A continuous cleaning and grinding device for stainless steel wire harness processing
Patent Information
- Application Number
- CN202610974513.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-01
- Publication Date
- 2026-09-25
AI Technical Summary
[0004]在对不锈钢综丝进行连续研磨加工时,则会将不锈钢综丝放在连续输送设备上,对不锈钢综丝表面进行研磨加工,现有技术存在的问题是:但是在对不锈钢综丝表面研磨过程中,由于缺少同时对研磨位置定向清洁和降温的结构,因此无法对研磨位置进行定向清洁和降温,并且缺少针对不锈钢综丝清洁后液体回收循环使用的结构,因此无法对不锈钢综丝清洁后的液体处理后循环使用,降低了对不锈钢综丝研磨处理时的灵活性
该一种用于不锈钢综丝加工的连续式清洗研磨装置,通过设置输送机构,传送组件可以与导流组件、定位组件和限位组件可以组成对不锈钢综丝批量连续输送的结构,可以将不锈钢综丝输送到研磨机构的加工段进行研磨和清洁,同时可以将清洁后的清洁液送回研磨机构用于循环使用,通过支撑台与支撑板、引入管、电动传送带和安装插座组成的将导流组件连续输送的结构,可以将导流组件进行循环连续输送,从而可以实现将定位组件和限位组件内的不锈钢综丝进行连续输送,通过支撑底座与限位框架、引流槽和排放管组成的清洁液引流结构,可以将完成清洁后的清洁液通过引入管送回储存组件,并且可以为定位组件提供支撑,同时带动其随着安装插座一同进行循环连续移动,通过定位板与限位板和限位垫组成的不锈钢综丝底部支撑的结构,可以对不锈钢综丝的底部提供支撑,从而增加其另一面在进行研磨加工时的稳定性,并且可以为限位组件提供支撑,通过限位卡扣与弹簧杆、夹持板和拉簧杆组成的对不锈钢综丝限位的结构,可以对不锈钢综丝进行限位;
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Figure CN122807735A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of stainless steel wire processing technology, specifically to a continuous cleaning and grinding device for stainless steel wire processing. Background Technology
[0002] Stainless steel heddles are core textile components for looms. After the stainless steel wire is drawn, stamped, cut, and the heddle holes are formed, the surface is left with processing oil, metal debris, and micro-burrs. The industry generally uses processes such as magnetic grinding and ultrasonic cleaning for post-processing. Existing processing equipment can be set up with separate grinding and cleaning stations. The surface of the workpiece is ground by tumbling magnetic abrasive and impurities are removed by ultrasonic cavitation. Some automated production lines are equipped with material turnover fixtures to achieve batch processing of heddles, which can meet the surface finishing needs of stainless steel heddles of various specifications. Simultaneously equipped with grinding fluid circulation and impurity filtration components to ensure continuous production.
[0003] A search revealed a Chinese patent for a heddle polishing device, application publication number CN103084948B. This patent includes a frame, on which are mounted a polishing wheel assembly, an upper polishing wheel assembly, a lower polishing wheel assembly, a reversing wheel assembly, and a steering pulley assembly. The polishing wheel assembly is located at the front of the frame, the upper polishing wheel assembly at the rear, the steering pulley assembly between the lower and upper polishing wheel assemblies, and the reversing wheel assembly between the upper and lower polishing wheel assemblies. The polishing wheel assembly includes at least two rows of grinding wheels arranged in a front-to-back pattern, with at least three grinding wheels in each row. Each grinding wheel has an arc-shaped groove around its periphery, with an inclination angle between the arc-shaped groove and the heddle wire. The lower polishing wheel assembly includes two lower polishing wheels mounted on a lower polishing wheel shaft, and the upper polishing wheel assembly includes two upper polishing wheels mounted on an upper polishing wheel shaft.
[0004] When continuously grinding stainless steel heddles, the stainless steel heddles are placed on a continuous conveying device for grinding. The problem with the existing technology is that, during the grinding process, there is a lack of a structure for simultaneously cleaning and cooling the grinding area, making it impossible to perform directional cleaning and cooling. Furthermore, there is a lack of a structure for recycling the liquid after cleaning the stainless steel heddles, making it impossible to treat and recycle the liquid after cleaning, thus reducing the flexibility of the grinding process. Summary of the Invention
[0005] (a) Technical problems to be solved To address the shortcomings of existing technologies, this invention provides a continuous cleaning and grinding device for stainless steel heddle wire processing. It has a structure that simultaneously performs directional cleaning and cooling of the grinding location, thus enabling directional cleaning and cooling of the grinding location. Furthermore, it has a structure for recycling the liquid after cleaning the stainless steel heddle wire, allowing for the treatment and recycling of the liquid after cleaning the stainless steel heddle wire, thereby improving the flexibility of the stainless steel heddle wire grinding process.
[0006] (II) Technical Solution The above-mentioned technical objective of the present invention is achieved through the following technical solution: a continuous cleaning and grinding device for processing stainless steel heddles, comprising a conveying mechanism and a grinding mechanism, wherein the grinding mechanism is disposed in front of the conveying mechanism, the conveying mechanism comprising a conveying component, a guiding component, a positioning component and a limiting component, the guiding component being disposed on the surface of the conveying component, the positioning component being disposed on top of the guiding component, the limiting component being disposed on top of the positioning component, the grinding mechanism comprising a storage component, a separating component, an adjusting component, a grinding component and a cleaning component, wherein the storage component is disposed in front of the conveying component, the separating component is disposed inside the storage component, the adjusting component is disposed in front of the inner side of the conveying component, the grinding component is disposed on top of the adjusting component, and the cleaning component is disposed inside the grinding component.
