A nodular cast iron slide block horizontal-vertical casting tooling

Abstract

The application provides a nodular cast iron crosshead flat doing vertical casting tooling, and relates to the technical field of crosshead processing. The tooling comprises a bearing support frame, a bearing support base, a bearing support frame, a bearing side frame, a locking load column and a bearing side column. The top of the bearing support frame is fixedly provided with bearing water. The bearing support base is arranged on the side of the bearing support frame. The bearing support frame is arranged on the top of the bearing support base, and the top of the bearing support frame is provided with a casting base. The bearing side frame is arranged on the side of the casting base, and the side of the bearing side frame is provided with a mounting opening. The locking load column is fixedly arranged on the side of the bearing side frame, and the inside of the locking load column is rotatably provided with a threaded support column. The bearing side column is arranged on both sides of the bearing support base. The closed top plate is assembled and compressed by adjusting the support locking pressure column, so that the casting base cooperates with the closed side frame and the closed top plate to assemble the casting mold. The problem of insufficient stability of the overall bearing structure caused by the fact that most traditional casting molds use simple supports for basic support is solved.

Description

Technical Field

[0001] This invention relates to the technical field of ram processing, and particularly to a tooling for flat-casting and vertical pouring of ductile iron rams. Background Technology

[0002] As a core component for realizing linear reciprocating motion in mechanical equipment, the ram is widely used in machine tools, engineering machinery and other fields. Its structural strength, dimensional accuracy and forming quality directly affect the overall machine's operational stability and machining accuracy.

[0003] Based on the above, most traditional casting molds use simple brackets for basic support, resulting in insufficient overall structural stability. The lack of precise assembly, positioning, and locking structures between the various parts of the mold leads to problems such as casting leakage and dimensional deviations in the molding process. At the same time, the poor positioning accuracy of the mold assembly significantly increases the defect rate after the slide is formed, making it difficult to meet the production requirements of high-precision slides. Summary of the Invention

[0004] In view of this, the present invention provides a flat-to-vertical casting fixture for ductile iron rams, which has a load-bearing support frame, a load-bearing support base, a load-bearing support frame, a load-bearing side frame, a locking column, and a load-bearing side column. This solves the problems of most traditional casting molds using simple brackets for basic support, resulting in insufficient overall load-bearing structure stability, lack of precise assembly limit and positioning locking structures between various splicing components of the mold, leading to problems such as casting liquid leakage and molding size deviation. At the same time, the poor assembly and positioning accuracy of the mold significantly increases the defect rate after ram molding, making it difficult to meet the production requirements of high-precision rams.

[0005] This invention provides a ductile iron slab flat-to-vertical casting fixture, the structure of which includes the following main components: load-bearing support frame, load-bearing support, load-bearing side frame, locking column and load-bearing side column; A water tank is fixedly installed on the top of the load-bearing support frame. A water pump is installed on the top of the water tank. A closed cover is installed on the top of the water tank. A flow guide baffle is installed inside the water tank. The load-bearing support is installed on the side of the load-bearing support frame. A locking support is installed on the top of the load-bearing support. A guide slot and a locking slot are opened on the side of the locking support. The load-bearing support frame is installed on the top of the load-bearing support frame. A casting base is installed on the top of the load-bearing support frame. A conveying side pipe is installed on the side of the casting base. A closed side frame is installed on the top of the casting base. A locking groove is provided; the bearing side frame is set on the side of the casting base, and an installation groove is provided on the side of the bearing side frame. An adjustment motor is set inside the installation groove. A rotating support block is rotatably set on the side of the bearing side frame, and a guide groove is provided on the side of the bearing side frame; the locking column is fixedly set on the side of the bearing side frame, and a threaded support is rotatably set inside the locking column. An adjustment bracket is sleeved on the outside of the threaded support, and a threaded groove is provided on the side of the adjustment bracket; the bearing side column is set on both sides of the load-bearing support, and an installation slot is provided on the top of the bearing side column.

