Modular conveyor
Patent Information
- Application Number
- CN202510323603.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-09-25
AI Technical Summary
[0003]相关技术中,传送机构/装置通常设置为一体式的传送流道,当机构损坏或需要更换新部件时,需要对整个传送机构/装置进行拆卸才可以继续进行维修或更换,缺乏灵活性,由此导致维护不便的问题
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Figure CN122809104A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of automation equipment technology, and in particular to a modular conveying device. Background Technology
[0002] In many assembly lines or automated production equipment, materials need to be transferred to designated processing positions to complete processing. Therefore, conveying mechanisms / devices are an indispensable part of these devices.
[0003] In related technologies, the conveying mechanism / device is usually configured as an integrated conveying channel. When the mechanism is damaged or a new part needs to be replaced, the entire conveying mechanism / device must be disassembled for further repair or replacement, which lacks flexibility and leads to inconvenience in maintenance. Furthermore, after repairing or replacing parts, there is a possibility of reduced accuracy and consistency of the conveying channel. Summary of the Invention
[0004] In view of the above, it is necessary to provide a modular conveying device that can divide an integrated conveying channel into multiple modules, thereby improving the flexibility and convenience of repairing or replacing parts, reducing maintenance inconvenience, and maintaining the accuracy and consistency of the conveying channel after repairing or replacing parts.
[0005] This application provides a modular conveying device, including a first conveying module, a second conveying module, a third conveying module, and a reference module; one side of the reference module is provided with a plurality of positioning slots arranged in a straight line along the conveying direction of the conveying device; the first conveying module is disposed at the front section of the reference module and is positioned by at least two positioning slots; the second conveying module is disposed at the middle section of the reference module and is positioned by at least two positioning slots; the third conveying module is disposed at the rear section of the reference module and is positioned by at least two positioning slots.
[0006] In the modular conveying device of this application, the conveying channel is divided into a first conveying module, a second conveying module, and a third conveying module, all three modules being mounted on a base module. When the mechanism is damaged or a new component needs to be replaced, only one of the first, second, or third conveying modules needs to be disassembled, thereby improving the flexibility and convenience of maintenance or component replacement and reducing maintenance inconvenience. Furthermore, one side of the base module is provided with multiple positioning slots arranged in a straight line along the conveying direction of the conveying device. When one of the first, second, or third conveying modules is disassembled and reinstalled, positioning is achieved through at least two positioning slots, thus maintaining the accuracy and consistency of the conveying channel after maintenance or component replacement.
[0007] In some embodiments, the reference module includes a first reference submodule, a second reference submodule, and at least one adjustment submodule. The first and second reference submodules are arranged parallel to each other along the conveying direction in the adjustment submodule. A first conveying module, a second conveying module, and a third conveying module are disposed in the first and second reference submodules. The adjustment submodule is used to adjust the distance between the first and second reference submodules so that the widths of the conveying channels of the first, second, and third conveying modules are consistent.
[0008] In some embodiments, the adjustment submodule includes a module body, a guide rail, and an indicator. The guide rail is disposed on the module body in a direction perpendicular to the conveying direction. A first reference submodule and / or a second reference submodule are slidably connected to the guide rail. The module body has a scale parallel to the guide rail. The indicator is disposed on the first reference submodule and / or the second reference submodule and has a tip pointing to the scale.
[0009] In some embodiments, the first transmission module includes a first transmission submodule and a second transmission submodule that are parallel to each other along the transmission direction; a plurality of positioning slots are provided on one side of the first reference submodule, and the first transmission submodule is disposed at the front end of the first reference submodule and positioned by at least two positioning slots; a plurality of positioning slots are provided on one side of the second reference submodule, and the second transmission submodule is disposed at the front end of the second reference submodule and positioned by at least two positioning slots.
[0010] In some embodiments, the second transmission module includes a third transmission submodule and a fourth transmission submodule that are parallel to each other along the transmission direction; the third transmission submodule is disposed in the middle section of the first reference submodule and is positioned by at least two positioning slots; the fourth transmission submodule is disposed in the middle section of the second reference submodule and is positioned by at least two positioning slots.
[0011] In some embodiments, the third transmission module includes a fifth transmission submodule and a sixth transmission submodule that are parallel to each other along the transmission direction; the fifth transmission submodule is disposed at the rear end of the first reference submodule and is positioned by at least two positioning slots; the sixth transmission submodule is disposed at the rear end of the second reference submodule and is positioned by at least two positioning slots.
[0012] In some embodiments, a lifting module is also included, located between the third and fourth conveying submodules, for lifting materials located on the second conveying module.
