A rock wool board production thickness control pleating presser

Abstract

The application discloses a rock wool board production thickness-controlling pleating and pressing machine, and relates to the rock wool processing field.The rock wool board production thickness-controlling pleating and pressing machine comprises a base, support columns are symmetrically and fixedly installed at the ends of the base, and a supporting plate is fixedly installed at the end of each support column; a protection assembly is assembled on one side of the support column, and the protruding part of the rock wool on the side is cleaned and protected through the protection assembly.The rock wool board production thickness-controlling pleating and pressing machine can efficiently remove burrs on the two sides of the rock wool board through the protection assembly, ensures that the edges of the board are smooth, and burrs that may affect the subsequent process are not left; meanwhile, the two sides of the rock wool board are protected through the cleaning plate during extrusion, the two ends of the rock wool board can be kept flat, irregular shapes caused by improper processing during the production process are avoided, and the shape and size precision of the finished product meet the requirements.

Description

Technical Field

[0001] This invention relates to rock wool processing technology, specifically to a pleating and pressing machine for controlling the thickness of rock wool boards. Background Technology

[0002] Rock wool products are made from high-quality basalt, dolomite and other raw materials. After being melted at a high temperature of over 1450℃, they are centrifuged into fibers using an internationally advanced four-axis centrifuge. At the same time, a certain amount of binder, dustproof oil and water-repellent agent are sprayed in. The fibers are then collected by a cotton collecting machine, and after being laid in a three-dimensional manner using a pendulum method, they are cured and cut to form rock wool products of different specifications and uses. Rock wool has the advantages of heat preservation, fireproofing, waterproofing and sound insulation, and is widely used in petroleum, chemical, metallurgy, shipbuilding, textile and other fields.

[0003] Chinese invention patent CN112848447B discloses a pleating press for controlling the thickness of rock wool after compression. This press controls the thickness of the compressed rock wool layer by having an electric slider slide within a fixed block. Simultaneously, a movable rod pushes a sleeve column to the left through the interaction of a spiral groove and a circular slider. As the movable rod continues to rotate, the circular slider moves from the spiral groove to the annular groove, keeping the sleeve column in this position. The sleeve column pushes a push block against the tension of a spring rod towards the rock wool pad, preventing the rock wool from being squeezed out during compression of the rock wool layer by the bottom and top rollers. The combined use of two moving components and a compression component prevents the rock wool layer from being squeezed out between the bottom and top rollers from both sides of the rock wool pad, thereby improving the utilization rate of the rock wool.

[0004] When existing equipment is used to pleat rock wool, the rock wool at the edges is often squeezed out, resulting in uneven edges. Furthermore, with continued compression, the rock wool slowly moves outward, affecting the overall pass rate. At the same time, uneven pressure distribution during the compression process may lead to uneven density of the rock wool board, thus affecting the overall quality of the rock wool board. Therefore, a pleating press machine for controlling the thickness of rock wool board production has been developed. Summary of the Invention

[0005] The purpose of this invention is to provide a pleating and pressing machine for controlling the thickness of rock wool board production, so as to solve the above-mentioned shortcomings in the prior art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a pleating and pressing machine for controlling the thickness of rock wool board production, comprising a base, wherein support columns are symmetrically fixedly installed at the ends of the base, and support plates are fixedly installed at the ends of the support columns; A protective component, which is assembled on one side of the support column, is used to clean and protect the protruding parts of the rock wool side. An adjustment component, which is fitted with the end of the support plate, is used to progressively compress the rock wool; The protective component includes a fixing plate that snaps into the support column, a driving component that is fixedly installed at the end of the fixing plate, and a gear plate that is fixedly installed at the output end of the driving component. A limiting block is slidably mounted on the end of the fixed plate, and the end of the limiting block away from the fixed plate is slidably connected to the outer surface of the end of the gear plate. A positioning block is fixedly installed at the end of the limiting block, and a positioning groove is provided at the end of the positioning block. A movable block is slidably installed on the inner wall of the positioning groove, a docking plate is fixedly installed at the end of the movable block, and a cleaning plate is fixedly installed at the end of the docking plate. A transmission gear is rotatably mounted at the middle position of the end of the fixed plate. The outer surface of the transmission gear meshes with the outer surface of the gear plate. A telescopic rod is fixedly mounted at the end of the transmission gear, and a swing block is fixedly mounted at the end of the telescopic rod.

[0007] As a further optimization of the present invention, a docking groove is provided at the middle position of the side of the docking plate, and the inner wall of the docking groove is engaged with the outer surface of the swing block.

