An automatic spraying curing system for high-temperature weather concrete

Abstract

The application discloses a kind of high-temperature weather concrete automatic spraying maintenance system.A kind of high-temperature weather concrete automatic spraying maintenance system includes telescopic beam, support beam and spray head, and the both ends of telescopic beam are installed on support beam;Telescopic beam includes inner beam, outer beam, spraying pipe, connecting pipe, water supply pipe, guide, trigger, electromagnetic valve and micro switch, and inner beam is slidably arranged in outer beam, and outer beam is provided with fixing part, and connecting pipe is rotatably arranged on inner beam, and inner beam is provided with connecting pipe, and connecting pipe is installed with spray head, and connecting pipe is provided with electromagnetic valve, and connecting pipe is used to communicate with water supply pipe, and micro switch is arranged on inner beam, and guide is installed on outer beam, and spraying pipe is installed on outer beam, and spraying pipe is provided with nozzle, and spraying pipe is connected with water supply pipe, and water supply pipe is provided with electromagnetic valve.A kind of high-temperature weather concrete automatic spraying maintenance system of the application can adapt to different width concrete, can be evenly sprayed, and manual spraying is not necessary.

Description

Technical Field

[0001] This invention relates to the field of concrete spray curing technology, and in particular to an automated concrete spray curing system for high-temperature weather. Background Technology

[0002] Concrete poured outdoors in hot weather needs to be watered for curing. Traditional watering is done manually, which is affected by time, frequency and amount of water. It is difficult to maintain the watering during the hottest hours of night and midday, resulting in large fluctuations in curing quality. Relying on human experience can easily lead to oversights. Although there are equipment that can replace manual spraying, the width of concrete varies in different scenarios, while the width of the equipment is fixed and cannot be adapted to concrete of different widths. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide an automated spray curing system for high-temperature concrete that can uniformly spray and adapt to different widths.

[0004] To address the aforementioned problems, this invention provides an automated spray curing system for concrete in high-temperature weather. The system includes a telescopic beam, a support beam, and nozzles. Both ends of the telescopic beam are mounted on the support beam. The telescopic beam comprises an inner beam, an outer beam, a spray pipe, a connecting pipe, a water supply pipe, a guide, a trigger, a solenoid valve, and a micro switch. The inner beam is movably disposed within the outer beam. A fixing element for securing the inner beam is provided on the outer beam. The connecting pipe is rotatably disposed on the inner beam. Each inner beam has multiple connecting pipes, and each connecting pipe is equipped with a nozzle. A solenoid valve is provided on each connecting pipe, which is used to connect to the water supply pipe. The micro switch is located on the inner beam. The guide is mounted on the outer beam and is used to push the connecting pipe to rotate. The spray pipe is mounted on the outer beam and has multiple nozzles. The spray pipe is connected to the water supply pipe, which is equipped with a solenoid valve for controlling the connection between the water supply pipe and an external water source.

[0005] Furthermore, the outer beam has a slide rail, the inner beam is disposed within the slide rail, and the outer beam is also provided with an opening communicating with the slide rail, the opening being used for moving the mounting base.

[0006] Furthermore, the inner beam is provided with multiple mounting seats, the connecting pipe is rotatably mounted on the mounting seats, each mounting seat corresponds to a connecting pipe, and the micro switch is also mounted on the mounting seat.

[0007] Furthermore, a shaft is provided on the connecting pipe, the shaft is inserted into the mounting base, an anti-detachment component is provided on the shaft, and the trigger component is installed on the anti-detachment component.

[0008] Furthermore, the connecting pipe is generally shaped like a [].

[0009] Furthermore, the fixing component adopts a screw and a turntable, the turntable is fixed on the screw, the outer beam is equipped with a fixing nut, and the screw is screwed into the fixing nut.

[0010] Furthermore, the inner beam is also provided with fixing holes that cooperate with the screw, and there are multiple fixing holes.

[0011] Furthermore, the spacing between the fixing holes is the same as the spacing between the connecting pipes, and when the screw is inserted into the fixing hole, the connecting pipe is aligned with the nozzle on the outer beam.

