Shaft machining device

Abstract

The application relates to a shaft machining device and belongs to the technical field of shafts, which comprises a feeding mechanism, a transferring mechanism, a stacking mechanism and a machining mechanism, the feeding mechanism is used for feeding shafts to the transferring mechanism, the transferring mechanism is used for transferring the shafts to the machining mechanism, the machining mechanism is used for machining the shafts, the transferring mechanism is also used for transferring the machined shafts to the stacking mechanism, and the stacking mechanism is used for stacking the machined shafts. The application has the advantages of high production efficiency.

Description

Technical Field

[0001] This application relates to the technical field of shafts, and in particular to a shaft machining apparatus. Background Technology

[0002] During the processing of shafts, such as motor shafts, manual loading, unloading, and inspection are required, which leads to low production efficiency. Summary of the Invention

[0003] In view of the shortcomings of the existing technology, one of the objectives of this application is to provide a shaft processing device with the advantage of high production efficiency.

[0004] The above-mentioned objective of this application is achieved through the following technical solution: A shaft processing device includes a feeding mechanism, a transfer mechanism, a stacking mechanism, and a processing mechanism. The feeding mechanism is used to send the shaft to the transfer mechanism, the transfer mechanism is used to transfer the shaft to the processing mechanism, the processing mechanism is used to process the shaft, the transfer mechanism is also used to transfer the processed shaft to the stacking mechanism, and the stacking mechanism is used to stack the processed shaft.

[0005] In a preferred embodiment, the present application may be further configured such that the feeding mechanism includes a conveying platform and a lifting assembly, wherein the conveying platform conveys the shaft to the lifting assembly, and the lifting assembly lifts the shaft.

[0006] In a preferred embodiment, the present application may be further configured such that the feeding mechanism further includes an axial positioning component, the lifting component includes a lifting member and a lifting seat, the lifting seat is provided with a lifting groove for accommodating the shaft, and the axial positioning component is used to drive the shaft in the lifting groove to move.

[0007] In a preferred embodiment, this application may be further configured to include a detection mechanism, which includes a clamping component, a driving component, and a detection component. The clamping component is used to clamp the shaft, the driving component is used to drive the shaft to rotate, and the detection component is used to detect the shaft.

[0008] In a preferred embodiment, this application may be further configured such that the machining mechanism includes a pressing component and a milling component, the pressing component being used to press the shaft and the milling component being used to mill the shaft.

[0009] In a preferred embodiment, the present application may be further configured such that: the pressing assembly includes a support plate with a support groove; the pressing assembly also includes a pressing head and a pressing element; the pressing element drives the pressing head to move closer to or away from the support groove for pressing and releasing the shaft located in the support groove.

[0010] In a preferred embodiment, the present application may be further configured such that the processing mechanism further includes a positioning component disposed on one side of the support groove for driving shaft movement.

[0011] In a preferred embodiment, this application may be further configured such that the stacking mechanism includes a pushing component and a stacking component, the pushing component being used to arrange the shafts and the stacking component being used to transfer the arranged shafts into the container.

[0012] In a preferred embodiment, the present application may be further configured such that the pusher assembly includes a pusher plate and a pusher element, the pusher element being used to drive the pusher plate to move closer to or away from the axis.

[0013] In a preferred embodiment, this application can be further configured such that the material stacking assembly includes a material stacking component and a clamping component, wherein the clamping component is used to clamp the shaft, and the material stacking component is used to drive the clamping component to move.

[0014] This application has the following advantages: The conveying platform transports the shaft into the lifting groove. Then, under the action of the lifting components, the shaft moves upward. The axial positioning component contacts the shaft and drives it to a preset position. The transfer mechanism transfers the shaft to the clamping component, which clamps the shaft. Under the action of the driving component, the shaft rotates. The detection component detects the shaft. After detection, the transfer mechanism transfers the shaft to the support groove. The pressing component presses the shaft to fix it. Then, the milling component mills grooves on the shaft. After milling, the transfer mechanism transfers the shaft to the pushing component, which contacts the end of the shaft to arrange them neatly. Finally, the stacking component transfers the neatly arranged shafts into the container. Therefore, this process has a high degree of automation and high work efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this application.

[0016] Figure 2 This is a schematic diagram of the feeding mechanism structure in this application.