[0008] As a further optimization of the present invention, the adjustment component includes a snap-fit ​​plate that snaps into the tray, a connecting block is fixedly installed at the end of the snap-fit ​​plate, and a locking rod is rotatably installed on the inner wall of the connecting block.

[0009] As a further optimization of the present invention, a rotating cylinder is fixedly installed at both ends of the locking rod, and a guide groove is provided on the outer surface of the rotating cylinder, and the guide groove is Z-shaped when unfolded.

[0010] As a further optimization of the present invention, locking plates are fixedly installed at the ends of the snap-fit ​​plate and on both sides of the connecting block, a rotating shaft is rotatably installed at the end of the locking plate, and a power block is fixedly installed at the end of the rotating shaft.

[0011] As a further optimization of the present invention, a transmission plate is fixedly installed at the end of the rotating shaft away from the power block, and a docking block is fixedly installed at the end of the transmission plate. The outer surface of the end of the docking block is slidably connected to the inner wall of the guide groove.

[0012] As a further optimization of the present invention, a movable rod is rotatably mounted at the end of the power block, and a movable plate is rotatably mounted at the end of the movable rod.

[0013] As a further optimization of the present invention, protective cylinders are fixedly installed on both sides of the end of the snap-fit ​​plate, and protective rods are slidably installed on the inner wall of the protective cylinders, with the ends of the protective rods connected to the ends of the movable plate.

[0014] As a further optimization of the present invention, an adjustment plate is fixedly installed at the end of the movable plate, and an adjustment block is movably installed at the end of the adjustment plate.

[0015] As a further optimization of the present invention, a movable plate is rotatably mounted at the end of the adjusting block, and the height difference between the two adjusting plates is connected by the movable plate.

[0016] Compared with the prior art, the pleating and pressing machine for controlling the thickness of rock wool board production provided by the present invention has the following beneficial effects: The protective components can efficiently remove burrs from both sides of the rock wool board, ensuring smooth edges and preventing burrs that could affect subsequent processes. At the same time, during extrusion, the cleaning board protects both sides of the rock wool board, ensuring that both ends remain flat and preventing irregular shapes caused by improper processing during production. This ensures that the shape and dimensional accuracy of the finished product meet the requirements.

[0017] By adjusting the components to apply pressure gradually in a progressive extrusion manner, the rock wool board can be ensured to be subjected to uniform pressure in all areas, thereby improving its structural stability and enhancing the overall quality of the board. At the same time, the progressive pressing method helps to avoid cracks or uneven density caused by excessive extrusion.

[0018] The protective and regulating components work together to allow cleaning and squeezing to be performed simultaneously or in a continuous production process, which can significantly improve the production efficiency, quality and safety of rock wool boards, reduce losses during production, and lower energy consumption and equipment maintenance costs. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this invention. For those skilled in the art, other drawings can be obtained based on these drawings.

[0020] Figure 1 This is a schematic diagram of the overall structure provided for an embodiment of the present invention; Figure 2 This is a schematic diagram of the protective component structure provided in an embodiment of the present invention; Figure 3 This is a cross-sectional view of the internal structure of the protective component provided in an embodiment of the present invention; Figure 4This is a first exploded view of the protective component structure provided in an embodiment of the present invention; Figure 5 This is a second exploded view of the protective component structure provided in an embodiment of the present invention; Figure 6 This is a schematic diagram of the adjustment component structure provided in an embodiment of the present invention; Figure 7 This is a first exploded view of the adjustment component structure provided in an embodiment of the present invention; Figure 8 This is a second exploded view of the adjustment component structure provided in an embodiment of the present invention.

[0021] Explanation of reference numerals in the attached figures: 1. Base; 2. Protective assembly; 3. Adjusting assembly; 11. Support column; 12. Support plate; 21. Fixing plate; 22. Driving component; 23. Gear plate; 24. Limiting block; 241. Positioning block; 242. Positioning groove; 25. Moving block; 26. Connecting plate; 261. Cleaning plate; 27. Connecting groove; 28. Transmission gear; 281. Telescopic rod; 29. ​​Swinging block; 31. Snap-fit ​​plate; 311. Protective cylinder; 312. Protective rod; 313. Connecting block; 32. Locking rod; 33. Rotating cylinder; 331. Guide groove; 34. Locking plate; 35. Rotating shaft; 351. Power block; 36. Transmission plate; 361. Connecting block; 37. Movable rod; 38. Moving plate; 381. Adjusting plate; 382. Adjusting block; 39. Movable plate. Detailed Implementation

[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0023] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0024] Example: Please refer to Figures 1-8 A pleating and pressing machine for controlling the thickness of rock wool board production includes a base 1, with support columns 11 symmetrically fixedly installed at the ends of the base 1, and a support plate 12 fixedly installed at the ends of the support columns 11.

