Transmission control apparatus, method and system
Patent Information
- Application Number
- CN202610930024.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-06-25
- Publication Date
- 2026-09-25
AI Technical Summary
[0004]然而,在覆膜或撕膜过程中缺乏合理控制,导致覆膜效果或撕膜效果不佳,影响涂布效果
[0010]本申请第五方面提供一种计算机可读存储介质,其上存储有可执行代码,当所述可执行代码被电子设备的处理器执行时,使所述处理器执行如上所述的方法。
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Figure CN122809255A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of new energy technology, and in particular to a transmission control device, method and system. Background Technology
[0002] With the development of solid-state battery technology, solid electrolytes have been widely used in the manufacture of lithium-ion batteries, all-solid-state batteries and semi-solid-state batteries.
[0003] Before applying the solid electrolyte, a release film is laminated onto the coating substrate to provide temporary support and prevent penetration. After the solid electrolyte is applied, the release film on the coating substrate is peeled off to allow the solid electrolyte to be applied to the other side.
[0004] However, the lack of proper control during the lamination or peeling process leads to poor lamination or peeling results, affecting the coating effect. Summary of the Invention
[0005] To address or partially address the problems existing in related technologies, this application provides a transfer control device, method, and system that can decouple the material to be processed from the target material and perform transfer control according to the transfer status of the material to be processed and the target material, respectively, so as to make the control of the film coating or film peeling process more reasonable, improve the film coating effect or film peeling effect, and thus improve the coating effect.
[0006] A first aspect of this application provides a transmission control device, including a processing apparatus, the processing apparatus comprising: Material input component, used to transfer materials to be processed; A processing mechanism is provided near the output of the material input component, for receiving the material to be processed, processing the material to be processed, and obtaining the target material; A material output component is disposed adjacent to the output of the processing mechanism for receiving the target material and transferring the target material. The material input component controls the transmission of the material to be processed and the material output component controls the transmission of the target material independently. The processing mechanism includes a material separation mechanism or a material composite mechanism. The material separation mechanism is used to separate the membrane material on the material to be processed to obtain the first target material. The material composite mechanism is used to composite the membrane material with the material to be processed to obtain the second target material.
[0007] A second aspect of this application provides a conveying control method, comprising: The material input component acquires the input transmission status of the material to be processed; the material output component acquires the output transmission status of the target material. The control device acquires the input transmission status and, based on the input transmission status, controls the material input component to control the transmission of the material to be processed. The control device acquires the output transmission status and controls the material output component to control the transmission of the target material based on the output transmission status.
[0008] A third aspect of this application provides a conveying control system, comprising: The transmission control device described in any of the above embodiments; A coating machine is disposed adjacent to the aforementioned transmission control device, for receiving the target material output by the transmission control device and coating it, or for conveying the coated material as a material to be processed to the transmission control device.
[0009] A fourth aspect of this application provides an electronic device, comprising: Processor; and A memory that stores executable code, which, when executed by the processor, causes the processor to perform the method described above.
[0010] A fifth aspect of this application provides a computer-readable storage medium having executable code stored thereon, which, when executed by a processor of an electronic device, causes the processor to perform the method described above.
[0011] A sixth aspect of this application provides a computer program product comprising computer instructions that, when executed by a processor, implement the method described above.
[0012] The technical solution provided in this application may include the following beneficial results: The transmission control device includes a processing device, which includes a material input component, a processing mechanism, and a material output component. The material input component is used to transmit the material to be processed. The processing mechanism is located adjacent to the output of the material input component and is used to receive the material to be processed and process it to obtain the target material. The material output component is located adjacent to the output of the processing mechanism and is used to receive the target material and transmit it. The transmission control of the material input component for the material to be processed and the transmission control of the material output component for the target material are independent of each other. When a single processing device has different materials to be processed or target materials, the transmission control of the material input components for different materials to be processed is independent of each other, and the transmission control of the material output components for different target materials is independent of each other. The processing mechanism of a single processing device can be a material separation mechanism, such as a film-tearing mechanism, which is used to separate the film material on the material to be processed to obtain the first target material. The processing mechanism of a single processing device can also be a material lamination mechanism, such as a coating mechanism, which is used to laminate the film material with the material to be processed to obtain the second target material. By decoupling the material processing and transport paths through the processing mechanism, several transport paths for the materials to be processed and several transport paths for the target materials are obtained. This makes the control of the transport paths for the materials to be processed and the target materials independent of each other. The decoupled control of the materials to be processed and the target materials is carried out separately according to the transport status of the materials to be processed and the target materials. This makes the control of the film coating or film peeling process more reasonable, improves the film coating or film peeling effect, and thus improves the coating effect.
[0013] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description
[0014] The above and other objects, features and advantages of this application will become more apparent from the more detailed description of exemplary embodiments thereof in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments thereof.
[0015] Figure 1 This is a schematic diagram of the transmission control device shown in the embodiments of this application; Figure 2 This is a schematic diagram of another transmission control device shown in an embodiment of this application; Figure 3 This is a schematic diagram of the control logic of the transmission control device shown in the embodiments of this application; Figure 4 This is a schematic diagram of the control logic of another transmission control device shown in an embodiment of this application; Figure 5This is a schematic flowchart illustrating the conveying control method in an embodiment of this application; Figure 6 This is a schematic diagram of the structure of an electronic device shown in an embodiment of this application.
[0016] Reference numerals: 100, Material input component; 200, Processing mechanism; 300, Material output component; A1, Composite substrate; A2, First release film; A3, First electrolyte belt; 101a, Composite strip unwinding device; 102a, First tearing tension roller; 103a, First tearing pass roller; 104a, First tearing swing roller; 105a, Fourth tearing pass roller; 106a, Fifth tearing pass roller; 107a, Second tearing swing roller; 108a, Second tearing pass roller; 109a, Second tearing tension roller; 110a, First release film winding device; 201a, Tearing roller; 202a, Drive roller; 301a, Sixth tearing pass roller; 302a, Third tearing tension roller. Rollers; 303a, Third film-tearing roller; B1, Second release film; B2, Second electrolyte belt; B3, Coated electrolyte belt; 101b, Second release film unwinding device; 102b, First coating tension roller; 103b, First coating roller; 104b, First coating sway roller; 105b, Fourth coating roller; 106b, Seventh coating roller; 107b, Second coating sway roller; 108b, Second coating roller; 109b, Second coating tension roller; 110b, Fifth coating roller; 301b, Sixth coating roller; 302b, Third coating sway roller; 303b, Third coating roller; 304b, Third coating tension roller; 305b, Coated electrolytic belt winding device. Detailed Implementation
[0017] Embodiments of this application will now be described in more detail with reference to the accompanying drawings. While embodiments of this application are shown in the drawings, it should be understood that this application may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to make this application more thorough and complete, and to fully convey the scope of this application to those skilled in the art.
[0018] The terminology used in this application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The singular forms “a,” “the,” and “the” used in this application and the appended claims are also intended to include the plural forms unless the context clearly indicates otherwise. It should also be understood that the term “and / or” as used herein refers to and includes any or all possible combinations of one or more of the associated listed items.
[0019] It should be understood that although the terms "first," "second," "third," etc., may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of this application, first information may also be referred to as second information, and similarly, second information may also be referred to as first information. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0020] Before applying the solid electrolyte, a release film is laminated onto the coating substrate to provide temporary support and prevent penetration. After the solid electrolyte is applied, the release film on the coating substrate is peeled off to allow the solid electrolyte to be applied to the other side.
[0021] However, the lack of proper control during the lamination or peeling process leads to poor lamination or peeling results, affecting the coating effect.
[0022] To address the aforementioned issues, embodiments of this application provide a transmission control device, method, and system that can decouple the material processing and transmission path through the processing mechanism, thereby making the control of the coating or peeling process more reasonable, improving the coating or peeling effect, and ultimately improving the coating effect.
[0023] The technical solutions of the embodiments of this application are described in detail below with reference to the accompanying drawings.
[0024] Figure 1 and Figure 2 This is a schematic diagram of the transmission control device shown in the embodiments of this application.
[0025] See Figure 1 and Figure 2 In one embodiment of this application, a transmission control device is provided, which includes a processing device. The processing device includes a material input component 100, a processing mechanism 200, and a material output component 300, which are arranged sequentially along a predetermined trajectory and are connected in series with the material to be processed and the target material in motion.
[0026] This application also includes a control device electrically connected to the material input component 100, the processing mechanism 200 and the material output component 300, for controlling the material input component 100, the processing mechanism 200 and the material output component 300 to operate in coordination according to a set program.
[0027] The material input component 100 is used to transfer the material to be processed. There may be one, two, or more materials to be processed. When there are at least two materials to be processed, each material can be transferred through one material input component 100. The output of each material input component 100 is located near the input of the processing mechanism 200, and each material input component 100 transfers the corresponding material to be processed to the input of the processing mechanism 200.
[0028] The processing mechanism 200 is used to receive materials to be processed and process them to obtain target materials. The processing mechanism 200 includes a material separation mechanism, such as a film-tearing mechanism or a cutting mechanism. The material separation mechanism is used to separate the film material from the materials to be processed to obtain the first target material. The first target material may be one, two, or more.