[0006] Furthermore, the side of the load-bearing support frame is also provided with a conveying pipe and a recycling pipe; the conveying pipe is fixedly installed on the side of the load-bearing support frame, and the recycling pipe is fixedly installed on the side of the load-bearing support frame.

[0007] Furthermore, the side of the closed support cover is also provided with a stirring impeller and a drive motor; the stirring impeller is rotatably located at the bottom of the closed support cover, and the drive motor is installed at the top of the closed support cover.

[0008] Furthermore, the side of the load-bearing support is also provided with: a plug-in slot and a limiting support; the plug-in slot is opened on the side of the load-bearing support, and the limiting support is set inside the plug-in slot.

[0009] Furthermore, the side of the load-bearing support frame is also provided with a positioning support and a positioning groove; the positioning support is fixedly installed on the side of the load-bearing support frame, and the positioning groove is opened on the side of the positioning support.

[0010] Furthermore, the closed side frame is also provided with a closed top plate and a casting branch pipe; the closed top plate is provided on the side of the closed side frame, and the casting branch pipe is fixedly provided on the side of the closed top plate.

[0011] Furthermore, the side of the load-bearing side frame is also provided with: an installation side groove and a positioning support block; the installation side groove is opened on the side of the load-bearing side frame, and the positioning support block is sleeved on the outside of the load-bearing side frame.

[0012] Furthermore, the side of the adjustment bracket is also provided with a locking pressure column and a guide side block; the locking pressure column is fixedly installed at the bottom of the adjustment bracket, and the guide side block is fixedly installed at both ends of the locking pressure column.

[0013] Furthermore, the mounting slot is also provided with an assembly support and a casting frame on its side; the assembly support is located inside the mounting slot, and the casting frame is located on the side of the assembly support.

[0014] The ductile iron slab flat-casting vertical pouring fixture provided by this invention has the following beneficial effects. The present invention provides a ductile iron slab flat-casting vertical pouring fixture, the structure of which includes multiple components such as a load-bearing support frame, a load-bearing support base, a load-bearing side frame, a locking column, and a load-bearing side column, achieving the following innovative effects: The load-bearing frame is fixed and stably supported by load-bearing supports, which in turn provide reliable support for the casting base. The casting base then provides combined support for the closed side frame and the closed top plate, creating a stable foundation structure. Inserted slots allow for precise assembly and positioning of the load-bearing limit columns and the closed side frame. Guide slots on the side of the load-bearing frame, combined with rotating blocks, support the load-bearing side frame. Nested positioning slots and blocks provide multi-point positioning support for the load-bearing side frame, ensuring stable support and locking of the load-bearing columns and their placement above the closed top plate, guaranteeing the coaxiality and stability of the overall assembly structure. Adjusting the motor-driven threaded column rotation allows for linear displacement of the adjusting bracket, enabling the adjusting bracket to evenly and reliably press the locking column against the closed top plate, effectively preventing leakage at mold joints during casting. The load-bearing side column stably supports the casting frame through the assembled columns, achieving casting... The precise connection between the connecting frame and the casting branch pipe ensures that the casting liquid is poured smoothly and steadily into the sealed casting mold formed by the casting base, closed side frame, and closed top plate. This provides a stable molding environment for the ram casting process, ensuring the molding quality and dimensional accuracy of the ram. At the same time, through the cooperation of the conveying pipe and the recovery pipe, the circulating water in the carrying water tank is circulated and pumped. The circulating water is transported to the groove inside the casting base through the conveying side pipe, which can continuously and uniformly cool the molding mold, quickly remove the heat released by the solidification of the casting liquid, significantly shorten the ram molding cooling cycle, and ensure that the ram is quickly shaped and stably removed. After water cooling, the circulating water can flow back to the carrying water tank through the conveying side pipe and the recovery pipe, realizing the recycling of water resources and reducing production energy consumption. In addition, the drive motor drives the stirring impeller to rotate, which can stir and dissipate heat from the returning circulating water, accelerate the cooling of the circulating water, ensure the continuous and stable effect of circulating water cooling, and further improve the production efficiency and product qualification rate of continuous casting of rams.

