Copper anode plate casting quantitative control device and control method

Abstract

The present application relates to copper anode plate production technical field, especially a kind of copper anode plate casting quantitative control device and control method, including, quantitative mechanism, including containing box and the fixed platform below containing box;And, setting in the adjusting mechanism of quantitative mechanism side, including base plate, first mounting plate and second mounting plate, fixed platform is fixedly arranged on the top surface of base plate;The front end of containing box is integrally formed with arc-shaped bucket, while the rear end inner wall of containing box is fixed with quantitative table, and the upper side of the side close to arc-shaped bucket of quantitative table is fixed with the partition that extends to the outside of containing box, and quantitative table is used to contain excess copper liquid, the bottom surface of partition is provided with expansion slot, and expansion slot middle gap is matched with inverted T-shaped plate, and the top surface of inverted T-shaped plate is symmetrically fixed with expansion column, this quantitative control device can effectively aim at the problem of unstable weight monitoring data caused by copper liquid impact force, and can effectively improve the service life of device itself.

Description

Technical Field

[0001] This invention relates to the field of copper anode plate production technology, and in particular to a quantitative control device and method for copper anode plate casting. Background Technology

[0002] In the production of copper anode plates, the high-temperature liquid copper produced by the anode refining furnace needs to be cast into anode plates of specified weight and specifications for electrolytic refining. Currently, large copper smelters generally use a disc casting system to complete this process. The basic process is as follows: molten copper in the furnace flows into the tundish through a trough. The tundish alternately injects molten copper into the casting ladles on both sides in a quantitative manner. The casting ladles are placed on an electronic weighing mechanism. When the molten copper in the ladle reaches the set mass, the casting ladle tilts and pours into the copper mold on the disc according to a preset program. The weight signal is fed back in real time by a weighing sensor to control the start and stop of the casting process and the tilting speed, thereby obtaining anode plates that meet the weight requirements. After casting is completed, the disc rotates and sends the copper mold filled with molten copper into the spray cooling zone. After cooling and solidification, it is demolded and extracted. The empty mold is sprayed with a release agent and then enters the next cycle.

[0003] For example, existing published documents CN105499549B - An Automatic Quantitative Casting Control System and Control Method for Copper Anode Plates and CN108637230B - A Copper Disc Casting Control Method and Device both disclose a control device for copper anode plate casting. Although the existing control devices can effectively control the casting amount of copper anode plates, they still have the following shortcomings in practical use:

[0004] 1. Because the copper material entering the casting ladle is mainly liquid, the molten copper will carry a certain impact force when pouring and impact the casting ladle. Due to the impact force, the value detected by the weighing sensor will vary greatly, which will lead to large fluctuations in the weight of the formed copper anode plate, affecting the quality of the subsequent forming of the copper anode plate and resulting in poor overall practicality.

[0005] 2. After weighing, the molten copper in the casting ladle will be transferred to the mold by the drive device. However, because the temperature of the molten copper is high, the existing protection effect of the drive device is poor. The high temperature will cause great damage to the drive device, thereby reducing the overall service life of the device.

[0006] Therefore, it is necessary to improve the existing technology to solve the above-mentioned technical problems. Summary of the Invention

[0007] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the invention.

[0008] In view of the problem that the existing copper anode plate casting device cannot effectively control the forming weight of the copper anode plate, a quantitative control device for copper anode plate casting is proposed.

