a storage slot 102 on the mold 101. A bracket 103 is installed on the main body 1, and a cylinder 104 is installed at the top of the bracket 103. The telescopic end of the cylinder 104 is fixedly connected to a pressure plate 105, which is located at the top of the mold 101. It also includes a material transfer component, a feeding component, and a discharging component. The material transfer component is installed on a conveyor 2 for moving the spectacle plates. The feeding component is installed on the conveyor 2 for moving the spectacle plates to the mold 101. The discharging component is installed inside the main body 1 for ejecting the spectacle plates inside the storage slot 102.

[0031] Specifically, it should be noted that the first motor 209, the second motor 308, and the third motor 4 are all electrically connected by wires, and their specific working principles are based on existing technology, which will not be elaborated on here.

[0032] As one embodiment of this invention, the material transfer assembly includes a conveyor 2 fixedly connected to one side of the equipment body 1. Several sets of rods 201 are rotatably connected inside the conveyor 2. A sleeve wheel 202 is fixedly connected to the rod 201, and a conveyor belt 203 is sleeved on the sleeve wheel 202 for moving the spectacle plate. One end of one rod 201 extends outside the conveyor 2, and a first pulley 204 is fixedly connected to one end of the rod 201. A first transmission belt 205 is sleeved on the first pulley 204, and the other end of the first transmission belt 205 is sleeved on a second pulley 206. The second pulley 206 is fixedly connected to one end of a first drive rod 207, and a shaft seat 208 is sleeved on the first drive rod 207. The shaft seat 208 is fixedly installed on the conveyor 2, and the other end of the first drive rod 207 is fixedly connected to the output end of a first motor 209. The first motor 209 is fixedly installed on the conveyor 2.

[0033] Specifically, the spectacle plate is placed on the conveyor belt 203, and then the operation of the first motor 209 causes the first drive rod 207 to rotate. The first drive rod 207 is fixedly connected to the second pulley 206. The rotation of the first drive rod 207 drives the second pulley 206 to rotate. The rotation of the second pulley 206 drives the first pulley 204 to rotate through the first transmission belt 205. The first pulley 204 is fixedly connected to one end of the rod body 201. The rotation of the first pulley 204 causes the rod body 201 to rotate, thereby facilitating the movement of the spectacle plate by the conveyor belt 203 on the sleeve wheel 202.

[0034] As one embodiment of this invention, the feeding assembly includes a pallet 3 mounted on the conveyor 2. The top surface of the pallet 3 is on the same plane as the top surface of the mold 101. A hinge seat 301 is fixedly mounted on the bottom surface of the pallet 3. The hinge seat 301 is rotatably connected to a linkage plate 302. The other end of the linkage plate 302 is fixedly connected to a rotating rod 303. Both ends of the rotating rod 303 are rotatably connected inside the conveyor 2. There is a pair of rotating rods 303. A first gear 304 is fixedly connected to the middle of one of the rotating rods 303. The first gear 304 and a second gear 305 mesh with each other. The second gear 305 is fixedly connected to one end of a transmission rod 306. The other end of the transmission rod 306 is rotatably connected to a frame 307. The frame 307 is fixedly connected inside the conveyor 2. A second motor 308 is fixedly mounted on the frame 307. The output end of the second motor 308 is fixedly connected to the other end of the transmission rod 306.

[0035] Specifically, the spectacle plate is conveyed to one side of the support plate 3, and then the second motor 308 operates. The operation of the second motor 308 causes the transmission rod 306 to rotate. A second gear 305 is fixedly connected to the transmission rod 306, and the second gear 305 meshes with the first gear 304. The rotation of the second gear 305 drives the first gear 304 to rotate. The first gear 304 is fixedly connected to the middle position of the rotating rod 303. The rotation of the first gear 304 causes the support plate 3 to move to one side of the mold 101 through the linkage plate 302 on the rotating rod 303, and the spectacle plate is placed inside the storage slot 102 for processing.