[0029] A composite substrate A1 is obtained by laminating a release film and a first electrolyte strip. A processing mechanism 200 peels off the first release film from the composite substrate A1 to obtain two first target materials: the first release film and the first electrolyte strip. The first electrolyte strip can be a coating substrate coated with a solid electrolyte slurry on at least one side, forming a coating layer. The coating substrate is, for example, a non-woven fabric. The first release film in the composite substrate A1 prevents seepage of the solid electrolyte slurry during coating, avoiding impact on the uniformity of the coating layer and battery performance. Before coating the solid electrolyte slurry, the coating substrate and the first release film are laminated, and then the solid electrolyte slurry is coated onto the coating substrate, with the first release film placed underneath. Before coating the other side with the solid electrolyte, the first release film is peeled off by a film-peeling mechanism of the processing mechanism 200 to ensure the quality of subsequent coating. The processing mechanism 200 includes a material lamination mechanism, such as a film coating mechanism or a rolling mechanism. The material lamination mechanism is used to laminate the film material with the material to be processed to obtain the second target material.
[0030] When the processing mechanism 200 is a coating mechanism, the material to be processed can be either a second release film B1 or a second electrolyte strip B2. The second electrolyte strip B2 can be a strip coated with electrolyte slurry on one or both sides, with each electrolyte slurry forming a corresponding coating layer. For example, the second electrolyte strip B2 can be the strip after the first electrolyte strip output from the first processing device has been coated with solid electrolyte slurry on one side of the original first release film by a coating machine. That is, the a side of the coating substrate in the composite substrate A1 is coated with solid electrolyte slurry, and the b side of the coating substrate is covered with the first release film. The first processing device peels off the first release film to obtain the first electrolyte strip. The coating machine coats the b side of the coating substrate in the first electrolyte strip with solid electrolyte slurry to form another coating layer. The obtained strip is used as the material to be processed by the second processing device. The coating mechanism of the second processing device coats the coating layer on the b side of the coating substrate of the material to be processed with the second release film B1, forming a continuous production of film peeling, coating and coating, realizing the stable and controllable whole process of solid electrolyte double-sided coating. The processing mechanism 200 applies the second release film B1 to the coating layer surface of the second electrolyte strip B2, resulting in a coated electrolyte strip with the second release film B1, which serves as the second target material. The coating mechanism adjusts the coating pressure to ensure stable adhesion of the second release film, preventing surface damage to the second electrolyte strip B2 due to excessive pressure, thereby improving the stability of the coating process and the integrity of the electrolyte layer.
[0031] The material output component 300 is located near the output of the processing mechanism 200. The material output component 300 is used to receive and transfer the target material. The target material can be a first target material or a second target material.
[0032] The material processing and transport path is decoupled by the processing mechanism 200. The material input component 100 independently controls the transport of the material to be processed, and the material output component 300 independently controls the transport of the target material. When there are multiple material input components 100, each material input component 100 can independently control the transport of each material to be processed; when there are multiple material output components 300, each material output component 300 can independently control the transport of each target material.
[0033] In summary, the transmission control device includes a processing device, which comprises a material input component 100, a processing mechanism 200, and a material output component 300. The material input component 100 is used to transmit the material to be processed. The processing mechanism 200 is located adjacent to the output of the material input component 100 and is used to receive the material to be processed and process it to obtain the target material. The material output component 300 is located adjacent to the output of the processing mechanism 200 and is used to receive the target material and transmit it. The transmission control of the material input component 100 for the material to be processed and the transmission control of the material output component 300 for the target material are independent of each other. When a single processing device has different materials to be processed or different target materials, the transmission control of the material input components 100 for different materials to be processed is independent of each other, and the transmission control of the material output components 300 for different target materials is independent of each other. The material processing and transport path is decoupled by the processing mechanism 200, resulting in several transport paths for materials to be processed and several transport paths for target materials. This makes the control of the transport paths for materials to be processed and target materials independent of each other. The decoupled control of materials to be processed and target materials is performed separately according to the transport status of materials to be processed and target materials, making the control of the film coating or film peeling process more reasonable, improving the film coating or film peeling effect, and thus improving the coating effect.
[0034] In one embodiment, the material input component includes an input tension detection element connected to the material to be processed, used to detect the real-time tension of the material to be processed.
[0035] In this embodiment, see Figure 1 When the processing mechanism 200 is a film-tearing mechanism, the material input component 100 is used to transport the composite substrate A1. The composite substrate A1 is obtained by combining the first release film A2 and the first electrolyte strip A3. The input tension detection element can be a first film-tearing tension roller 102a and a first film-tearing tension sensor disposed on the first film-tearing tension roller 102a. The first film-tearing tension roller 102a is used to connect the composite substrate A1, and the first film-tearing tension sensor is used to detect the real-time tension of the composite substrate A1. See also Figure 2When the processing mechanism 200 is a coating mechanism, the material input component 100 has at least two components: one material input component 100 is used to transfer the second release film B1, and the other material input component 100 is used to transfer the second electrolyte strip B2. The coating mechanism coats the second release film B1 onto the electrolyte layer surface of the second electrolyte strip B2 to obtain the second target material, namely the coated electrolyte strip B3. The input tension detection element in the material input component 100 for transferring the second release film B1 includes a first coating tension roller 102b and a first coating tension sensor disposed on the first coating tension roller 102b. The first coating tension roller 102b is used to connect and guide the second release film B1, and the first coating tension sensor is used to detect the real-time tension of the second release film B1. The input tension detection element in the material input assembly 100 for transmitting the second electrolyte belt B2 includes a second coating tension roller 109b and a second coating tension sensor disposed on the second coating tension roller 109b. The second coating tension roller 109b is used to connect the second electrolyte belt B2, and the second coating tension sensor is used to detect the real-time tension of the second electrolyte belt B2.
[0036] In one embodiment, the material output component includes an output tension detection element connected to the target material for detecting the real-time tension of the target material.
[0037] In this embodiment, see Figure 1 When the processing mechanism 200 is a film-peeling mechanism, it peels off the first release film A2 from the composite substrate A1, obtaining two first target materials: the first release film A2 and the first electrolyte strip A3. The material output component 300 has at least two components: one for transmitting the first release film A2 and the other for transmitting the first electrolyte strip A3. The output tension detection element in the material output component 300 transmitting the first release film A2 includes a second film-peeling tension roller 109a and a second film-peeling tension sensor disposed on the second film-peeling tension roller 109a. The second film-peeling tension roller 109a is used to connect to and guide the first release film A2, and the second film-peeling tension sensor is used to detect the real-time tension of the first release film A2. The output tension detection element in the material output assembly 300 for transmitting the first electrolyte belt A3 includes a third tear-film tension roller 302a and a third tear-film tension sensor disposed on the third tear-film tension roller 302a. The third tear-film tension roller 302a is used to connect and guide the first electrolyte belt A3, and the third tear-film tension sensor is used to detect the real-time tension of the first electrolyte belt A3. See also Figure 2When the processing mechanism 200 is a coating mechanism, at least one material output component 300 is used to transfer the target material, the coated electrolyte belt B3, which is obtained by combining the second release film B1 and the second electrolyte belt B2. The output tension detection component can be a third coating tension roller 304b and a third coating tension sensor disposed on the third coating tension roller 304b. The third coating tension roller 304b is used to connect the coated electrolyte belt B3, and the third coating tension sensor is used to detect the real-time tension of the coated electrolyte belt B3.
[0038] In one embodiment, the material input component includes an input control element connected to the material to be processed for adjusting the transmission state of the material to be processed.
[0039] In this embodiment, the input control component is used to connect and guide the material to be processed, changing the transmission trajectory of the material at the input control component to buffer or release the material and adjust its tension. The material input assembly also includes an input control drive component, the output of which is driven and connected to the input control component to drive its movement, thereby pulling the material to be processed and changing its transmission trajectory. The input control drive component can be a servo motor or a cylinder. The input control component includes an input control mounting component and several input control swing rollers, each rotatably mounted on the input control mounting component. The output of the input control drive component is driven and connected to the input control mounting component, driving it to move or rotate, causing the input control swing rollers to pull the material to be processed and change its transmission trajectory. The control device controls the rotation angle of the servo motor to change the length of the adjusted material to be processed, or to adjust the length of the buffered or released material. The servo motor is controlled to rotate forward and backward to lengthen and contract the material to be processed. The oscillation of the input control swing rollers can change the length of the material to be processed. When the real-time tension of the material to be processed is less than the preset tension, the servo motor drives the input control swing roller to rotate clockwise / counterclockwise, so that the input control swing roller buffers the material to be processed. When the real-time tension of the material to be processed is greater than or equal to the preset tension, the servo motor drives the input control swing roller to rotate counterclockwise / clockwise, so that the input control swing roller releases the material to be processed, reducing the material belt length of the buffered material to be processed.
