A steel plate groove integrated forming machine
Patent Information
- Application Number
- CN202611235340.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-14
- Publication Date
- 2026-09-25
AI Technical Summary
[0004]针对现有技术的不足,本发明提供了一种钢板坡口一体成型机,解决了现有坡口机废屑回收简陋,设备高度固定难以快速调整,以及单侧刀具需钢板翻面导致效率低的问题
[0028]1、本发明通过负压风机配合滤网完成碎屑的自动收集,并通过清理组件和振动组件实现滤网和收集斗的自动清理。刮板在滤网表面做往复刮刷运动,防止滤网堵塞,保证负压吸附效果,收集斗在凸轮和振动架的驱动下持续振动,加速碎屑向存储仓内滑落,防止堆积堵塞,整个碎屑收集清理过程自动完成,减少了人工停机清理的频次,提高了设备的连续加工效率。
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Figure CN122807662A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of beveling machine technology, specifically to an integrated beveling forming machine for steel plates. Background Technology
[0002] Beveling is an important process in steel structure processing. By cutting the edge of the steel plate at an angle, a suitable bevel angle and blunt edge size are provided for subsequent welding. Currently, the commonly used steel plate beveling methods include flame cutting, plasma cutting, and mechanical milling. Flame cutting and plasma cutting have large heat-affected zones and rough bevel surfaces, requiring subsequent grinding. In addition, they generate a lot of dust during processing. Mechanical milling beveling machines use rotating cutters to cold cut the edge of the steel plate, resulting in a smooth bevel surface. It is currently the most widely used processing method.
[0003] Conventional beveling machines have rudimentary waste recycling structures, relying solely on a single receiving tray to collect iron filings. This leads to accumulation of scrap inside the equipment and in the processing area, requiring frequent machine stops for cleaning and impacting continuous processing efficiency. The accumulated scrap can also scratch the processed bevel surface. Furthermore, traditional beveling machines are mostly fixed-height structures, relying solely on shims to elevate the equipment to accommodate the steel plate. They cannot quickly and smoothly adjust the height of the cutting tool's machining center, and most are only equipped with single-sided cutting tools. If processing bevels on both sides of the steel plate is required, the plate must be flipped mid-process, making the procedure cumbersome. Therefore, a one-piece steel plate beveling forming machine is needed. Summary of the Invention
[0004] To address the shortcomings of existing technologies, this invention provides an integrated steel plate beveling forming machine, which solves the problems of rudimentary waste recycling, fixed equipment height making quick adjustment difficult, and low efficiency caused by the need for steel plate flipping for single-sided cutting tools.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A steel plate beveling integral forming machine, comprising:
[0007] A mobile base, the top of which is connected to a storage compartment via a height adjustment component, the top of which is mounted with a fixed frame via a support rod, a side plate fixedly connected to the front of the fixed frame, a top plate fixedly connected to the top of the side plate, and a bottom plate fixedly connected to the bottom of the side plate;
[0008] A connecting frame is fixedly connected to the top of the front side of the side plate. A clamping assembly for pressing and conveying steel plates is provided on the bottom side of the connecting frame. A feeding bin is fixedly connected to the middle of the front side of the side plate. A collection bin is fixedly connected to the bottom of the feeding bin. The collection bin is used to collect processing waste and guide it into the storage bin at the bottom.
[0009] Mounting brackets, two of which are slidably assembled on the inner side of the side plate, with beveling tools mounted on the inner wall of the mounting brackets via fixed supports, and angle adjustment components provided on the outer wall of the mounting brackets;
[0010] The drive shaft is driven by a motor and its rear outer wall is mounted on the outer wall of the side plate via a fixed bracket. The middle outer wall of the drive shaft is connected to a drive shaft one via two meshing bevel gears. The bottom of the drive shaft one is connected to a drive shaft two via two meshing bevel gears. A cleaning component is provided on the left side of the drive shaft two. The end of the drive shaft two is connected to a camshaft via a set of meshing gears. A vibration component is provided on the outer wall of the camshaft and connected to a collection hopper. The collection hopper is slidably connected to the inner wall of the storage compartment.