[0009] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a quantitative control device for copper anode plate casting, comprising a quantitative mechanism including a container and a fixed platform below the container; and an adjustment mechanism disposed on one side of the quantitative mechanism, including a base plate, a first mounting plate and a second mounting plate, the fixed platform being fixedly disposed on the top surface of the base plate; an arc-shaped hopper is integrally formed at the front end of the container, and a quantitative platform is fixedly disposed on the inner wall of the rear end of the container, and a partition extending to the outside of the container is fixedly disposed above the side of the quantitative platform near the arc-shaped hopper, the quantitative platform being used to hold excess copper liquid, and a bottom surface of the partition being provided with... The device includes a telescopic groove with an inverted T-shaped plate fitted into it. The top surfaces of the inverted T-shaped plate are symmetrically fixed with telescopic columns. The upper ends of the two telescopic columns slide through a partition and are fixedly connected to the same linkage plate. A spring is slidably sleeved on the telescopic column above the partition, with both ends of the spring fixedly connected to the partition and the linkage plate, respectively. One end of the linkage plate is fixed with an abutment plate. The inclined surface of the right-angled triangular block in the adjustment mechanism abuts against the lower part of the abutment plate, with the lower inclined end of the right-angled triangular block close to the side of the container. The movement of the right-angled triangular block along the left-right direction of the container enables the abutment plate to drive the inverted T-shaped plate to move vertically.

[0010] The beneficial effects of this invention are as follows: When using this quantitative control device, molten copper is directly poured into the container in front of the quantitative stage. As the molten copper is gradually added, when the height of the molten copper exceeds the top surface of the quantitative stage, the molten copper will flow to the quantitative stage position and be contained above the quantitative stage. When the molten copper exceeds the quantitative stage, the right-angled triangular block separates from the abutment plate, and the spring drives the inverted T-shaped plate to move down. This can isolate the connection between the front area of ​​the container and the quantitative stage area. At this time, the molten copper located in front of the quantitative stage and not exceeding the top surface of the quantitative stage is quantitative and is used to prepare copper anode plates, while the excess molten copper is stored at the quantitative stage. This achieves quantitative casting of copper anode plates. This quantitative method can avoid fluctuations in weight monitoring data due to the force of the molten copper, thus achieving precise quantitative control and good overall practicality.

[0011] As a preferred embodiment of the quantitative control device for copper anode plate casting of the present invention, a fixed ear is fixedly provided on the bottom front end of the container, a rotating column is fixedly sleeved in the fixed ear, and the axis of the rotating column is arranged along the left and right direction of the container. A U-shaped frame is provided below the rotating column, and both ends of the rotating column are rotatably connected to the U-shaped frame through rolling bearings.

[0012] As a preferred embodiment of the quantitative control device for copper anode plate casting of the present invention, the rear side of the U-shaped frame is fixedly connected to the pressure plate through a connecting plate. A placement groove for placing the pressure plate is provided on the fixed platform. A pressure sensor is fixedly installed in the placement groove below the pressure plate. Support columns are fixedly installed at the four corners of the top surface of the pressure plate, and the upper ends of the four support columns slide through the fixed platform and are fixedly connected to the same tray. The tray abuts against the bottom surface of the container box.

[0013] As a preferred embodiment of the quantitative control device for copper anode plate casting of the present invention, the quantitative platform is provided with a receiving groove, and a transfer cylinder is slidably sleeved in the receiving groove. A liquid inlet groove communicating with the receiving groove is provided on the top surface of the quantitative platform, and a liquid outlet groove communicating with the receiving groove is provided on the bottom surface of the quantitative platform. A transfer cavity is coaxially provided in the transfer cylinder, and a transfer groove communicating with the transfer cavity is provided on the side wall of the transfer cylinder.

[0014] As a preferred embodiment of the quantitative control device for copper anode plate casting of the present invention, the two ends of the transfer cylinder are symmetrically fixed with connecting columns, and the connecting columns are rotatably connected to the quantitative platform, and one end of the connecting column extends to the outside of the container box and is fixedly connected to the first toothed disc.

[0015] Given that existing quantitative control devices indirectly reduce their service life under prolonged high-temperature operation, the present invention provides a further optimized and improved quantitative control device for copper anode plate casting. Specifically: a first motor is fixedly mounted on the top surface of a first mounting plate; a first output shaft is fitted and fixedly mounted on the output end of the first motor; a hexagonal block is fixedly mounted on one end of the first output shaft; and a hexagonal slot for clearance fit of the hexagonal block is provided at one end of the rotating column. A third motor is fixedly mounted on the top surface of a second mounting plate; a second output shaft is fitted and fixedly mounted on the output end of the third motor; a second geared disc for meshing with a first geared disc is fixedly mounted on one end of the second output shaft; a connecting rod is fixedly mounted on one end of a right-angled triangular block in the horizontal direction; and the connecting rod is fixedly connected to the top surface of the second mounting plate via a support rod.