[0025] In this solution, the inner wall of the support column 11 is equipped with a telescopic device such as an electric telescopic rod, which is connected to an external control device. At the same time, the electric telescopic rod drives the tray 12 at its end to move up and down, so that the tray 12 is suitable for different scenarios.

[0026] Furthermore, the protective component 2 is assembled on one side of the support column 11, and the protective component 2 is used to clean and protect the protruding part of the rock wool side; wherein, the protective component 2 includes a fixing plate 21 that is snapped into the support column 11, a driving component 22 is fixedly installed at the end of the fixing plate 21, and a gear plate 23 is fixedly installed at the output end of the driving component 22.

[0027] In this embodiment, the driving component 22 is a device with telescopic function such as an electric telescopic rod, and is connected to an external control device. When the driving component 22 is started, it synchronously drives the gear plate 23 fixedly installed at its output end to move.

[0028] The end of the fixed plate 21 is provided with a protective groove, and the inner wall of the protective groove is slidably connected to the outer surface of the gear plate 23, thereby limiting the gear plate 23 through the protective groove and ensuring the stability of the gear plate 23 during operation.

[0029] Furthermore, a limiting block 24 is slidably mounted on the end of the fixing plate 21, and the end of the limiting block 24 away from the fixing plate 21 is slidably connected to the outer surface of the end of the gear plate 23.

[0030] Specifically, both ends of the limiting block 24 are provided with limiting grooves, and the inner wall of one limiting groove is slidably connected to the outer surface of the end of the fixing plate 21, while the inner wall of the other limiting groove is slidably connected to the outer surface of the end of the gear plate 23.

[0031] Furthermore, a positioning block 241 is fixedly installed at the end of the limiting block 24, and a positioning groove 242 is provided at the end of the positioning block 241.

[0032] Specifically, the cross-section of the positioning block 241 is perpendicular to that of the limiting block 24, and the positioning groove 242 limits the movable block 25 that is slidably installed inside it.

[0033] Furthermore, a movable block 25 is slidably installed on the inner wall of the positioning groove 242, and a docking plate 26 is fixedly installed at the end of the movable block 25. At the same time, a cleaning plate 261 is fixedly installed at the end of the docking plate 26.

[0034] Specifically, when the docking plate 26 is moved under force, the moving block 25 fixedly installed at its end is moved synchronously. Since the outer surface of the moving block 25 is slidably connected to the inner wall of the positioning groove 242, the docking plate 26 moves along the inner wall of the positioning groove 242 in cooperation with the moving block 25.

[0035] Simultaneously, as the docking plate 26 moves, it drives the cleaning plate 261 fixedly installed at its end to move, thereby limiting the expansion of the rock wool board when it is squeezed on both sides, and cleaning the burrs on both sides of the rock wool board through another cleaning plate 261.

[0036] One of the cleaning plates 261 has a scraper at one end. The cleaning plate 261 moves back and forth, and the scraper cleans both sides of the rock wool board.

[0037] Furthermore, a transmission gear 28 is rotatably mounted at the middle position of the end of the fixed plate 21. The outer surface of the transmission gear 28 meshes with the outer surface of the gear plate 23. A telescopic rod 281 is fixedly mounted at the end of the transmission gear 28, and a swing block 29 is fixedly mounted at the end of the telescopic rod 281.

[0038] Specifically, when the gear plate 23 moves the rod, it drives the transmission gear 28 meshing with it to rotate. At the same time, when the transmission gear 28 rotates, it synchronously drives the telescopic rod 281 fixedly installed at its end to move. The telescopic rod 281 is composed of a round rod, a cylinder and a clamp. The outer surface of the round rod is slidably installed on the inner wall of the cylinder. By adjusting the height of the round rod and cooperating with the clamp to lock the adjusted round rod, the stability of the round rod is ensured.

[0039] After the telescopic rod 281 is adjusted, the swing block 29 is driven to move to a suitable position to facilitate subsequent operation.

[0040] Furthermore, a docking groove 27 is provided in the middle of the side of the docking plate 26, and the inner wall of the docking groove 27 is engaged with the outer surface of the swing block 29.

[0041] Specifically, when the swing block 29 swings back and forth, it drives the docking plate 26, which has a docking groove 27, to move and causes the docking plate 26 to move back and forth.