[0007] By adopting the above technical solution, a conveying mechanism and a grinding mechanism are set up. The conveying mechanism is a structure for continuously conveying stainless steel heldons in batches. It can transport the stainless steel heldons to the processing section of the grinding mechanism for grinding and cleaning. At the same time, the cleaning fluid after cleaning can be sent back to the grinding mechanism for recycling. The grinding mechanism is a structure for grinding and cleaning stainless steel heldons. It can perform gradient grinding on the stainless steel heldons, clean impurities on the surface of the stainless steel heldons, and recover the cleaned metal impurities.
[0008] The present invention is further configured such that: the conveying assembly includes a support platform, a support plate, an inlet pipe, an electric conveyor belt, and a mounting socket; the support plate is bolted to the front side of the top of the support platform; the three inlet pipes are respectively connected to the front side and the two sides of the front side of the support plate; the electric conveyor belt is bolted to the top of the support platform; and the mounting socket is bolted to the surface of the electric conveyor belt.
[0009] By adopting the above technical solution, a structure consisting of a conveying component, a support platform and support plate, an inlet pipe, an electric conveyor belt, and an installation socket is used to continuously transport the flow guiding component. This allows for the continuous cyclic transport of the flow guiding component, thereby enabling the continuous transport of the stainless steel heddles within the positioning and limiting components. The support structure composed of the support platform and support plate provides support for the electric conveyor belt, allowing the electric conveyor belt to drive the installation socket in a cyclical and continuous manner. This, in turn, drives the flow guiding component, positioning component, and limiting component to move continuously to the processing section of the grinding mechanism. The support plate provides support and limitation for the grinding mechanism, and the inlet pipe returns the cleaned cleaning fluid from the flow guiding component to the storage component, thus achieving the recycling of the cleaning fluid.
[0010] The present invention is further configured such that: the flow guiding component includes a support base, a limiting frame, a flow channel and a discharge pipe, the limiting frame is snapped onto the surface of the mounting socket, the support base is bolted to the inner side of the limiting frame, the flow channel is opened on both sides of the inner side of the support base, the discharge pipe is connected to the front side of the limiting frame, and both sides of the discharge pipe are connected to the front side of the opposite side of the flow channel.
[0011] By adopting the above technical solution, and by setting up a flow guiding component, a cleaning fluid diversion structure consisting of a support base, a limiting frame, a diversion channel, and a discharge pipe, the cleaning fluid after cleaning can be sent back to the storage component through the inlet pipe. It also provides support for the positioning component, driving it to move continuously in a cycle along with the mounting socket. The support structure consisting of the support base and the limiting frame allows the limiting frame to be temporarily connected to the mounting socket, enabling it to move continuously in a cycle along with the electric conveyor belt. The support base provides support for the positioning component while temporarily storing the cleaning fluid and guiding it to the diversion channel. The diversion channel and the discharge pipe form a cleaning fluid delivery channel. The discharge pipe connects to the inlet pipe when it reaches the inlet pipe, allowing the cleaning fluid to be delivered through the discharge pipe to the inlet pipe and ultimately returned to the storage component.
[0012] The present invention is further configured such that: the positioning component includes a positioning plate, a limiting plate and a limiting pad, five positioning plates are respectively bolted to the top of the support base, the limiting plate is bolted to the top of the positioning plate, and the limiting pad is bolted to the top of the limiting plate.
[0013] By adopting the above technical solution, the structure of the stainless steel heddle bottom support composed of the positioning component, the positioning plate, the limiting plate, and the limiting pad can provide support for the bottom of the stainless steel heddle, thereby increasing the stability of the other side during grinding. It can also provide support for the limiting component. By using the positioning plate to support the limiting plate, the limiting plate can be kept away from the top of the support base, thereby preventing the limiting plate from being submerged by the temporarily stored cleaning liquid. The limiting pad can provide support for the bottom of the stainless steel heddle processing area, increasing the stability of the stainless steel heddle during grinding.
[0014] The present invention is further configured such that: the limiting component includes a limiting buckle, a spring rod, a clamping plate, and a tension spring rod; the limiting buckle is bolted to both sides of the top of the limiting plate; the spring rod is bolted to the top of the limiting buckle; the clamping plate is slidably connected to the surface of the spring rod; the top of the clamping plate is bolted to the bottom of the spring rod; the tension spring rod is slidably connected to the top of the clamping plate; and the bottom of the tension spring rod is bolted to the top of the clamping plate.
[0015] By adopting the above technical solution, a limiting component is set up. The limiting buckle, spring rod, clamping plate, and tension spring rod form a structure for limiting the stainless steel heddle wire. The stainless steel heddle wire can be limited. The limiting buckle itself is a C-shaped limiting structure, which can adapt to the shape of both sides of the stainless steel heddle wire and provide a limit for the spring rod. The spring rod can limit the up and down movement of the clamping plate. The clamping plate can be pushed downward by the elastic force of the spring rod, thereby clamping both sides of the stainless steel heddle wire. The tension spring rod can limit the holes on both sides of the stainless steel heddle wire through the tension of the spring, thus achieving the effect of limiting the stainless steel heddle wire.
[0016] The present invention is further configured such that: the storage component includes a cleaning fluid tank, a pump, and an infusion tube, the cleaning fluid tank is connected to the front side of the inlet tube, the pump is connected to the bottom of the front side of the cleaning fluid tank, and the infusion tube is connected to the output end of the pump.