[0016] As a preferred embodiment of the quantitative control device for copper anode plate casting of the present invention, a hydraulic cylinder is fixedly provided on the top surface of the base plate along the left-right direction, and the telescopic end of the hydraulic cylinder is fixedly connected to the top surface of the first mounting plate; a second motor is fixedly provided on the top surface of the first mounting plate, and a screw rod is fitted and fixedly provided on the output end of the second motor, and the axis of the screw rod is set along the left-right direction; a movable plate that is helically engaged with the screw rod is fixedly provided on the bottom surface of the second mounting plate.

[0017] As a preferred embodiment of the quantitative control device for copper anode plate casting of the present invention, wherein: T-shaped blocks are symmetrically fixed on both sides of the bottom surface of the first mounting plate, and a slide rail groove for clearance fit of the T-shaped blocks is opened on the top surface of the base plate along the left and right direction; guide rods are symmetrically fixed on the first mounting plate on both sides of the screw rod, and the guide rods are slidably sleeved on the movable plate.

[0018] Another beneficial effect of the present invention is that, in use, the quantitative control device uses the cooperation between the hexagonal block and the hexagonal slot to enable the rotating column to drive the container to rotate, thereby introducing the copper liquid in the container into the mold. The rotation of the transfer cylinder can be achieved through the meshing of the first and second toothed discs. The extension and retraction of the hydraulic cylinder can determine whether the cooperation between the hexagonal slot and the hexagonal block is disengaged. The operation of the second motor drives the rotation of the screw rod, thereby driving the second toothed disc and the right-angled triangular block to move through the second mounting plate. Thus, when the driving is not necessary, the adjustment mechanism can be disengaged from the quantitative mechanism, and the adjustment mechanism can be kept away from the copper liquid, avoiding the continuous impact of the high temperature of the copper liquid on the adjustment mechanism, thereby reducing the service life of the adjustment mechanism.

[0019] In addition, the present invention also provides the following technical solution: a control method for a quantitative control device for casting copper anode plates, wherein the quantitative control device for casting copper anode plates is operated according to the following steps;

[0020] S1: The molten copper in the casting bucket is poured into the container by the drive mechanism;

[0021] S2: When the pressure sensor detects that the weight of the copper liquid in the container has reached the predetermined value, the casting barrel stops pouring liquid;

[0022] S3: After standing for ≤5s, the right-angled triangular block separates from the abutment plate. Under the reset action of the spring, the excess copper liquid is restricted to the metering stage by the partition of the inverted T-shaped plate.

[0023] S4: Then the first motor works to drive the rotating column to rotate, thereby realizing the rotation of the container around the rotating column as the axis;

[0024] S5: The molten copper flows into the mold from the arc-shaped hopper, realizing the quantitative casting of the copper anode plate. Attached Figure Description

[0025] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein:

[0026] Figure 1This is a schematic diagram of the overall structure of a quantitative control device for copper anode plate casting according to the present invention.

[0027] Figure 2 For the present invention Figure 1 Right rear view of the structure.

[0028] Figure 3 For the present invention Figure 1 Vertical sectional view of the structure at the container.

[0029] Figure 4 For the present invention Figure 1 A vertical sectional view of the structure in the left-right direction.

[0030] Figure 5 This is an exploded view of the metering mechanism in this invention.

[0031] Figure 6 This is a vertical sectional view of the container in the front-to-back direction in this invention.

[0032] Figure 7 This is a schematic diagram of the overall structure of the adjustment mechanism in this invention.

[0033] Figure 8 This is an exploded view of the adjusting mechanism in this invention. Detailed Implementation

[0034] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0035] Many specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways different from those described herein, and those skilled in the art can make similar extensions without departing from the spirit of the invention. Therefore, the invention is not limited to the specific embodiments disclosed below.