[0011] A filter screen is fixedly connected to the bottom left side of the collection chamber. A negative pressure fan is provided on the left side of the filter screen, and the negative pressure fan is connected to the collection chamber through a fixed bracket.
[0012] Preferably, the height adjustment assembly includes vertical rods fixedly connected to both sides of the inner wall of the movable base, a horizontal rod that can slide along the outer wall of the vertical rods, a sliding seat fixedly connected to the right side of the bottom of the storage compartment, a fixed seat fixedly connected to the left side of the bottom of the storage compartment, the bottom of the fixed seat being rotatably connected to the top of the horizontal rod via a hinged connecting rod, the bottom of the sliding seat being hinged to the top of the vertical rod via a hinged connecting rod, and the lug of the bottom connecting rod of the sliding seat being slidably connected to the sliding seat.
[0013] Preferably, the top of the crossbar is threaded with a threaded rod, both sides of the threaded rod are rotatably connected to the movable base, and a handwheel is fixedly connected to the right end of the threaded rod.
[0014] Preferably, the clamping assembly includes movable frames mounted on both sides of the bottom of the connecting frame via spring rods. The spring rods provide downward preload. A positioning roller is rotatably connected to the bottom of the movable frame. A movable roller is provided at the bottom of the positioning roller. The drive shaft of the movable roller on the left side is fixedly connected to the end of the drive shaft. The drive shaft of the movable roller on the left side is connected to the drive shaft of the movable roller on the right side via a synchronous belt and synchronous pulley. Both the positioning roller and the movable roller are located inside the feed hopper.
[0015] Preferably, the angle adjustment assembly includes a push rod located on the inner wall of the fixed frame and driven by a cylinder. A sliding rod is fixedly connected to the front side of the push rod. A connecting rod 1 is rotatably connected to both sides of the sliding rod. A connecting rod 2 is rotatably connected to the middle of the sliding rod. The end of the connecting rod 1 is rotatably connected to the top mounting frame, and the end of the connecting rod 2 is rotatably connected to the bottom mounting frame.
[0016] Preferably, the two ends of the sliding rod are slidably connected to the inner wall of the fixed frame, the bottom of the top plate is connected to the top beveling tool through an electric adjusting rod, and the top of the bottom plate is connected to the bottom beveling tool through an electric adjusting rod. The electric adjusting rod is used to independently and precisely adjust the inclination angle of a single beveling tool to process bevels of different angles.
[0017] Preferably, the cleaning assembly includes a turntable fixedly connected to the outer wall of the left side of the drive shaft two, a connecting rod four rotatably connected to the outer circumference of the inner wall of the turntable, a connecting rod three hinged to the end of the connecting rod four, and a scraper fixedly connected to the end of the connecting rod three, with the cleaning end of the scraper located on the filter input side.
[0018] Preferably, the vibration assembly includes a cam block fixedly connected to the outer wall of the camshaft, the top of the cam block abutting against a vibration frame, the middle part of the vibration frame being slidably connected to the collection hopper, and the top of the vibration frame being located at the top of the inner side of the collection hopper.
[0019] Preferably, a back plate is fixedly connected to the rear side of the side plate, and a fan is installed at the bottom of the back plate via a fixed bracket to generate airflow, so that waste from the auxiliary processing area is guided to the collection bin.
[0020] Preferably, the top of the mobile base is fixedly connected to telescopic rods around all four sides, the top of the telescopic rods is connected to the storage compartment, and the telescopic rods are used to provide auxiliary support and guidance when adjusting the height to enhance structural stability. The bottom of the mobile base is equipped with wheels for moving the mobile device.
[0021] Working principle:
[0022] The steel plate to be processed is placed on the processing worktable. According to the final position of the steel plate, the operator adjusts the height of the processing center through the height adjustment component. Rotating the handwheel drives the threaded rod to rotate synchronously. The threaded rod drives the horizontal bar to move horizontally along the two vertical bars. The displacement of the horizontal bar causes the included angle of the hinged connecting rod to change, and the sliding seat and fixed seat are raised or lowered synchronously. This, in turn, drives the storage compartment and all processing components above to rise and fall as a whole, so that the processing center of the beveling tool is aligned with the edge of the steel plate to be processed. In addition, the telescopic rods around the top of the moving base provide auxiliary support and guidance during the raising and lowering process, maintaining the stability of the structure.