[0012] Furthermore, the support beam includes a crossbeam, columns, and rollers. The rollers are mounted on the columns. Each crossbeam has at least two columns, and each crossbeam has a placement seat. One end of the inner beam of the telescopic beam is placed inside the placement seat.

[0013] Furthermore, the placement seat is U-shaped.

[0014] This invention discloses an automated spray curing system for concrete in high-temperature weather. The system uses a fixing component to secure the inner beam, then moves the inner beam to change its length within the outer beam. After adjustment, the fixing component is used to secure the inner beam again, thus completing the length adjustment of the telescopic beam. This allows it to adapt to concrete of different widths. Spraying is done by equipment without manual intervention. The system can be started and stopped remotely via a solenoid valve, eliminating the need for on-site visits. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of a preferred embodiment of the automated spray curing system for concrete in high-temperature weather according to the present invention.

[0016] Figure 2 This is a structural diagram of a telescopic beam.

[0017] Figure 3 yes Figure 2 A magnified view of part A in the image.

[0018] Figure 4 This is a structural diagram of the fastener.

[0019] Figure 5 This is a schematic diagram of the connecting pipe on the inner beam.

[0020] Figure 6 This is a schematic diagram of the structure of the connecting pipe after it is driven to rotate by the guide.

[0021] Figure 7 This is a structural schematic diagram of the supporting beam.

[0022] The meanings of the labels in the attached diagram are as follows:

[0023] Telescopic beam 1, inner beam 11, mounting base 111, fixing hole 112, outer beam 12, opening 121, first mounting plate 122, fixing nut 123, extension beam 13, second mounting plate 131, fixing column 132, connecting pipe 14, shaft 141, anti-detachment component 142, trigger component 143, spray pipe 15, guide component 16, guide arc surface 161, solenoid valve 17, micro switch 18, fixing component 19, screw 191, turntable 192, support beam 2, crossbeam 21, column 22, roller 23, nozzle 3. Detailed Implementation

[0024] The invention will now be further described with reference to the accompanying drawings.

[0025] like Figure 1 As shown, a preferred embodiment of the automated spray curing system for concrete in high-temperature weather according to the present invention includes a telescopic beam 1, a support beam 2, and a nozzle. There are multiple telescopic beams 1, and both ends of each telescopic beam 1 are installed on the support beam 2. The nozzle is installed on the telescopic beam 1.

[0026] like Figures 2 to 6As shown, the telescopic beam 1 includes an inner beam 11, an outer beam 12, an extension beam 13, a spray pipe 15, a connecting pipe 14, a water supply pipe, a guide 16, a trigger 143, a solenoid valve 17, and a micro switch 18. One end of the inner beam 11 is mounted on the support beam 2, and the other end of the inner beam 11 is slidably disposed within the outer beam 12. A fixing member 19 is provided on the outer beam 12 to fix the inner beam 11 and ensure that the inner beam 11 cannot slide within the outer beam 12. The connecting pipe 14 is rotatably disposed on the inner beam 11, and each inner beam 11 is provided with multiple connecting pipes 14. The connecting pipes 14 are arranged at a preset interval, and each connecting pipe 14 is provided with a spray head. The solenoid valve 17 is disposed at the other end of the connecting pipe 14 and is used to control the on / off state of the connecting pipe 14. The connecting pipe 14 is used to communicate with the water supply pipe. The micro switch 18 is mounted on the inner beam 11, and the trigger 143 is mounted on the connecting pipe 14. The trigger 143 rotates with the connecting pipe 14, and its rotation triggers the micro switch 18, closing the micro switch 18 to close the solenoid valve 17, preventing the corresponding connecting pipe 14 from supplying water to its nozzle. The micro switch 18 is a normally closed switch. The spray pipe 15 is mounted on the outer beam 12 and connected to the water supply pipe. Multiple nozzles 3 are mounted on the spray pipe 15, arranged at a preset interval. The guide 16 is mounted on the outer beam 12 and pushes the connecting pipe 14 to rotate, causing the nozzles 3 on the connecting pipe 14 to avoid obstructing the nozzles 3 on the outer beam 12. The extended beam 13 is detachably mounted on the outer beam 12. The extended beam 13 is equipped with a spray pipe 15, which has multiple nozzles 3 arranged at a preset spacing. The spray pipe 15 on the extended beam 13 is connected to the water supply pipe. The water supply pipe is equipped with a solenoid valve 17, which controls the connection between the water supply pipe and the external water source. The spacing of the connecting pipes 14 is the same as the spacing of the nozzles 3 on the spray pipe 15, and the spacing between the connecting pipes 14 and the nozzles 3 on the spray pipe 15 is the same as the spacing between the connecting pipes 14 themselves, thus ensuring uniform spray distribution on the telescopic beam 1. The nozzles 3 are square spray nozzles, capable of fully covering the concrete. The solenoid valve 17 on the spray pipe 15 controls the connection between the spray pipe 15 and the water supply pipe.