[0040] See Figure 1When the processing mechanism 200 is a film-tearing mechanism, the input control component of the material input component 100 for transmitting the composite substrate A1 includes a first film-tearing mounting component and a plurality of first film-tearing swing rollers 104a. The output end of the input control drive component drives and connects to the first film-tearing mounting component. Each first film-tearing swing roller 104a is rotatably mounted on the first film-tearing mounting component. Each first film-tearing swing roller 104a is arranged in the first film-tearing layout on the first film-tearing mounting component. The material to be processed, i.e., the composite substrate A1, is wound around the plurality of first film-tearing swing rollers 104a in segments by the input control component. For example, there are 2 first film-tearing swing rollers 104a. The composite substrate A1 is wound around in an S-shape in segments by the input control component and passes through 2 first film-tearing swing rollers 104a. One side of the composite substrate A1 is in contact with one first film-tearing swing roller 104a, and the other side is in contact with another first film-tearing swing roller 104a.
[0041] See Figure 2 When the processing mechanism 200 is a coating mechanism, the input control component of the material input component 100 for transmitting the second release film B1 includes a first coating mounting component and a plurality of first coating swing rollers 104b. The output end of the input control drive component drives and connects to the first coating mounting component. Each first coating swing roller 104b is rotatably mounted on the first coating mounting component. Each first coating swing roller 104b is arranged in a first coating layout on the first coating mounting component. The material to be processed, i.e., the second release film B1, is wound around the plurality of first coating swing rollers 104b in segments by the input control component. For example, there are two first coating swing rollers 104b. The second release film B1 is wound in an S-shape by segments by the input control component and passes through two first coating swing rollers 104b. One side of the second release film B1 is in contact with one first coating swing roller 104b, and the other side is in contact with another first coating swing roller 104b. The input control component of the material input assembly 100 for transmitting another material to be processed, namely the second electrolyte belt B2, includes a second film-coating mounting component and a plurality of second film-coating swing rollers 107b. The output end of the input control drive component drives and connects to the second film-coating mounting component. Each second film-coating swing roller 107b is rotatably mounted on the second film-coating mounting component. Each second film-coating swing roller 107b is arranged in a second film-coating layout on the second film-coating mounting component. The material to be processed, namely the second electrolyte belt B2, is wound around the plurality of second film-coating swing rollers 107b in a segmented manner through the input control component. For example, there are two second film-coating swing rollers 107b. The second electrolyte belt B2 is wound in an S-shape through the segmented manner through the input control component and passes through two second film-coating swing rollers 107b. One side of the second electrolyte belt B2 is in contact with one second film-coating swing roller 107b, and the other side is in contact with another second film-coating swing roller 107b.
[0042] In one embodiment, the material output component includes an output control element connected to the target material for adjusting the transmission state of the target material.
[0043] In this embodiment, the output control component is used to connect and guide the target material, changing the transmission trajectory of the target material at the output control component to buffer or release the target material, thereby adjusting the tension of the target material. The material input component 100 also includes an output control drive component, the output end of which is drivenly connected to the output control component to drive the output control component to move, thereby pulling the target material to change its transmission trajectory. The output control drive component can be a servo motor or a cylinder. The output control component includes an output control mounting component and several output control swing rollers, each of which is rotatably mounted on the output control mounting component. The output end of the output control drive component is drivenly connected to the output control mounting component, driving the output control mounting component to move or rotate, so that the output control swing rollers pull the target material, changing its transmission trajectory. The control device controls the rotation angle of the servo motor to change the length of the adjusted target material, or to adjust the length of the buffered or released target material. The servo motor is controlled to rotate forward and backward to lengthen or contract the target material. The oscillation of the output control swing rollers can change the length of the target material. When the real-time tension of the target material is less than the preset tension, the servo motor drives the output control swing roller to rotate clockwise / counterclockwise, so that the output control swing roller buffers the target material. When the real-time tension of the target material is greater than or equal to the preset tension, the servo motor drives the output control swing roller to rotate counterclockwise / clockwise, so that the output control swing roller releases the target material and reduces the material belt length of the buffered target material.
[0044] See Figure 1 When the processing mechanism 200 is a film-tearing mechanism, the output control component of the material output assembly 300 for transmitting the target material, i.e., the first release film A2, includes a second film-tearing mounting component and several second film-tearing swing rollers 107a. The output end of the output control drive component drives and connects to the second film-tearing mounting component. Each second film-tearing swing roller 107a is rotatably mounted on the second film-tearing mounting component. Each second film-tearing swing roller 107a is arranged in a second film-tearing layout on the second film-tearing mounting component. The target material, i.e., the first release film A2, is wound around several second film-tearing swing rollers 107a in segments through the output control component. For example, there are two second film-tearing swing rollers 107a. The first release film A2 is wound around in an S-shape through segments through the output control component and passes through two second film-tearing swing rollers 107a. One side of the first release film A2 is in contact with one second film-tearing swing roller 107a, and the other side is in contact with another second film-tearing swing roller 107a.
[0045] In one embodiment, the material output component 300 for conveying the target material, namely the first electrolyte belt A3, does not have an output control component. When the transmission path of the first electrolyte belt A3 is less than a preset threshold, the tension of the first electrolyte belt A3 can be detected solely by the third coating tension roller 304b and the third coating tension sensor disposed on the third coating tension roller 304b, without needing to change the transmission path of the first electrolyte belt A3 through the output control component. In another embodiment, the output control component of the material output assembly for transmitting the first electrolyte strip includes a third tear-off mounting component and a plurality of third tear-off oscillating rollers. The output end of the output control drive component drives and connects to the third tear-off mounting component. Each third tear-off oscillating roller is rotatably mounted on the third tear-off mounting component, and the third tear-off oscillating rollers are arranged in a third tear-off layout on the third tear-off mounting component. The first electrolyte strip is wound around the plurality of third tear-off oscillating rollers in a segmented manner through the output control component. For example, there are two third tear-off oscillating rollers. The first electrolyte strip is wound in an S-shape through the segmented manner through the output control component and passes through the two third tear-off oscillating rollers. One side of the first electrolyte strip contacts one third tear-off oscillating roller, and the other side contacts another third tear-off oscillating roller. By independently adjusting the real-time tension of the first electrolyte strip A3, the first electrolyte strip A3 is kept in a uniform stress state during the coating process, thereby improving the thickness consistency and surface quality of the coating layer of the first electrolyte strip A3.
[0046] See Figure 2 When the processing mechanism 200 is a coating mechanism, the output control component of the material output assembly 300 for transmitting the target material, namely the coated electrolyte belt B3, includes a third coating mounting component and several third coating swing rollers 302b. The output end of the output control drive component drives and connects to the third coating mounting component. Each third coating swing roller 302b is rotatably mounted on the third coating mounting component. Each third coating swing roller 302b is arranged in a third coating layout on the third coating mounting component. The coated electrolyte belt B3 is wound around several third coating swing rollers 302b through the segmentation of the output control component. For example, there are two third coating swing rollers 302b. The coated electrolyte belt B3 is wound in an S-shape through the segmentation of the output control component and passes through two third coating swing rollers 302b. One side of the coated electrolyte belt B3 is in contact with one third coating swing roller 302b, and the other side is in contact with another third coating swing roller 302b.
[0047] See Figure 1 and Figure 2 In one embodiment, a material to be processed is transported by a material input component 100. At least one material input component 100 includes an input tension detection element and an input control element. The input tension detection element and the input control element are connected in series with the material to be processed in motion. The input tension detection element detects the real-time tension of the material to be processed. The input control element is used to buffer or release the material to be processed. The control device adjusts the buffer or release length according to the real-time tension of the material to be processed.
[0048] In this embodiment, see Figure 1 When the processing mechanism 200 is a film-tearing mechanism, in order to independently control the transmission state of the material to be processed, i.e., the composite substrate A1, the real-time tension of the composite substrate A1 is detected by input tension detection components, i.e., the first film-tearing tension roller 102a and the first film-tearing tension sensor. The real-time tension of the composite substrate A1 is compared with the preset tension of the composite substrate A1. When the absolute value of the difference between the real-time tension of the composite substrate A1 and the preset tension of the composite substrate A1 is greater than the preset difference threshold, or when the real-time tension of the composite substrate A1 is not equal to the preset tension of the composite substrate A1, the control input is activated. A driving component, such as a servo motor, rotates to rotate the first film-tearing mounting component. The first film-tearing roller 104a rotates, pulling the composite substrate A1 to change the length of its transmission path. The servo motor rotates forward / reverse to extend the transmission path of the composite substrate A1, buffering it and increasing its real-time tension. Conversely, the servo motor rotates in reverse / forward to shorten the transmission path, releasing the substrate and reducing its real-time tension, bringing it close to its preset tension. A first film-tearing tension sensor detects the real-time tension of the composite substrate A1 and dynamically adjusts the unwinding tension by changing the angle of the first film-tearing roller 104a. This ensures that the composite substrate A1 is in a stable and controllable tension state before entering the film-tearing area, preventing wrinkling or misalignment due to tension fluctuations. See Figure 2When the processing mechanism 200 is a laminating mechanism, in order to independently control the transmission state of the material to be processed, i.e., the second release film B1, the real-time tension of the second release film B1 is detected by input tension detection components, i.e., the first laminating tension roller 102b and the first laminating tension sensor. The real-time tension of the second release film B1 is compared with the preset tension of the second release film B1. When the absolute value of the difference between the real-time tension of the second release film B1 and the preset tension of the second release film B1 is greater than the preset difference threshold, or when the real-time tension of the second release film B1 is not equal to the preset tension of the second release film B1, the control input control drive is activated. A moving component, such as a servo motor, rotates to rotate the first coating mounting component. The first coating roller 104b rotates, pulling the second release film B1 to change the length of its transmission path. The servo motor rotates forward / reverse to extend the transmission path of the second release film B1, buffering it and increasing its real-time tension. Conversely, the servo motor rotates in reverse / forward to shorten the transmission path, releasing the film and reducing its real-time tension, bringing it close to its preset tension. Through the first coating tension sensor and the first coating roller 104b, the unwinding tension of the second release film B1 is detected and dynamically adjusted in real time, ensuring a stable and controllable tension before entering the coating area. This prevents vibration, wrinkles, or uneven coating caused by tension fluctuations.