[0042] Furthermore, the adjusting component 3, which is equipped with the end of the support plate 12, progressively compresses the rock wool through the adjusting component 3; the adjusting component 3 includes a snap-fit ​​plate 31 that snaps into the support plate 12, and a connecting block 313 is fixedly installed at the end of the snap-fit ​​plate 31, and a locking rod 32 is rotatably installed on the inner wall of the connecting block 313.

[0043] In this embodiment, a device with power output, such as a motor, is fixedly installed at the end of the connecting block 313 and connected to an external control device. At the same time, the output end of the motor engages with the outer surface of the locking rod 32, thereby driving the locking rod 32 to rotate.

[0044] Furthermore, a rotating cylinder 33 is fixedly installed at both ends of the locking rod 32. A guide groove 331 is provided on the outer surface of the rotating cylinder 33. The guide groove 331 is Z-shaped when unfolded.

[0045] Specifically, when the locking rod 32 rotates, it synchronously drives the rotating cylinder 33 fixedly installed at both ends of it to rotate, and drives the guide groove 331 opened on the outer surface of the rotating cylinder 33 to rotate.

[0046] Furthermore, locking plates 34 are fixedly installed at the end of the snap-fit ​​plate 31 and on both sides of the connecting block 313. A rotating shaft 35 is rotatably installed at the end of the locking plate 34, and a power block 351 is fixedly installed at the end of the rotating shaft 35.

[0047] Specifically, the rotating shaft 35 is restricted by the locking plate 34, so that when the rotating shaft 35 is subjected to force, the power block 351 fixedly installed at its end is driven to rotate.

[0048] Furthermore, a transmission plate 36 is fixedly installed at the end of the rotating shaft 35 away from the power block 351, and a docking block 361 is fixedly installed at the end of the transmission plate 36. The outer surface of the end of the docking block 361 is slidably connected to the inner wall of the guide groove 331.

[0049] Specifically, when the rotating drum 33 rotates, the guide groove 331 on its outer surface drives the docking block 361 to swing. Since the end of the docking block 361 is fixedly connected to the transmission plate 36, the end of the transmission plate 36 swings with the docking block 361.

[0050] The end of the transmission plate 36 away from the docking block 361 is connected to the rotating shaft 35, so that when the transmission plate 36 swings, it drives the rotating shaft 35 to rotate around the inner wall of the locking plate 34.

[0051] Furthermore, a movable rod 37 is rotatably mounted at the end of the power block 351, and a movable plate 38 is rotatably mounted at the end of the movable rod 37.

[0052] Specifically, when the power block 351 rotates, it drives the movable rod 37, which is rotatably mounted at its end, to rotate, thereby adjusting the position of the movable plate 38, which is rotatably mounted at the end of the movable rod 37, so that it can be used in different scenarios.

[0053] Furthermore, protective cylinders 311 are fixedly installed on both sides of the end of the snap-fit ​​plate 31, and protective rods 312 are slidably installed on the inner wall of the protective cylinders 311. The end of the protective rods 312 is connected to the end of the movable plate 38.

[0054] Specifically, the protective rod 312 is constrained by the protective cylinder 311, so that the protective rod 312 remains stable as a whole when it moves. Since the end of the protective rod 312 is connected to the moving plate 38, the protective rod 312 works with the moving plate 38 to constrain and protect the moving plate 38 after it moves.

[0055] Furthermore, an adjusting plate 381 is fixedly installed at the end of the movable plate 38, and an adjusting block 382 is movably installed at the end of the adjusting plate 381.

[0056] Specifically, the end of the adjusting plate 381 is provided with an adjusting groove, and the inner wall of the adjusting groove is slidably connected to the outer surface of the adjusting block 382, ​​so that when the two adjusting plates 381 are at different heights, the adjusting block 382 is limited by the adjusting groove, ensuring that the movable plate 39 remains stable during operation.

[0057] Furthermore, a movable plate 39 is rotatably mounted on the end of the adjusting block 382, ​​and two adjusting plates 381 are connected through the movable plate 39.

[0058] Specifically, by adjusting the height of the adjusting block 382, ​​the movable plate 39 is tilted, and the rock wool board is progressively squeezed according to the actual situation. This process is repeated until the rock wool board meets the set requirements.

[0059] The control device can choose a microcontroller as the control terminal. In this embodiment, the microcontroller is a typical embedded microcontroller unit, consisting of an arithmetic logic unit (ALU), a controller, memory, input / output devices, etc., essentially a miniature computer. Compared to general-purpose microprocessors used in personal computers, it emphasizes self-sufficiency (no external hardware required) and cost savings. Its biggest advantage is its small size, allowing it to be placed inside the instrument, but it has limited storage capacity, simple input / output interfaces, and low power consumption.