[0036] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that is mutually exclusive with other embodiments.

[0037] Secondly, the present invention is described in detail with reference to the schematic diagrams. When detailing the embodiments of the present invention, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of the present invention. In addition, actual fabrication should include three-dimensional spatial dimensions of length, width, and depth.

[0038] Example 1

[0039] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 This is the first embodiment of the present invention. This embodiment provides a quantitative control device for casting copper anode plates. When in use, the quantitative control device has a quantitative mechanism 100 for quantitative control during copper liquid injection, and an adjustment mechanism 200 for injecting copper liquid into the mold after quantitative control is completed.

[0040] Specifically, it includes a metering mechanism 100, including a container 101 and a fixed platform 102 below the container 101; and an adjustment mechanism 200 disposed on one side of the metering mechanism 100, including a base plate 201, a first mounting plate 202 and a second mounting plate 203, with the fixed platform 102 fixedly disposed on the top surface of the base plate 201.

[0041] A fixed ear 101c is fixedly provided on the bottom front end of the container 101. A rotating column 101c-1 is fixedly sleeved in the fixed ear 101c, and the axis of the rotating column 101c-1 is arranged along the left and right direction of the container 101. A U-shaped frame 102c-2 is provided below the rotating column 101c-1, and both ends of the rotating column 101c-1 are rotatably connected to the U-shaped frame 102c-2 through rolling bearings. In this way, the rotating column 101c-1 can drive the container 101 to rotate vertically relative to the U-shaped frame 102c-2 when driven by the adjusting mechanism 200, and liquid is injected into the mold after quantitative injection.

[0042] The rear side of the U-shaped frame 102c-2 is fixedly connected to the pressure plate 102c via a connecting plate 102c-1. The fixed platform 102 has a placement groove 102d for placing the pressure plate 102c. A pressure sensor 102b is fixedly installed in the placement groove 102d below the pressure plate 102c. Support columns 102a-1 are fixedly installed at the four corners of the top surface of the pressure plate 102c, and the upper ends of the four support columns 102a-1 slide through the fixed platform 102 and are fixed to the same support plate 102a. The tray 102a is connected to the bottom surface of the container 101. The cooperation between the tray 102a and the U-shaped frame 102c-2 enables the container 101 to be supported. After the copper liquid is injected into the container 101, the overall weight will be transferred to the tray 102a. With the connection between the support column 102a-1 and the pressure plate 102c, the weight borne by the tray 102a is finally applied to the pressure sensor 102b, thereby realizing real-time monitoring of the weight change of the copper liquid during injection.

[0043] See details Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, the front end of the container 101 is integrally formed with an arc-shaped hopper 101a to facilitate the pouring out of molten copper. Meanwhile, a metering platform 101b is fixedly installed on the inner wall of the rear end of the container 101. A partition 103 extending to the outside of the container 101 is fixedly installed above the side of the metering platform 101b closest to the arc-shaped hopper 101a. The metering platform 101b is used to hold excess molten copper; excess refers to the portion of the molten copper in the container 101 that exceeds the top surface of the metering platform 101b. A telescopic groove 103b is formed on the bottom surface of the partition 103, and an inverted T-shaped plate 103a is fitted into the telescopic groove 103b with a gap. Telescopic columns 103a-1 are symmetrically fixed on both sides of the top surface of the inverted T-shaped plate 103a. The upper ends of the two telescopic columns 103a-1 slide through the partition. 103 is fixedly connected to the same linkage plate 103c. A spring 103a-2 is slidably sleeved on the telescopic column 103a-1 located above the partition plate 103. The spring 103a-2 can realize the reset of the inverted T-shaped plate 103a. The two ends of the spring 103a-2 are fixedly connected to the partition plate 103 and the linkage plate 103c respectively. One end of the linkage plate 103c is fixedly provided with an abutment plate 103c-1. The inclined surface of the right-angled triangular block 203b in the adjustment mechanism 200 abuts against the lower part of the abutment plate 103c-1. The inclined lower end of the right-angled triangular block 203b is close to the side of the container box 101. The movement of the right-angled triangular block 203b along the left and right direction of the container box 101 realizes that the abutment plate 103c-1 drives the inverted T-shaped plate 103a to move in the vertical direction.

