Intelligent metal plate welding robot
Patent Information
- Application Number
- CN202611137504.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-29
- Publication Date
- 2026-09-25
AI Technical Summary
[0004]但是现有的板材焊接装置,通常缺乏对多块板材同步进行夹持的机构与必需的防止未夹持完毕就进行焊接的保护机制,容易出现板材固定不稳或因操作者疏忽使机器在未对板材进行夹持就焊接的情况,易因板材移位或操作者疏忽导致焊接位置不准、产品焊坏,造成材料浪费与产品质量缺陷
(1)、该发明,通过驱动丝杆带动移动螺块移动,使第一连杆推动夹持臂夹住板材,实现了同时固定两块板材的功能,确保焊接时板材不会移动,有效防止了因板材移位造成的焊接位置不准,避免了产品报废和材料浪费。
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Figure CN122807429A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of welding technology, specifically to an intelligent welding robot for metal sheets. Background Technology
[0002] Traditional metal sheet welding relies heavily on manual operation, which results in unstable welding quality, low production efficiency, high labor intensity, and high skill requirements for workers. In order to improve the level of automation, the technology has gradually developed from the initial simple manual welding gun to semi-automatic devices such as track welding.
[0003] Patent publication number CN105458578B relates to a gutter funnel welding device, characterized by comprising a box welding device, a short pipe welding device, and a box-to-short pipe welding device. The gutter funnel welding device provided by this patent has a high degree of automation, can replace manual welding processes involving transmission, reduces labor intensity, greatly improves welding efficiency, has high welding stability, and produces high-quality gutter funnels with a long service life. It avoids the significant hazards to workers associated with manual welding, ensuring worker safety.
[0004] However, existing plate welding equipment usually lacks a mechanism for simultaneously clamping multiple plates and the necessary protective mechanism to prevent welding before clamping is complete. This can easily lead to unstable plate fixation or welding before the plate is clamped due to operator negligence. This can easily result in inaccurate welding position and product damage due to plate displacement or operator negligence, causing material waste and product quality defects. Summary of the Invention
[0005] (a) Technical problems to be solved To address the shortcomings of existing technologies, this invention provides an intelligent welding robot for metal sheets, which solves the problems mentioned in the background section.
[0006] (II) Technical Solution To achieve the above objectives, the present invention provides the following technical solution: an intelligent metal sheet welding robot, comprising a base, a vertical plate fixedly connected to the top of the base, a top plate fixedly connected to the top of the vertical plate, a rear support fixedly installed on the rear side of the base, a guide rail fixedly installed on the bottom of the top plate, a welding torch holder slidably connected to the inner wall of the guide rail, a first motor fixedly installed on the top of the top plate, the output end of the first motor being fixedly connected to the welding torch holder, the first motor being used to drive the welding torch holder to slide on the inner wall of the guide rail, and the vertical plate... A second motor is fixedly mounted on the front surface of the base. A workbench is fixedly connected to the top of the base, and a discharge plate is rotatably connected to the top of the workbench. A clamping device is provided on the rear surface of the upright plate. The clamping device includes a front plate, a rear plate, a drive screw, a moving screw block, a first connecting rod, and a clamping arm. The front plate is fixedly connected to the rear surface of the upright plate, and the rear plate is fixedly connected to the rear end of the front plate. One end of the drive screw rotates through the front and rear surfaces of the upright plate, and the other end passes through the front and rear surfaces of the rear plate. The second motor is fixedly connected to the drive screw. The machine is used to drive the drive screw to rotate. The movable screw block is threadedly connected to the circumferential surface of the drive screw and is located inside the rear plate. The first connecting rod is rotatably connected to the top of the movable screw block. The clamping arm is rotatably connected to both sides of the inner wall of the rear plate, and its front end is rotatably connected to the first connecting rod. The clamping device also includes a right push rod, a first push rod, a second push rod, a stop block, a limit pin, and an inclined block. The right push rod is fixedly connected to the right side of the movable screw block. The first push rod is slidably connected to the front surface of the vertical plate, and the second push rod is slidably connected to the front surface of the first push rod. The stop block is fixedly connected to the bottom of the top plate. The bottom of the guide rail has a first hole. The limiting pin is slidably connected to the inner wall of the first hole. The welding gun holder has a second hole, which is directly above the first hole. The limiting pin is located inside the second hole. The inclined block is fixedly connected to the front surface of the limiting pin. The second motor is used to drive the drive screw to rotate. The drive screw drives the moving screw block connected to it to move. The movement of the moving screw block drives the first connecting rod to deflect. The deflection of the first connecting rod drives the clamping arm to rotate. The rotation of the clamping arm clamps the metal plate.