[0049] To independently control the transmission status of the material to be processed, namely the second electrolyte belt B2, the real-time tension of the second electrolyte belt B2 is detected by input tension detection devices, namely the second coating tension roller 109b and the second coating tension sensor. The real-time tension of the second electrolyte belt B2 is compared with the preset tension of the second electrolyte belt B2. When the absolute value of the difference between the real-time tension of the second electrolyte belt B2 and the preset tension of the second electrolyte belt B2 is greater than the preset difference threshold, or when the real-time tension of the second electrolyte belt B2 is not equal to the preset tension of the second electrolyte belt B2, the control input drive device, such as the servo motor, is activated. The second coating mounting component rotates, causing the second coating roller 107b to rotate. This rotation pulls the second electrolyte belt B2, changing the length of its transmission path. A servo motor rotates forward / reverse to extend the transmission path of the second electrolyte belt B2, buffering it and increasing its real-time tension. Conversely, the servo motor rotates in reverse / forward to shorten the transmission path, releasing the belt and reducing its real-time tension, bringing it close to its preset tension. Through the coordinated action of the second coating tension sensor and the second coating roller 107b, the tension of the second electrolyte belt B2 during its movement is adjusted, ensuring stable operation of the solid electrolyte during coating and preventing deformation, wrinkling, or surface damage due to excessive or insufficient tension. In one embodiment, a target material is transported by a material output component. At least one material output component includes an output tension detection element and an output control element. The output tension detection element and the output control element are connected in series with the moving target material. The output tension detection element detects the real-time tension of the target material, and the output control element is used to buffer or release the target material. The control device adjusts the buffer or release length according to the real-time tension of the target material.
[0050] In this embodiment, see Figure 1When the processing mechanism 200 is a film-tearing mechanism, in order to independently control the transmission state of the target material, i.e., the first release film A2, the real-time tension of the first release film A2 is detected by the output tension detection element, i.e., the second film-tearing tension roller 109a and the second film-tearing tension sensor. The real-time tension of the first release film A2 is compared with the preset tension of the first release film A2. When the absolute value of the difference between the real-time tension of the first release film A2 and the preset tension of the first release film A2 is greater than the preset difference threshold, or when the real-time tension of the first release film A2 is not equal to the preset tension of the first release film A2, the control input control drive is activated. The moving part, such as the servo motor, rotates to make the first film-tearing mounting part rotate, and the second film-tearing swing roller 107a rotates to pull the first release film A2 to change the length of the transmission path of the first release film A2. The servo motor rotates forward / reverse to extend the length of the transmission path of the first release film A2 to buffer the first release film A2 and increase the real-time tension of the first release film A2. The servo motor rotates in reverse / forward to shorten the length of the transmission path of the first release film A2 to release the first release film A2 and reduce the real-time tension of the first release film A2, so that the real-time tension of the first release film A2 is close to the preset tension of the first release film A2.
[0051] To independently control the transmission status of the target material, namely the first electrolyte belt, the real-time tension of the first electrolyte belt is detected by output tension detection components, namely the third tear-film tension roller and the third tear-film tension sensor. The real-time tension of the first electrolyte belt is compared with the preset tension of the first electrolyte belt. When the absolute value of the difference between the real-time tension and the preset tension of the first electrolyte belt is greater than the preset difference threshold, or when the real-time tension of the first electrolyte belt is not equal to the preset tension of the first electrolyte belt, the control input control drive component, such as the servo motor, rotates, causing the third tear-film mounting component to rotate. The third tear-film swing roller rotates, pulling the first electrolyte belt to change the length of the transmission path of the first electrolyte belt. The servo motor rotates forward / reverse to extend the length of the transmission path of the first electrolyte belt to buffer the first electrolyte belt and increase the real-time tension of the first electrolyte belt. The servo motor rotates in reverse / forward to shorten the length of the transmission path of the first electrolyte belt to release the first electrolyte belt and decrease the real-time tension of the first electrolyte belt, so that the real-time tension of the first electrolyte belt is close to the preset tension of the first electrolyte belt.
[0052] See Figure 2When the processing mechanism 200 is a coating mechanism, in order to independently control the transmission state of the target material, i.e., the coated electrolyte belt B3, the real-time tension of the coated electrolyte belt B3 is detected by the output tension detection element, i.e., the third coating tension roller 304b and the third coating tension sensor. The real-time tension of the coated electrolyte belt B3 is compared with the preset tension of the coated electrolyte belt B3. When the absolute value of the difference between the real-time tension of the coated electrolyte belt B3 and the preset tension of the coated electrolyte belt B3 is greater than the preset difference threshold, or when the real-time tension of the coated electrolyte belt B3 is not equal to the preset tension of the coated electrolyte belt B3, the control input control drive element, such as a servo motor, is activated. The motor rotates, causing the third coating mounting component to rotate. This, in turn, controls the output control component, namely the third coating swing roller 302b, to rotate, pulling the coating electrolyte belt B3 and changing the length of its transmission path. The servo motor rotates forward / reverse to extend the transmission path of the coating electrolyte belt B3, thus buffering it and increasing its real-time tension. Conversely, the servo motor rotates in reverse / forward to shorten the transmission path, releasing the belt and reducing its real-time tension, bringing it close to its preset tension. This independent control of the real-time tension of the coating electrolyte belt B3 ensures stable conveying and winding, preventing slippage, delamination, or edge warping of the composite belt during winding, thereby guaranteeing the winding quality of the coating electrolyte belt B3.
[0053] It should be understood that there are several input control drive components, such as servo motors, which drive the corresponding input control mounting components and output control mounting components to rotate. Examples of input control mounting components include the first film-tearing mounting component, the first film-coating mounting component, and the second film-coating mounting component. Examples of output control mounting components include the second film-tearing mounting component, the third film-tearing mounting component, and the third film-coating mounting component.
[0054] In one embodiment, the transmission control device further includes an unwinding mechanism with the material to be processed wound on it. The unwinding mechanism is located at the input end of the material input component and is used to introduce the material to be processed into the material input component and to adjust the real-time tension of the material to be processed by adjusting the unwinding speed.
[0055] In this embodiment, the unwinding motor drives the take-up shaft of the unwinding mechanism. By changing the rotational speed of the unwinding motor, the unwinding speed is changed, thus achieving tension stability. See also Figure 1When the processing mechanism 200 is a film-tearing mechanism, the unwinding mechanism includes a composite strip unwinding device 101a with a composite substrate A1 wound on it, located upstream of the material input component 100, for unwinding the rolled composite substrate A1 and guiding it into the material input component 100 for transmission. When the absolute value of the difference between the real-time tension of the composite substrate A1 and the preset tension of the composite substrate A1 is less than or equal to a preset difference threshold, or when the absolute value of the difference between the real-time tension of the composite substrate A1 and the preset tension of the composite substrate A1 is greater than the preset difference threshold and the length of the composite substrate A1 that can be released by the first film-tearing swing roller 104a has not reached its maximum, or when the absolute value of the difference between the real-time tension of the composite substrate A1 and the preset tension of the composite substrate A1 is greater than the preset difference threshold and the length of the composite substrate A1 that can be buffered by the first film-tearing swing roller 104a has not reached its maximum, the composite strip unwinding device 101a releases the composite substrate A1 at a set unwinding speed. When the absolute value of the difference between the real-time tension of composite substrate A1 and the preset tension of composite substrate A1 is greater than the preset difference threshold and the length of composite substrate A1 that can be released by the first tearing roller 104a reaches its maximum, the unwinding speed of the composite strip unwinding device 101a is increased to reduce the real-time tension of the material to be processed. When the absolute value of the difference between the real-time tension of composite substrate A1 and the preset tension of composite substrate A1 is greater than the preset difference threshold and the length of composite substrate A1 that can be buffered by the first tearing roller 104a reaches its maximum, the unwinding speed of the composite strip unwinding device 101a is decreased to increase the real-time tension of the material to be processed.