[0023] The steel plate is fed into the equipment from the input side of the feeding hopper, entering the gap between the positioning roller and the moving roller. Under the preload of the spring rod, the movable frame presses down on the positioning roller, so that the steel plate is elastically clamped between the positioning roller and the moving roller. The motor drives the drive shaft to rotate, and the drive shaft drives the drive shaft of the left moving roller to rotate. The left moving roller drives the right moving roller to rotate synchronously through the synchronous belt and synchronous pulley. Both moving rollers rotate synchronously. Small steel plates can be locked by locking the moving wheels and fixing the equipment in place. The steel plate is driven by friction to feed smoothly along the feeding direction. The steel plate passes through the feeding hopper and enters the beveling processing area. Large steel plates can have their moving wheels unlocked, and the moving rollers drive the equipment to move along the edge of the steel plate.
[0024] Adjust the position and angle of the beveling tool according to the required beveling angle. The cylinder drives the push rod to push the sliding rod to slide along the inner wall of the fixed frame. The sliding rod drives the top and bottom mounting frames to move closer to or away from the steel plate synchronously through the connecting rods on both sides and the connecting rod in the middle, so as to realize the synchronous feeding of the upper and lower beveling tools. When different angles of beveling are required, the electric adjustment rod extends and retracts independently to make precise fine adjustments to the angle of individual beveling tools. After the steel plate enters the processing area, the beveling tool performs beveling forming processing on the upper and lower edges of the steel plate at the same time. The metal scrap generated during processing falls into the collection bin under the action of gravity and negative pressure wind.
[0025] During processing, the negative pressure fan on the bottom left side of the collection chamber starts, generating a negative pressure airflow on the left side of the filter screen. This airflow draws the waste from the processing area downwards into the collection chamber. Simultaneously, the fan installed at the bottom of the back plate generates an auxiliary airflow, blowing the waste from the processing area into the collection chamber to prevent it from accumulating at the bottom plate. The filter screen prevents debris from entering the fan and causing damage. The drive shaft drives the first drive shaft to rotate via a bevel gear. The first drive shaft drives the second drive shaft to rotate via a bevel gear. The turntable on the left side of the second drive shaft rotates with it. The turntable drives the third drive and the scraper via the fourth outer peripheral connecting rod to perform a reciprocating scraping motion on the filter screen input side, scraping off the waste accumulated on the filter screen surface to prevent filter screen blockage and ensure a continuous and stable negative pressure adsorption effect.
[0026] The scraped-off debris and the debris collected in the collection bin fall into the collection hopper. As the debris falls, it first lands on the vibrating frame. Driven by a gear set, the second drive shaft rotates the camshaft, causing the cam blocks on the outer wall of the camshaft to rotate as well. These cam blocks periodically push against the vibrating frame, causing it to reciprocate within the collection hopper, resulting in continuous vibration. Both the vibrating frame and the collection hopper are inclined, which accelerates the sliding of debris into the storage bin, preventing accumulation and blockage. Once the storage bin is full, it can be emptied by the operator.
[0027] This invention provides a steel plate beveling integral forming machine. It has the following beneficial effects:
[0028] 1. This invention utilizes a negative pressure fan in conjunction with a filter screen to automatically collect debris, and employs a cleaning component and a vibration component to automatically clean the filter screen and collection hopper. A scraper performs a reciprocating brushing motion on the filter screen surface to prevent clogging and ensure effective negative pressure adsorption. The collection hopper vibrates continuously under the drive of a cam and a vibration frame, accelerating the sliding of debris into the storage bin and preventing accumulation and blockage. The entire debris collection and cleaning process is completed automatically, reducing the frequency of manual downtime for cleaning and improving the continuous processing efficiency of the equipment.
[0029] 2. The height adjustment component of this invention enables rapid and precise adjustment of the machining center. The operator can drive the horizontal bar to slide along the vertical bar by rotating the handwheel. The storage bin and the upper structure are raised and lowered smoothly through the hinged connecting rod, so that the machining center of the beveling tool is precisely aligned with the edge of the steel plate to be processed. No shims are required, and the efficiency of production changeover and debugging is high.
