Dry set profile bar adjustment device for extrusion dies
Patent Information
- Application Number
- CN202610862475.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-06-15
- Publication Date
- 2026-09-25
AI Technical Summary
[0003]参阅附图1,目前的异型材在调试及生产的过程中,由于异型材体积较小、壁厚较薄,很难进入干定型冷却系统的型腔内,操作人员必须将干定型盖板及侧面定型条一一拆除,然后等异型材进入干定型型腔后再将侧面定型条和盖板进行安装,这样在实际的生产过程中操作起来非常不方便,同时反复拆装还会损伤干定型的定位键,影响干定型的使用寿命
[0014]在异型材生产中,操作人员通过将螺栓二松动,并向外侧拉动调节丝杆,便可实现定型条一、定型条二和定型条三整体向外侧移动,达到扩大干定型型腔的目的,确保异型材能够快速准确地进入型腔,待异型材进入型腔后,再将调节丝杆向内侧推动,使定型条一、定型条二和定型条三整体向内侧移动,直至将扩大的型腔还原,最后拧紧螺栓二即可;通过以上调整实现解决异型材在生产过程中难以进入干定型冷却系统型腔内的问题,在兼顾其操作方便的情况下,并且不能过于复杂,要便于加工。
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Figure CN122808179A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of extrusion die technology, specifically to a dry setting and setting strip adjustment device for an extrusion die. Background Technology
[0002] Extrusion dies, also known as extrusion molding heads, are a type of mold used to produce continuous-shaped plastic products. They are widely used in the processing of pipes, rods, monofilaments, sheets, films, wire and cable sheathing, and profiles. The principle is that solid plastic is melted and plasticized under heating and pressure from the rotating screw of the extruder, and then passed through a die of a specific shape to form a continuous plastic product with a cross-section identical to the die shape. The die is the final thermo-pressing device in the entire plastic extrusion process, and its geometry, structure, dimensions, temperature, and pressure directly determine the success or failure of the product processing.
[0003] See appendix Figure 1 Currently, during the debugging and production of special-shaped profiles, due to their small size and thin wall thickness, it is difficult for them to enter the cavity of the dry setting and cooling system. Operators must remove the dry setting cover plate and side setting strips one by one, and then reinstall the side setting strips and cover plate after the profile enters the dry setting cavity. This is very inconvenient in actual production, and repeated disassembly and reassembly can also damage the positioning keys of the dry setting, affecting the service life of the dry setting. Therefore, this invention proposes a dry setting strip adjustment device for extrusion dies to solve the above problems. Summary of the Invention
[0004] The purpose of this invention is to provide a solution to the problems raised in the background art.
[0005] This invention is achieved through the following technical solution:
[0006] This invention relates to a dry shaping strip adjustment device for an extrusion die, comprising shaping strip one, shaping strip two, shaping strip three, shaping strip four, an adjusting screw, a fixing block, and a cover plate;
[0007] The second shaping strip has a threaded hole 1 that matches the adjusting screw, the fixed block has a threaded hole 2, the fourth shaping strip has a threaded hole 3 that matches the threaded hole 2, the first shaping strip, the second shaping strip, and the third shaping strip all have waist-shaped grooves, the third shaping strip has a sliding groove, the third shaping strip can move along the extension direction of the sliding groove on the fourth shaping strip, and the cover plate and the fourth shaping strip have threaded holes 4;
[0008] The shaping strip one, shaping strip two, and shaping strip three are fixed together as a whole by bolt one, and the shaping strip one, shaping strip two, shaping strip three, and shaping strip four are fixed by bolt two. The adjusting screw passes through the fixing block and is fixedly connected to shaping strip two.
[0009] Preferably, the bolt two passes through the threaded hole four on the cover plate, the waist-shaped groove, and the threaded hole four on the shaping strip four in sequence to fix the cover plate, shaping strip one, shaping strip two, shaping strip three, and shaping strip four.
[0010] Preferably, the second bolt passes through the waist-shaped grooves on the first, second, and third shaping strips in sequence.
[0011] Preferably, by loosening the second bolt and pulling the adjusting screw outward, the first shaping strip, the second shaping strip, and the third shaping strip are moved outward as a whole, thereby expanding the dry shaping cavity.