[0036] In one embodiment of this invention, the feeding assembly includes a third motor 4 fixedly installed inside the equipment body 1. The output end of the third motor 4 is fixedly connected to a second drive rod 401. The bottom end of the second drive rod 401 is fixedly connected to a third pulley 402. A second transmission belt 403 is sleeved on the third pulley 402. The other end of the second transmission belt 403 is sleeved on a fourth pulley 404. The fourth pulley 404 is fixedly connected to a vertical rod 405. The bottom end of the vertical rod 405 is rotatably connected to the equipment body 1. A sleeve rod 406 is threadedly connected to the threaded end. The top end of the sleeve rod 406 is fixedly connected to the top plate 407. A driven plate 408 is rotatably connected to both sides of the bottom surface of the top plate 407. The other end of the driven plate 408 is rotatably connected to the sleeve block 409. The sleeve block 409 is slidably connected to the slide rod 410. One end of the slide rod 410 is fixedly connected to the inner wall of the equipment body 1. A push rod 411 is fixedly connected to the middle of the top surface of the top plate 407. The top end of the push rod 411 extends through the mold 101 into the interior of the storage slot 102 for ejecting the spectacle plate.

[0037] Specifically, after the sealing strip of the spectacle plate inside the storage slot 102 is processed by the pressure plate 105, the third motor 4 operates to rotate the second drive rod 401. The rotation of the second drive rod 401 drives the third pulley 402 to rotate. The rotation of the third pulley 402 drives the fourth pulley 404 to rotate through the second transmission belt 403. The fourth pulley 404 is fixedly connected to the vertical rod 405. The rotation of the fourth pulley 404 drives the vertical rod 405 to rotate. The threaded end of the vertical rod 405 is threadedly connected to the sleeve rod 406. The rotation of the vertical rod 405 causes the sleeve rod 406 to push the top plate 407 to move, thereby facilitating the push rod 411 on the top plate 407 to eject the processed spectacle plate inside the storage slot 102.

[0038] The working principle of this invention is as follows: The spectacle plate is placed on the conveyor belt 203. Then, the operation of the first motor 209 causes the first drive rod 207 to rotate. The first drive rod 207 is fixedly connected to the second pulley 206. The rotation of the first drive rod 207 drives the second pulley 206 to rotate. The rotation of the second pulley 206 drives the first pulley 204 to rotate through the first transmission belt 205. The first pulley 204 is fixedly connected to one end of the rod body 201. The rotation of the first pulley 204 causes the rod body 201 to rotate, thereby facilitating the movement of the spectacle plate by the conveyor belt 203 on the sleeve wheel 202.

[0039] The spectacle plate is conveyed to one side of the support plate 3, and then the second motor 308 operates. The operation of the second motor 308 causes the transmission rod 306 to rotate. A second gear 305 is fixedly connected to the transmission rod 306, and the second gear 305 meshes with the first gear 304. The rotation of the second gear 305 drives the first gear 304 to rotate. The first gear 304 is fixedly connected to the middle position of the rotating rod 303. The rotation of the first gear 304 causes the support plate 3 to move to one side of the mold 101 through the linkage plate 302 on the rotating rod 303, and the spectacle plate is placed inside the storage slot 102 for processing.

[0040] After the sealing strip of the spectacle plate inside the storage slot 102 is processed by the pressure plate 105, the third motor 4 operates to rotate the second drive rod 401. The rotation of the second drive rod 401 drives the third pulley 402 to rotate. The rotation of the third pulley 402 drives the fourth pulley 404 to rotate through the second transmission belt 403. The fourth pulley 404 is fixedly connected to the vertical rod 405. The rotation of the fourth pulley 404 drives the vertical rod 405 to rotate. The threaded end of the vertical rod 405 is threadedly connected to the sleeve rod 406. The rotation of the vertical rod 405 causes the sleeve rod 406 to push the top plate 407 to move, thereby facilitating the push rod 411 on the top plate 407 to push out the processed spectacle plate inside the storage slot 102.

[0041] Finally, it should be noted that the above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A processing equipment for producing spectacle plates for concrete pump trucks, characterized in that, include: The equipment body (1) is provided with a mold (101) and a storage slot (102) is provided on the mold (101). A bracket (103) is installed on the equipment body (1). A cylinder (104) is installed at the top of the bracket (103). The telescopic end of the cylinder (104) is fixedly connected to a pressure plate (105). The pressure plate (105) is located at the top of the mold (101). It also includes a material transfer component, a feeding component and a discharging component. The material transfer component is set on the conveyor (2) for moving the spectacle plate. The feeding component is set on the conveyor (2) for moving the spectacle plate to the mold (101). The discharging component is set inside the equipment body (1) for ejecting the spectacle plate inside the storage slot (102).