[0030] 3. This invention achieves synchronous processing of the upper and lower bevels on a steel plate by using symmetrically arranged bevel cutters, eliminating the need to flip the steel plate. The cylinder drives the sliding rod to drive the linkage mechanism to synchronously drive the upper and lower mounting frames to feed in opposite directions, ensuring the symmetry and consistency of the upper and lower bevels. When different angles of bevels need to be processed, the electric adjustment rod can independently and precisely adjust the inclination angle of a single bevel cutter, resulting in high adjustment accuracy and simple operation. Attached Figure Description
[0031] Figure 1 This is a perspective view of the present invention;
[0032] Figure 2 This is a schematic diagram of the bottom of the present invention;
[0033] Figure 3 This is a schematic diagram of the movable base of the present invention;
[0034] Figure 4 This is a schematic diagram of the connecting frame of the present invention;
[0035] Figure 5 This is a schematic diagram of the moving roller of the present invention;
[0036] Figure 6 This is a schematic diagram of the side panel of the present invention;
[0037] Figure 7 This is a schematic diagram of the connecting rod of the present invention;
[0038] Figure 8 This is a schematic diagram of the backplate of the present invention;
[0039] Figure 9 This is a schematic diagram of the storage compartment of the present invention;
[0040] Figure 10 This is a schematic diagram of the turntable of the present invention;
[0041] Figure 11 This is a schematic diagram of the filter screen of the present invention;
[0042] Figure 12 This is a schematic diagram of the camshaft of the present invention;
[0043] Figure 13 This is a schematic diagram of the vibration frame of the present invention.
[0044] The components are as follows: 1. Movable base; 2. Storage bin; 3. Fixed frame; 4. Side plate; 5. Top plate; 6. Connecting frame; 7. Feed bin; 8. Collection bin; 9. Back plate; 10. Movable frame; 11. Positioning roller; 12. Movable roller; 13. Beveling cutter; 14. Mounting frame; 15. Electric adjusting rod; 16. Base plate; 17. Drive shaft; 18. Push rod; 19. Sliding rod; 20. Connecting rod one; 21. Connecting rod two; 22. Collection hopper; 23. Drive shaft one; 24. Drive shaft two; 25. Turntable; 26. Filter screen; 27. Scraper; 28. Connecting rod three; 29. Connecting rod four; 30. Camshaft; 31. Cam block; 32. Vibrating frame; 33. Handwheel; 34. Threaded rod; 35. Horizontal bar; 36. Vertical bar; 37. Sliding seat; 38. Fixed seat; 39. Telescopic rod. Detailed Implementation
[0045] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0046] Example:
[0047] This invention provides a steel plate beveling integral forming machine, comprising:
[0048] Please see the appendix Figure 1 - Appendix Figure 3The mobile base 1 has a storage compartment 2 connected to its top via a height adjustment assembly. The height adjustment assembly includes vertical rods 36 fixedly connected to both sides of the inner wall of the mobile base 1, and a horizontal rod 35 that can slide along the outer wall of the vertical rods 36. A sliding seat 37 is fixedly connected to the bottom right side of the storage compartment 2, and a fixed seat 38 is fixedly connected to the bottom left side of the storage compartment 2. The bottom of the fixed seat 38 is rotatably connected to the top of the horizontal rod 35 via a hinged connecting rod. The bottom of the sliding seat 37 is hinged to the top of the vertical rod 36 via a hinged connecting rod. The lug of the connecting rod at the bottom of the sliding seat 37 is slidably connected to the sliding seat 37. A threaded rod 34 is threadedly connected to the top of the horizontal rod 35. The two sides of the threaded rod 34 are rotatably connected to the mobile base 1. A handwheel 33 is fixedly connected to the right end of the threaded rod 34. Telescopic rods 39 are fixedly connected to all four sides of the top of the mobile base 1. The top of the telescopic rods 39 are connected to the storage compartment 2. The telescopic rods 39 are used to provide auxiliary support and guidance when adjusting the height, thereby enhancing structural stability. The bottom of the mobile base 1 is equipped with wheels for moving the mobile device.