[0012] Preferably, it also includes a profile, which is housed inside the dry-forming cavity.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] In the production of profiles, operators loosen bolt two and pull the adjusting screw outwards to move shaping strips one, two, and three outwards as a whole, thus expanding the dry shaping cavity and ensuring that the profile can enter the cavity quickly and accurately. After the profile enters the cavity, the adjusting screw is pushed inwards to move shaping strips one, two, and three inwards as a whole until the expanded cavity is restored. Finally, bolt two is tightened. This adjustment solves the problem of profiles being difficult to enter the dry shaping and cooling system cavity during production. It is designed to be easy to operate and not too complicated, facilitating processing. Attached Figure Description
[0015] Figure 1 This is a cross-sectional view of the cavity in a dry-setting cooling system in the prior art;
[0016] Figure 2 This is a perspective view of the overall structure of the present invention;
[0017] Figure 3 This is an exploded view of the overall structure of the present invention;
[0018] Figure 4 This is a schematic diagram showing the connection of shaping strip one, shaping strip two, and shaping strip three in this invention;
[0019] Figure 5 This is a cross-sectional view of the dry-forming cavity in this invention;
[0020] Figure 6 This is a three-dimensional view of the four-section structure of the shaping strip in this invention;
[0021] Figure 7 This is a schematic diagram of the adjusting lead screw structure in this invention.
[0022] In the diagram: 1. Shaping strip one; 2. Shaping strip two; 3. Shaping strip three; 4. Shaping strip four; 5. Adjusting screw; 6. Fixing block; 7. Cover plate; 8. Threaded hole one; 9. Threaded hole two; 10. Threaded hole three; 11. Waist-shaped groove; 12. Sliding groove; 13. Threaded hole four; 14. Bolt one; 15. Bolt two; 16. Special profile. Detailed Implementation
[0023] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0024] The components of the embodiments of the invention described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.
[0025] Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0026] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0027] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0028] Please see Figures 2 to 7This invention provides a technical solution: a dry shaping strip adjustment device for an extrusion die, comprising a first shaping strip 1, a second shaping strip 2, a third shaping strip 3, a fourth shaping strip 4, an adjusting screw 5, a fixing block 6, and a cover plate 7; the second shaping strip 2 has a threaded hole 8 matching the adjusting screw 5, the fixing block 6 has a threaded hole 9, and the fourth shaping strip 4 has a threaded hole 10 matching the threaded hole 9; the first shaping strip 1, the second shaping strip 2, and the third shaping strip 3 all have... The shape has a waist-shaped groove 11, and a sliding groove 12 is provided on the shaping strip 3. The shaping strip 3 can move along the extension direction of the sliding groove 12 on the shaping strip 4. The cover plate 7 and the shaping strip 4 are provided with threaded holes 4 13. The shaping strip 1, shaping strip 2 and shaping strip 3 are fixed into a whole by bolt 1 14. The shaping strip 1, shaping strip 2, shaping strip 3 and shaping strip 4 are fixed by bolt 2 15. The adjusting screw 5 passes through the fixing block 6 and is fixedly connected to the shaping strip 2.
[0029] In this embodiment, shaping strip 1, shaping strip 2, and shaping strip 3 are fixed together as a whole with bolt 14. Bolt 215 is passed through threaded hole 413 on cover plate 7, waist groove 11 on shaping strip 1, shaping strip 2, and shaping strip 3 in sequence, and fixed to shaping strip 4. Fixing block 6 is installed on threaded hole 29 on shaping strip 4 with bolt 3. Adjusting screw 5 is passed through fixing block 6 and installed at threaded hole 8 on shaping strip 2. The installation is then completed. After shaping strip 1, shaping strip 2, and shaping strip 3 are fixed together with shaping strip 4 by bolt 215, the gap cavity formed at the connection is the dry shaping cavity.
[0030] In the production of profile 16, the operator can loosen bolt 2 15 and pull the adjusting screw 5 outward to move the shaping strip 1, shaping strip 2, and shaping strip 3 outward as a whole, thereby expanding the shaping cavity and ensuring that the profile 16 can enter the cavity quickly and accurately. After the profile 16 enters the cavity, the adjusting screw 5 is pushed inward to move the shaping strip 1, shaping strip 2, and shaping strip 3 inward as a whole until the expanded cavity is restored. Finally, bolt 2 15 is tightened.
[0031] The above adjustments solve the problem of profile 16 being difficult to enter the dry setting and cooling system cavity during the production process. While ensuring ease of operation, the process should not be too complicated and should be easy to process.
[0032] For further details, please refer to Figure 3 Bolt 2 15 passes through threaded hole 4 13 on cover plate 7, waist groove 11 and threaded hole 4 13 on shaping strip 4 to fix cover plate 7, shaping strip 1, shaping strip 2, shaping strip 3 and shaping strip 4.