2. The equipment for producing and processing spectacle plates for concrete pump trucks according to claim 1, characterized in that: The material transfer assembly includes a conveyor (2) fixedly connected to one side of the equipment body (1). Several sets of rods (201) are rotatably connected inside the conveyor (2). A sleeve wheel (202) is fixedly connected to the rod (201). A conveyor belt (203) is sleeved on the sleeve wheel (202) for moving the spectacle plate.

3. The equipment for producing and processing spectacle plates for concrete pump trucks according to claim 2, characterized in that: One end of one of the rods (201) extends outside the conveyor (2). One end of the rod (201) is fixedly connected to a first pulley (204). A first transmission belt (205) is sleeved on the first pulley (204). The other end of the first transmission belt (205) is sleeved on a second pulley (206). The second pulley (206) is fixedly connected to one end of a first drive rod (207). A shaft seat (208) is sleeved on the first drive rod (207). The shaft seat (208) is fixedly installed on the conveyor (2). The other end of the first drive rod (207) is fixedly connected to the output end of a first motor (209). The first motor (209) is fixedly installed on the conveyor (2).

4. The equipment for producing and processing spectacle plates for concrete pump trucks according to claim 2, characterized in that: The feeding assembly includes a pallet (3) mounted on the conveyor (2). The top surface of the pallet (3) is on the same plane as the top surface of the mold (101). A hinge seat (301) is fixedly installed on the bottom surface of the pallet (3). The hinge seat (301) is rotatably connected to the linkage plate (302). The other end of the linkage plate (302) is fixedly connected to the rotating rod (303). Both ends of the rotating rod (303) are rotatably connected inside the conveyor (2).

5. The equipment for producing and processing spectacle plates for concrete pump trucks according to claim 4, characterized in that: The rotating rod (303) is provided in a pair, and a first gear (304) is fixedly connected to the middle position of one of the rotating rods (303), and the first gear (304) meshes with the second gear (305).

6. The equipment for producing and processing spectacle plates for concrete pump trucks according to claim 5, characterized in that: The second gear (305) is fixedly connected to one end of the transmission rod (306), and the other end of the transmission rod (306) is rotatably connected to the frame (307). The frame (307) is fixedly connected inside the conveyor (2), and a second motor (308) is fixedly installed on the frame (307). The output end of the second motor (308) is fixedly connected to the other end of the transmission rod (306).

7. The equipment for producing and processing spectacle plates for concrete pump trucks according to claim 2, characterized in that: The feeding assembly includes a third motor (4) fixedly installed inside the equipment body (1). The output end of the third motor (4) is fixedly connected to a second drive rod (401). The bottom end of the second drive rod (401) is fixedly connected to a third pulley (402). A second transmission belt (403) is sleeved on the third pulley (402). The other end of the second transmission belt (403) is sleeved on a fourth pulley (404).

8. The equipment for producing and processing spectacle plates for concrete pump trucks according to claim 7, characterized in that: The fourth pulley (404) is fixedly connected to the vertical rod (405). The bottom end of the vertical rod (405) is rotatably connected to the equipment body (1). The threaded end of the vertical rod (405) is threadedly connected to the sleeve rod (406). The top end of the sleeve rod (406) is fixedly connected to the top plate (407). The bottom surfaces of the top plate (407) are rotatably connected to the driven plates (408). The other end of the driven plates (408) is rotatably connected to the sleeve block (409). The sleeve block (409) is slidably connected to the slide rod (410). One end of the slide rod (410) is fixedly connected to the inner wall of the equipment body (1).

9. The equipment for producing and processing spectacle plates for concrete pump trucks according to claim 8, characterized in that: A push rod (411) is fixedly connected to the middle of the top surface of the top plate (407). The top end of the push rod (411) extends through the mold (101) into the interior of the storage slot (102) to push out the spectacle plate.

Citation Information

Patent Citations

  • A lens processing device and processing method

    CN116141135B