[0056] See Figure 2When the processing mechanism 200 is a laminating mechanism, the unwinding mechanism includes a second release film B1 unwinding device wound with a second release film B1, located upstream of the material input component 100, for unwinding the rolled second release film B1 and guiding it into the material input component 100 for transmission. When the absolute value of the difference between the real-time tension of the second release film B1 and the preset tension of the second release film B1 is less than or equal to a preset difference threshold, or when the absolute value of the difference between the real-time tension of the second release film B1 and the preset tension of the second release film B1 is greater than the preset difference threshold and the length of the second release film B1 that can be released by the first tearing roller 104a has not reached its maximum, or when the absolute value of the difference between the real-time tension of the second release film B1 and the preset tension of the second release film B1 is greater than the preset difference threshold and the length of the second release film B1 that can be buffered by the first tearing roller 104a has not reached its maximum, the second release film B1 unwinding device unwinds the second release film B1 at a set unwinding speed. When the absolute value of the difference between the real-time tension of the second release film B1 and the preset tension of the second release film B1 is greater than the preset difference threshold and the length of the second release film B1 that can be released by the first tearing roller 104a reaches its maximum, the unwinding speed of the second release film B1 unwinding device is increased to reduce the real-time tension of the second release film B1; when the absolute value of the difference between the real-time tension of the second release film B1 and the preset tension of the second release film B1 is greater than the preset difference threshold and the length of the second release film B1 that can be buffered by the first tearing roller 104a reaches its maximum, the unwinding speed of the second release film B1 unwinding device is decreased to increase the real-time tension of the second release film B1.
[0057] In one embodiment, the transmission control device further includes a winding mechanism with the target material wound on it. The winding mechanism is located at the output end of the material output component and is used to lead the target material out of the material output component and adjust the real-time tension of the target material by adjusting the winding speed.
[0058] In this embodiment, the winding motor drives the winding shaft of the winding mechanism, and the winding speed is changed by changing the rotation speed of the winding motor to achieve tension stability. When the processing mechanism 200 is a film-tearing mechanism, the winding mechanism includes a first release film winding device 110a with the first release film A2 wound on it, which is located downstream of the material output component 300 that transmits the first release film A2, and is used to wind the first release film A2 output by the material output component 300 into a roll. When the absolute value of the difference between the real-time tension of the first release film A2 and the preset tension of the first release film A2 is less than or equal to the preset difference threshold, or when the absolute value of the difference between the real-time tension of the first release film A2 and the preset tension of the first release film A2 is greater than the preset difference threshold and the length of the first release film A2 that can be released by the second tearing roller 107a has not reached the maximum, or when the absolute value of the difference between the real-time tension of the first release film A2 and the preset tension of the first release film A2 is greater than the preset difference threshold and the length of the first release film A2 that can be buffered by the second tearing roller 107a has not reached the maximum, the first release film winding device 110a releases the first release film A2 at the set winding speed. When the absolute value of the difference between the real-time tension of the first release film A2 and the preset tension of the first release film A2 is greater than the preset difference threshold and the length of the first release film A2 that can be released by the second tearing roller 107a reaches its maximum, the winding speed of the first release film winding device 110a is reduced to reduce the real-time tension of the first release film A2; when the absolute value of the difference between the real-time tension of the first release film A2 and the preset tension of the first release film A2 is greater than the preset difference threshold and the length of the first release film A2 that can be buffered by the second tearing roller 107a reaches its maximum, the winding speed of the first release film winding device 110a is increased to increase the real-time tension of the first release film A2. The second tear film tension sensor monitors the real-time tension change of the first release film A2, and through the coordinated adjustment of the second tear film swing roller 107a and the first release film winding device 110a, it realizes dynamic control of the winding tension of the first release film A2, thereby ensuring the tension stability of the first release film A2 during the peeling process, preventing problems such as breakage, shaking or discontinuous peeling caused by excessive or insufficient tension, and realizing stable peeling of the first release film A2.
[0059] See Figure 2When the processing mechanism 200 is a coating mechanism, the winding mechanism includes a coating electrolyte tape winding device 305b with the coating electrolyte tape B3 wound on it. It is located downstream of the material output component 300 that transmits the coating electrolyte tape B3 and is used to wind the coating electrolyte tape B3 output from the material output component 300 into a roll. When the absolute value of the difference between the real-time tension of the coated electrolyte belt B3 and the preset tension of the coated electrolyte belt B3 is less than or equal to the preset difference threshold, or when the absolute value of the difference between the real-time tension of the coated electrolyte belt B3 and the preset tension of the coated electrolyte belt B3 is greater than the preset difference threshold and the length of the coated electrolyte belt B3 that can be released by the second tearing roller 107a has not reached the maximum, or when the absolute value of the difference between the real-time tension of the coated electrolyte belt B3 and the preset tension of the coated electrolyte belt B3 is greater than the preset difference threshold and the length of the coated electrolyte belt B3 that can be buffered by the second tearing roller 107a has not reached the maximum, the coated electrolyte belt winding device 305b releases the coated electrolyte belt B3 at the set winding speed. When the absolute value of the difference between the real-time tension of the coated electrolytic tape and the preset tension of the coated electrolyte tape B3 is greater than the preset difference threshold and the length of the coated electrolyte tape B3 that can be released by the second tearing roller 107a reaches its maximum, the winding speed of the coated electrolytic tape winding device 305b is reduced to reduce the real-time tension of the coated electrolyte tape B3; when the absolute value of the difference between the real-time tension of the coated electrolyte tape B3 and the preset tension of the coated electrolyte tape B3 is greater than the preset difference threshold and the length of the coated electrolyte tape B3 that can be buffered by the second tearing roller 107a reaches its maximum, the winding speed of the coated electrolytic tape winding device 305b is increased to increase the real-time tension of the coated electrolyte tape B3.
[0060] In one embodiment, a single processing device has several sets of material input components 100, each material input component 100 being used to transmit a corresponding material to be processed. A processing mechanism 200 is disposed adjacent to the output of each material input component 100, and is used to receive each material to be processed, process each material to be processed, and obtain the target material.
[0061] In this embodiment, see Figure 1 When the processing mechanism 200 is a film-tearing mechanism, it has a set of material input components 100 for conveying the composite substrate A1.
[0062] See Figure 2 When the processing mechanism 200 is a coating mechanism, it has two sets of material input components 100, one set for conveying the second release film B1 and the other set for conveying the second electrolyte band B2.
[0063] In one embodiment, a single processing device has several sets of material output components 300, and a processing mechanism 200 is used to generate several target materials. Each material output component 300 is disposed adjacent to the output of the processing mechanism 200 and is used to receive the corresponding target material and transmit the corresponding target material.
[0064] In this embodiment, see Figure 1 When the processing mechanism 200 is a film-tearing mechanism, it has two sets of material output components 300, one set for transmitting the first release film A2 and the other set for transmitting the first electrolyte belt A3.
[0065] See Figure 2 When the processing mechanism 200 is a coating mechanism, it has a set of material output components 300 for transmitting the coated electrolyte belt B3.
[0066] In one embodiment, the processing device has a plurality of processing devices; a single processing device is used adjacent to the feed port of the coating machine, or a single processing device is adjacent to the discharge port of the coating machine.
[0067] In this embodiment, see Figure 1 and Figure 2 At least one processing device is installed near the inlet of the coating machine. The processing mechanism 200 of this device is a film-tearing mechanism that tears off the first release film A2 from the composite substrate A1 to obtain a first electrolyte strip A3. The output end of the material output component 300 that transmits the first electrolyte strip A3 is located near the inlet of the coating machine. The first electrolyte strip A3 is then transmitted to the coating machine, which coats the first electrolyte strip A3, forming a coating layer on one side of the first electrolyte strip A3, thus obtaining the coated first electrolyte strip A3. At least one processing device is installed near the outlet of the coating machine. The processing mechanism 200 of this device is a laminating mechanism. The coating machine transmits the coated first electrolyte strip A3 to the material input component 100 of the processing device. The coated first electrolyte strip A3 serves as the second electrolyte strip B2 of the processing device. The material input component 100 transmits the coated first electrolyte strip A3 to the coating mechanism. The coating mechanism also receives a second release film B1 transmitted from another set of material input components 100. The coating mechanism applies the second release film B1 to the coating layer surface on one side of the coated first electrolyte strip A3 to obtain the coated electrolyte strip B3.
[0068] In one embodiment, at least one of the following arrangements—the first tearing layout of the first tearing roller 104a, the second tearing layout of the second tearing roller 107a, the first coating layout of the first coating roller 104b, the second coating layout of the second coating roller 107b, and the third coating layout of the third coating roller 302b—forms a predetermined layout path, which may be, for example, a straight line or a curve. At least one of these arrangements may also be arranged in a matrix of several rows and columns.