[0007] According to the above scheme, the rear end of the clamping arm is provided with rubber to prevent damage to the plate. A first spring is provided at the connection between the first push rod and the upright plate, which allows the first push rod to return to its original position. An inclined surface is provided at the bottom of the first push rod, which allows the first push rod to move under pressure. A second spring is provided at the connection between the second push rod and the first push rod, which allows the second push rod to return to its original position. An inclined surface is provided at the right end of the second push rod, which allows the second push rod to move under pressure. A third spring is provided at the connection between the limiting pin and the guide rail, which allows the limiting pin to return to its original position. An inclined surface is provided on the right side of the inclined block, which allows the inclined block to move under pressure.
[0008] According to the above scheme, a rust-removing device is provided on the rear side of the upright plate. The rust-removing device includes a left push rod, a connecting block, a sliding plate, and a push plate. The left push rod is fixedly connected to the left side of the moving screw block. The connecting block is fixedly connected to the rear surface of the left push rod. The sliding plate is slidably connected to the front surface of the workbench. The push plate is fixedly connected to the top of the sliding plate. The movement of the moving screw block drives the left push rod to move. The movement of the left push rod drives the connecting block to move. The movement of the connecting block presses the inclined surface of the sliding plate. The inclined surface of the sliding plate is pressed and moves laterally.
[0009] According to the above scheme, the rust removal and straightening device further includes a rack, a round rod, a first gear, a screw, a rust removal scraper, a gas collecting hood, a connecting rod, an air cylinder, a top cover, and a sealing piston. The rack is fixedly connected to the right side of the right push rod, the round rod is rotatably connected to the top of the base, the first gear is fixedly connected to the circumferential surface of the round rod, and the first gear meshes with the rack. The screw is rotatably connected to the top of the base, and the screw and the round rod are connected by a synchronous belt drive. The rust removal scraper is threadedly connected to the circumferential surface of the screw, the gas collecting hood is fixedly connected to the top of the rust removal scraper, and the connecting rod is fixedly connected to the bottom of the rust removal scraper. The air cylinder is fixedly connected to the top of the base. The air cylinder and the air collection hood are connected by a flexible hose. The top cover is fixedly connected to the top of the air cylinder. The connecting rod slides through the top and bottom of the top cover. The sealing piston is fixedly connected to the bottom of the connecting rod. The top cover has a No. 3 hole. The one-way plate is rotatably connected to the bottom of the top cover. The one-way plate is directly below the No. 3 hole. The right push rod moves, which drives the rack to move. The rack moves, which drives the first gear meshing with it to rotate. The first gear rotates, which drives the screw to rotate. The screw rotates, which drives the rust removal scraper threaded to it to move up and down. The rust removal scraper moves, which drives the abrasive strip to scrape the area of the plate to be welded.
[0010] According to the above scheme, a No. 4 spring is provided at the connection between the slide plate and the worktable, which allows the slide plate to return to its original position. A rubber is provided on the side of the push plate near the welding material, which prevents the plate from being damaged or sliding when it is squeezed. Abrasive strips are provided on both sides of the rust removal scraper, which are used to scrape off rust. A ring of rubber is provided on the circumference of the sealing piston and it is in contact with the air cylinder. The rubber increases the sealing performance. A No. 5 spring is provided at the connection between the one-way plate and the top cover, which allows the one-way plate to return to its original position.
[0011] According to the above scheme, a discharge device is provided on the rear surface of the workbench. The discharge device includes a first elastic telescopic rod, a mounting plate, a limiting pin, a locking block, a slider seat, a second elastic telescopic rod, an inclined top rod, and a fixing rod. The first elastic telescopic rod is rotatably connected to the rear surface of the workbench, and its output end is rotatably connected to the bottom of the unloading plate. The mounting plate is fixedly connected to the rear surface of the workbench. The limiting pin slides through the left and right sides of the mounting plate. The fixed end of the first elastic telescopic rod has a fourth hole, and the free end of the first elastic telescopic rod has a first groove, which is located in... On the right side of hole No. 4, the limiting pin is slidably connected to the inner wall of hole No. 4 and located inside slot No. 1. The locking block is fixedly connected to the left end of the limiting pin. The slider seat is fixedly connected to the front surface of the slide plate. The second elastic telescopic rod is slidably connected to the front surface of the slider seat. The inclined top rod is fixedly connected to the front surface of the second elastic telescopic rod. The fixing rod is fixedly connected to the left side of the workbench. The movement of the slide plate drives the movement of the slider seat, and the movement of the slider seat drives the movement of the second elastic telescopic rod. During welding, the movement of the second elastic telescopic rod causes its inclined surface to press against the locking block. The pressure on its inclined surface causes the output end of the second elastic telescopic rod to retract.