[0017] By adopting the above technical solution, a storage component is set up, and the cleaning fluid tank, the pump and the infusion pipe form a structure for temporary storage and transportation of cleaning fluid. The recovered cleaning fluid can be temporarily stored and the cleaning fluid can be provided to the cleaning component. The cleaning fluid is temporarily stored in the cleaning fluid tank, and the pump can pressurize the cleaning fluid and deliver it to the infusion pipe, and then deliver it to the cleaning component through the infusion pipe.
[0018] The present invention is further configured such that: the separation component includes a mounting plate, an electromagnet, and a magnetic cylinder; the mounting plate is snapped onto the front side of the cleaning fluid tank; the electromagnet is bolted to the front side of the mounting plate; the magnetic cylinder is bolted to the output end of the electromagnet; and the rear side of the magnetic cylinder is close to the inner side of the cleaning fluid tank.
[0019] By adopting the above technical solution, and by setting up a separation component, the structure consisting of a mounting plate, an electromagnet, and a magnetic cylinder for separating and recovering metal impurities can use magnetic force to adsorb metal impurities in the cleaning fluid after grinding, thereby separating and recovering the impurities from the cleaning fluid. By setting up the mounting plate, the mounting plate can be temporarily installed on the cleaning fluid tank and provide support for the electromagnet and the magnetic cylinder. When the electromagnet generates magnetic force, it can transmit the magnetic force to the magnetic cylinder. Then, when the cleaning fluid containing metal impurities falls onto the surface of the magnetic cylinder, the magnetic cylinder adsorbs the metal impurities through magnetic force, thereby achieving the effect of recovering metal impurities from the cleaning fluid.
[0020] The present invention is further configured such that: the adjustment assembly includes a fixed plate, an electric cylinder, an adjustment plate, and a guide rod; the three fixed plates are respectively bolted to the two sides and the top of the rear side of the support plate; the electric cylinder is bolted to the top of the fixed plate, and the output end of the electric cylinder passes through the top of the fixed plate; the adjustment plate is bolted to the output end of the electric cylinder; the guide rod is bolted to the front and rear sides of the top of the adjustment plate near the electric cylinder, and the top of the guide rod passes through the fixed plate and is slidably connected to the fixed plate.
[0021] By adopting the above technical solution, the height of the grinding component can be adjusted by setting an adjustment assembly, which consists of a fixed plate, an electric cylinder, an adjustment plate, and a guide rod. This allows the grinding component to be adjusted to the height required for grinding stainless steel heddle wire. The electric cylinder is fixed to the support plate by the fixed plate, which allows the electric cylinder to drive the adjustment plate to move up and down. The adjustment plate can provide limits for the grinding and cleaning components, and its up and down movement adapts to the height required for grinding stainless steel heddle wire. The guide rod can guide the height adjustment of the adjustment plate and increase the stability of the adjustment plate during movement.
[0022] The present invention is further configured such that: the grinding assembly includes a positioning shell, an electric conveyor belt and a sanding belt, the positioning shell is bolted to the bottom of the adjusting plate, the electric conveyor belt is bolted to the inner side of the positioning shell, and the sanding belt is sleeved on the surface of the electric conveyor belt.
[0023] By adopting the above technical solution, the grinding structure consisting of a grinding assembly, a positioning shell, an electric conveyor belt, and a grinding belt can be used to grind the surface of stainless steel heddles. The grit of the grinding belt can be gradually increased to achieve a stable grinding effect on the stainless steel heddles surface, adjusting as needed. The positioning shell limits the electric conveyor belt to the adjustment plate, allowing it to drive the grinding belt in a cyclical motion, thus grinding the stainless steel heddles surface. Since there are three electric conveyor belts, the grit of the grinding belts can be changed sequentially from right to left, achieving a gradient grinding effect on the stainless steel heddles surface.
[0024] The present invention is further configured such that: the cleaning component includes a positioning frame, a diversion tube, and a cleaning nozzle; the positioning frame is bolted to the bottom of the adjusting plate; the surface of the positioning frame is close to the abrasive belt; the cleaning nozzle is connected to the bottom of the positioning frame; the diversion tube is connected to the input end of the cleaning nozzle; and the front side of the diversion tube is connected to the output end of the infusion tube.
[0025] By adopting the above technical solution, a cleaning component, a positioning frame, a diversion pipe, and a cleaning nozzle are set up to form a structure for cleaning the surface of stainless steel heddles. Each stainless steel heddle can be cleaned. The positioning frame positions the cleaning nozzle between each abrasive belt, thereby cleaning the stainless steel heddles at the bottom of each abrasive belt. The diversion pipe can deliver the cleaning fluid supplied by the infusion tube to each cleaning nozzle, so that the nozzle can spray the cleaning fluid onto the surface of each stainless steel heddle to clean the impurities on the surface of the stainless steel heddles.