[0049] Specifically, the steel plate to be processed is placed on an external processing workbench, which is usually welded from a steel frame and is a conventional tooling. The equipment is moved to the preset processing position next to the steel plate by the moving wheels at the bottom of the movable base 1. Then, depending on the height of the steel plate, when it needs to be lifted, the handwheel 33 is rotated. The handwheel 33 drives the threaded rod 34 to rotate. The threaded rod 34 drives the horizontal bar 35 to slide to the left along the vertical bar 36. When the horizontal bar 35 moves to the left, it drives the hinged connecting rod to lift to the upper left. The connecting rod converts the horizontal displacement of the horizontal bar 35 into the upward stroke of the fixed seat 38. At the same time, it drives the connecting rod hinged at the bottom of the sliding seat 37 to slide to the left along the sliding seat 37. The angle between the rods opens, and the two sets of connecting rods move in sync to lift the storage chamber 2 and its upper processing structure together, so that the tool processing center is aligned with the edge of the steel plate to be processed. When it needs to be lowered, the handwheel 33 is rotated in the opposite direction, and each connecting rod moves in the opposite direction, driving the storage chamber 2 and the upper structure to lower. The telescopic rods 39 around the top of the mobile base 1 provide auxiliary support and guidance during lifting and lowering, enhancing structural stability.
[0050] Please see the appendix Figure 6 - Appendix Figure 9A fixed frame 3 is mounted on the top of the storage compartment 2 via a support rod. A side plate 4 is fixedly connected to the front of the fixed frame 3, a top plate 5 is fixedly connected to the top of the side plate 4, and a bottom plate 16 is fixedly connected to the bottom of the side plate 4. Two mounting brackets 14 are slidably assembled inside the side plate 4. A beveling tool 13 is mounted on the inner wall of the mounting bracket 14 via a fixed bracket. An angle adjustment assembly is provided on the outer wall of the mounting bracket 14. The angle adjustment assembly includes a push rod 18 located on the inner wall of the fixed frame 3 and driven by a cylinder. A sliding rod 19 is fixedly connected to the front of the push rod 18, and the two sides of the sliding rod 19 are rotatably connected. There is a connecting rod 20, and a sliding rod 19 is rotatably connected to a connecting rod 21 in the middle. The end of the connecting rod 20 is rotatably connected to the top mounting bracket 14, and the end of the connecting rod 21 is rotatably connected to the bottom mounting bracket 14. The two ends of the sliding rod 19 are slidably connected to the inner wall of the fixed bracket 3. The bottom of the top plate 5 is connected to the top beveling tool 13 through an electric adjusting rod 15, and the top of the bottom plate 16 is connected to the bottom beveling tool 13 through an electric adjusting rod 15. The electric adjusting rod 15 is used to independently and precisely adjust the inclination angle of a single beveling tool 13 to process bevels of different angles.
[0051] Specifically, before the steel plate enters the processing area, the angle adjustment component adjusts the position and inclination of the beveling tool 13 according to the required beveling angle. The cylinder drives the push rod 18 to push the sliding rod 19 to slide forward and horizontally inward along the inner wall of the fixed frame 3. The sliding rod 19 drives the top mounting frame 14 to move along the inner slide groove of the side plate 4 through the connecting rod 1 20 on both sides. At the same time, it drives the bottom mounting frame 14 to move inward along the inner slide groove of the side plate 4 through the connecting rod 2 21 in the middle. The top and bottom beveling tools 13 move towards the steel plate synchronously, realizing the synchronous adjustment of the upper and lower beveling tools 13. When different beveling angles need to be processed, the electric adjustment rod 15 extends and retracts independently, driving the individual beveling tool 13 to rotate around the fixed bracket on the mounting frame 14, and precisely finely adjusting the inclination angle of the individual beveling tool 13 to adapt to the processing requirements of different beveling angles.