[0013] In some embodiments, the modular conveying device further includes a first limiting module, which is disposed on the first reference module and located in front of the lifting module along the conveying direction. The first limiting module is used to restrict the material located in the first conveying module from being conveyed to the second conveying module when the lifting module lifts the material.
[0014] In some embodiments, a second limiting module is also included. The second limiting module is disposed on the second reference module and located after the lifting module along the conveying direction. The second limiting module is used to restrict the material from being conveyed to the third conveying module before the lifting module lifts the material.
[0015] In some embodiments, the modular conveying device further includes a third limiting module, which is disposed on the upper side of the third conveying submodule and the fourth conveying submodule. The third limiting module is used to limit the lifting height of the lifting module when the lifting module lifts the material. The third limiting module has an oblong hole extending in a direction perpendicular to the conveying direction. The third limiting module is installed on the upper side of the third conveying submodule and the fourth conveying submodule through the oblong hole.
[0016] In some embodiments, the modular conveying device further includes a drive module, which includes an electronic control submodule and at least one motor. The motor is used to drive the conveying mechanisms on the first conveying module, the second conveying module, and / or the third conveying module to convey materials. The electronic control submodule is used to control the drive module. The conveying mechanism includes multiple pulleys and a conveyor belt. At least one pulley is drivenly connected to the drive module. The conveyor belt is disposed on the pulley and is used to convey materials under the drive of the pulley. The first conveying module, the second conveying module, and the third conveying module share a conveyor belt; or, the first conveying module, the second conveying module, and the third conveying module are each provided with multiple conveyor belts.
[0017] In some embodiments, the modular conveying device further includes an "L"-shaped right-angle connecting block, through which the first conveying module, the second conveying module, and the third conveying module are mounted on the base module. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of the transmission device according to an embodiment of this application.
[0019] Figure 2 This is a schematic diagram of the structure of the base module in an embodiment of this application.
[0020] Figure 3 This application Figure 2 An enlarged view of region A in the embodiment.
[0021] Figure 4 This is a schematic diagram of the structure of the third limiting module in an embodiment of this application.
[0022] Figure 5 This application Figure 1 A schematic diagram of the transmission device of the embodiment from another perspective.
[0023] Explanation of main component symbols 1. Conveying device; 11. First conveying module; 12. Second conveying module; 13. Third conveying module; 14. Reference module; 15. Lifting module; 17. Drive module; 18. Calibration module; 101. Right-angle connecting block; 111. First conveying submodule; 112. Second conveying submodule; 121. Third conveying submodule; 122. Fourth conveying submodule; 131. Fifth conveying submodule; 132. Sixth conveying submodule; 141. First reference submodule; 142, Second reference submodule; 143, Adjustment submodule; 161, First limit module; 162, Second limit module; 163, Third limit module; 171, Electrical control submodule; 172, Motor; 1431, Module body; 1432, Guide rail; 1433, Indicator; 430, Scale; 140, Positioning slot; 1630, Waist-shaped hole; 19, Conveying mechanism; 190, Conveyor belt; 191, Pulley.
[0024] The following detailed description, in conjunction with the accompanying drawings, will further illustrate this application. Detailed Implementation
[0025] In the description of the embodiments in this application, the words "exemplary," "or," and "for example" are used to indicate examples, illustrations, or descriptions. Any embodiment or design scheme described as "exemplary" or "for example" in the embodiments of this application should not be construed as being more preferred or advantageous than other embodiments or design schemes. Specifically, the use of the words "exemplary," "or," and "for example" is intended to present the relevant concepts in a specific manner.
[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains. The terminology used in this application's specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. It should be understood that, unless otherwise stated, " / " in this application means "or". For example, A / B can mean A or B. "And / or" in this application is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A alone, A and B simultaneously, and B alone. "At least one" refers to one or more. "More than one" refers to two or more. For example, at least one of a, b, or c can represent: a, b, c, a and b, a and c, b and c, and a, b, and c (seven cases).
[0027] It should also be noted that the terms "first" and "second" in the specification, claims, and drawings of this application are used to distinguish similar objects, not to describe a specific order or sequence. The methods disclosed in the embodiments of this application or the methods shown in the flowcharts include one or more steps for implementing the method. Without departing from the scope of the claims, the execution order of multiple steps can be interchanged, and some steps can also be deleted.
[0028] In many assembly lines or automated production equipment, materials need to be transferred to designated processing positions to complete processing. Therefore, conveying mechanisms / devices are an indispensable part of these devices.
[0029] In related technologies, the conveying mechanism / device is typically configured as an integrated conveyor channel, such as a continuous, integral conveyor channel formed by two side profile structures. The conveyor channel and its components are uninterrupted, allowing materials to be conveyed via conveyor belts mounted on the side profile structures under their guidance. Furthermore, a portion of the integrated conveyor channel, such as the middle section, can be coupled with a processing device, thereby enabling automated production line operations and improving material processing efficiency.