[0026] (III) Beneficial Effects Compared with the prior art, the present invention provides a continuous cleaning and grinding device for stainless steel wire processing, which has the following advantages: This continuous cleaning and grinding device for processing stainless steel heddles features a conveying mechanism. The conveying component, along with a flow guiding component, a positioning component, and a limiting component, forms a structure for the continuous batch conveying of stainless steel heddles. The stainless steel heddles are transported to the processing section of the grinding mechanism for grinding and cleaning. Simultaneously, the cleaning fluid is returned to the grinding mechanism for recycling. The flow guiding component, composed of a support platform, support plate, inlet pipe, electric conveyor belt, and mounting socket, allows for continuous cyclic conveying, thereby enabling the continuous conveying of stainless steel heddles within the positioning and limiting components. The cleaning fluid diversion structure, consisting of a support base, a limiting frame, a diversion channel, and a discharge pipe, can return the cleaning fluid after cleaning to the storage component through the inlet pipe. It can also provide support for the positioning component and drive it to move continuously in a cycle along with the mounting socket. The structure of the stainless steel wire bottom support, consisting of a positioning plate, a limiting plate, and a limiting pad, can provide support for the bottom of the stainless steel wire, thereby increasing the stability of the other side during grinding. It can also provide support for the limiting component. The structure of limiting the stainless steel wire, consisting of a limiting buckle, a spring rod, a clamping plate, and a tension spring rod, can limit the movement of the stainless steel wire. This continuous cleaning and grinding device for processing stainless steel heddles comprises a grinding mechanism, a storage component, a separation component, an adjustment component, a grinding component, and a cleaning component, forming a structure for grinding and cleaning stainless steel heddles. It performs gradient grinding on the stainless steel heddles, simultaneously cleaning impurities from their surface and recovering the cleaned metal impurities. A cleaning liquid tank, along with a pump and delivery pipe, forms a structure for temporary storage and delivery of the cleaning liquid, allowing for temporary storage of the recovered cleaning liquid and supplying cleaning liquid to the cleaning component. A structure consisting of a mounting plate, an electromagnet, and a magnetic cylinder separates and recovers metal impurities, utilizing magnetic force to transfer the ground cleaning liquid... The system adsorbs metallic impurities, separating and recovering them from the cleaning solution. A height-adjustable structure, consisting of a fixed plate, electric cylinder, adjusting plate, and guide rod, allows the grinding assembly to be adjusted to suit the grinding requirements of stainless steel heddles. A grinding structure, comprised of a positioning housing, electric conveyor belt, and abrasive belt, grinds the surface of the stainless steel heddles. The mesh size of the abrasive belt can be gradually increased to achieve stable grinding of the stainless steel heddles. Finally, a cleaning structure, consisting of a positioning frame, diverter pipe, and cleaning nozzle, allows for cleaning of each individual stainless steel heddle. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the conveying mechanism in this invention; Figure 3 This is a schematic diagram of the positioning component in this invention; Figure 4 This is a schematic diagram of the flow guiding component and the positioning component in this invention; Figure 5 This is a schematic diagram of the limiting component in this invention; Figure 6 This is a schematic diagram of the grinding mechanism in this invention; Figure 7 This is a schematic diagram of the storage component in this invention; Figure 8 This is a schematic diagram of the structure of the separation component in this invention; Figure 9 This is a schematic diagram of the structure of the adjustment component and the grinding component in this invention; Figure 10 This is a schematic diagram of the cleaning component in this invention.
[0028] In the diagram: 1. Conveying mechanism; 11. Conveying assembly; 111. Support platform; 112. Support plate; 113. Inlet pipe; 114. Electric conveyor belt; 115. Mounting socket; 12. Flow guiding assembly; 121. Support base; 122. Limiting frame; 123. Flow channel; 124. Discharge pipe; 13. Positioning assembly; 131. Positioning plate; 132. Limiting plate; 133. Limiting pad; 14. Limiting assembly; 141. Limiting buckle; 142. Spring rod; 143. Clamping plate; 144. Tension spring rod; 2. Grinding mechanism; 21. Storage component; 211. Cleaning fluid tank; 212. Pump; 213. Infusion tube; 22. Separation component; 221. Mounting plate; 222. Electromagnet; 223. Magnetic cylinder; 23. Adjustment component; 231. Fixing plate; 232. Electric cylinder; 233. Adjustment plate; 234. Guide rod; 24. Grinding component; 241. Positioning housing; 242. Electric conveyor belt; 243. Grinding belt; 25. Cleaning component; 251. Positioning frame; 252. Diverter tube; 253. Cleaning nozzle. Detailed Implementation
[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0030] Example 1 Please see Figure 1-5A continuous cleaning and grinding device for processing stainless steel heddles includes a conveying mechanism 1. The conveying mechanism 1 includes a conveying component 11, a flow guiding component 12, a positioning component 13, and a limiting component 14. The flow guiding component 12 is disposed on the surface of the conveying component 11, the positioning component 13 is disposed on top of the flow guiding component 12, and the limiting component 14 is disposed on top of the positioning component 13. By setting the conveying mechanism 1, the conveying component 11, the flow guiding component 12, the positioning component 13, and the limiting component 14 can form a structure for continuous batch conveying of stainless steel heddles. The stainless steel heddles can be conveyed to the processing section of the grinding mechanism 2 for grinding and cleaning. At the same time, the cleaning fluid after cleaning can be returned to the grinding mechanism 2 for recycling. The flow guiding component 12 is continuously conveyed by the structure consisting of a support platform 111, a support plate 112, an inlet pipe 113, an electric conveyor belt 114, and a mounting socket 115. The continuous conveying system allows for the continuous transport of stainless steel heddles within the positioning assembly 13 and the limiting assembly 14. The cleaning fluid diversion structure, consisting of the support base 121, the limiting frame 122, the diversion channel 123, and the discharge pipe 124, allows the cleaned fluid to be returned to the storage assembly 21 via the inlet pipe 113. This also provides support for the positioning assembly 13, enabling it to move continuously in a cycle along with the mounting socket 115. The bottom support structure for the stainless steel heddles, consisting of the positioning plate 131, the limiting plate 132, and the limiting pad 133, provides support to the bottom of the stainless steel heddles, increasing stability on the other side during grinding. It also provides support for the limiting assembly 14. The structure limiting the stainless steel heddles, consisting of the limiting buckle 141, the spring rod 142, the clamping plate 143, and the tension spring rod 144, effectively limits the movement of the stainless steel heddles.