[0017] Figure 3 This is a schematic diagram of the organizational structure of the transfer agency in this application.

[0018] Figure 4 This is a schematic diagram of the testing organization structure for this application.

[0019] Figure 5 This is a schematic diagram of the processing component structure of this application.

[0020] Figure 6 This is a schematic diagram of the code material mechanism structure of this application. Reference numerals: 1. Feeding mechanism; 11. Conveying platform; 12. Lifting seat; 121. Lifting groove; 13. Axial positioning component; 14. Positioning end; 2. Detection mechanism; 21. Clamping component; 211. Clamping end one; 212. Clamping end two; 22. Drive component; 23. Detection component; 241. Moving seat; 242. Ejector pin; 3. Transfer mechanism; 31. Transfer component one; 32. Transfer component two; 33. Transfer component three; 4. Processing mechanism; 411. Pressing head; 421. Main shaft; 43. Processing mechanism; 431. Processing plate; 432. Processing hole; 433. Connecting plate; 434. Processing component; 44. Support plate; 441. Support groove; 451. Positioning plate; 5. Stacking mechanism; 51. Pushing component; 511. Pushing plate; 52. Stacking component; 521. Clamping component. Detailed Implementation

[0021] The present application will be further described in detail below with reference to the accompanying drawings.

[0022] Reference Figures 1-6 The present application discloses a shaft processing device, which includes a feeding mechanism 1, a transfer mechanism 3, a detection mechanism 2, a stacking mechanism 5, and a processing mechanism 4. The feeding mechanism 1 is used to send the shaft to the transfer mechanism 3, the transfer mechanism 3 is used to transfer the shaft to the processing mechanism 4, the processing mechanism 4 is used to process the shaft, the transfer mechanism 3 is also used to transfer the processed shaft to the stacking mechanism 5, and the stacking mechanism 5 is used to stack the processed shaft.

[0023] The feeding mechanism 1 includes a conveying platform 11 and a lifting assembly. An axial positioning assembly 13 is also provided on one side of the lifting assembly. The conveying platform 11 conveys the shaft to the lifting assembly, and the lifting assembly lifts the shaft. In this embodiment, the conveying platform 11 can be a belt conveyor.

[0024] A lifting assembly is disposed on one side of the conveying platform 11. The lifting assembly includes a lifting member and a lifting seat 12. The lifting seat 12 is provided with a lifting groove 121 for accommodating a shaft. An axial positioning assembly 13 is used to drive the shaft to move within the lifting groove 121. A positioning end 14 is also provided on the opposite side of the lifting seat 12 and the axial positioning assembly 13. In this embodiment, both the lifting member and the axial positioning assembly 13 can be actuators such as cylinders, electric push rods, or linear modules.

[0025] That is, the conveying platform 11 conveys the shaft until the shaft enters the lifting groove 121. After the shaft enters the lifting groove 121, the lifting component drives the lifting seat 12 to move upward, so that the shaft moves between the axial positioning component 13 and the positioning end 14. Subsequently, the axial positioning component 13 drives the shaft to move until the shaft contacts the positioning end 14.

[0026] The transfer mechanism 3 includes transfer component one 31, transfer component two 32 and transfer component three 33. In this embodiment, transfer component one 31 and transfer component two 32 can be a robotic arm or a finger cylinder driven by a linear module, and transfer component three 33 can be a belt conveyor.

[0027] The transfer component 31 transfers the shaft, which has been positioned by the axial positioning component 13, to the detection mechanism 2.

[0028] The detection mechanism 2 includes a clamping assembly 21, a driving assembly 22, and a detection assembly 23. The clamping assembly 21 is used to clamp the shaft, the driving assembly 22 is used to drive the shaft to rotate, and the detection assembly 23 is used to detect the shaft. The clamping assembly 21 includes a first clamping end 211 and a second clamping end 212. Both the first clamping end 211 and the second clamping end 212 include an ejector pin 242 and a movable seat 241, which are rotatably connected. The driving assembly 22 is a motor, mounted on the first clamping end 211, used to drive the ejector pin 242 of the first clamping end 211 to rotate. The first clamping end 211 and the second clamping end 212 move closer to or further apart under the action of a cylinder, a linear module, or an electric push rod.