[0012] According to the above scheme, the inner wall of the rear support is provided with a second groove. The discharge device also includes a buffer seat, rollers, inclined plate, locking pin, third elastic telescopic plate, top block, and collecting plate. The buffer seat is slidably connected to the inner wall of the second groove. The rollers are rotatably connected to both ends of the buffer seat. The inclined plate is slidably connected to the top of the inner wall of the rear support. The locking pin is fixedly connected to the bottom of the inclined plate. The third elastic telescopic plate is fixedly connected to the bottom of the inner wall of the rear support. The top block is fixedly connected to the top of the output end of the third elastic telescopic plate. The top block slides through the top and bottom surfaces of the rear support. The collecting plate is fixedly connected to the rear surface of the rear support. The discharge plate flips and presses the inclined surface of the inclined plate. The inclined surface of the inclined plate moves due to the pressure. The movement of the inclined plate drives the locking pin to move. The locking pin moves into the fifth hole and presses the inclined surface at the bottom of the output end of the third elastic telescopic plate.
[0013] According to the above scheme, a No. 6 spring is provided at the connection between the mounting plate and the limiting pin, which allows the limiting pin to reset. An inclined surface is provided on the left side of the inclined top rod, which allows the inclined top rod to move when compressed. A No. 7 spring is provided between the buffer seat and the bottom of the No. 2 groove, which allows the buffer seat to reset and increases buffering. An inclined surface is provided on the front side of the inclined panel, which allows the inclined panel to move when compressed. An inclined surface is provided at the bottom of the output end of the No. 3 elastic telescopic plate, which allows the output end of the No. 3 elastic telescopic plate to move when compressed. No. 5 holes are provided on both the front and rear sides of the No. 3 elastic telescopic plate, which allow the locking pin to pass through.
[0014] (III) Beneficial Effects This invention provides an intelligent welding robot for metal sheets. It has the following advantages: (1) This invention drives the moving screw block to move by driving the lead screw, so that the first connecting rod pushes the clamping arm to clamp the plate, thereby realizing the function of fixing two plates at the same time, ensuring that the plates will not move during welding, effectively preventing inaccurate welding position caused by plate displacement, and avoiding product scrapping and material waste.
[0015] (2) This invention, by moving the screw block to drive the right push rod to push the first push rod, causes the second push rod to push the inclined block down, and releases the limit pin from the welding gun holder, thus achieving the safety protection that two steps must be completed before welding, ensuring that both plates must be clamped before work can begin, effectively preventing workers from welding only one plate due to negligence, and avoiding waste of materials due to damaged products.
[0016] (3) This invention uses a moving screw block to drive the left push rod to push the slide plate, so that the push plate pushes the two plates tightly together, thereby eliminating the gap between the plates and ensuring that the plates are tightly attached during welding. This effectively prevents the problem of weak welding caused by gaps between the plates and avoids quality problems such as false welding and false welding.
[0017] (4) This invention drives the rack to rotate the first gear through the right push rod, which drives the screw to move the rust removal scraper up and down to scrape the plate. At the same time, the sealed piston compresses air to blow away the rust, realizing the function of automatically cleaning the welding surface, ensuring that the welding position is clean and rust-free, effectively preventing the problem of weak welding caused by rust and dust, and improving the welding quality.
[0018] (5) This invention uses the second elastic telescopic rod to push the limit pin, which releases the first elastic telescopic rod from its restriction and causes the unloading plate to flip automatically. This achieves the function of automatic unloading after welding, ensuring that the welded plate can slide out automatically, effectively preventing the risk of workers being burned when picking up materials, and improving work efficiency.
[0019] (6) This invention uses an inclined panel to push the top block up, which, together with the rotation of the rollers and the buffer seat, achieves the functions of smooth material receiving and automatic stacking, ensuring that the board will not be broken when it slides down, effectively preventing collision damage to the board during the collection process, while reducing the labor intensity of workers and making it convenient to use. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the movable screw block and clamping arm structure of the present invention; Figure 3 This is a schematic diagram of the first and second push rod structures of the present invention; Figure 4This is a schematic diagram of the left push rod and connecting block structure of the present invention; Figure 5 This is a schematic diagram of the rack and rust-removing scraper structure of the present invention; Figure 6 This is a schematic diagram of the cross-sectional structure of the air cylinder of the present invention; Figure 7 This is a schematic diagram of the mounting plate and limiting pin structure of the present invention; Figure 8 This is a schematic diagram of the No. 2 elastic telescopic rod and fixed rod structure of the present invention; Figure 9 This is a schematic diagram of the inclined panel and top block structure of the present invention.