[0031] The conveying assembly 11 includes a support platform 111, a support plate 112, an inlet pipe 113, an electric conveyor belt 114, and a mounting socket 115. The support plate 112 is bolted to the front side of the top of the support platform 111. The three inlet pipes 113 are respectively connected to the front side and the two sides of the front side of the support plate 112. The electric conveyor belt 114 is bolted to the top of the support platform 111, and the mounting socket 115 is bolted to the surface of the electric conveyor belt 114. By setting the conveying assembly 11, the support platform 111, support plate 112, inlet pipe 113, electric conveyor belt 114, and mounting socket 115 form a structure that continuously conveys the flow guiding assembly 12, allowing the flow guiding assembly 12 to be circulated. Continuous conveying allows for the continuous transport of stainless steel heddles within the positioning assembly 13 and the limiting assembly 14. The support structure, consisting of the support platform 111 and the support plate 112, provides support for the electric conveyor belt 114, enabling it to drive the mounting socket 115 to move continuously in a cycle. This, in turn, drives the flow guiding assembly 12, the positioning assembly 13, and the limiting assembly 14 to move continuously to the processing section of the grinding mechanism 2. The support plate 112 provides support and limitation for the grinding mechanism 2. The inlet pipe 113 can return the cleaned cleaning fluid from the flow guiding assembly 12 to the storage assembly 21, thus enabling the recycling of the cleaning fluid.
[0032] The flow guiding component 12 includes a support base 121, a limiting frame 122, a flow channel 123, and a discharge pipe 124. The limiting frame 122 is snapped onto the surface of the mounting socket 115. The support base 121 is bolted to the inner side of the limiting frame 122. The flow channel 123 is formed on both sides of the inner side of the support base 121. The discharge pipe 124 is connected to the front side of the limiting frame 122, and both sides of the discharge pipe 124 are connected to the front side of the opposite side of the flow channel 123. By setting the flow guiding component 12, the cleaning fluid flow guiding structure composed of the support base 121, the limiting frame 122, the flow channel 123, and the discharge pipe 124 can send the cleaning fluid after cleaning back to the storage component 21 through the inlet pipe 113, and can also provide a flow channel for the positioning component 13. The support base 121 and the limiting frame 122 form a support structure that allows the limiting frame 122 to be temporarily connected to the mounting socket 115, so that it can move continuously in a cycle with the electric conveyor belt 114. The support base 121 can provide support for the positioning component 13, while also temporarily storing the cleaning fluid and guiding it to the diversion channel 123. The diversion channel 123 and the discharge pipe 124 can form a cleaning fluid delivery channel. When the discharge pipe 124 moves to the inlet pipe 113, it can connect with the inlet pipe 113, so that the cleaning fluid can be delivered to the inlet pipe 113 through the discharge pipe 124 and finally sent back to the storage component 21.
[0033] The positioning component 13 includes a positioning plate 131, a limiting plate 132, and a limiting pad 133. The five positioning plates 131 are bolted to the top of the support base 121, the limiting plate 132 is bolted to the top of the positioning plate 131, and the limiting pad 133 is bolted to the top of the limiting plate 132. By setting the positioning component 13, the structure of the stainless steel wire bottom support formed by the positioning plate 131, the limiting plate 132, and the limiting pad 133 can provide support for the bottom of the stainless steel wire, thereby increasing the stability of the other side during grinding. It can also provide support for the limiting component 14. By using the positioning plate 131 to support the limiting plate 132, the limiting plate 132 can be moved away from the top of the support base 121, thereby preventing the limiting plate 132 from being submerged by the temporarily stored cleaning fluid. The limiting pad 133 can provide support for the bottom of the stainless steel wire processing area, increasing the stability of the stainless steel wire during grinding.
[0034] The limiting assembly 14 includes a limiting buckle 141, a spring rod 142, a clamping plate 143, and a tension spring rod 144. The limiting buckle 141 is bolted to both sides of the top of the limiting plate 142. The spring rod 142 is bolted to the top of the limiting buckle 141. The clamping plate 143 is slidably connected to the surface of the spring rod 142. The top of the clamping plate 143 is bolted to the bottom of the spring rod 142. The tension spring rod 144 is slidably connected to the top of the clamping plate 143. The bottom of the tension spring rod 144 is bolted to the top of the clamping plate 143. By setting the limiting assembly 144, the limiting buckle 141, the spring rod 142, the clamping plate 143, and the tension spring rod 144 are connected. The structure consisting of 43 and tension spring 144 for limiting the stainless steel heddle wire can limit the stainless steel heddle wire. By setting a limiting buckle 141, which is a C-shaped limiting structure, it can adapt to the shape of both sides of the stainless steel heddle wire and provide a limit for the spring rod 142. The spring rod 142 can limit the up and down movement of the clamping plate 143. The clamping plate 143 can be pushed downward by the spring force of the spring rod 142, thereby clamping both sides of the stainless steel heddle wire. The tension spring 144 can limit the holes on both sides of the stainless steel heddle wire by the tension of the spring, thus achieving the effect of limiting the stainless steel heddle wire.