[0052] Please see the appendix Figure 4 Appendix Figure 5 and attached Figure 9 The connecting frame 6 is fixedly connected to the top front side of the side plate 4. The bottom side of the connecting frame 6 is provided with a clamping assembly for pressing and conveying the steel plate. The clamping assembly includes movable frames 10 installed on both sides of the bottom of the connecting frame 6 via spring rods. The spring rods are used to provide downward preload. The bottom of the movable frame 10 is rotatably connected to a positioning roller 11. The bottom of the positioning roller 11 is provided with a moving roller 12. The drive shaft of the left moving roller 12 is fixedly connected to the end of the drive shaft 17. The drive shaft of the left moving roller 12 is connected to the drive shaft of the right moving roller 12 via a synchronous belt and synchronous pulley. The positioning roller 11 and the moving roller 12 are both located inside the feed bin 7.
[0053] Specifically, depending on the size of the steel plate, for small, long steel plates, the equipment's moving wheels can be fixed. The steel plate is fed into the equipment from the input side of the feed hopper 7, entering the gap between the positioning roller 11 and the moving roller 12. Under the preload of the spring rod, the movable frame 10 presses down on the positioning roller 11, so that the steel plate is elastically clamped between the positioning roller 11 and the moving roller 12. The motor drives the drive shaft 17 to rotate, which in turn drives the drive shaft of the left moving roller 12 to rotate. The left moving roller 12 drives the right moving roller 12 to rotate synchronously via a synchronous belt and synchronous pulley. The synchronous rotation of both moving rollers 12 drives the steel plate to be smoothly fed along the feeding direction through friction. The steel plate passes through the feed hopper 7 and enters the beveling area. The positioning roller 11 and the moving roller 12 are both located inside the feed hopper 7, guiding and limiting the steel plate during the conveying process to prevent the steel plate from deviating. For large steel plates, the equipment's moving wheels can be unlocked, and the equipment's moving roller 12 and moving wheels can move the equipment on the steel plate.
[0054] Please see the appendix Figure 2 Appendix Figure 9 and attached Figure 10 A feeding bin 7 is fixedly connected to the middle of the front side of the side plate 4. A collection bin 8 is fixedly connected to the bottom of the feeding bin 7. The collection bin 8 is used to collect processing waste and guide it into the storage bin 2 at the bottom. The outer wall of the filter screen 26 is fixedly connected to the bottom left side of the collection bin 8. A negative pressure fan is set on the left side of the filter screen 26. The negative pressure fan is connected to the collection bin 8 through a fixed bracket. A back plate 9 is fixedly connected to the rear side of the side plate 4. A fan is installed at the bottom of the back plate 9 through a fixed bracket to generate airflow. Waste from the auxiliary processing area is guided to the collection bin 8. The drive shaft 17 is... The motor drives the rear outer wall, which is mounted on the outer wall of the side plate 4 via a fixed bracket. The middle outer wall of the drive shaft 17 is connected to the drive shaft 1 23 via two meshing bevel gears. The bottom of the drive shaft 1 23 is connected to the drive shaft 24 via two meshing bevel gears. A cleaning component is provided on the left side of the drive shaft 24. The end of the drive shaft 24 is connected to the camshaft 30 via a meshing gear set. A vibration component is provided on the outer wall of the camshaft 30, which is connected to the collection hopper 22. The collection hopper 22 is slidably connected to the inner wall of the storage compartment 2.
[0055] Specifically, during the beveling process, the negative pressure fan on the bottom left side of the collection chamber 8 starts, generating a negative pressure airflow on the left side of the filter screen 26, drawing the waste from the processing area downwards into the collection chamber 8. At the same time, the fan installed at the bottom of the back plate 9 generates an auxiliary airflow, blowing the waste from the processing area into the collection chamber 8, preventing the debris from accumulating at the bottom plate 16. The filter screen 26 can intercept the debris, preventing it from entering the negative pressure fan and causing damage. When the drive shaft 17 rotates, it drives the first drive shaft 23 to rotate through the bevel gear transmission. The first drive shaft 23 drives the second drive shaft 24 to rotate through the bevel gear. The second drive shaft 24 transmits power to the cleaning component and the vibration component respectively.
[0056] Please see the appendix Figure 10 and attached Figure 11 The cleaning assembly includes a turntable 25 fixedly connected to the outer wall on the left side of the drive shaft 24. A connecting rod 29 is rotatably connected to the outer circumference of the inner wall of the turntable 25. A connecting rod 28 is hinged to the end of the connecting rod 29. A scraper 27 is fixedly connected to the end of the connecting rod 28. The cleaning end of the scraper 27 is located on the input side of the filter screen 26.