[0021] In the diagram: 1. Base; 2. Vertical plate; 3. Top plate; 4. Rear support; 5. Guide rail; 701. Welding gun holder; 702. Workbench; 703. Unloading plate; 601. Front plate; 602. Rear plate; 603. Drive screw; 604. Moving screw block; 605. First connecting rod; 606. Clamping arm; 607. Right push rod; 608. First push rod; 609. Second push rod; 610. Stop block; 611. Limit pin; 612. Inclined block; 801. Left push rod; 802. Connecting block; 803. Slide plate; 804. Push plate; 805. Rack; 806. Round rod; 807. 808. First gear; 809. Screw; 800. Rust removal scraper; 810. Gas collection hood; 811. Connecting rod; 812. Air cylinder; 813. Top cover; 814. Sealing piston; 815. One-way plate; 901. No. 1 elastic telescopic rod; 902. Mounting plate; 903. Limit pin; 904. Locking block; 905. Sliding block seat; 906. No. 2 elastic telescopic rod; 907. Inclined top rod; 908. Fixed rod; 909. Buffer seat; 910. Roller; 911. Inclined panel; 912. Locking pin; 913. No. 3 elastic telescopic plate; 914. Top block; 915. Collection plate. Detailed Implementation
[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0023] Please see Figures 1-9A metal sheet intelligent welding robot includes a base 1, a vertical plate 2 fixedly connected to the top of the base 1, a top plate 3 fixedly connected to the top of the vertical plate 2, a rear support 4 fixedly installed on the rear side of the base 1, a guide rail 5 fixedly installed on the bottom of the top plate 3, a welding torch holder 701 slidably connected to the inner wall of the guide rail 5, a first motor fixedly installed on the top of the top plate 3, the output end of the first motor being fixedly connected to the welding torch holder 701, the first motor driving the welding torch holder 701 to slide on the inner wall of the guide rail 5, a second motor fixedly installed on the front surface of the vertical plate 2, and a worktable 702 fixedly connected to the top of the base 1. A discharge plate 703 is rotatably connected to the top. A clamping device is provided on the rear surface of the vertical plate 2. The clamping device includes a front plate 601, a rear plate 602, a drive screw 603, a movable screw block 604, a first connecting rod 605, and a clamping arm 606. The front plate 601 is fixedly connected to the rear surface of the vertical plate 2, and the rear plate 602 is fixedly connected to the rear end of the front plate 601. One end of the drive screw 603 rotates through the front and rear surfaces of the vertical plate 2, and the other end passes through the front and rear surfaces of the rear plate 602. A second motor is fixedly connected to the drive screw 603 and is used to drive the drive screw 603 to rotate. The movable screw block 604 is threadedly connected to the drive screw. The circumferential surface of 603 is located inside the rear plate 602. The first connecting rod 605 is rotatably connected to the top of the movable screw block 604. The clamping arm 606 is rotatably connected to both sides of the inner wall of the rear plate 602, and its front end is rotatably connected to the first connecting rod 605. The clamping device also includes a right push rod 607, a first push rod 608, a second push rod 609, a stop block 610, a limiting pin 611, and an inclined block 612. The right push rod 607 is fixedly connected to the right side of the movable screw block 604. The first push rod 608 is slidably connected to the front surface of the vertical plate 2. The second push rod 609 is slidably connected to the front surface of the first push rod 608. The stop block 610 is fixedly connected to the front surface of the vertical plate 2. The guide rail 5 is fixedly connected to the bottom of the top plate 3. A first hole is opened at the bottom of the guide rail 5. The limiting pin 611 is slidably connected to the inner wall of the first hole. The welding gun holder 701 has a second hole, which is directly above the first hole. The limiting pin 611 is located in the second hole. The inclined block 612 is fixedly connected to the front surface of the limiting pin 611. The moving screw block 604 is moved by the driving screw 603, so that the first connecting rod 605 pushes the clamping arm 606 to clamp the plate. This realizes the function of fixing two plates at the same time, ensuring that the plates will not move during welding. This effectively prevents inaccurate welding position caused by plate displacement and avoids product scrap and material waste.
[0024] The clamping arm 606 has a rubber end to prevent damage to the plate. A first spring is provided at the connection between the first push rod 608 and the vertical plate 2, which allows the first push rod 608 to return to its original position. The bottom of the first push rod 608 has an inclined surface, which allows the first push rod 608 to move under pressure. A second spring is provided at the connection between the second push rod 609 and the first push rod 608, which allows the second push rod 609 to return to its original position. The right end of the second push rod 609 has an inclined surface, which allows the second push rod 609 to move under pressure. A third spring is provided at the connection between the limiting pin 611 and the guide rail 5, which allows the limiting pin 611 to return to its original position. An inclined surface is provided on the right side of the inclined block 612, which allows the inclined block 612 to move under pressure.