[0069] In one embodiment, the film-peeling mechanism includes a film-peeling roller 201a and a drive roller 202a. The film-peeling roller 201a is located at the output end of the material input component 100 and is used to receive the composite substrate A1 output by the material input component 100. The film-peeling roller 201a is located on the side facing away from the first release film A2 of the composite substrate A1. The drive roller 202a is located at the input end of the material output component 300 and is located on the side close to the first release film A2 of the composite substrate A1. The drive roller 202a peels off the first release film A2 and transfers the first release film A2 to the material output component 300. After the composite substrate A1 peels off the first release film A2, a first electrolyte band A3 is formed. The drive roller 202a transfers the first electrolyte band A3 to the material output component 300. According to the material characteristics and process parameters of the composite substrate A1, the film-peeling angle θ of the film-peeling mechanism is adjusted to achieve efficient and stable peeling of the release film.
[0070] The film-tearing roller 201a is rotatably and / or slidably mounted on the bracket, allowing the mounting position and / or mounting angle of the film-tearing roller 201a to be dynamically adjusted, thereby adjusting the film-tearing angle θ. The film-tearing angle θ is the angle between the film-tearing force F1 and the frictional force F2 provided by the drive roller.
[0071] The tearing force F1 is essentially the first release film tension F1, and its direction is along the direction in which the first release film leaves the interface. The frictional force F2 is essentially a driving force used to drive the first electrolyte strip A3 forward, and its direction of movement is consistent with that of the first electrolyte strip A3. Rotating and / or sliding the tearing roller 201a adjusts its installation position and / or angle, thereby adjusting the direction of the tearing force F1 and changing the tearing angle θ, ensuring that the normal and tangential forces applied to the surface of the solid electrolyte material during the tearing process are within a preset range. The tearing angle θ is set between 30° and 60°. During initial installation and debugging, this angle can be adjusted based on the mechanical properties of the solid electrolyte material, the material of the first release film A2, and / or the coating process parameters. The tearing angle θ is determined based on the material interface adhesion energy and tension magnitude.
[0072] In one embodiment, the material input assembly 100 includes an input transition roller disposed in the transmission path between the input tension detection element and the input control element, for connecting and guiding the material to be processed.
[0073] In this embodiment, the input transition roller smooths the material to be processed, allowing the adjacent input tension detector to more accurately detect the tension, and the smoothed material facilitates tension adjustment by the input control unit. See also Figure 1 When the processing mechanism 200 includes a film-tearing mechanism, the input transition roller includes a first film-tearing roller 103a, located in the transmission path between the first film-tearing tension roller 102a and the first film-tearing swing roller 104a. Specifically, it is located downstream of the first film-tearing tension roller 102a and upstream of the first film-tearing swing roller 104a, for connecting and guiding the composite substrate A1. See also Figure 2 When the processing mechanism 200 includes a coating mechanism, the input transition roller includes a first coating roller 103b, located in the transmission path between the first coating tension roller 102b and the first coating sway roller 104b, specifically downstream of the first coating tension roller 102b and upstream of the first coating sway roller 104b, for connecting and guiding the second release film B1. The input transition roller also includes a second coating roller 108b, located in the transmission path between the second coating sway roller 107b and the second coating tension roller 109b, specifically downstream of the second coating sway roller 107b and upstream of the second coating tension roller 109b, for connecting and guiding the second electrolyte belt B2.
[0074] In one embodiment, the material output assembly includes an output transition roller, which is located adjacent to the output tension detection element, either upstream or downstream of the output tension detection element, for connecting and guiding the target material.
[0075] In this embodiment, the output transition roller smooths the target material, allowing the adjacent output tension sensor to more accurately detect the real-time output tension. Furthermore, the smoothed target material facilitates tension adjustment by the output control component, which in turn benefits the coating machine's application of the target material. When the material output assembly includes an output control component, the output transition roller is positioned along the transmission path between the output tension sensor and the output control component. See also... Figure 1When the processing mechanism 200 includes a film-tearing mechanism, the output transition roller includes a second film-tearing roller 108a, located in the transmission path between the second film-tearing tension roller 109a and the second film-tearing swing roller 107a, specifically upstream of the second film-tearing tension roller 109a and downstream of the second film-tearing swing roller 107a, for connecting and guiding the first release film A2. The output transition roller includes a third film-tearing roller 303a, located adjacent to the third film-tearing tension roller 302a, in the transmission path between the third film-tearing tension roller 302a and the coating machine, downstream of the third film-tearing tension roller 302a, for connecting and guiding the first electrolyte belt A3. See also... Figure 2 When the processing mechanism 200 includes a coating mechanism, the output transition roller includes a third coating roller 303b, which is located in the transmission path between the third coating swing roller 302b and the third coating tension roller 304b, specifically downstream of the third coating swing roller 302b and upstream of the third coating tension roller 304b, for connecting and guiding the coating electrolyte belt B3.
[0076] In one embodiment, the material input component includes an input bonding roller, which is adjacent to and located upstream of the processing mechanism, for connecting and guiding the material to be processed.
[0077] In this embodiment, the input laminating roller smooths the material to be processed, and the smoothed material facilitates the peeling or laminating process by the processing mechanism 200. See also Figure 1 The input bonding roller adjacent to the film-tearing mechanism includes a fourth film-tearing guide roller 105a, located downstream of the first film-tearing swing roller 104a and upstream of the film-tearing roller 201a, for connecting and guiding the composite substrate A1. See also Figure 2 The input bonding roller adjacent to the coating mechanism includes a fourth coating guide roller 105b, located downstream of the first coating swing roller 104b and upstream of the coating mechanism, for connecting and guiding the second release film B1. The input bonding roller adjacent to the coating mechanism includes a fifth coating guide roller 110b, located downstream of the second coating tension roller 109b and upstream of the coating mechanism, for connecting and guiding the second electrolyte belt B2.
[0078] In one embodiment, the material output assembly includes an output bonding roller, which is adjacent to and downstream of the processing mechanism, for connecting and guiding the target material.
[0079] In this embodiment, the output laminating roller smooths the target material, which facilitates the processing mechanism in peeling or laminating the film. See also Figure 1The output bonding roller adjacent to the film-tearing mechanism includes a fifth film-tearing guide roller 106a, located downstream of the drive roller 202a and upstream of the second film-tearing swing roller 107a, for connecting and guiding the first release film A2. The output bonding roller adjacent to the film-tearing mechanism also includes a sixth film-tearing guide roller 301a, located downstream of the film-tearing roller 201a and upstream of the third film-tearing tension roller 302a, for connecting and guiding the first electrolyte belt A3. See also... Figure 2 The output bonding roller adjacent to the coating mechanism includes a sixth coating guide roller 301b, located downstream of the coating mechanism and upstream of the third coating swing roller 302b, for connecting and guiding the coating electrolyte belt B3. There are several sixth coating guide rollers 301b, each connected in series with the traveling coating electrolyte belt B3.
[0080] In one embodiment, the material input component 100 further includes a smoothing roller disposed adjacent to the feed inlet of the material input component 100 for connecting and guiding the material to be processed.
[0081] In this embodiment, see Figure 2 The smoothing roller includes a seventh coating roller 106b for contacting and introducing the second electrolyte belt B2, and the material input assembly 100 transfers the second electrolyte belt B2 to the coating mechanism.
[0082] See Figure 1 The composite strip unwinding device 101a, the first tearing tension roller 102a, the first tearing pass roller 103a, the first tearing swing roller 104a, and the fourth tearing pass roller 105a are connected in series with the moving composite substrate A1. The fourth tearing pass roller 105a transfers the composite substrate A1 to the tearing roller 201a. The drive roller 202a peels off the first release film A2 of the composite substrate A1 and transfers it to the fifth tearing pass roller 106a. The fifth tearing pass roller 106a, the second tearing swing roller 107a, the second tearing pass roller 108a, the second tearing tension roller 109a, and the first release film winding device 110a are connected in series with the moving first release film A2. After the composite substrate A1 is peeled off by the first release film A2, a first electrolyte belt A3 is formed. The film-tearing roller 201a transmits the first electrolyte belt A3 to the sixth film-tearing roller 301a. The sixth film-tearing roller 301a, the third film-tearing tension roller 302a and the third film-tearing roller 303a are connected in series by the moving first electrolyte belt A3.
[0083] See Figure 2The second release film unwinding device 101b, the first coating tension roller 102b, the first coating pass roller 103b, the first coating swing roller 104b, and the fourth coating pass roller 105b are connected in series with the moving second release film B1. The seventh coating pass roller 106b, the second coating swing roller 107b, the second coating pass roller 108b, the second coating tension roller 109b, and the fifth coating pass roller 110b are connected in series with the moving second electrolyte belt B2. The coating mechanism coats the second release film B1 onto the second electrolyte belt B2 to form a coated electrolyte belt B3, and transmits the coated electrolyte belt B3 to the sixth coating pass roller 301b. The two sixth coating pass rollers 301b, the third coating swing roller 302b, the third coating pass roller 303b, the third coating tension roller 304b, and the coating electrolytic belt winding device 305b are connected in series with the moving coated electrolyte belt B3.
[0084] The above describes the transmission control device of this application. Accordingly, this application also provides a transmission control method of the transmission control device.
[0085] Figure 5 This is a schematic flowchart of the transport control method of the transport control device shown in the embodiments of this application.
[0086] Please see also Figure 1 and Figure 5 The method includes the following steps: Step 110: The material input component acquires the input transmission status of the material to be processed; the material output component acquires the output transmission status of the target material.