[0035] The working principle of this embodiment is as follows: First, pull the tension spring rod 144 upward, then pull the clamping plate 143 upward, placing the stainless steel helium wire between the two limit buckles 141, so that the bottom of the ground surface of the stainless steel helium wire contacts the top of the limit pad 133. Then, release the clamping plate 143 and the tension spring rod 144, and the tension spring rod 144 will be inserted into the hole of the stainless steel helium wire. The clamping plate 143 will be pushed by the elastic force of the spring rod 142 to clamp the stainless steel helium wire. Then, install the limit frame 122 in the mounting socket 115 on the electric conveyor belt 114. Then, power on and start the external PLC controller of the electric conveyor belt 114. Then, the user operates the PLC to control the electric conveyor belt 114, so that the electric conveyor belt 114 drives the mounting socket 115 to move the limit pad containing the stainless steel helium wire. After the frame 122 moves directly below the sanding belt 243, it stops, allowing the grinding mechanism 2 to grind and clean the stainless steel wire. When the cleaning fluid remains on the support base 121, it will flow to both sides due to gravity, then into the drainage channel 123, and then along the drainage channel 123 to the discharge pipe 124. Finally, it will flow into the inlet pipe 113 through the discharge pipe 124, and the inlet pipe 113 will send the cleaning fluid back to the cleaning fluid tank 211. After the grinding of the stainless steel wire is completed, the electric conveyor belt 114 will move it to the rear of the support platform 111. At this time, the user can remove the guide component 12 containing the processed stainless steel wire from the mounting socket 115, and then put the guide component 12 containing the stainless steel wire to be ground back into the mounting socket 115.
[0036] Example 2 refer to Figure 6-10A continuous cleaning and grinding device for processing stainless steel heddles further includes a grinding mechanism 2. The grinding mechanism 2 includes a storage component 21, a separation component 22, an adjustment component 23, a grinding component 24, and a cleaning component 25. The storage component 21 is located in front of the conveying component 11, the separation component 22 is located inside the storage component 21, the adjustment component 23 is located in front of the inner side of the conveying component 11, the grinding component 24 is located on top of the adjustment component 23, and the cleaning component 25 is located inside the grinding component 24. By setting the grinding mechanism 2, the storage component 21, together with the separation component 22, the adjustment component 23, the grinding component 24, and the cleaning component 25, forms a structure for grinding and cleaning stainless steel heddles. This allows for gradient grinding of the stainless steel heddles, cleaning of impurities on the surface of the stainless steel heddles, and recovery of cleaned metal impurities. A cleaning liquid tank 211, along with a pump 212 and a delivery pipe 213, forms a structure for temporary storage and delivery of the cleaning liquid, allowing for temporary treatment of the recovered cleaning liquid. The system stores and provides cleaning fluid to the cleaning assembly 25. A structure consisting of a mounting plate 221, an electromagnet 222, and a magnetic cylinder 223, used to separate and recover metal impurities, allows for the use of magnetic force to attract and separate metal impurities from the cleaning fluid after grinding. A height-adjusting structure consisting of a fixing plate 231, an electric cylinder 232, an adjusting plate 233, and a guide rod 234 allows for adjustment of the grinding assembly 24's height to suit the grinding requirements of stainless steel heddles. A grinding structure consisting of a positioning housing 241, an electric conveyor belt 242, and a grinding belt 243 allows for grinding the surface of the stainless steel heddles. The mesh size of the grinding belt 243 can be gradually increased to achieve stable grinding of the stainless steel heddles. A cleaning structure consisting of a positioning frame 251, a diverter pipe 252, and a cleaning nozzle 253 allows for cleaning of each individual stainless steel heddle.
[0037] The storage component 21 includes a cleaning fluid tank 211, a pump 212, and an infusion tube 213. The cleaning fluid tank 211 is connected to the front side of the inlet tube 113, the pump 212 is connected to the bottom of the front side of the cleaning fluid tank 211, and the infusion tube 213 is connected to the output end of the pump 212. By setting up the storage component 21, the cleaning fluid tank 211, the pump 212, and the infusion tube 213 form a structure for temporary storage and delivery of cleaning fluid. It can temporarily store the recovered cleaning fluid and provide cleaning fluid to the cleaning component 25. The cleaning fluid is temporarily stored in the cleaning fluid tank 211, and the cleaning fluid can be pressurized and delivered to the infusion tube 213 by the pump 212, and then delivered to the cleaning component 25 through the infusion tube 213.
[0038] The separation component 22 includes a mounting plate 221, an electromagnet 222, and a magnetic cylinder 223. The mounting plate 221 is snapped onto the front side of the cleaning fluid tank 211. The electromagnet 222 is bolted to the front side of the mounting plate 221. The magnetic cylinder 223 is bolted to the output end of the electromagnet 222. The rear side of the magnetic cylinder 223 is close to the inner side of the cleaning fluid tank 211. By setting the separation component 22, the structure consisting of the mounting plate 221, the electromagnet 222, and the magnetic cylinder 223 for separating and recovering metal impurities can utilize magnetic force to separate the ground metal impurities. Metal impurities in the cleaning fluid are adsorbed, thus separating and recovering the impurities from the cleaning fluid. By setting up the mounting plate 221, the mounting plate 221 can be temporarily installed on the cleaning fluid tank 211, and provide support for the electromagnet 222 and the magnetic cylinder 223. When the electromagnet 222 generates magnetic force, it can transmit the magnetic force to the magnetic cylinder 223. Then, when the cleaning fluid containing metal impurities falls onto the surface of the magnetic cylinder 223, the magnetic cylinder 223 adsorbs the metal impurities through magnetic force, thus achieving the effect of recovering metal impurities from the cleaning fluid.