[0025] A rust-removing device is provided on the rear side of the upright plate 2. The rust-removing device includes a left push rod 801, a connecting block 802, a sliding plate 803, and a push plate 804. The left push rod 801 is fixedly connected to the left side of the movable screw block 604. The connecting block 802 is fixedly connected to the rear surface of the left push rod 801. The sliding plate 803 is slidably connected to the front surface of the workbench 702. The push plate 804 is fixedly connected to the top of the sliding plate 803. The movable screw block 604 drives the left push rod 801 to push the sliding plate 803, so that the push plate 804 tightly pushes the two plates together, realizing the function of eliminating the gap between the plates. This ensures that the plates are tightly attached during welding, effectively preventing the problem of weak welding caused by gaps between the plates, and avoiding quality problems such as false welding and incomplete welding.
[0026] The rust removal and straightening device also includes a rack 805, a round rod 806, a first gear 807, a screw 808, a rust removal scraper 809, a gas collecting hood 810, a connecting rod 811, an air cylinder 812, a top cover 813, and a sealing piston 814. The rack 805 is fixedly connected to the right side of the right push rod 607. The round rod 806 is rotatably connected to the top of the base 1. The first gear 807 is fixedly connected to the circumferential surface of the round rod 806 and meshes with the rack 805. The screw 808 is rotatably connected to the top of the base 1, and the screw 808 and the round rod 806 are connected by a synchronous belt drive. The rust removal scraper 809 is threaded onto the circumferential surface of the screw 808. The gas collecting hood 810 is fixedly connected to the top of the rust removal scraper 809. The connecting rod 811... A fixed connection is made to the bottom of the rust-removing scraper 809, and an air cylinder 812 is fixedly connected to the top of the base 1. The air cylinder 812 and the air collection hood 810 are connected by a hose. The top cover 813 is fixedly connected to the top of the air cylinder 812. The connecting rod 811 slides through the top and bottom of the top cover 813. The sealing piston 814 is fixedly connected to the bottom of the connecting rod 811. The top cover 813 has a third hole. The one-way plate 815 is rotatably connected to the bottom of the top cover 813. The one-way plate 815 is directly below the third hole. The right push rod 607 drives the rack 805 to rotate the first gear 807, which drives the screw 808 to move the rust-removing scraper 809 up and down to scrape the plate. At the same time, the sealing piston 814 compresses air to blow away the rust, realizing the function of automatically cleaning the welded surface.
[0027] A No. 4 spring is provided at the connection between the slide plate 803 and the worktable 702. The No. 4 spring allows the slide plate 803 to return to its original position. A rubber is provided on the side of the push plate 804 near the welding material. The rubber prevents the plate from being damaged or sliding when it is squeezed. Both sides of the rust removal scraper 809 are provided with abrasive strips. The abrasive strips are used to scrape off rust. A ring of rubber is provided on the circumference of the sealing piston 814 and it is in contact with the air cylinder 812. The rubber increases the sealing performance. A No. 5 spring is provided at the connection between the one-way plate 815 and the top cover 813. The No. 5 spring allows the one-way plate 815 to return to its original position.
[0028] The rear surface of the workbench 702 is equipped with a discharge device, which includes a first elastic telescopic rod 901, a mounting plate 902, a limiting pin 903, a locking block 904, a slider seat 905, a second elastic telescopic rod 906, an inclined top rod 907, and a fixing rod 908. The first elastic telescopic rod 901 is rotatably connected to the rear surface of the workbench 702, and its output end is rotatably connected to the bottom of the unloading plate 703. The mounting plate 902 is fixedly connected to the rear surface of the workbench 702. The limiting pin 903 slides through the left and right sides of the mounting plate 902. The fixed end of the first elastic telescopic rod 901 has a fourth hole, and the free end of the first elastic telescopic rod 901 has a first groove, which is located to the right of the fourth hole. The limiting pin 903 is slidably connected to the inner wall of hole 4 and located inside slot 1. The locking block 904 is fixedly connected to the left end of the limiting pin 903. The slider seat 905 is fixedly connected to the front surface of the slide plate 803. The second elastic telescopic rod 906 is slidably connected to the front surface of the slider seat 905. The inclined top rod 907 is fixedly connected to the front surface of the second elastic telescopic rod 906. The fixing rod 908 is fixedly connected to the left side of the workbench 702. By pushing the limiting pin 903 through the second elastic telescopic rod 906, the first elastic telescopic rod 901 is released from its restriction, and the unloading plate 703 automatically flips over, realizing the function of automatic unloading after welding. This ensures that the welded plate can slide out automatically, effectively preventing the risk of workers being burned when picking up materials, and improving work efficiency.