[0033] For further details, please refer to Figure 3 Bolt 215 passes through the waist groove 11 on shaping strip 1, shaping strip 2 and shaping strip 3 in sequence.
[0034] In this embodiment, shaping strip 1, shaping strip 2, and shaping strip 3 are fixed into a whole by bolt 14, and bolt 215 is passed through threaded hole 413 on cover plate 7, waist groove 11 on shaping strip 1, shaping strip 2, and shaping strip 3 in sequence and fixed with shaping strip 4.
[0035] For further details, please refer to Figure 2 By loosening bolt 15 and pulling adjusting screw 5 outward, shaping strip 1, shaping strip 2, and shaping strip 3 can be moved outward as a whole, thereby expanding the dry shaping cavity.
[0036] For further details, please refer to Figure 2 It also includes profile 16, which is housed inside the dry-forming cavity.
[0037] In this embodiment, during the production of the profile 16, the operator loosens bolt 2 15 and pulls the adjusting screw 5 outward to move the shaping strip 1, shaping strip 2, and shaping strip 3 as a whole outward, thereby expanding the shaping cavity and ensuring that the profile 16 can enter the cavity quickly and accurately. After the profile 16 enters the cavity, the adjusting screw 5 is pushed inward to move the shaping strip 1, shaping strip 2, and shaping strip 3 as a whole inward until the expanded cavity is restored. Finally, bolt 2 15 is tightened.
[0038] The working principle and usage process of this invention are as follows: In the production of profile 16, the operator loosens bolt 2 15 and pulls the adjusting screw 5 outward, which moves the shaping strip 1, shaping strip 2, and shaping strip 3 as a whole outward, thereby expanding the dry shaping cavity and ensuring that the profile 16 can quickly and accurately enter the cavity. After the profile 16 enters the cavity, the adjusting screw 5 is pushed inward, causing the shaping strip 1, shaping strip 2, and shaping strip 3 as a whole to move inward until the expanded cavity is restored. Finally, bolt 2 15 is tightened. The above adjustment solves the problem that the profile 16 is difficult to enter the dry shaping and cooling system cavity during the production process. It is convenient to operate and should not be too complicated, but easy to process.
[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A dry setting and setting strip adjustment device for an extrusion die, characterized in that: Includes shaping strip one (1), shaping strip two (2), shaping strip three (3), shaping strip four (4), adjusting screw (5), fixing block (6) and cover plate (7); The second shaping strip (2) has a threaded hole (8) that matches the adjusting screw (5), the fixing block (6) has a threaded hole (9), the fourth shaping strip (4) has a threaded hole (10) that matches the threaded hole (9), the first shaping strip (1), the second shaping strip (2) and the third shaping strip (3) all have waist-shaped grooves (11), the third shaping strip (3) has a sliding groove (12), the third shaping strip (3) can move along the extension direction of the sliding groove (12) on the fourth shaping strip (4), and the cover plate (7) and the fourth shaping strip (4) have threaded holes (13). The shaping strip one (1), shaping strip two (2) and shaping strip three (3) are fixed into a whole by bolt one (14), and the shaping strip one (1), shaping strip two (2), shaping strip three (3) and shaping strip four (4) are fixed by bolt two (15). The adjusting screw (5) passes through the fixing block (6) and is fixedly connected to the shaping strip two (2).
2. The dry setting and setting strip adjustment device for an extrusion die according to claim 1, characterized in that: The bolt 2 (15) passes through the threaded hole 4 (13) on the cover plate (7), the waist groove (11) and the threaded hole 4 (13) on the shaping strip 4 (4) in sequence to fix the cover plate (7), shaping strip 1 (1), shaping strip 2 (2), shaping strip 3 (3) and shaping strip 4 (4).
3. The dry setting and setting strip adjustment device for an extrusion die according to claim 2, characterized in that: The second bolt (15) passes through the waist-shaped groove (11) on the first shaping strip (1), the second shaping strip (2) and the third shaping strip (3) in sequence.
4. The dry setting and setting strip adjustment device for an extrusion die according to claim 1, characterized in that: By loosening the second bolt (15) and pulling the adjusting screw (5) outward, the first shaping strip (1), the second shaping strip (2) and the third shaping strip (3) are moved outward as a whole, thereby expanding the dry shaping cavity.
5. The dry setting and setting strip adjustment device for an extrusion die according to claim 4, characterized in that: It also includes a profile (16) which is housed inside the dry-forming cavity.