[0030] However, in this type of integrated conveyor system, when the mechanism is damaged or a new part needs to be replaced, the entire conveyor system must be disassembled before repair or replacement can proceed. For example, when the conveyor belt breaks, the entire conveyor belt needs to be removed. Furthermore, because the conveyor system is coupled to the processing equipment, sometimes the entire conveyor system needs to be disassembled before the conveyor belt can be replaced or adjusted. In other words, this type of integrated conveyor system lacks flexibility in maintenance, easily leading to inconvenience.
[0031] Furthermore, after maintenance or component replacement, the conveying mechanism / device of an integrated conveyor system may experience reduced precision and consistency. For example, if the profile on one side is not installed correctly after replacement, it can easily tilt, resulting in inconsistent widths of the conveyor system. This necessitates increased debugging time and consequently reduces production efficiency.
[0032] Furthermore, if the processing equipment is upgraded, the conveying mechanism / device of the integrated conveyor flow channel may be incompatible or unable to couple with it. Therefore, it is necessary to dismantle the entire conveying mechanism / device of the integrated conveyor flow channel. Such replacement is costly and not conducive to cost reduction.
[0033] In addition, the conveying mechanism / device of the integrated conveying channel mostly uses aluminum profiles as the main structural material. During long-term use, the accuracy may decrease due to factors such as temperature changes or mechanical vibration, which may further lead to problems such as inconvenient maintenance, long maintenance time or high maintenance cost.
[0034] Therefore, this application provides a modular conveying device that can divide an integrated conveying channel into multiple modules. This improves the flexibility and convenience of repairing or replacing components, reduces maintenance inconvenience, and maintains the accuracy and consistency of the conveying channel even after repairing or replacing components. Some embodiments will be described below with reference to the accompanying drawings. Unless otherwise specified, the following embodiments and features can be combined with each other.
[0035] Figure 1 This is a schematic diagram of the structure of the transmission device 1 according to an embodiment of this application. Figure 2 This is a schematic diagram of the structure of the base module 14 in an embodiment of this application. Figure 3 This application Figure 2 An enlarged view of region A in the embodiment.
[0036] Please see Figure 1 The embodiments of this application provide a modular conveying device 1. For ease of description, the modular conveying device 1 of the embodiments of this application may also be referred to as "conveying device 1" or "device".
[0037] Please see Figure 1 The conveying device 1 in this embodiment may include a first conveying module 11, a second conveying module 12, a third conveying module 13, and a base module 14. The first conveying module 11, the second conveying module 12, and the third conveying module 13 are all disposed on the base module 14 to form a complete conveying channel. In this case, the conveying channel is divided into the first conveying module 11, the second conveying module 12, and the third conveying module 13, and all three modules are disposed on the base module 14. When the mechanism is damaged or a new part needs to be replaced, only one of the first conveying module 11, the second conveying module 12, or the third conveying module 13 needs to be disassembled, thereby improving the flexibility and convenience of maintenance or replacement and reducing maintenance inconvenience.
[0038] In the embodiments of this application, the reference module 14 may be provided with a positioning slot 140. Specifically, please refer to... Figure 2 and Figure 3The reference module 14 may have multiple positioning slots 140 on one side. More specifically, the reference module 14 may have multiple positioning slots 140 arranged in a straight line along the conveying direction (i.e., the D1 direction) of the conveying device 1. One side of the reference module 14 may refer to the top surface of the reference module 14, which can be used to support and install the first conveying module 11, the second conveying module 12, and the third conveying module 13.
[0039] The first conveying module 11, the second conveying module 12, and the third conveying module 13 can all be mounted on the base module 14 and precisely positioned using the positioning slots 140. Specifically, the first conveying module 11 is located at the front of the base module 14 and positioned using at least two positioning slots 140; the second conveying module 12 is located in the middle of the base module 14 and positioned using at least two positioning slots 140; and the third conveying module 13 is located at the rear of the base module 14 and positioned using at least two positioning slots 140. In this configuration, since the base module 14 has multiple positioning slots 140 arranged in a straight line along the conveying direction of the conveying device 1 on one side, when one of the first conveying module 11, the second conveying module 12, or the third conveying module 13 is disassembled and reinstalled, positioning is achieved using at least two positioning slots 140. This utilizes the principle that two points determine a straight line, thus maintaining the accuracy and consistency of the conveying flow path even after maintenance or component replacement.