[0087] In this step, see Figure 1 and Figure 3 When the processing mechanism 200 is a film-tearing mechanism, the first film-tearing tension sensor on the first film-tearing tension roller 102a detects the real-time tension on the composite substrate A1 as the input transmission state of the composite substrate A1, the second film-tearing tension sensor on the second film-tearing tension roller 109a detects the real-time tension on the first release film A2 as the output transmission state of the first release film A2, and the third film-tearing tension sensor on the third film-tearing tension roller 302a detects the real-time tension on the first electrolyte belt A3 as the output transmission state of the first electrolyte belt A3. The real-time tension of the composite substrate A1, the real-time tension of the first release film A2, and the real-time tension of the first electrolyte belt A3 are transmitted to the signal acquisition and processing module. The preset tension of the composite substrate A1, the preset tension of the first release film A2, and the preset tension of the first electrolyte belt A3 are pre-transmitted to the signal acquisition and processing module.
[0088] See Figure 2 and Figure 4When the processing mechanism 200 is a coating mechanism, the first coating tension sensor on the first coating tension roller 102b detects the real-time tension on the second release film B1 as the input transmission state of the second release film B1. The second coating tension sensor on the second coating tension roller 109b detects the real-time tension on the second electrolyte belt B2, i.e., the coated first electrolyte belt A3, as the input transmission state of the coated first electrolyte belt A3. The third coating tension sensor on the third coating tension roller 304b detects the real-time tension on the coated electrolyte belt B3 as the output transmission state of the coated electrolyte belt B3. The real-time tensions of the second release film B1, the second electrolyte belt B2, and the coated electrolyte belt B3 are transmitted to the signal acquisition and processing module. The preset tensions of the second release film B1, the second electrolyte belt B2, and the coated electrolyte belt B3 are also pre-transmitted to the signal acquisition and processing module.
[0089] Step 120: The control device acquires the input transmission status and, based on the input transmission status, controls the material input component to control the transmission of the material to be processed.
[0090] In one embodiment, the input transmission state includes real-time input tension. The step of controlling the transmission control of the material input component on the material to be processed based on the input transmission state includes: the control device comparing and calculating the real-time input tension with a preset input tension to obtain an input tension comparison result, so that the material input component adjusts its transmission control on the material to be processed.
[0091] In this embodiment, see Figure 1 and Figure 3 For the processing device 200, which is a film-tearing mechanism, the real-time input tension includes the real-time tension of the composite substrate A1, and the preset input tension includes the preset tension of the composite substrate A1. The signal acquisition and processing module transmits the real-time tension and preset tension of the composite substrate A1 to the control device. The control device compares the real-time tension and preset tension of the composite substrate A1. When the real-time tension of the composite substrate A1 is not equal to the preset tension, or when the difference between the real-time tension and the preset tension of the composite substrate A1 is greater than the preset difference, the control device adjusts the control of the material input component 100 that transmits the composite substrate A1. For example, it adjusts the rotation of the first film-tearing swing roller 104a, or adjusts the unwinding speed of the composite strip unwinding device 101a, in order to adjust the real-time tension of the composite substrate A1.
[0092] See Figure 2 and Figure 4When the processing mechanism 200 is a coating mechanism, the real-time input tension includes the real-time tension of the second release film B1 and the real-time tension of the second electrolyte belt B2. The preset input tension includes the preset tension of the second release film B1 and the preset tension of the second electrolyte belt B2. The signal acquisition and processing module transmits the real-time tension and preset tension of the second release film B1 to the control device, and also transmits the real-time tension and preset tension of the second electrolyte belt B2 to the control device. The control device compares the real-time tension and preset tension of the second release film B1. When the real-time tension of the second release film B1 is not equal to the preset tension, or when the difference between the real-time tension and the preset tension is greater than the preset difference, the control device adjusts the control of the material input component 100 that transmits the second release film B1, for example, by adjusting the rotation of the first coating roller 104b, or by adjusting the unwinding speed of the unwinding device of the second release film B1, to adjust the real-time tension of the second release film B1.
[0093] The control device compares the real-time tension of the second electrolyte belt B2 with the preset tension. When the real-time tension of the second electrolyte belt B2 is not equal to the preset tension, or when the difference between the real-time tension of the second electrolyte belt B2 and the preset tension is greater than the preset difference, the control device adjusts the control of the material input component 100 that transmits the second electrolyte belt B2, for example, by adjusting the rotation of the second coating roller 107b, or the unwinding speed of the coating machine on the second electrolyte belt B2, in order to adjust the real-time tension of the second release film B1.
[0094] Step 130: The control device acquires the output transmission status based on the output transmission status, and controls the material output component to control the transmission of the target material based on the output transmission status.
[0095] In one embodiment, the output transmission state includes real-time output tension. The step of controlling the transmission control function of the material output component on the target material based on the output transmission state includes: comparing and calculating the real-time output tension with a preset output tension to obtain an output tension comparison result, so that the material output component adjusts its transmission control function on the target material.
[0096] In this embodiment, see Figure 1 and Figure 3For the processing device 200, which is a film-tearing mechanism, the real-time output tension includes the real-time tension of the first release film A2 and the real-time tension of the first electrolyte belt A3. The preset output tension includes the preset tension of the first release film A2 and the preset tension of the first electrolyte belt A3. The signal acquisition and processing module transmits the real-time tension and preset tension of the first release film A2 to the control device, and also transmits the real-time tension and preset tension of the first electrolyte belt A3 to the control device. The control device compares the real-time tension and preset tension of the first release film A2. When the real-time tension of the first release film A2 is not equal to the preset tension, or when the difference between the real-time tension and the preset tension is greater than the preset difference, the control device adjusts the control of the material output component 300 that transmits the first release film A2. For example, it adjusts the rotation of the second film-tearing swing roller 107a, or adjusts the winding speed of the first release film winding device 110a, to adjust the real-time tension of the first release film A2.
[0097] The control device compares the real-time tension of the first electrolyte belt A3 with the preset tension. When the real-time tension of the first electrolyte belt A3 is not equal to the preset tension, or when the difference between the real-time tension and the preset tension is greater than the preset difference, the control device adjusts the control of the material output component 300 that transmits the first electrolyte belt A3. For example, it adjusts the rotation of the third film-tearing swing roller, or adjusts the winding speed of the coating machine on the first electrolyte belt A3, to adjust the real-time tension of the first electrolyte belt A3. In another embodiment, when the transmission path length of the first electrolyte belt A3 is less than the preset length, that is, when the belt length of the first electrolyte belt A3 between the film-tearing mechanism and the coating machine is less than the preset length, the first electrolyte belt A3 may not be adjusted.
[0098] See Figure 2 and Figure 4 When the processing mechanism 200 is a coating mechanism, the real-time output tension includes the real-time tension of the coating electrolyte belt B3, and the preset output tension includes the preset tension of the coating electrolyte belt B3. The signal acquisition and processing module transmits the real-time tension and preset tension of the coating electrolyte belt B3 to the control device. The control device compares the real-time tension and preset tension of the coating electrolyte belt B3. When the real-time tension of the coating electrolyte belt B3 is not equal to the preset tension, or when the difference between the real-time tension and the preset tension is greater than the preset difference, the control device adjusts the control of the material output component 300 that transmits the coating electrolyte belt B3. For example, it adjusts the rotation of the third coating swing roller 302b, or adjusts the winding speed of the coating electrolytic belt winding device 305b, to adjust the real-time tension of the coating electrolyte belt B3.
[0099] The above describes the transmission control device of this application. Accordingly, this application also provides a conveying control system for the transmission control device.
[0100] The system includes a transmission control device and a coating machine according to any of the above embodiments. The coating machine is disposed adjacent to the transmission control device and is used to receive the target material output by the transmission control device and perform coating, or to transport the coated material to the transmission control device as a material to be processed.
[0101] In this embodiment, see Figure 1 and Figure 2 The material output component 300 of the transmission control device can be set near the feed port of the coating machine. The material output component 300 transmits the target material, namely the first electrolyte belt A3, obtained after being processed by the film-tearing mechanism, to the feed port of the coating machine, and the coating machine coats the first electrolyte belt A3. Alternatively, the material output component 300 transmits the coated electrolyte belt B3, obtained after being processed by the film-coating mechanism, to the feed port of the coating machine, and the coating machine coats the coated electrolyte belt B3.
[0102] The material input component 100 of the transmission control device can be set near the discharge port of the coating machine. The material input component 100 takes the coated material output by the coating machine as the material to be processed, such as the second electrolyte belt B2 / the coated first electrolyte belt A3. The material input component 100 transmits the material to be processed to the film tearing mechanism / coating mechanism. The film tearing mechanism tears the film off the second electrolyte belt B2, or the coating mechanism coats the surface of the coating layer of the coated first electrolyte belt A3 with a second release film B1.
[0103] In one embodiment, there are at least two transmission control devices. The coating machine is located between the input end of one transmission control device and the output end of another transmission control device. It is used to coat the target material output by one transmission control device and then transport the coated material to the transmission control device as the material to be processed.