[0015] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.

[0016] The accompanying drawings described below are only related to some embodiments of the invention and are not intended to limit the invention.

[0017] In the attached diagram: Figure 1 This diagram shows a front view of the overall component assembly of the oil removal device according to an embodiment of the present invention; Figure 2 This diagram shows a side view of the overall assembly of the oil removal device according to an embodiment of the present invention. Figure 3 A schematic diagram of the assembly and disassembly of the overall component of the processing frame according to an embodiment of the present invention is shown; Figure 4 This diagram illustrates the structural configuration of the load-bearing support frame as an integral component, which is assembled and disassembled according to an embodiment of the present invention. Figure 5 This diagram illustrates the assembly and disassembly of the integral load-bearing side frame component according to an embodiment of the present invention. Figure 6 This diagram illustrates the assembly and disassembly of the load-bearing side frame integral component according to an embodiment of the present invention. Figure 7 This diagram illustrates the structural configuration of the cyclic frame integral component assembly and disassembly according to an embodiment of the present invention. Figure 8 A schematic diagram of the assembly and disassembly of the load-bearing support component according to an embodiment of the present invention is shown.

[0018] List of reference numerals 1. Load-bearing support frame; 101. Water tank; 102. Water pump; 103. Conveying pipe; 104. Recycling pipe; 105. Enclosed cover; 106. Agitator impeller; 107. Drive motor; 108. Baffle plate; 2. Load-bearing supports; 201. Insertion slot; 202. Limiting support; 203. Locking support; 204. Guide slot; 205. Locking support slot; 3. Load-bearing support frame; 301. Positioning support; 302. Positioning groove; 303. Casting base; 304. Conveying side pipe; 305. Enclosed side frame; 306. Locking groove; 307. Enclosed top plate; 308. Casting branch pipe; 4. Load-bearing side frame; 401. Install the slot; 402. Adjust the motor; 403. Rotate the support block; 404. Guide the side slot; 405. Install the side slot; 406. Position the support block; 5. Lock the support column; 501. Threaded support column; 502. Adjusting bracket; 503. Threaded sleeve; 504. Locking pressure column; 505. Guide side block; 6. Load-bearing side columns; 601. Install the card slot; 602. Assemble the support column; 603. Cast the frame. Detailed Implementation

[0019] Example: Please refer to Figures 1 to 8 : This invention proposes a ductile iron slab flat-to-vertical casting fixture, comprising: a load-bearing support frame 1, a load-bearing support 2, a load-bearing support frame 3, a load-bearing side frame 4, a locking column 5, and a load-bearing side column 6; A water tank 101 is fixedly installed on the top of the load-bearing frame 1. A water pump 102 is installed on the top of the water tank 101. A closed cover 105 is installed on the top of the water tank 101. A flow guide baffle 108 is installed inside the water tank 101. A load-bearing support 2 is installed on the side of the load-bearing frame 1. A locking support 203 is installed on the top of the load-bearing support 2. A guide slot 204 and a locking slot 205 are opened on the side of the locking support 203. A load-bearing frame 3 is installed on the top of the load-bearing support 2. A casting base 303 is installed on the top of the load-bearing frame 3. A conveying side pipe 304 is installed on the side of the casting base 303. A closed side frame 305 is installed on the top of the casting base 303. 05 has a locking groove 306 on its side; the bearing side frame 4 is set on the side of the casting base 303, the bearing side frame 4 has an installation groove 401 on its side, the installation groove 401 is set with an adjusting motor 402 inside, the bearing side frame 4 has a rotating support block 403 rotatably set on its side, the bearing side frame 4 has a guide groove 404 on its side; the locking column 5 is fixedly set on the side of the bearing side frame 4, the locking column 5 has a threaded support 501 rotatably set on its inner side, the threaded support 501 is fitted with an adjusting bracket 502 on its outer side, the adjusting bracket 502 has a threaded groove 503 on its side; the bearing side column 6 is set on both sides of the load-bearing support 2, the top of the bearing side column 6 has an installation slot 601.