[0039] The adjustment assembly 23 includes a fixed plate 231, an electric cylinder 232, an adjustment plate 233, and a guide rod 234. The three fixed plates 231 are bolted to the top and rear sides of the support plate 112, respectively. The electric cylinder 232 is bolted to the top of the fixed plate 231, with its output end penetrating the top of the fixed plate 231. The adjustment plate 233 is bolted to the output end of the electric cylinder 232. The guide rod 234 is bolted to the top of the adjustment plate 233 near the front and rear sides of the electric cylinder 232, with its top penetrating the fixed plate 231 and slidably connected to it. By setting the adjustment assembly 23, the fixed plate 231... The structure consisting of the electric cylinder 232, the adjusting plate 233, and the guide rod 234, which adjusts the height of the grinding assembly 24, can be adjusted to adapt to the height required for grinding stainless steel heddle wire. The electric cylinder 232 is fixed to the support plate 112 by the fixing plate 231, which allows the electric cylinder 232 to drive the adjusting plate 233 to move up and down. The adjusting plate 233 can provide limits for the grinding assembly 24 and the cleaning assembly 25, and at the same time, it can adapt to the height required for grinding stainless steel heddle wire by moving up and down. The guide rod 234 can guide the height adjustment of the adjusting plate 233 and increase the stability of the adjusting plate 233 when it moves.
[0040] The grinding assembly 24 includes a positioning housing 241, an electric conveyor belt 242, and a grinding belt 243. The positioning housing 241 is bolted to the bottom of the adjusting plate 233, the electric conveyor belt 242 is bolted to the inside of the positioning housing 241, and the grinding belt 243 is fitted onto the surface of the electric conveyor belt 242. By setting the grinding assembly 24, the grinding structure composed of the positioning housing 241, the electric conveyor belt 242, and the grinding belt 243 can grind the surface of stainless steel wire. Furthermore, the grinding belt can be adjusted sequentially according to the grinding requirements of the stainless steel wire surface. The mesh size of the belt is 243. By gradually increasing the mesh size, the surface of the stainless steel heddle wire can be ground to achieve a stable grinding effect. The electric conveyor belt 242 is limited on the adjusting plate 233 by the positioning housing 241. The electric conveyor belt 242 can drive the grinding belt 243 to move in a cycle, so that the grinding belt 243 can grind the surface of the stainless steel heddle wire. Since there are three electric conveyor belts 242 in total, the mesh size of the grinding belt 243 can be changed from right to left, so as to gradually increase the mesh size of the grinding belt 243 to achieve a gradient grinding effect on the surface of the stainless steel heddle wire.
[0041] The cleaning component 25 includes a positioning frame 251, a diversion tube 252, and a cleaning nozzle 253. The positioning frame 251 is bolted to the bottom of the adjusting plate 233, and its surface is close to the abrasive belt 243. The cleaning nozzle 253 is connected to the bottom of the positioning frame 251, and the diversion tube 252 is connected to the input end of the cleaning nozzle 253. The front side of the diversion tube 252 is connected to the output end of the infusion tube 213. By setting the cleaning component 25, the positioning frame 251, the diversion tube 252, and the cleaning nozzle 253 are connected. The nozzles 253 form a structure for cleaning the surface of stainless steel wires. They can clean each stainless steel wire. The cleaning nozzles 253 are positioned between each abrasive belt 243 by the positioning frame 251, so that the stainless steel wires at the bottom of each abrasive belt 243 can be cleaned. The diversion pipe 252 can deliver the cleaning fluid delivered by the infusion pipe 213 to each cleaning nozzle 253, so that the cleaning fluid can be sprayed onto the surface of each stainless steel wire to clean the impurities on the surface of the stainless steel wire.
[0042] The working principle of this embodiment is as follows: When grinding stainless steel heddles, the pump 212, electromagnet 222, electric cylinder 232, and electric conveyor belt 242 are connected to an external PLC controller and powered on and started. The user then controls the pump 212, electromagnet 222, electric cylinder 232, and electric conveyor belt 242 through the PLC controller. First, the electric cylinder 232 drives the adjusting plate 233 to move the grinding belt 243 to the surface of the stainless steel heddles. Then, the electric conveyor belt 242 is started, causing the grinding belt 243 to circulate, grinding the surface of the stainless steel heddles. After grinding is complete, the pump 212 and electromagnet 222 are started, and the pump 212 draws the cleaning solution from the cleaning solution tank 211 to the infusion tube 213. Then, the liquid is sent to the diversion pipe 252 through the infusion pipe 213, and finally sprayed onto the surface of the stainless steel wire through the cleaning nozzle 253, thereby washing away the metal impurities generated on the surface of the stainless steel wire due to grinding onto the support base 121. When the cleaning liquid flows back into the cleaning liquid tank 211 through the diversion groove 123, the discharge pipe 124 and the inlet pipe 113, the magnetic cylinder 223 will attract the metal impurities in the cleaning liquid due to the magnetic force generated and transmitted by the electromagnet 222. After the grinding and cleaning of the stainless steel wire is completed, the pump 212, the electric cylinder 232 and the electric conveyor belt 242 are stopped. Then, the mounting plate 221 is removed from the cleaning liquid tank 211, and the magnetic cylinder 223 is placed into the metal impurity recovery container. Then, the electromagnet 222 is stopped, and the metal debris will fall from the magnetic cylinder 223 into the recovery container due to the loss of magnetic force.