[0027] When the length of the telescopic beam 1 needs to be adjusted, the fixing piece 19 is used to fix the inner beam 11, and then the inner beam 11 is moved to change its length within the outer beam 12. After the adjustment is completed, the fixing piece 19 is used to fix the inner beam 11.

[0028] In other embodiments, if the width is small, the extension beam 13 and the spray pipe 15 on the extension beam 13 and the nozzle 3 on the spray pipe 15 may be unnecessary; if the width is larger, the number of extension beams 13 and the spray pipe 15 on the extension beam 13 and the nozzle 3 on the spray pipe 15 may be increased; of course, the outer beam 12 may be used instead of the extension beam 13.

[0029] In another embodiment, the telescopic beam 1 may also be composed of two sets of inner beams 11 and outer beams 12, that is, it can be adjusted from both ends of the telescopic beam 1.

[0030] The inner beam 11 is made of hollow profile, which reduces its weight and facilitates movement. Multiple mounting seats 111 are provided on the inner beam 11, and the connecting pipe 14 is rotatably mounted on each mounting seat 111. Each mounting seat 111 corresponds to one connecting pipe 14. The micro switch 18 is also mounted on the mounting seat 111. The mounting seats 111 are typically welded and fixed to the inner beam 11.

[0031] The outer beam 12 has a slide rail, and the inner beam 11 is disposed within the slide rail. The outer beam 12 also has an opening 121 communicating with the slide rail, the opening 121 being used for the movement of the mounting base 111. The outer beam 12 is made of a hollow profile, such as a rectangular tube, with the opening 121 provided on the rectangular tube; using existing conventional components can reduce processing steps. First mounting plates 122 are fixed to both ends of the outer beam 12, the first mounting plates 122 being used to mount the spray pipe 15.

[0032] like Figure 5As shown, the fixing component 19 comprises a screw 191 and a turntable 192. The turntable 192 is fixed to the screw 191. The outer beam 12 is fitted with a fixing nut 123, and the screw 191 is screwed into the fixing nut 123. The inner beam 11 is also provided with fixing holes 112. When the screw 191 is inserted into the fixing holes 112, the inner beam 11 and the outer beam 12 are fixedly connected together, thus allowing for quick determination of the position of the inner beam 11. The spacing between the fixing holes 112 is the same as the spacing between the connecting pipes 14. When the screw 191 is inserted into the fixing holes 112, the connecting pipes 14 are aligned with the nozzles 3 on the outer beam 12. This prevents the two nozzles 3 from repeatedly spraying the same location on the concrete, reducing the pressure of the water sprayed from the nozzles 3 on the concrete and avoiding damage to the concrete. Rotating the turntable 192 drives the screw 191 to rotate, thereby moving the screw 191 inward or outward from the outer beam 12. When the screw 191 moves inward from the outer beam 12 until it abuts against the outer wall of the inner beam 11, the inner beam 11 is fixed in the slide of the outer beam 12, keeping the inner beam 11 and the outer beam 12 fixed. When the screw 191 moves outward from the outer beam 12, the screw 191 separates from the outer wall of the inner beam 11, at which point the inner beam 11 can slide in the slide of the outer beam 12, thereby adjusting the length of the telescopic beam 1, that is, adjusting the width of the spray.