[0060] The foregoing has only described certain exemplary embodiments of the present invention by way of illustration. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the foregoing drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A pleating and pressing machine for controlling the thickness of rock wool board production, characterized in that, Includes a base (1), with support columns (11) symmetrically fixedly installed at the ends of the base (1), and a support plate (12) fixedly installed at the ends of the support columns (11). The protective component (2) is assembled on one side of the support column (11) and the protective component (2) is used to clean and protect the protruding part of the rock wool side. Adjustment component (3), which is equipped with the end of the support plate (12), performs progressive compression on the rock wool through the adjustment component (3); The protective component (2) includes a fixing plate (21) that is snapped into the support column (11), a driving component (22) is fixedly installed at the end of the fixing plate (21), and a gear plate (23) is fixedly installed at the output end of the driving component (22). A limiting block (24) is slidably mounted on the end of the fixing plate (21), and the end of the limiting block (24) away from the fixing plate (21) is slidably connected to the outer surface of the end of the gear plate (23). A positioning block (241) is fixedly installed at the end of the limiting block (24), and a positioning groove (242) is provided at the end of the positioning block (241). A movable block (25) is slidably installed on the inner wall of the positioning groove (242), and a docking plate (26) is fixedly installed at the end of the movable block (25), while a cleaning plate (261) is fixedly installed at the end of the docking plate (26). A transmission gear (28) is rotatably mounted at the middle position of the end of the fixed plate (21). The outer surface of the transmission gear (28) meshes with the outer surface of the gear plate (23). A telescopic rod (281) is fixedly mounted at the end of the transmission gear (28), and a swing block (29) is fixedly mounted at the end of the telescopic rod (281).

2. The pleating and pressing machine for controlling the thickness of rock wool board production according to claim 1, characterized in that, A docking groove (27) is provided in the middle of the side of the docking plate (26), and the inner wall of the docking groove (27) is engaged with the outer surface of the swing block (29).

3. The pleating and pressing machine for controlling the thickness of rock wool board production according to claim 1, characterized in that, The adjustment assembly (3) includes a snap-fit ​​plate (31) that snaps into the tray (12), a connecting block (313) is fixedly installed at the end of the snap-fit ​​plate (31), and a locking rod (32) is rotatably installed on the inner wall of the connecting block (313).

4. A pleating and pressing machine for controlling the thickness of rock wool board production according to claim 3, characterized in that, Both ends of the locking rod (32) are fixedly installed with rotating cylinders (33), and the outer surface of the rotating cylinder (33) is provided with a guide groove (331), which is Z-shaped when unfolded.

5. A pleating and pressing machine for controlling the thickness of rock wool board production according to claim 4, characterized in that, Locking plates (34) are fixedly installed at the end of the snap-fit ​​plate (31) and on both sides of the connecting block (313). A rotating shaft (35) is rotatably installed at the end of the locking plate (34), and a power block (351) is fixedly installed at the end of the rotating shaft (35).

6. A pleating and pressing machine for controlling the thickness of rock wool board production according to claim 5, characterized in that, A transmission plate (36) is fixedly installed at one end of the rotating shaft (35) away from the power block (351), and a docking block (361) is fixedly installed at the end of the transmission plate (36). The outer surface of the end of the docking block (361) is slidably connected to the inner wall of the guide groove (331).

7. A pleating and pressing machine for controlling the thickness of rock wool board production according to claim 6, characterized in that, The end of the power block (351) is rotatably mounted with a movable rod (37), and the end of the movable rod (37) is rotatably mounted with a movable plate (38).

8. A pleating and pressing machine for controlling the thickness of rock wool board production according to claim 7, characterized in that, Protective cylinders (311) are fixedly installed on both sides of the end of the snap-fit ​​plate (31), and a protective rod (312) is slidably installed on the inner wall of the protective cylinder (311). The end of the protective rod (312) is connected to the end of the movable plate (38).

9. A pleating and pressing machine for controlling the thickness of rock wool board production according to claim 8, characterized in that, An adjusting plate (381) is fixedly installed at the end of the movable plate (38), and an adjusting block (382) is movably installed at the end of the adjusting plate (381).

10. A pleating and pressing machine for controlling the thickness of rock wool board production according to claim 9, characterized in that, The end of the adjusting block (382) is rotatably mounted with a movable plate (39), which connects the height difference between the two adjusting plates (381).

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