[0040] In some embodiments, the first conveying module 11, the second conveying module 12, and the third conveying module 13 are positioned using positioning slots 140. This can mean that the first conveying module 11, the second conveying module 12, and the third conveying module 13 are provided with positioning posts or pins, which can match the positioning slots 140. When installed on the base module 14, the positioning is precisely positioned by the engagement of the positioning posts or pins with the positioning slots 140. In this case, positioning by positioning slots 140 and positioning posts / pins can reduce the problem of positioning errors caused by tilting. In addition, since the positioning slots 140 are arranged in a straight line, it can also reduce the problem of deformation of the first conveying module 11, the second conveying module 12, and the third conveying module 13 due to temperature changes, thereby reducing the accuracy and consistency of the conveying channels formed by the first conveying module 11, the second conveying module 12, and the third conveying module 13.
[0041] In some embodiments, please refer to Figure 1The first transmission module 11, the second transmission module 12, and the third transmission module 13 can be mounted on the base module 14 via an "L"-shaped right-angle connecting block 101. In this case, the "L"-shaped right-angle connecting block 101 has a certain degree of stability, which can improve the stability of the first transmission module 11, the second transmission module 12, and the third transmission module 13 mounted on the base module 14, and can also assist the first transmission module 11, the second transmission module 12, and the third transmission module 13 in rapid positioning.
[0042] In the embodiments of this application, please refer to Figure 2 The reference module 14 may include a first reference submodule 141, a second reference submodule 142, and at least one adjustment submodule 143. The structures of the multiple adjustment submodules 143 may be identical.
[0043] The first reference submodule 141 and the second reference submodule 142 can be arranged parallel to the adjustment submodule 143 along the conveying direction. The first conveying module 11, the second conveying module 12 and the third conveying module 13 are arranged on the first reference submodule 141 and the second reference submodule 142. The adjustment submodule 143 is used to adjust the distance between the first reference submodule 141 and the second reference submodule 142 so that the width of the conveying channels of the first conveying module 11, the second conveying module 12 and the third conveying module 13 is consistent.
[0044] One side of the reference module 14 may be provided with a plurality of positioning slots 140 arranged in a straight line along the conveying direction of the conveying device 1. This may be provided on one side of the first reference submodule 141, or on one side of the second reference submodule 142.
[0045] In some embodiments, one side of the first reference submodule 141 may be provided with a plurality of the aforementioned positioning slots 140, while the second reference submodule 142 may not be provided with such slots. In other embodiments, one side of the second reference submodule 142 may be provided with a plurality of the aforementioned positioning slots 140, while the first reference submodule 141 may not be provided with such slots. In yet another embodiment, both one side of the first reference submodule 141 and one side of the second reference submodule 142 may be provided with a plurality of the aforementioned positioning slots 140.
[0046] The number of positioning slots 140 on one first reference submodule 141 or the second reference submodule 142 can be 6 or more, that is, the number of positioning slots 140 on one reference module 14 can be 6 / 12 or more.
[0047] In the embodiments of this application, please refer to Figure 2 The adjustment submodule 143 may include a module body 1431, a guide rail 1432, and an indicator 1433. The guide rail 1432 may be disposed on the module body 1431 in a direction perpendicular to the conveying direction (i.e., the D2 direction). The first reference submodule 141 and / or the second reference submodule 142 are slidably connected to the guide rail 1432. That is, the first reference submodule 141 may slide relative to the module body 1431 in a direction perpendicular to the conveying direction (i.e., the D2 direction) under the guidance of the guide rail 1432, while the second reference submodule 142 is fixed to the module body 1431; or, the second reference submodule 142 may slide relative to the module body 1431 in a direction perpendicular to the conveying direction under the guidance of the guide rail 1432, while the first reference submodule 141 is fixed to the module body 1431; or, both the first reference submodule 141 and the second reference submodule 142 may slide relative to the module body 1431 in a direction perpendicular to the conveying direction under the guidance of the guide rail 1432.
[0048] Additionally, the module body 1431 may have a scale 430 parallel to the guide rail 1432, and an indicator 1433 may be disposed on the first reference sub-module 141 and / or the second reference sub-module 142, with the indicator 1433 having a tip pointing towards the scale 430. In this case, when the mechanism is damaged or a new component needs to be replaced, requiring the disassembly of at least one of the first transfer module 11, the second transfer module 12, or the third transfer module 13, after installing at least one of the new first transfer module 11, the second transfer module 12, or the third transfer module 13, the distance between the first reference sub-module 141 and the second reference sub-module 142 can be adjusted via the guide rail 1432. This allows adjustment of the width of the transfer channel formed by the first transfer module 11, the second transfer module 12, or the third transfer module 13. Furthermore, during the adjustment process, the scale 430 and the indicator 1433 can improve the accuracy of the adjustment process, thereby maintaining or improving the accuracy and consistency of the transfer channel.