[0044] In use, the molten copper in the casting ladle is poured into the container 101 in front of the metering platform 101b. When the amount of molten copper added exceeds the top surface of the metering platform 101b, the excess molten copper flows from below the inverted T-shaped plate 103a into the top of the metering platform 101b and is stored. As molten copper continues to be added, when the value monitored by the pressure sensor 102b reaches a predetermined value (at which point the weight of the molten copper is greater than the weight of the copper anode plate), the right-angled triangular block 203b moves to release the abutment plate 103c-1. Under the reset action of the spring 103a-2, the inverted T-shaped plate 103a moves down to separate the two sides of the partition 103. Then, by rotating the rotating column 101c-1, the molten copper in front of the partition 103 can be poured into the mold.

[0045] Example 2

[0046] Reference Figure 5 and Figure 6 This is the second embodiment of the present invention. This embodiment is based on the previous embodiment. The difference is that, in order to better implement the present invention, the specific structure of the metering stage 101b used to collect excess copper liquid is described in detail.

[0047] Specifically, the metering platform 101b has a receiving groove 101b-1, and a transfer cylinder 104 is slidably sleeved in the receiving groove 101b-1. The top surface of the metering platform 101b has a liquid inlet groove 101b-2 that communicates with the receiving groove 101b-1, and the bottom surface of the metering platform 101b has a liquid outlet groove 101b-3 that communicates with the receiving groove 101b-1. The transfer cylinder 104 has a transfer cavity 104a coaxially formed in the transfer cylinder 104, and a transfer groove 104a-1 that communicates with the transfer cavity 104a is formed on the side wall of the transfer cylinder 104.

[0048] The two ends of the transfer cylinder 104 are symmetrically fixed with connecting columns 104b-1, and the connecting columns 104b-1 are rotatably connected to the metering table 101b. One end of the connecting column 104b-1 extends to the outside of the container 101 and is fixedly connected to the first toothed disc 104b.

[0049] In use, after the copper liquid has submerged the metering platform 101b, the excess copper liquid will be temporarily stored in the collection tank 101b-1 through the inlet tank 101b-2 and the transfer tank 104a-1. This ensures that the copper liquid in front of the metering platform 101b will not submerge the top surface of the metering platform 101b. After the metering is completed and the copper liquid in front of the container 101 is poured out, the operator drives the first gear plate 104b to rotate, so that the transfer cylinder 104 rotates around the connecting column 104b-1. This allows the copper liquid in the collection tank 101b-1 to flow back to the container 101 in front of the metering platform 101b through the transfer tank 104a-1 and the outlet tank 101b-3, so that the excess copper liquid can be automatically returned before the next metering, thus enabling the collection tank 101b-1 to be reused.

[0050] Example 3

[0051] Reference Figure 1 , Figure 2 , Figure 7 and Figure 8 This is the third embodiment of the present invention. This embodiment is based on the previous embodiment, but the difference is that, in order to better implement the present invention and effectively improve the service life of the device, the specific structure of the adjustment mechanism 200 in the present invention is described in detail.

[0052] Specifically, a first motor 202a is fixedly mounted on the top surface of the first mounting plate 202. A first output shaft 202a-1 is fitted and fixedly mounted on the output end of the first motor 202a. A hexagonal block 202a-2 is fixedly mounted on one end of the first output shaft 202a-1, and a hexagonal slot 101c-2 for clearance fit with the hexagonal block 202a-2 is opened at one end of the rotating column 101c-1. In this way, the rotating column 101c-1 can be driven to rotate by the operation of the first motor 202a. A third motor 203a is fixedly mounted on the top surface of the second mounting plate 203. The output end of the third motor 203a is fitted with and fixedly mounted a second output shaft 203a-2, and one end of the second output shaft 203a-2 is fixedly mounted with a second gear 203a-1 for meshing with the first gear 104b. In this way, the operation of the third motor 203a enables the second gear 203a-1 to drive the first gear 104b to rotate. One end of the right-angled triangular block 203b is fixedly mounted with a connecting rod 203b-1 in the horizontal direction, and the connecting rod 203b-1 is fixedly connected to the top surface of the second mounting plate 203 through the support rod 203b-2.