[0033] The connecting pipe 14 is generally U-shaped, which ensures that the nozzle 3 on the connecting pipe 14 and the nozzle 3 on the outer beam 12 are at the same height and in a straight line, thus ensuring spray quality. To facilitate nozzle 3 installation, the lower end of the connecting pipe 14 is bent downwards. A shaft 141 is provided on the connecting pipe 14, and the shaft 141 is inserted into the mounting base 111. An anti-detachment component 142 is provided on the shaft 141 to prevent the shaft 141 from falling off the mounting base 111; the trigger 143 is mounted on the anti-detachment component 142. The shaft 141 has an external thread at the end away from the connecting pipe 14, and the anti-detachment component 142 is a nut screwed onto the shaft 141 to prevent the shaft 141 from falling off the mounting base 111.

[0034] The extended beam 13 has second mounting plates 131 at both ends, and spray pipes 15 are mounted on the second mounting plates 131. The second mounting plates 131 are detachably fixed to the first mounting plate 122, usually by bolts. The extended beam 13 is provided with connecting columns, which are connected to the support beam 2, usually by bolts.

[0035] The front end of the guide 16 is provided with a guide arc surface 161, which is used to guide the connecting pipe 14 and ensure that the guide 16 can smoothly push the connecting pipe 14 to rotate.

[0036] like Figure 7 As shown, the support beam 2 includes a crossbeam 21, columns 22, and rollers 23. The rollers 23 are mounted on the columns 22. Each crossbeam 21 has at least two columns 22 to ensure support. The number of columns 22 can be adjusted according to requirements; in this embodiment, two columns 22 are used. The telescopic beam 1 is mounted on the crossbeam 21. A placement seat is provided on the crossbeam 21. One end of the inner beam 11 of the telescopic beam 1 is placed in the placement seat, and the inner beam 11 is fixed to the placement seat with bolts. The placement seat is U-shaped, which facilitates the placement of the inner beam 11 of the telescopic beam 1 from top to bottom into the placement seat, allowing for quick placement and convenient operation. The rollers 23 can be casters, allowing for easy movement when adjusting the width of the telescopic beam 1.

[0037] Before use, adjust the width of the telescopic beam 1 according to the width of the concrete. Specifically, rotate the turntable 192, which drives the screw 191 to rotate, causing the screw 191 to disengage from the fixing hole 112. Then move the inner beam 11. If the width needs to be reduced, move the inner beam 11 into the outer beam 12; if the width needs to be increased, move the inner beam 11 outward from the outer beam 12. After adjustment, rotate the turntable 192 in the opposite direction, which drives the screw 191 to rotate in the opposite direction, so that the screw 191 is inserted into the corresponding fixing hole 112 of the inner beam 11, thus completing the fixing.

[0038] When maintenance is required, simply close the solenoid valve 17 on the water supply pipe to start spraying water mist for maintenance; when maintenance is not required, simply close the solenoid valve 17 on the water supply pipe.

[0039] When the width of the telescopic beam 1 is reduced, the inner beam 11 moves into the outer beam 12. The connecting pipe 14, which enters the outer beam 12, will contact the guide 16. The guide 16 will cause the corresponding connecting pipe 14 to rotate. The rotation of the connecting pipe 14 will drive the shaft 141 to rotate. The rotation of the shaft 141 will cause the trigger 143 to touch the micro switch 18, thereby closing the micro switch 18. The closure of the micro switch 18 will close the solenoid valve 17 on the corresponding connecting pipe 14, disconnecting the connecting pipe 14. The nozzle 3 on the connecting pipe 14 will then stop spraying water, avoiding repeated spraying. When the width of the telescopic beam 1 is increased, the inner beam 11 moves outward from the outer beam 12. The connecting pipe 14, which is detached from the outer beam 12, will disengage from the guide 16. The connecting pipe 14 rotates and resets under the action of gravity. The connecting pipe 14 drives the shaft 141 to reset, and the electric trigger 143 of the shaft 141 resets. The trigger 143 separates from the micro switch 18, and the micro switch 18 resets. The reset of the micro switch 18 opens the solenoid valve 17 on the corresponding connecting pipe 14, connecting the connecting pipe 14. The nozzle 3 on the connecting pipe 14 can then spray water, ensuring that there are no blank areas.