[0049] In some embodiments, the minimum scale unit 430 on the module body 1431 can be set according to actual production needs. For example, in a device that allows for larger error values, the minimum scale unit 430 on the module body 1431 can be 0.5mm or 0.1mm, while in a device that allows for smaller error values, the minimum scale unit 430 on the module body 1431 can be 0.05mm or 0.01mm.
[0050] In the embodiments of this application, please refer to Figure 1The first conveying module 11 may include a first conveying submodule 111 and a second conveying submodule 112, which may be distributed parallel to each other along the conveying direction. The first conveying submodule 111 may be disposed at the front of the first reference submodule 141 and positioned by at least two positioning slots 140, and the second conveying submodule 112 may be disposed at the front of the second reference submodule 142 and positioned by at least two positioning slots 140. In this case, the first conveying submodule 111 and the second conveying submodule 112 may constitute the front of the conveying channel and may be disassembled for easy maintenance, while being precisely positioned by the positioning slots 140 during repair or replacement.
[0051] In some embodiments, the first transfer submodule 111 and the second transfer submodule 112 may have substantially the same shape. This can improve the consistency of the front end of the transfer channel.
[0052] In some embodiments, both the first transmission submodule 111 and the second transmission submodule 112 can be made of aluminum alloy profiles. In this case, compared to aluminum profiles, the problem of decreased accuracy and consistency caused by temperature changes can be reduced.
[0053] Similarly, in the embodiments of this application, please refer to Figure 1 The second conveying module 12 may include a third conveying submodule 121 and a fourth conveying submodule 122, which are distributed parallel to each other along the conveying direction. The third conveying submodule 121 may be located in the middle section of the first reference submodule 141 and positioned by at least two positioning slots 140, and the fourth conveying submodule 122 may be located in the middle section of the second reference submodule 142 and positioned by at least two positioning slots 140. In this case, the third conveying submodule 121 and the fourth conveying submodule 122 can form the middle section of the conveying channel and are detachable for easy maintenance, while being precisely positioned by the positioning slots 140 during repair or replacement.
[0054] In some embodiments, the third transmission submodule 121 and the fourth transmission submodule 122 may have substantially the same shape. This can improve the consistency of the middle section of the transmission channel.
[0055] In some embodiments, both the third transmission submodule 121 and the fourth transmission submodule 122 can be made of aluminum alloy profiles. In this case, compared to aluminum profiles, the problem of decreased accuracy and consistency caused by temperature changes can be reduced.
[0056] Similarly, in the embodiments of this application, please refer to Figure 1The third conveying module 13 may include a fifth conveying submodule 131 and a sixth conveying submodule 132, which are distributed parallel to each other along the conveying direction. The fifth conveying submodule 131 may be located at the rear of the first reference submodule 141 and positioned using at least two positioning slots 140. The sixth conveying submodule 132 may be located at the rear of the second reference submodule 142 and positioned using at least two positioning slots 140. In this configuration, the fifth and sixth conveying submodules 131 and 132 constitute the rear section of the conveying channel and are detachable for easy maintenance. Furthermore, they can be precisely positioned using the positioning slots 140 during repair or replacement.
[0057] In some embodiments, the fifth transfer submodule 131 and the sixth transfer submodule 132 may have substantially the same shape. This can improve the consistency of the middle section of the transfer channel.
[0058] In some embodiments, both the fifth transmission submodule 131 and the sixth transmission submodule 132 can be made of aluminum alloy profiles. In this case, compared to aluminum profiles, the problem of decreased accuracy and consistency caused by temperature changes can be reduced.
[0059] In the embodiments of this application, please refer to Figure 1 The conveying device 1 may further include a lifting module 15, which may be located between the third conveying submodule 121 and the fourth conveying submodule 122. The lifting module 15 can be used to lift the material located in the second conveying module 12, that is, the lifting module 15 may be located in the middle section of the conveying channel. In this case, the conveying device 1 can be coupled to the processing device through the lifting module 15, thereby facilitating the processing device to perform operations such as picking up, processing or unloading the material conveyed by the conveying device 1.
[0060] In some embodiments, the lifting module 15 may include a lifting cylinder and a lifting platform. The lifting platform can be used to carry the material conveyed to the middle position by the conveying device 1, and the lifting cylinder can be used to lift or lower the lifting platform so that the material can be raised to a position where the processing device can pick up or unload the material.
[0061] In other embodiments, the lifting module 15 may be located between the first conveying submodule 111 and the second conveying submodule 112. The lifting module 15 can be used to lift the material located in the first conveying module 11, that is, the lifting module 15 can be located at the front end of the conveying channel. Alternatively, the lifting module 15 may be located between the fifth conveying submodule 131 and the sixth conveying submodule 132. The lifting module 15 can be used to lift the material located in the third conveying module 13, that is, the lifting module 15 can be located at the rear end of the conveying channel. For example, in some dual-processing equipment, two processing devices can be set up. Therefore, the conveying device 1 can set up lifting modules 15 at the front and rear ends of the conveying channel to cooperate with the two processing devices for efficient production.