[0029] The transfer assembly 31 clamps the shaft between clamping end 211 and clamping end 212. The clamping ends 211 and 212 move closer to each other, so that the ejector pin 242 contacts the end of the shaft and clamps the shaft.

[0030] The detection component 23 includes a detection head (such as a distance sensor, laser sensor, or camera) and a cylinder, linear module, or electric push rod that drives the detection head to move axially along the axis.

[0031] When the shaft is clamped by clamping end 211 and clamping end 212, the detection head moves, and the shaft rotates under the action of the drive assembly 22, thereby realizing the detection of the shaft.

[0032] Once the shaft detection is complete, the transfer assembly 31 transfers the shaft to the machining mechanism 4.

[0033] The machining mechanism 4 includes a pressing component, a milling component, a positioning component, and a processing component. The pressing component is used to press the shaft, the milling component is used to mill the shaft, and the processing component is used to process the processed groove.

[0034] The pressing assembly includes a support plate 44 with a support groove 441. The assembly also includes a pressing head 411 and a pressing element. The pressing element drives the pressing head 411 to move closer to or further away from the support groove 441, for pressing and releasing the shaft located within the support groove 441. The pressing element can be a cylinder, a linear module, or an electric push rod.

[0035] The positioning assembly includes a positioning plate 451, which moves under the drive of a cylinder, a linear module, or an electric push rod. An electromagnet is provided on the positioning plate 451 for adsorbing the shaft.

[0036] The transfer assembly 31 transfers the shaft into the support groove 441. Then, the positioning plate 451 moves to contact one end of the shaft. After the shaft is driven to the appropriate position, the pressing head 411 descends, contacts the shaft, and presses the shaft.

[0037] The milling assembly includes a spindle 421 and a milling component, which drives the spindle 421 to move up and down. In this embodiment, the milling component can be a cylinder, a linear module, an electric actuator, or a robotic arm.

[0038] The processing assembly is mounted on the main shaft 421. The assembly includes a processing component 434, a connecting plate 433, and a processing plate 431. The processing plate 431 is rotatably connected to the connecting plate 433 via bearings (such as damping bearings). The processing component 434 drives the connecting plate 433 closer to or further away from the shaft. The processing component 434 can be a cylinder, a linear module, or an electric push rod. The processing plate 431 has a processing hole 432 that penetrates the processing plate 431, and the surface of the processing hole 432 near the ground is sloped for draining oil. The processing plate 431 also has a nozzle one and a nozzle two that extend into the processing hole 432. Nozzle one is used to spray gas, and nozzle two is used to spray oil.

[0039] After the shaft is pressed by the pressing head 411, the milling component drives the main shaft 421 to move. The main shaft 421 drives the cutter head mounted on the main shaft to rotate, performing a milling operation on the shaft. After milling, the pressing force on the shaft is reduced or the pressing force on the shaft is canceled, allowing the shaft to move under the drive of the positioning component. The milling component drives the main shaft 421 to move, so that the processing hole 432 is aligned with the shaft. The positioning component drives the shaft to move, so that the groove enters the processing hole 432. First, the groove is cleaned by airflow through the first nozzle, and then oil mist is sprayed into the groove through the second nozzle.

[0040] Subsequently, the positioning component drives the shaft to move, causing the shaft to move out of the processing hole 432. Then, the processing plate 431 moves, so that the shaft is no longer directly facing the processing plate 431. The shaft then moves towards the processing plate 431 again, causing the processing plate 431 to rotate. The processing plate 431 then moves downward, close to the waste bin. Then, nozzle one and / or nozzle two (not working simultaneously) work to clean the processing hole 432. After cleaning, the milled groove is reset, and the connecting plate 433 is reset. During the resetting process of the connecting plate 433, a reset rod is provided on the moving path of the processing plate 431. The reset rod is used to contact the connecting plate 433 to reset the processing plate 431 (i.e., the axis of the processing plate 431 is perpendicular to the axis of the shaft).

[0041] Moving component two transfers the shaft to moving component three, and moving component three drives the shaft to the material stacking mechanism 5.

[0042] The stacking mechanism 5 includes a pushing component 51 and a stacking component 52. The pushing component 51 is used to arrange the shafts, and the stacking component 52 is used to transfer the arranged shafts into the container.