[0029] The inner wall of the rear support 4 has a second groove. The discharge device also includes a buffer seat 909, rollers 910, inclined plate 911, locking pin 912, a third elastic telescopic plate 913, a top block 914, and a collecting plate 915. The buffer seat 909 is slidably connected to the inner wall of the second groove, the rollers 910 are rotatably connected to both ends of the buffer seat 909, the inclined plate 911 is slidably connected to the top of the inner wall of the rear support 4, the locking pin 912 is fixedly connected to the bottom of the inclined plate 911, and the third elastic telescopic plate 913 is fixedly connected to the bottom of the inner wall of the rear support 4. The top block 914 is fixedly connected to the top of the output end of the third elastic telescopic plate 913. The top block 914 slides through the top and bottom surfaces of the rear support 4. The collecting plate 915 is fixedly connected to the rear surface of the rear support 4. The top block 914 is pushed up by the inclined plate 911. With the rotation of the roller 910 and the buffer seat 909, the functions of smooth material receiving and automatic stacking are realized, ensuring that the plate will not be broken when it slides down. This effectively prevents the plate from being damaged by collision during the collection process, while reducing the labor intensity of workers and making it convenient to use.
[0030] A No. 6 spring is provided at the connection between the mounting plate 902 and the limiting pin 903. The No. 6 spring allows the limiting pin 903 to reset. An inclined surface is provided on the left side of the inclined top rod 907. The inclined surface allows the inclined top rod 907 to move when it is pressed. A No. 7 spring is provided between the buffer seat 909 and the bottom of the second groove. The No. 7 spring allows the buffer seat 909 to reset and increases the buffer. An inclined surface is provided on the front side of the inclined panel 911. The inclined surface allows the inclined panel 911 to move when it is pressed. An inclined surface is provided at the bottom of the output end of the No. 3 elastic telescopic plate 913. The inclined surface allows the output end of the No. 3 elastic telescopic plate 913 to move when it is pressed. No. 5 holes are provided on the front and rear sides of the No. 3 elastic telescopic plate 913. The No. 5 holes allow the locking pin 912 to pass through.
[0031] During operation, the No. 2 motor drives the drive screw 603 to rotate. The drive screw 603 drives the movable screw block 604, which is threaded to it, to move. The movement of the movable screw block 604 causes the first connecting rod 605 to deflect. The deflection of the first connecting rod 605 causes the clamping arm 606 to rotate. The rotation of the clamping arm 606 clamps the metal plate.
[0032] The movement of the movable screw block 604 drives the right push rod 607 to move. The right push rod 607 presses against the inclined surface of the first push rod 608, causing the inclined surface of the first push rod 608 to move upward. The movement of the first push rod 608 drives the second push rod 609 to move. The movement of the second push rod 609 is pressed by the stop block 610, causing it to move laterally. The movement of the second push rod 609 presses against the inclined surface block 612, causing the inclined surface block 612 to move downward. The movement of the inclined surface block 612 drives the limiting pin 611 to move downward. The limiting pin 611 moves away from the first hole and the second hole, releasing the limitation of the welding gun holder 701, allowing the welding gun holder 701 to move to the welding position for welding. This achieves the effect that welding can only be carried out after the two plates to be welded are clamped at the same time.
[0033] The movement of the movable screw block 604 drives the left push rod 801 to move, which in turn drives the connecting block 802 to move. The connecting block 802 then presses against the inclined surface of the slide plate 803. The inclined surface of the slide plate 803 is pressed and moves laterally. The movement of the slide plate 803 drives the push plate 804 to move, which in turn pushes the plate and adjusts its position to close it, thus preventing the weld from becoming incomplete.
[0034] The movement of the right push rod 607 drives the rack 805 to move, which in turn drives the first gear 807 to rotate. The rotation of the first gear 807 drives the screw 808 to rotate, which in turn drives the rust-removing scraper 809, which is threaded to it, to move up and down. The movement of the rust-removing scraper 809 drives the abrasive strip to scrape the area of the plate to be welded, removing rust. At the same time, the up and down movement of the rust-removing scraper 809 drives the connecting rod 811 to move, which in turn drives the sealing piston 814 to move. The movement of the sealing piston 814 compresses the air at its top, causing the air to enter the air collection hood 810 at the top of the rust-removing scraper 809 through the small No. 3 hole and a hose, and then blow it out. This achieves the effect of scraping away rust while blowing it away, preventing rust or other dust and powder from affecting the welding.
[0035] The movement of slide plate 803 drives the movement of slider seat 905, which in turn drives the movement of second elastic telescopic rod 906. During welding, the movement of second elastic telescopic rod 906 causes its inclined surface to press against block 904. This pressure causes the output end of second elastic telescopic rod 906 to retract, allowing it to continue moving to the right without affecting the movement of slide plate 803. Upon completion of welding, second elastic telescopic rod 906 is positioned to the right of block 904. At this point, second elastic telescopic rod 906 moves to the left, driving block 904 to move. Block 904 then drives the movement of limit pin 903. The movement releases the limit on the first elastic telescopic rod 901. Released from its limit and influenced by the weight of the plate, the output end of the first elastic telescopic rod 901 retracts, causing the unloading plate 703 to flip and slide out the welded plate. The second elastic telescopic rod 906 moves to the left, causing the inclined top rod 907 to move. The movement of the inclined top rod 907 causes its inclined surface to press against the fixing rod 908. The pressure on the inclined surface of the inclined top rod 907 causes it to move upwards. This movement of the inclined top rod 907 then moves the second elastic telescopic rod 906, causing its output end to disengage from the locking block 904. Simultaneously, the locking block 904 is subjected to the action of the sixth spring, causing it to reset.