[0062] In the embodiments of this application, please refer to Figure 1 The modular conveying device 1 may further include a first limiting module 161. The first limiting module 161 may be disposed on the first reference module 14 and located ahead of the lifting module 15 along the conveying direction. The first limiting module 161 may be used to restrict the material located in the first conveying module 11 from being conveyed to the second conveying module 12 when the lifting module 15 lifts the material. In this case, problems such as multiple materials possibly touching each other or being incorrectly lifted by the lifting module 15, causing equipment malfunctions, can be reduced when multiple materials are conveyed simultaneously on the conveying channel.
[0063] In the embodiments of this application, please refer to Figure 1 The modular conveying device 1 may also include a second limiting module 162. The second limiting module 162 is disposed on the second reference module 14 and located after the lifting module 15 along the conveying direction. The second limiting module 162 can be used to restrict the material from being conveyed to the third conveying module 13 before the lifting module 15 lifts the material. In this case, problems such as multiple materials possibly touching each other or being incorrectly lifted by the lifting module 15, causing equipment malfunctions, can be reduced when multiple materials are conveyed simultaneously on the conveying channel.
[0064] This application provides a first limiting module 161 and a second limiting module 162, which can simultaneously convey multiple materials on the conveying channel. It can also reduce problems such as multiple materials touching each other or being incorrectly lifted by the lifting module 15 when multiple materials are conveyed on the conveying channel at the same time, which may cause equipment malfunction. That is, the lifting module 15 can correctly lift the materials with the assistance of the first limiting module 161 and the second limiting module 162. Specifically, when there is material in the middle section of the conveyor channel (i.e., the second conveyor module 12), the lifting module 15 lifts the material in the middle section to facilitate the unloading operation of the processing device. Meanwhile, the front section of the conveyor channel can continue to convey new material. Before the lifting module 15 descends, the new material is buffered and limited by the first limiting module 161. When the lifting module 15 descends and is conveyed away by the second conveyor module 12 and the third conveyor module 13, the new material can be allowed to be conveyed to the middle section by the first limiting module 161 and limited in the middle section by the second limiting module 162. The material buffered and limited in the middle section by the second limiting module 162 can be lifted by the lifting module 15, thus repeating the cycle. In this case, the material conveying time or production cycle time can be reduced, thereby improving production efficiency.
[0065] In some embodiments, the first limiting module 161 may include a limiting member and a lifting cylinder. When it is necessary to limit the material, the lifting cylinder can drive the limiting member to rise and block the material to provide a buffered limiting effect. Similarly, the second limiting module 162 may also include a limiting member and a lifting cylinder. When it is necessary to limit the material, the lifting cylinder can drive the limiting member to rise and block the material to provide a buffered limiting effect.
[0066] In the embodiments of this application, please refer to Figure 1 The modular conveying device 1 may further include a third limiting module 163. The third limiting module 163 may be disposed on the upper side of the third conveying sub-module 121 and the fourth conveying sub-module 122. The third limiting module 163 may be used to limit the lifting height of the lifting module 15 when lifting materials. The number of third limiting modules 163 may be at least two. In this case, the lifting height of the lifting module 15 can be limited by the third limiting module 163, thereby limiting the rising height of the material so that the processing device can accurately perform the unloading operation. At the same time, the cooperation of two or more third limiting modules 163 can improve the stability of the limiting process, thereby reducing the possible overturning problem when the material is lifted.
[0067] Figure 4 This is a schematic diagram of the structure of the third limiting module 163 in an embodiment of this application.
[0068] In some embodiments, please refer to Figure 4The third limiting module 163 may have an oblong hole 1630 extending in a direction perpendicular to the conveying direction. The third limiting module 163 is installed on the upper side of the third conveying submodule 121 and the fourth conveying submodule 122 through the oblong hole 1630, that is, the third limiting module 163 is installed in the middle section of the conveying channel. In this case, when the second conveying module 12 is repaired or replaced and readjusted, the third limiting module 163 can adapt to the readjusted second conveying module 12 through the oblong hole 1630.
[0069] In other embodiments, corresponding to the arrangement of the processing device, the third limiting module 163 is also installed in the front and / or rear section of the conveyor channel.
[0070] In some embodiments, please refer to Figure 4 The third limiting module 163 can be a crossbar, and the two ends of the crossbar can have waist-shaped holes 1630 extending in a direction perpendicular to the conveying direction.