[0040] It can automatically close the nozzles 3 on the extra inner beam 11 and automatically open the corresponding nozzles 3 on the inner beam 11, so as not to spray repeatedly or leave blank areas, thereby reducing water consumption and ensuring maintenance quality.

[0041] The above are merely embodiments of the present invention and do not limit the patent scope of the present invention. Any equivalent structures made using the contents of the present invention specification and drawings, whether directly or indirectly applied to other related technical fields, are similarly within the patent protection scope of the present invention.

Claims

1. An automated spray curing system for concrete in high-temperature weather, characterized in that: The device includes a telescopic beam, a support beam, and nozzles. Both ends of the telescopic beam are mounted on the support beam. The telescopic beam includes an inner beam, an outer beam, a spray pipe, a connecting pipe, a water supply pipe, a guide, a trigger, a solenoid valve, and a micro switch. The inner beam is movably disposed within the outer beam. A fixing element for securing the inner beam is provided on the outer beam. The connecting pipe is rotatably disposed on the inner beam. Each inner beam has multiple connecting pipes, and each connecting pipe is equipped with a nozzle. A solenoid valve is provided on each connecting pipe, which is used to connect to the water supply pipe. The micro switch is located on the inner beam. The guide is mounted on the outer beam and is used to push the connecting pipe to rotate. The spray pipe is mounted on the outer beam and has multiple nozzles. The spray pipe is connected to the water supply pipe, which is equipped with a solenoid valve used to control the connection between the water supply pipe and an external water source.

2. The automated spray curing system for concrete in high-temperature weather as described in claim 1, characterized in that: The outer beam has a slide rail, the inner beam is disposed within the slide rail, and the outer beam is also provided with an opening communicating with the slide rail, the opening being used for the mounting base to move.

3. The automated spray curing system for concrete in high-temperature weather as described in claim 1, characterized in that: The inner beam is provided with multiple mounting seats, and the connecting pipe is rotatably mounted on the mounting seats. Each mounting seat is equipped with a corresponding connecting pipe, and the micro switch is also mounted on the mounting seat.

4. The automated spray curing system for concrete in high-temperature weather as described in claim 3, characterized in that: A shaft is provided on the connecting pipe, the shaft is inserted into the mounting base, an anti-detachment component is provided on the shaft, and the trigger component is installed on the anti-detachment component.

5. The automated spray curing system for concrete in high-temperature weather as described in claim 1, characterized in that: The connecting pipe is shaped like a [].

6. The automated spray curing system for concrete in high-temperature weather as described in claim 1, characterized in that: The fastener consists of a screw and a turntable. The turntable is fixed to the screw, and the outer beam is fitted with a fixing nut. The screw is screwed into the fixing nut.

7. The automated spray curing system for concrete in high-temperature weather as described in claim 6, characterized in that: The inner beam is also provided with fixing holes that cooperate with the screw, and there are multiple fixing holes.

8. The automated spray curing system for concrete in high-temperature weather as described in claim 7, characterized in that: The spacing between the fixing holes is the same as the spacing between the connecting pipes. When the screw is inserted into the fixing hole, the connecting pipe is aligned with the nozzle on the outer beam.

9. The automated spray curing system for concrete in high-temperature weather as described in claim 1, characterized in that: The support beam includes a crossbeam, columns, and rollers. The rollers are mounted on the columns. Each crossbeam has at least two columns and a placement seat is provided on the crossbeam. One end of the inner beam of the telescopic beam is placed in the placement seat.

10. The automated spray curing system for concrete in high-temperature weather as described in claim 9, characterized in that: The placement seat is U-shaped.

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