[0036] The unloading plate 703 flips and presses the inclined surface of the inclined plate 911. The inclined surface of the inclined plate 911 moves under the pressure. The movement of the inclined plate 911 drives the locking pin 912 to move. The locking pin 912 moves into the fifth hole and presses the inclined surface at the bottom of the output end of the third elastic telescopic plate 913. The inclined surface of the third elastic telescopic plate 913 moves upward under the pressure. The movement of the third elastic telescopic plate 913 drives the top block 914 to move. The top block 914 moves and rises, so that when the plate slides down, it can be lifted up and slide down above the previous plate. At the same time, when the plate slides down, it will be above the roller 910. The roller 910 rolls to reduce friction and make the plate move more smoothly. When the roller 910 is under pressure, it will drive the buffer seat 909 to descend. Under the action of the seventh spring, it will dampen the shock and reduce the impact of the plate during movement.
[0037] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A smart welding robot for metal sheets, comprising a base (1), characterized in that: A vertical plate (2) is fixedly connected to the top of the base (1), and a top plate (3) is fixedly connected to the top of the vertical plate (2). A rear bracket (4) is fixedly installed on the rear side of the base (1). A guide rail (5) is fixedly installed on the bottom of the top plate (3). A welding torch holder (701) is slidably connected to the inner wall of the guide rail (5). A first motor is fixedly installed on the top of the top plate (3). The output end of the first motor is fixedly connected to the welding torch holder (701). The first motor is used to drive the welding torch holder (701) to slide on the inner wall of the guide rail (5). A second motor is fixedly installed on the front surface of the vertical plate (2). A rear bracket (4) is fixedly connected to the top of the base (1). A workbench (702) is provided with a discharge plate (703) rotatably connected to its top. A clamping device is provided on the rear surface of the vertical plate (2). The clamping device includes a front plate (601), a rear plate (602), a drive screw (603), a moving screw block (604), a first connecting rod (605), and a clamping arm (606). The front plate (601) is fixedly connected to the rear surface of the vertical plate (2), and the rear plate (602) is fixedly connected to the rear end of the front plate (601). One end of the drive screw (603) rotates through the front and rear ends of the vertical plate (2), and the other end passes through the front and rear surfaces of the rear plate (602). The second motor and The drive screw (603) is fixedly connected, and the second motor is used to drive the drive screw (603) to rotate. The movable screw block (604) is threadedly connected to the circumferential surface of the drive screw (603) and is located inside the rear plate (602). The first connecting rod (605) is rotatably connected to the top of the movable screw block (604). The clamping arm (606) is rotatably connected to both sides of the inner wall of the rear plate (602), and its front end is rotatably connected to the first connecting rod (605). The clamping device also includes a right push rod (607), a first push rod (608), a second push rod (609), a stop block (610), a limit pin (611), and an inclined block (612). The right push rod (607) is fixedly connected to the right side of the movable screw block (604), the first push rod (608) is slidably connected to the front surface of the upright plate (2), the second push rod (609) is slidably connected to the front surface of the first push rod (608), the stop block (610) is fixedly connected to the bottom of the top plate (3), the bottom of the guide rail (5) has a first hole, the limiting pin (611) is slidably connected to the inner wall of the first hole, the welding gun seat (701) has a second hole, the second hole is directly above the first hole, the limiting pin (611) is inside the second hole, and the inclined block (612) is fixedly connected to the front surface of the limiting pin (611).
2. The intelligent welding robot for metal sheets according to claim 1, characterized in that: The clamping arm (606) is provided with rubber at its rear end. A first spring is provided at the connection between the first push rod (608) and the upright plate (2). A slope is provided at the bottom of the first push rod (608). A second spring is provided at the connection between the second push rod (609) and the first push rod (608). A slope is provided at the right end of the second push rod (609). A third spring is provided at the connection between the limiting pin (611) and the guide rail (5). A slope is provided on the right side of the inclined block (612).
3. The intelligent welding robot for metal sheets according to claim 2, characterized in that: A rust-removing device is provided on the rear side of the upright plate (2). The rust-removing device includes a left push rod (801), a connecting block (802), a sliding plate (803), and a push plate (804). The left push rod (801) is fixedly connected to the left side of the movable screw block (604). The connecting block (802) is fixedly connected to the rear surface of the left push rod (801). The sliding plate (803) is slidably connected to the front surface of the workbench (702). The push plate (804) is fixedly connected to the top of the sliding plate (803).