[0057] Specifically, when the drive shaft 24 rotates, it drives the turntable 25 to rotate synchronously. The connecting rod 29, which is rotatably connected to the outer circumference of the inner wall of the turntable 25, moves in a circular motion with the turntable 25. The connecting rod 28, which is hinged at the end of the connecting rod 29, swings back and forth under the drive of the connecting rod 29. The scraper 27, which is fixed at the end of the connecting rod 28, then moves back and forth on the input side of the filter screen 26 to scrape off the waste accumulated on the surface of the filter screen 26, prevent the filter screen 26 from clogging, and ensure the continuous and stable negative pressure adsorption effect.
[0058] Please see the appendix Figure 12 and attached Figure 13 The vibration assembly includes a cam block 31 fixedly connected to the outer wall of the camshaft 30, a vibration frame 32 abutting the top of the cam block 31, a slidably connected middle part of the vibration frame 32 to the collection hopper 22, and the top of the vibration frame 32 located at the top of the inner side of the collection hopper 22.
[0059] Specifically, the scraped-off waste and the waste collected in the collection bin 8 fall into the collection hopper 22. The debris first falls onto the vibrating frame 32. The transmission shaft 24 drives the cam shaft 30 to rotate through the gear set. The cam block 31 on the outer wall of the cam shaft 30 rotates with it. The cam block 31 periodically pushes the vibrating frame 32. The vibrating frame 32 makes a reciprocating impact motion in the collection hopper 22, causing the collection hopper 22 to vibrate continuously. Both the vibrating frame 32 and the collection hopper 22 are inclined, which can accelerate the sliding of waste into the storage bin 2 and prevent the waste from accumulating and clogging in the collection hopper 22. After the storage bin 2 is full, it can be cleaned by the operator.
[0060] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A steel plate beveling integrated forming machine, characterized in that, include: A mobile base (1) is connected to a storage compartment (2) at the top of the mobile base (1) via a height adjustment component. A fixed frame (3) is installed at the top of the storage compartment (2) via a support rod. A side plate (4) is fixedly connected to the front of the fixed frame (3). A top plate (5) is fixedly connected to the top of the side plate (4). A bottom plate (16) is fixedly connected to the bottom of the side plate (4). A connecting frame (6) is fixedly connected to the top front side of the side plate (4). A clamping assembly for pressing and conveying steel plates is provided on the bottom side of the connecting frame (6). A feeding bin (7) is fixedly connected to the middle front side of the side plate (4). A collection bin (8) is fixedly connected to the bottom of the feeding bin (7). The collection bin (8) is used to collect processing waste and guide it into the storage bin (2) at the bottom. Mounting bracket (14), two mounting brackets (14) are slidably assembled on the inner side of the side plate (4), the inner wall of the mounting bracket (14) is equipped with a beveling tool (13) by a fixed bracket, and the outer wall of the mounting bracket (14) is provided with an angle adjustment component; The active shaft (17) is driven by a motor and its rear outer wall is mounted on the outer wall of the side plate (4) by a fixed bracket. The middle outer wall of the active shaft (17) is connected to the first transmission shaft (23) by two meshing bevel gears. The bottom of the first transmission shaft (23) is connected to the second transmission shaft (24) by two meshing bevel gears. A cleaning component is provided on the left side of the second transmission shaft (24). The end of the second transmission shaft (24) is connected to the camshaft (30) by a meshing gear set. A vibration component is provided on the outer wall of the camshaft (30) and connected to the collection hopper (22). The collection hopper (22) is slidably connected to the inner wall of the storage compartment (2). The filter screen (26) is fixedly connected to the bottom left side of the collection chamber (8) on its outer wall. A negative pressure fan is provided on the left side of the filter screen (26), and the negative pressure fan is connected to the collection chamber (8) through a fixed bracket.