[0071] In the embodiments of this application, the modular conveying device 1 may further include a drive module 17. The drive module 17 may include an electronic control submodule 171 and at least one motor 172. The motor 172 is used to drive the conveying mechanism 19 on the first conveying module 11, the second conveying module 12, and / or the third conveying module 13 to convey materials. The electronic control submodule 171 is used to control the drive module 17. The first conveying module 11, the second conveying module 12, and the third conveying module 13 may share a set of conveying mechanisms 19, or they may each have a separate conveying mechanism 19.
[0072] In addition, the electrical control submodule 171 can also be used to control the lifting module 15, the first limit module 161 and the second limit module 162, thereby precisely controlling the lifting and conveying of materials.
[0073] In some embodiments, the electronic control submodule 171 may include, but is not limited to, controllers or control components such as CPUs and MCUs.
[0074] In some embodiments, the conveying mechanism 19 may include a plurality of pulleys 191 and a conveyor belt 190. At least one pulley 191 is drivenly connected to the drive module 17. Specifically, the pulley 191 may be drivenly connected to the motor 172 and driven to rotate by the motor 172. The conveyor belt 190 may be disposed on the pulleys 191 and used to convey materials under the drive of the pulleys 191. As described above, the first conveying module 11, the second conveying module 12, and the third conveying module 13 may share the conveyor belt 190. Alternatively, the first conveying module 11, the second conveying module 12, and the third conveying module 13 may each be provided with a plurality of conveyor belts 190.
[0075] In some embodiments, when the first conveying module 11, the second conveying module 12, and the third conveying module 13 are all provided with multiple conveyor belts 190, the first limiting module 161 and the second limiting module 162 may not be required. In this case, the first sensor and the second sensor can be set at or near the positions of the first limiting module 161 and the second limiting module 162. The first sensor and the second sensor can be used to detect whether there is material on the conveying channel. When material is detected, the motor 172 is controlled by the electronic control submodule 171, thereby controlling the start and stop of each conveyor belt 190. This also achieves the buffering and limiting function of the first limiting module 161 and the second limiting module 162 for the material.
[0076] In some embodiments, there may be one motor 172. For example, a higher power motor 172 can be used to drive the conveyor belt 190 disposed on the first conveyor module 11, the second conveyor module 12 and the third conveyor module 13. That is, when the first conveyor module 11, the second conveyor module 12 and the third conveyor module 13 share the conveyor belt 190, one motor 172 can be used to drive the conveyor belt 190.
[0077] Figure 5 This application Figure 1 A schematic diagram of the transmission device 1 in the embodiment from another perspective.
[0078] In other embodiments, the number of motors 172 can be set according to the number of transmission modules, for example, see [link to relevant documentation]. Figure 5 Each of the first conveyor module 11, the second conveyor module 12, and the third conveyor module 13 can have one motor 172 on each side, meaning there can be six motors 172. Motor 172a drives the conveyor belt 190a of the first conveyor submodule 111, motor 172b drives the conveyor belt 190b of the second conveyor submodule 112, motor 172c drives the conveyor belt 190c of the third conveyor submodule 121, motor 172d drives the conveyor belt 190d of the fourth conveyor submodule 122, motor 172e drives the conveyor belt 190e of the fifth conveyor submodule 131, and motor 172f drives the conveyor belt 190f of the sixth conveyor submodule 132. Each conveyor belt 190(af) can be driven by a motor 172(af) through at least one pulley 191 connected to the corresponding motor 172(af).
[0079] In some embodiments, in order to facilitate the material removal by the processing device, a calibration module 18 and a storage module (not shown) may be provided at the position of the first conveying module 11, the second conveying module 12 or the third conveying module 13 corresponding to the processing device. The calibration module 18 can be used to assist the processing device in calibrating the position of the material, and the storage module can be used to store unqualified materials.
[0080] In summary, in the modular conveying device 1 of this application, the conveying channel is divided into a first conveying module 11, a second conveying module 12, and a third conveying module 13, and all three modules are located on a base module 14. When the mechanism is damaged or a new part needs to be replaced, only one of the first conveying module 11, the second conveying module 12, or the third conveying module 13 needs to be disassembled. This improves the flexibility and convenience of maintenance or replacement of parts and reduces maintenance inconvenience. In addition, a plurality of positioning slots 140 are provided on one side of the base module 14, arranged in a straight line along the conveying direction of the conveying device 1. When one of the first conveying module 11, the second conveying module 12, or the third conveying module 13 is disassembled and reinstalled, positioning is achieved through at least two positioning slots 140. This ensures that the accuracy and consistency of the conveying channel can still be maintained after maintenance or replacement of parts.