4. The intelligent welding robot for metal sheets according to claim 3, characterized in that: The rust-removing device further includes a rack (805), a round rod (806), a first gear (807), a screw (808), a rust-removing scraper (809), an air hood (810), a connecting rod (811), an air cylinder (812), a top cover (813), and a sealing piston (814). The rack (805) is fixedly connected to the right side of the right push rod (607). The round rod (806) is rotatably connected to the top of the base (1). The first gear (807) is fixedly connected to the circumferential surface of the round rod (806) and meshes with the rack (805). The screw (808) is rotatably connected to the top of the base (1). The screw (808) and the round rod (806) are connected by a synchronous belt drive. The rust-removing scraper (809) The threaded connection is on the circumferential surface of the screw (808), the gas collecting hood (810) is fixedly connected to the top of the rust removal scraper (809), the connecting rod (811) is fixedly connected to the bottom of the rust removal scraper (809), the air cylinder (812) is fixedly connected to the top of the base (1), the air cylinder (812) and the gas collecting hood (810) are connected by a hose, the top cover (813) is fixedly connected to the top of the air cylinder (812), the connecting rod (811) slides through the top and bottom surfaces of the top cover (813), the sealing piston (814) is fixedly connected to the bottom of the connecting rod (811), the top cover (813) has a third hole, the one-way plate (815) is rotatably connected to the bottom of the top cover (813), and the one-way plate (815) is located directly below the third hole.
5. The intelligent welding robot for metal sheets according to claim 4, characterized in that: A No. 4 spring is provided at the connection between the slide plate (803) and the worktable (702). A rubber is provided on the side of the push plate (804) near the welding material. Abrasive strips are provided on both sides of the rust removal scraper (809). A ring of rubber is provided on the circumference of the sealing piston (814) and it is in contact with the air cylinder (812). A No. 5 spring is provided at the connection between the one-way plate (815) and the top cover (813).
6. The intelligent welding robot for metal sheets according to claim 5, characterized in that: The rear surface of the workbench (702) is provided with a discharge device, which includes a first elastic telescopic rod (901), a mounting plate (902), a limiting pin (903), a locking block (904), a slider seat (905), a second elastic telescopic rod (906), an inclined top rod (907), and a fixing rod (908). The first elastic telescopic rod (901) is rotatably connected to the rear surface of the workbench (702), and the output end of the first elastic telescopic rod (901) is rotatably connected to the bottom of the unloading plate (703). The mounting plate (902) is fixedly connected to the rear surface of the workbench (702), and the limiting pin (903) slides through the left and right sides of the mounting plate (902). The fixed end of the first elastic telescopic rod (901) is provided with a fourth hole, and the free end of the first elastic telescopic rod (901) is provided with a first groove, which is located to the right of the fourth hole. The limiting pin (903) is slidably connected to the inner wall of the fourth hole and is located inside the first groove. The locking block (904) is fixedly connected to the left end of the limiting pin (903). The slider seat (905) is fixedly connected to the front surface of the slide plate (803). The second elastic telescopic rod (906) is slidably connected to the front surface of the slider seat (905). The inclined top rod (907) is fixedly connected to the front surface of the second elastic telescopic rod (906). The fixing rod (908) is fixedly connected to the left side of the workbench (702).
7. The intelligent welding robot for metal sheets according to claim 6, characterized in that: The inner wall of the rear support (4) is provided with a second groove. The discharge device also includes a buffer seat (909), a roller (910), an inclined plate (911), a locking pin (912), a third elastic telescopic plate (913), a top block (914), and a collection plate (915). The buffer seat (909) is slidably connected to the inner wall of the second groove. The roller (910) is rotatably connected to both ends of the buffer seat (909). The inclined plate (911) is slidably connected to the top of the inner wall of the rear support (4). The locking pin (912) is fixedly connected to the bottom of the inclined plate (911). The third elastic telescopic plate (913) is fixedly connected to the bottom of the inner wall of the rear support (4). The top block (914) is fixedly connected to the top of the output end of the third elastic telescopic plate (913). The top block (914) slides through the top and bottom surfaces of the rear support (4). The collection plate (915) is fixedly connected to the rear surface of the rear support (4).
8. The intelligent welding robot for metal sheets according to claim 7, characterized in that: A No. 6 spring is provided at the connection between the mounting plate (902) and the limiting pin (903). An inclined surface is provided on the left side of the inclined top rod (907). A No. 7 spring is provided between the buffer seat (909) and the bottom of the second slot. An inclined surface is provided on the front side of the inclined panel (911). An inclined surface is provided at the bottom of the output end of the No. 3 elastic telescopic plate (913). A No. 5 hole is provided on both the front and rear sides of the No. 3 elastic telescopic plate (913).
Citation Information
Patent Citations
Gutter funnel welding device
CN105458578B