2. The steel plate beveling integrated forming machine according to claim 1, characterized in that, The height adjustment assembly includes vertical rods (36) fixedly connected to both sides of the inner wall of the movable base (1). A horizontal rod (35) that can slide along the outer wall of the vertical rod (36) is sleeved thereon. A sliding seat (37) is fixedly connected to the bottom right side of the storage compartment (2). A fixed seat (38) is fixedly connected to the bottom left side of the storage compartment (2). The bottom of the fixed seat (38) is rotatably connected to the top of the horizontal rod (35) through a hinged connecting rod. The bottom of the sliding seat (37) is hinged to the top of the vertical rod (36) through a hinged connecting rod. The ear seat of the bottom connecting rod of the sliding seat (37) is slidably connected to the sliding seat (37).
3. The steel plate beveling integrated forming machine according to claim 2, characterized in that, The top of the crossbar (35) is threaded with a threaded rod (34), and the two sides of the threaded rod (34) are rotatably connected to the movable base (1). A handwheel (33) is fixedly connected to the right end of the threaded rod (34).
4. The steel plate beveling integrated forming machine according to claim 1, characterized in that, The clamping assembly includes movable frames (10) mounted on both sides of the bottom of the connecting frame (6) via spring rods. The spring rods are used to provide downward preload. The bottom of the movable frame (10) is rotatably connected to a positioning roller (11). The bottom of the positioning roller (11) is provided with a moving roller (12). The drive shaft of the left moving roller (12) is fixedly connected to the end of the drive shaft (17). The drive shaft of the left moving roller (12) is connected to the drive shaft of the right moving roller (12) via a synchronous belt and synchronous pulley. The positioning roller (11) and the moving roller (12) are both located inside the feed bin (7).
5. The steel plate beveling integrated forming machine according to claim 1, characterized in that, The angle adjustment assembly includes a push rod (18) located on the inner wall of the fixed frame (3) and driven by a cylinder. A sliding rod (19) is fixedly connected to the front side of the push rod (18). A connecting rod (20) is rotatably connected to both sides of the sliding rod (19). A connecting rod (21) is rotatably connected to the middle of the sliding rod (19). The end of the connecting rod (20) is rotatably connected to the top mounting frame (14), and the end of the connecting rod (21) is rotatably connected to the bottom mounting frame (14).
6. The steel plate beveling integrated forming machine according to claim 5, characterized in that, The sliding rod (19) is slidably connected to the inner wall of the fixed frame (3) at both ends. The bottom of the top plate (5) is connected to the top bevel cutter (13) through the electric adjustment rod (15). The top of the bottom plate (16) is connected to the bottom bevel cutter (13) through the electric adjustment rod (15). The electric adjustment rod (15) is used to independently and precisely adjust the tilt angle of a single bevel cutter (13) to process bevels of different angles.
7. The steel plate beveling integrated forming machine according to claim 1, characterized in that, The cleaning assembly includes a turntable (25) fixedly connected to the outer wall of the left side of the drive shaft (24). A connecting rod (29) is rotatably connected to the outer circumference of the inner wall of the turntable (25). A connecting rod (28) is hinged to the end of the connecting rod (29). A scraper (27) is fixedly connected to the end of the connecting rod (28). The cleaning end of the scraper (27) is located on the input side of the filter screen (26).
8. The steel plate beveling integrated forming machine according to claim 1, characterized in that, The vibration assembly includes a cam block (31) fixedly connected to the outer wall of the camshaft (30), the top of the cam block (31) abutting against a vibration frame (32), the middle part of the vibration frame (32) being slidably connected to the collection hopper (22), and the top of the vibration frame (32) being located at the top of the inner side of the collection hopper (22).
9. A steel plate beveling integrated forming machine according to claim 1, characterized in that, A back plate (9) is fixedly connected to the rear side of the side plate (4). A fan is installed at the bottom of the back plate (9) through a fixed bracket to generate airflow, and the waste from the auxiliary processing area is guided to the collection bin (8).
10. A steel plate beveling integral forming machine according to claim 1, characterized in that, Telescopic rods (39) are fixedly connected to the top four sides of the mobile base (1). The top of the telescopic rods (39) is connected to the storage compartment (2). The telescopic rods (39) are used to provide auxiliary support and guidance when adjusting the height, thereby enhancing the structural stability. The bottom four sides of the mobile base (1) are equipped with mobile wheels for moving equipment.