[0043] This specific embodiment is merely an explanation of the present invention and is not intended to limit the invention. Those skilled in the art can make modifications to this embodiment without contributing any inventive step after reading this specification. Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A continuous cleaning and grinding device for processing stainless steel wire, comprising a conveying mechanism (1) and a grinding mechanism (2), characterized in that: The grinding mechanism (2) is located in front of the conveying mechanism (1). The conveying mechanism (1) includes a conveying component (11), a flow guiding component (12), a positioning component (13), and a limiting component (14). The flow guiding component (12) is located on the surface of the conveying component (11). The positioning component (13) is located on top of the flow guiding component (12). The limiting component (14) is located on top of the positioning component (13). The grinding mechanism (2) includes a storage component (21), a separation component (22), an adjustment component (23), a grinding component (24), and a cleaning component (25). The storage component (21) is located in front of the conveying component (11). The separation component (22) is located inside the storage component (21). The adjustment component (23) is located in front of the inner side of the conveying component (11). The grinding component (24) is located on top of the adjustment component (23). The cleaning component (25) is located inside the grinding component (24).
2. The continuous cleaning and grinding device for stainless steel wire processing according to claim 1, characterized in that: The conveying assembly (11) includes a support platform (111), a support plate (112), an inlet pipe (113), an electric conveyor belt (114), and a mounting socket (115). The support plate (112) is bolted to the front side of the top of the support platform (111). The three inlet pipes (113) are respectively connected to the front side and the two sides of the front side of the support plate (112). The electric conveyor belt (114) is bolted to the top of the support platform (111), and the mounting socket (115) is bolted to the surface of the electric conveyor belt (114).
3. The continuous cleaning and grinding device for processing stainless steel wire as described in claim 2, characterized in that: The flow guiding assembly (12) includes a support base (121), a limiting frame (122), a flow channel (123), and a discharge pipe (124). The limiting frame (122) is snapped onto the surface of the mounting socket (115). The support base (121) is bolted to the inner side of the limiting frame (122). The flow channel (123) is opened on both sides of the inner side of the support base (121). The discharge pipe (124) is connected to the front side of the limiting frame (122). The two sides of the discharge pipe (124) are connected to the front side of the opposite side of the flow channel (123).
4. A continuous cleaning and grinding device for processing stainless steel heddles according to claim 3, characterized in that: The positioning component (13) includes a positioning plate (131), a limiting plate (132), and a limiting pad (133). The five positioning plates (131) are bolted to the top of the support base (121), the limiting plate (132) is bolted to the top of the positioning plate (131), and the limiting pad (133) is bolted to the top of the limiting plate (132).
5. A continuous cleaning and grinding device for processing stainless steel heddles according to claim 4, characterized in that: The limiting assembly (14) includes a limiting buckle (141), a spring rod (142), a clamping plate (143), and a tension spring rod (144). The limiting buckle (141) is bolted to both sides of the top of the limiting plate (132). The spring rod (142) is bolted to the top of the limiting buckle (141). The clamping plate (143) is slidably connected to the surface of the spring rod (142). The top of the clamping plate (143) is bolted to the bottom of the spring rod (142). The tension spring rod (144) is slidably connected to the top of the clamping plate (143). The bottom of the tension spring rod (144) is bolted to the top of the clamping plate (143).
6. A continuous cleaning and grinding device for processing stainless steel heddles according to claim 2, characterized in that: The storage component (21) includes a cleaning fluid tank (211), a pump (212), and an infusion tube (213). The cleaning fluid tank (211) is connected to the front side of the inlet tube (113), the pump (212) is connected to the bottom of the front side of the cleaning fluid tank (211), and the infusion tube (213) is connected to the output end of the pump (212).
7. A continuous cleaning and grinding device for processing stainless steel heddles according to claim 6, characterized in that: The separation assembly (22) includes a mounting plate (221), an electromagnet (222), and a magnetic cylinder (223). The mounting plate (221) is snapped onto the front side of the cleaning fluid tank (211). The electromagnet (222) is bolted to the front side of the mounting plate (221). The magnetic cylinder (223) is bolted to the output end of the electromagnet (222). The rear side of the magnetic cylinder (223) is close to the inner side of the cleaning fluid tank (211).
8. A continuous cleaning and grinding device for processing stainless steel wire as described in claim 2, characterized in that: The adjustment assembly (23) includes a fixed plate (231), an electric cylinder (232), an adjustment plate (233), and a guide rod (234). The three fixed plates (231) are bolted to the two sides and the top of the rear side of the support plate (112), respectively. The electric cylinder (232) is bolted to the top of the fixed plate (231), and the output end of the electric cylinder (232) passes through the top of the fixed plate (231). The adjustment plate (233) is bolted to the output end of the electric cylinder (232). The guide rod (234) is bolted to the front and rear sides of the top of the adjustment plate (233) near the electric cylinder (232). The top of the guide rod (234) passes through the fixed plate (231) and is slidably connected to the fixed plate (231).
9. A continuous cleaning and grinding device for processing stainless steel heddles according to claim 8, characterized in that: The grinding assembly (24) includes a positioning housing (241), an electric conveyor belt (242), and a sanding belt (243). The positioning housing (241) is bolted to the bottom of the adjusting plate (233), the electric conveyor belt (242) is bolted to the inside of the positioning housing (241), and the sanding belt (243) is fitted onto the surface of the electric conveyor belt (242).
10. A continuous cleaning and grinding device for processing stainless steel wire as described in claim 9, characterized in that: The cleaning assembly (25) includes a positioning frame (251), a diversion tube (252), and a cleaning nozzle (253). The positioning frame (251) is bolted to the bottom of the adjusting plate (233). The surface of the positioning frame (251) is close to the abrasive belt (243). The cleaning nozzle (253) is connected to the bottom of the positioning frame (251). The diversion tube (252) is connected to the input end of the cleaning nozzle (253). The front side of the diversion tube (252) is connected to the output end of the infusion tube (213).
Citation Information
Patent Citations
Heddle polishing device
CN103084948B