[0020] Example 1: As Figures 3 to 8 As shown, the side of the bearing side frame 4 is also provided with: a mounting side groove 405 and a positioning support block 406; the mounting side groove 405 is opened on the side of the bearing side frame 4, and the positioning support block 406 is sleeved on the outside of the bearing side frame 4; the side of the adjusting bracket 502 is also provided with: a locking pressure column 504 and a guide side block 505; the locking pressure column 504 is fixedly set at the bottom of the adjusting bracket 502, and the guide side block 505 is fixedly set at both ends of the locking pressure column 504; the side of the mounting slot 601 is also provided with: an assembly support column 602 and a casting frame 603; the assembly support column 602 is set inside the mounting slot 601, and the casting frame 603 is set on the side of the assembly support column 602; the adjusting bracket 502 cooperates with the guide side block 505 to support the locking pressure column 504 to assemble and lock the closed top plate 307.

[0021] Example 2: Based on Example 1, as follows Figures 2 to 8As shown, the side of the supporting frame 1 is also provided with: a conveying pipe 103 and a recovery pipe 104; the conveying pipe 103 is fixedly installed on the side of the supporting frame 1, and the recovery pipe 104 is fixedly installed on the side of the supporting frame 1; the side of the closed cover 105 is also provided with: a stirring impeller 106 and a drive motor 107; the stirring impeller 106 is rotatably installed at the bottom of the closed cover 105, and the drive motor 107 is installed at the top of the closed cover 105; the side of the load-bearing support 2 is also provided with: an insertion slot 201 and a limiting support 202; the insertion slot 201 is opened on the side of the load-bearing support 2, and the limiting support 202 is... 02 is set inside the insertion slot 201; the side of the load-bearing support frame 3 is also provided with: positioning support 301 and positioning support groove 302; the positioning support 301 is fixedly set on the side of the load-bearing support frame 3, and the positioning support groove 302 is opened on the side of the positioning support 301; the side of the closed side frame 305 is also provided with: closed top plate 307 and casting support pipe 308; the closed top plate 307 is set on the side of the closed side frame 305, and the casting support pipe 308 is fixedly set on the side of the closed top plate 307; the stirring impeller 106 is driven to rotate by the drive motor 107, which can accelerate the cooling of the recycled circulating water.

[0022] The specific usage and function of this embodiment: In this invention, during use, the load-bearing support 2 fixes the entire load-bearing frame 3 for support, the load-bearing frame 3 fixes the cast base 303 for support, the cast base 303 combines the closed side frame 305 and the closed top plate 307 for support, the insert slot 201 load-bearing limiting support column 202 limits the assembly of the closed side frame 305, the guide slot 204 cooperates with the rotating support block 403 to support the entire load-bearing side frame 4 set on the side of the load-bearing frame 3, and the positioning slot 302 cooperates with the positioning support block 406 to position the load-bearing side frame 4. The support allows the bearing side frame 4 to support and lock the column 5, which is set above the closed top plate 307. The adjusting motor 402 drives the threaded column 501 to rotate, supporting the adjusting bracket 502 to move. The adjusting bracket 502 supports and locks the column 504 to assemble and press the closed top plate 307. The bearing side column 6 supports the casting frame 603 and the casting branch pipe 308 through the assembly column 602 to pour the casting liquid. The casting base 303, together with the closed side frame 305 and the closed top plate 307, forms a casting mold that stably supports the pouring of casting liquid to process the slide block.