[0081] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application and are not intended to limit it. Although this application has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this application without departing from the spirit and scope of the technical solutions of this application.
Claims
1. A modular conveying device, characterized in that, The device includes a first conveying module, a second conveying module, a third conveying module, and a reference module. One side of the reference module has multiple positioning slots arranged in a straight line along the conveying direction of the conveying device. The first conveying module is located at the front of the reference module and is positioned using at least two of the positioning slots. The second conveying module is located in the middle of the reference module and is positioned using at least two of the positioning slots. The third conveying module is located at the rear of the reference module and is positioned using at least two of the positioning slots.
2. The modular conveying device according to claim 1, characterized in that, The reference module includes a first reference submodule, a second reference submodule, and at least one adjustment submodule. The first reference submodule and the second reference submodule are arranged parallel to the adjustment submodule along the conveying direction. The first conveying module, the second conveying module, and the third conveying module are arranged on the first reference submodule and the second reference submodule. The adjustment submodule is used to adjust the distance between the first reference submodule and the second reference submodule so that the widths of the conveying channels of the first conveying module, the second conveying module, and the third conveying module are consistent.
3. The modular conveying device according to claim 2, characterized in that, The adjustment submodule includes a module body, a guide rail, and an indicator. The guide rail is disposed on the module body in a direction perpendicular to the conveying direction. The first reference submodule and / or the second reference submodule are slidably connected to the guide rail. The module body has a scale parallel to the guide rail. The indicator is disposed on the first reference submodule and / or the second reference submodule and has a tip pointing to the scale.
4. The modular conveying device according to claim 2, characterized in that, The first transmission module includes a first transmission sub-module and a second transmission sub-module that are parallel to each other along the transmission direction; a plurality of positioning slots are provided on one side of the first reference sub-module, and the first transmission sub-module is disposed at the front end of the first reference sub-module and is positioned by at least two of the positioning slots. The second reference submodule has a plurality of positioning slots on one side, and the second transmission submodule is located at the front of the second reference submodule and is positioned by at least two of the positioning slots.
5. The modular conveying device according to claim 4, characterized in that, The second transmission module includes a third transmission submodule and a fourth transmission submodule that are parallel to each other along the transmission direction; the third transmission submodule is located in the middle section of the first reference submodule and is positioned by at least two positioning slots; the fourth transmission submodule is located in the middle section of the second reference submodule and is positioned by at least two positioning slots.
6. The modular conveying device according to claim 5, characterized in that, The third transmission module includes a fifth transmission submodule and a sixth transmission submodule that are parallel to each other along the transmission direction; the fifth transmission submodule is located at the rear of the first reference submodule and is positioned by at least two positioning slots; the sixth transmission submodule is located at the rear of the second reference submodule and is positioned by at least two positioning slots.
7. The modular conveying device according to claim 5, characterized in that, It also includes a lifting module, which is located between the third and fourth conveying submodules, and is used to lift the material located in the second conveying module.
8. The modular conveying device according to claim 7, characterized in that, It also includes a first limiting module, which is disposed on the first reference module and located in front of the lifting module along the conveying direction. The first limiting module is used to restrict the material located in the first conveying module from being conveyed to the second conveying module when the lifting module lifts the material.
9. The modular conveying device according to claim 7, characterized in that, It also includes a second limiting module, which is disposed on the second reference module and located after the lifting module along the conveying direction. The second limiting module is used to restrict the material from being conveyed to the third conveying module before the lifting module lifts the material.
10. The modular conveying device according to claim 7, characterized in that, It also includes a third limiting module, which is disposed on the upper side of the third conveying submodule and the fourth conveying submodule. The third limiting module is used to limit the lifting height of the lifting module when the lifting module lifts the material. The third limiting module has an oblong hole extending in a direction perpendicular to the conveying direction. The third limiting module is installed on the upper side of the third conveying submodule and the fourth conveying submodule through the oblong hole.
11. The modular conveying device according to claim 1, characterized in that, It also includes a drive module, which includes an electronic control submodule and at least one motor. The motor is used to drive the conveying mechanism on the first conveying module, the second conveying module and / or the third conveying module to convey materials. The electronic control submodule is used to control the drive module. The conveying mechanism includes multiple pulleys and a conveyor belt. At least one of the pulleys is connected to the drive module for transmission. The conveyor belt is disposed on the pulley and is used to convey materials under the drive of the pulley. The first conveying module, the second conveying module, and the third conveying module share the conveyor belt. Alternatively, the first conveying module, the second conveying module, and the third conveying module are each provided with multiple conveyor belts.
12. The modular conveying device according to claim 1, characterized in that, It also includes an "L"-shaped right-angle connecting block, through which the first transmission module, the second transmission module and the third transmission module are mounted on the reference module.