[0043] The feeding assembly 51 includes a feeding plate 511 and a feeding component, which drives the feeding plate 511 to move closer to or away from the shaft. The stacking assembly 52 includes a stacking component and a clamping component 521, which clamps the shaft and drives the clamping component to move. The feeding component and the stacking component can be a cylinder, a linear module, an electric push rod, or a robot. The clamping component 521 is an electromagnet.

[0044] When multiple shafts are sent to the pusher assembly 51 by the moving component 3, the clamping member 521 moves downward to contact the shafts, and then the pusher plate 511 moves to contact one end of the shafts, so that the shafts are arranged neatly. Then the clamping member 521 is energized to adsorb the shafts and transfer them into the container (material frame).

[0045] It is worth noting that this application involves multi-axis movement, such as vertical and horizontal movement, which can be constructed by multiple linear modules or by using a robotic arm.

[0046] The implementation principle of this embodiment is as follows: The conveying platform 11 conveys the shaft into the lifting groove 121. Then, under the action of the lifting component, the shaft moves upward. The axial positioning component 13 contacts the shaft and drives the shaft to move to a preset position. The transfer mechanism 3 transfers the shaft to the clamping component 21, which clamps the shaft. Under the action of the driving component 22, the shaft rotates. The detection component 23 detects the shaft. After the detection is completed, the transfer mechanism 3 transfers the shaft into the support groove 441. The pressing component presses the shaft to fix it. Then, the milling component mills grooves on the shaft. After milling, the transfer mechanism 3 transfers the shaft to the pushing component 51, which contacts the end of the shaft to make the shaft neatly arranged. Then, the stacking component 52 transfers the neatly arranged shaft into the container. Therefore, the degree of automation is high and the work efficiency is high.

[0047] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A shaft machining device, characterized in that: The assembly includes a feeding mechanism (1), a transfer mechanism (3), a stacking mechanism (5), and a processing mechanism (4). The feeding mechanism (1) is used to send the shaft to the transfer mechanism (3), the transfer mechanism (3) is used to transfer the shaft to the processing mechanism (4), the processing mechanism (4) is used to process the shaft, the transfer mechanism (3) is also used to transfer the processed shaft to the stacking mechanism (5), and the stacking mechanism (5) is used to stack the processed shaft. The feeding mechanism (1) includes a conveying platform (11) and a lifting assembly. The conveying platform (11) conveys the shaft to the lifting assembly, and the lifting assembly lifts the shaft. The feeding mechanism (1) also includes an axial positioning assembly (13). The lifting assembly includes a lifting component and a lifting seat (12). The lifting seat (12) is provided with a lifting groove (121) for accommodating the shaft. The axial positioning assembly (13) is used to drive the shaft in the lifting groove (121) to move.

2. The shaft machining device according to claim 1, characterized in that: It also includes a detection mechanism (2), which includes a clamping assembly (21), a driving assembly (22) and a detection assembly (23). The clamping assembly (21) is used to clamp the shaft, the driving assembly (22) is used to drive the shaft to rotate, and the detection assembly (23) is used to detect the shaft.

3. The shaft machining device according to claim 1, characterized in that: The machining mechanism (4) includes a pressing component and a milling component. The pressing component is used to press the shaft, and the milling component is used to mill the shaft.

4. The shaft machining device according to claim 3, characterized in that: The pressing assembly includes a support plate (44) with a support groove (441) on it. The pressing assembly also includes a pressing head (411) and a pressing element. The pressing element drives the pressing head (411) to move closer to or further away from the support groove (441) to press and release the shaft located in the support groove (441).

5. A shaft machining device according to claim 4, characterized in that: The processing mechanism (4) further includes a positioning component, which is disposed on one side of the support groove (441) and is used to drive the shaft to move.

6. The shaft machining device according to claim 1, characterized in that: The stacking mechanism (5) includes a pusher assembly (51) and a stacking assembly (52). The pusher assembly (51) is used to arrange the shafts, and the stacking assembly (52) is used to transfer the arranged shafts into the container.

7. A shaft machining device according to claim 6, characterized in that: The pusher assembly (51) includes a pusher plate (511) and a pusher component, which is used to drive the pusher plate (511) to move closer to or away from the shaft.

8. A shaft machining device according to claim 6, characterized in that: The material stacking assembly (52) includes a material stacking component and a clamping component (521). The clamping component (521) is used to clamp the shaft, and the material stacking component is used to drive the clamping component (521) to move.

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