Claims

1. A ductile iron slab flat-casting vertical pouring fixture, comprising the following main components: load-bearing support frame (1), load-bearing support (2), load-bearing support frame (3), load-bearing side frame (4), locking column (5) and load-bearing side column (6). A water tank (101) is fixedly installed on the top of the supporting frame (1), a water pump (102) is installed on the top of the water tank (101), a closed cover (105) is installed on the top of the water tank (101), and a flow guide baffle (108) is installed on the inner side of the water tank (101); characterized in that, The load-bearing support (2) is located on the side of the load-bearing frame (1). A locking support (203) is located on the top of the load-bearing support (2). A guide slot (204) and a locking slot (205) are provided on the side of the locking support (203). The load-bearing frame (3) is located on the top of the load-bearing support (2). A casting base (303) is located on the top of the load-bearing frame (3). A conveying side pipe (304) is located on the side of the casting base (303). A closed side frame (305) is located on the top of the casting base (303). A locking pressure groove (306) is provided on the side of the closed side frame (305). The load-bearing side frame (4) is located on the side of the casting base (303). A mounting slot (401) is provided on the side, and an adjusting motor (402) is provided inside the mounting slot (401). A rotating support block (403) is rotatably provided on the side of the bearing side frame (4), and a guide side slot (404) is provided on the side of the bearing side frame (4). The locking column (5) is fixedly provided on the side of the bearing side frame (4), and a threaded support column (501) is rotatably provided inside the locking column (5). An adjusting bracket (502) is sleeved on the outside of the threaded support column (501), and a threaded sleeve groove (503) is provided on the side of the adjusting bracket (502). The bearing side column (6) is provided on both sides of the load-bearing support (2), and a mounting slot (601) is provided on the top of the bearing side column (6).

2. The ductile iron slab flat-casting vertical pouring fixture according to claim 1, characterized in that: The side of the support frame (1) is also provided with a conveying pipe (103) and a recycling pipe (104); the conveying pipe (103) is fixedly installed on the side of the support frame (1), and the recycling pipe (104) is fixedly installed on the side of the support frame (1).

3. The ductile iron slab flat-to-vertical casting fixture according to claim 1, characterized in that: The side of the closed support cover (105) is also provided with: a stirring impeller (106) and a drive motor (107); the stirring impeller (106) is rotatably disposed at the bottom of the closed support cover (105), and the drive motor (107) is installed at the top of the closed support cover (105).

4. The ductile iron slab flat-casting vertical pouring fixture according to claim 1, characterized in that: The side of the load-bearing support (2) is also provided with: a plug-in slot (201) and a limiting column (202); the plug-in slot (201) is opened on the side of the load-bearing support (2), and the limiting column (202) is set inside the plug-in slot (201).

5. The ductile iron slab flat-casting vertical pouring fixture according to claim 1, characterized in that: The load-bearing support frame (3) is also provided with a positioning support (301) and a positioning groove (302) on the side. The positioning support (301) is fixedly installed on the side of the load-bearing support frame (3), and the positioning groove (302) is opened on the side of the positioning support (301).

6. The ductile iron slab flat-casting vertical pouring fixture according to claim 1, characterized in that: The closed side frame (305) is also provided with a closed top plate (307) and a cast branch pipe (308); the closed top plate (307) is provided on the side of the closed side frame (305), and the cast branch pipe (308) is fixedly provided on the side of the closed top plate (307).

7. The ductile iron slab flat-casting vertical pouring fixture according to claim 1, characterized in that: The side of the load-bearing side frame (4) is also provided with: a mounting side groove (405) and a positioning block (406); the mounting side groove (405) is opened on the side of the load-bearing side frame (4), and the positioning block (406) is sleeved on the outside of the load-bearing side frame (4).

8. The ductile iron slab flat-casting vertical pouring fixture according to claim 1, characterized in that: The side of the adjustment bracket (502) is also provided with: a locking post (504) and a guide block (505); the locking post (504) is fixedly installed at the bottom of the adjustment bracket (502), and the guide block (505) is fixedly installed at both ends of the locking post (504).

9. The ductile iron slab flat-casting vertical pouring fixture according to claim 1, characterized in that: The mounting slot (601) is also provided with an assembly support (602) and a casting frame (603) on its side; the assembly support (602) is located inside the mounting slot (601), and the casting frame (603) is located on the side of the assembly support (602).

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