[0104] In this embodiment, see Figure 1 and Figure 2 A transfer control device is installed near the feed inlet of the coating machine. The processing mechanism 200 of this transfer control device can be a film-tearing mechanism or a film-coating mechanism. The target material of the transfer control device is transferred to the coating machine. The coating machine coats the target material, and the coated target material is used as the material to be processed by the transfer control device installed near the discharge outlet of the coating machine. The processing mechanism 200 of this transfer control device can be a film-tearing mechanism or a film-coating mechanism.
[0105] For example, a transfer control device is installed near the feed inlet of the coating machine. The processing mechanism 200 of this transfer control device can be a film-tearing mechanism. The target material output by this transfer control device, namely the first electrolyte strip A3, is transferred to the coating machine. The coating machine coats the first electrolyte strip A3 at a set speed and independently controls the tension of the first electrolyte strip A3. The coated first electrolyte strip A3, as the second electrolyte strip B2, is transferred to another transfer control device installed near the discharge inlet of the coating machine. This transfer control device coats the coated layer of the first electrolyte strip A3 with a second release film B1, resulting in a coated electrolyte strip B3. The coated electrolyte strip B3 is used in the rolling or slitting process. This application applies different tension control strategies to the film-tearing area, coating area, and coating area.
[0106] The transfer control device of this application can stably control the removal process of the first release film, reducing tearing, wrinkling, or incomplete peeling, and improving the quality of subsequent coating. During the film removal process, the film removal speed and tension are matched with the coating speed to reduce the application of additional mechanical stress to the nonwoven fabric and coating layer, avoiding substrate deformation or uneven coating. During the lamination process, the tension and speed of the material strip are reasonably controlled to reduce the relative slippage between the second release film and the second electrolyte strip B2, reducing the occurrence of wrinkles or interface damage. Solid electrolyte materials are diverse, and coating speeds and process windows vary greatly. The transfer control device of this application takes into account multiple material systems and process conditions, while meeting the requirements of different material systems for peel stability and surface protection, and the equipment has high versatility.
[0107] Regarding the apparatus in the above embodiments, the specific manner in which each module performs its operation has been described in detail in the embodiments related to the method, and will not be elaborated further here.
[0108] Figure 6 This is a schematic diagram of the structure of an electronic device shown in an embodiment of this application.
[0109] See Figure 6 The electronic device 600 includes a memory 610 and a processor 620.
[0110] The processor 620 can be a Central Processing Unit (CPU), or other general-purpose processors, digital signal processors (DSPs), application-specific integrated circuits (ASICs), field-programmable gate arrays (FPGAs), or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. The general-purpose processor can be a microprocessor or any conventional processor. Memory 610 may include various types of storage units, such as system memory, read-only memory (ROM), and permanent storage devices. ROM may store static data or instructions required by the processor 620 or other modules of the computer. Permanent storage devices may be read-write storage devices. Permanent storage devices may be non-volatile storage devices that retain stored instructions and data even when the computer is powered off. In some embodiments, permanent storage devices use mass storage devices (e.g., magnetic or optical disks, flash memory) as permanent storage devices. In other embodiments, permanent storage devices may be removable storage devices (e.g., floppy disks, optical drives). System memory may be a read-write storage device or a volatile read-write storage device, such as dynamic random access memory. System memory may store some or all of the instructions and data required by the processor during operation. Furthermore, memory 610 may include any combination of computer-readable storage media, including various types of semiconductor memory chips (e.g., DRAM, SRAM, SDRAM, flash memory, programmable read-only memory), and disks and / or optical disks may also be used. In some embodiments, memory 610 may include a removable storage device that is readable and / or writable, such as a laser disc (CD), a read-only digital multifunction optical disc (e.g., DVD-ROM, dual-layer DVD-ROM), a read-only Blu-ray disc, an ultra-high density optical disc, a flash memory card (e.g., SD card, mini SD card, Micro-SD card, etc.), a magnetic floppy disk, etc. Computer-readable storage media do not contain carrier waves or transient electronic signals transmitted wirelessly or via wired connections.
[0111] The memory 610 stores executable code, which, when processed by the processor 620, can cause the processor 620 to execute part or all of the methods described above.
[0112] Furthermore, the method according to this application can also be implemented as a computer program or computer program product, which includes computer program code instructions for performing some or all of the steps in the method described above.
[0113] Alternatively, this application may be implemented as a computer-readable storage medium (or a non-transitory machine-readable storage medium or a machine-readable storage medium) storing executable code (or computer program or computer instruction code) that, when executed by a processor of an electronic device (or server, etc.), causes the processor to perform part or all of the steps of the methods described above according to this application.
[0114] This application also provides a computer program product, which includes computer instructions that, when executed by a processor, implement the method described above.
[0115] The various embodiments of this application have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.
Claims
1. A transmission control device, characterized in that, The processing apparatus includes: Material input component, used to transfer materials to be processed; A processing mechanism is provided near the output of the material input component, for receiving the material to be processed, processing the material to be processed, and obtaining the target material; A material output component is disposed adjacent to the output of the processing mechanism for receiving the target material and transferring the target material. The material input component controls the transmission of the material to be processed and the material output component controls the transmission of the target material independently. The processing mechanism includes a material separation mechanism or a material composite mechanism. The material separation mechanism is used to separate the membrane material on the material to be processed to obtain the first target material. The material composite mechanism is used to composite the membrane material with the material to be processed to obtain the second target material.
2. The transmission control device according to claim 1, characterized in that, The material input component includes an input tension detection element connected to the material to be processed, used to detect the real-time tension of the material to be processed; and / or, The material output component includes an output tension detection element connected to the target material for detecting the real-time tension of the target material; and / or, The material input component includes an input control element connected to the material to be processed, used to adjust the transmission state of the material to be processed; and / or, The material output component includes an output control element connected to the target material, used to adjust the transmission status of the target material.
3. The transmission control device according to claim 1, characterized in that, The material to be processed is transported by a material input component, and at least one material input component includes an input tension detection element and an input control element. The input tension detection element and the input control element are connected in series with the material to be processed in motion. The input tension detection element detects the real-time tension of the material to be processed, and the input control element is used to buffer or release the material to be processed and adjust the buffering or releasing length according to the real-time tension. And / or, The target material is transported by a material output component, and at least one of the material output components includes an output tension detection element and an output control element. The output tension detection element and the output control element are connected in series with the target material in motion. The output tension detection element detects the real-time tension of the target material, and the output control element is used to buffer or release the target material and adjust the buffer or release length according to the real-time tension.
4. The transmission control device according to claim 1, characterized in that, The transmission control device further includes an unwinding mechanism on which the material to be processed is wound. The unwinding mechanism is located at the input end of the material input component and is used to introduce the material to be processed into the material input component, and to adjust the real-time tension of the material to be processed by adjusting the unwinding speed; and / or, The transmission control device further includes a winding mechanism with the target material wound on it. The winding mechanism is located at the output end of the material output component and is used to lead the target material out of the material output component and adjust the real-time tension of the target material by adjusting the winding speed.
5. The transmission control device according to claim 1, characterized in that, A single processing device has several sets of material input components, each material input component being used to transmit a corresponding material to be processed. A processing mechanism is positioned adjacent to the output of each material input component to receive each material to be processed, and to process each material to obtain the target material; and / or, Each of the processing devices has a plurality of material output components. The processing mechanism is used to generate a plurality of target materials. Each of the material output components is disposed adjacent to the output of the processing mechanism and is used to receive the corresponding target material and to transfer the corresponding target material.
6. The transmission control device according to claim 1, characterized in that, The processing device has several components; a single processing device is used adjacent to the feed port of the coating machine, or a single processing device is adjacent to the discharge port of the coating machine.
7. A conveying control method based on the conveying control device according to any one of claims 1-6, characterized in that, include: The material input component acquires the input transmission status of the material to be processed; The material output component acquires the output transmission status of the target material; The control device acquires the input transmission status and, based on the input transmission status, controls the material input component to control the transmission of the material to be processed. The control device acquires the output transmission status and controls the material output component to control the transmission of the target material based on the output transmission status.
8. The method according to claim 7, characterized in that, The input transmission state includes real-time input tension. The control of the material input component's transmission of the material to be processed based on the input transmission state includes: comparing the real-time input tension with a preset input tension to obtain an input tension comparison result, so that the material input component adjusts its transmission control of the material to be processed; and / or, The output transmission state includes real-time output tension. The control of the material output component on the target material based on the output transmission state includes: comparing and calculating the real-time output tension with a preset output tension to obtain an output tension comparison result, so that the material output component adjusts its control on the target material.
9. A transmission control system, characterized in that, include: The transmission control device as described in any one of claims 1-6; A coating machine is disposed adjacent to the aforementioned transmission control device, for receiving the target material output by the transmission control device and coating it, or for conveying the coated material as a material to be processed to the transmission control device.
10. The system according to claim 9, characterized in that, The transmission control device is at least two, and the coating machine is located between the input end of one transmission control device and the output end of another transmission control device. It is used to coat the target material output by one transmission control device, and the coated material is transported to the transmission control device as the material to be processed.