[0053] A hydraulic cylinder 202b is fixedly mounted on the top surface of the base plate 201 along the left-right direction, and the telescopic end of the hydraulic cylinder 202b is fixedly connected to the top surface of the first mounting plate 202. The telescopic movement of the hydraulic cylinder 202b can realize the movement of the first mounting plate 202 in the left-right direction. T-shaped blocks 202d are symmetrically fixed on both sides of the bottom surface of the first mounting plate 202. A slide rail groove 201a for clearance fit of the T-shaped blocks 202d is opened on the top surface of the base plate 201 along the left-right direction, so as to realize the limiting and guiding of the movement of the first mounting plate 202. A second motor 202c is fixedly mounted on the top surface of the first mounting plate 202, and the second motor 202c... A screw rod 202c-1 is fitted and fixed on the output end, and the axis of the screw rod 202c-1 is set along the left and right direction. A movable plate 203c that is screwed and engaged with the screw rod 202c-1 is fixed on the bottom surface of the second mounting plate 203. The screw rod 202c-1 is rotated by the operation of the second motor 202c, thereby realizing the movement of the second mounting plate 203 in the left and right direction. Guide rods 202c-2 are symmetrically fixed on the first mounting plates 202 on both sides of the screw rod 202c-1, and the guide rods 202c-2 are slidably sleeved on the movable plate 203c, so as to limit and guide the movement of the movable plate 203c.

[0054] In operation, before the casting ladle pours molten copper into the container 101, the second motor 202c operates, driving the second mounting plate 203 to move towards the container 101. The first gear disc 104b and the second gear disc 203a-1 mesh. After meshing, the third motor 203a is activated, causing the transfer cylinder 104 to rotate and pour the molten copper from the transfer chamber 104a into the container 101. After the liquid transfer is complete, the second gear disc 203a-1 rotates in the opposite direction, returning the transfer cylinder 104 to its original position. Then, the second motor 202c continues to operate, and the right-angled triangular block 203b abuts against the underside of the abutment plate 103c-1, allowing the casting ladle to begin pouring copper into the container 101. When the molten copper reaches a predetermined value, the second motor 202c reverses its direction, causing the right-angled triangular block 203b to disengage from the abutment plate 103c-1, and the first gear plate 104b and the second gear plate 203a-1 to disengage. Then, the hydraulic cylinder 202b drives the first mounting plate 202 to move towards the container 101. The hexagonal block 202a-2 and the hexagonal slot 101c-2 cooperate, and under the operation of the first motor 202a, the container 101 rotates to inject the molten copper into the mold. After the injection is completed, the hydraulic cylinder 202b retracts, and the hexagonal block 202a-2 and the hexagonal slot 101c-2 disengage. The above operation is repeated to achieve continuous casting.

[0055] Example 4

[0056] This embodiment is the fourth embodiment of the present invention. This embodiment provides a control method for a quantitative control device for copper anode plate casting. Specifically, it is operated according to the following steps.

[0057] S1: The molten copper in the casting tank is poured into the container 101 by the drive mechanism;

[0058] S2: When the pressure sensor 102b detects that the weight of the copper liquid in the container 101 has reached the predetermined value, the casting tank stops pouring liquid.

[0059] S3: After standing for ≤5s, the right-angled triangular block 203b disengages from the abutment plate 103c-1. Under the reset action of the spring 103a-2, the excess copper liquid is restricted to the metering stage 101b by the partition of the inverted T-shaped plate 103a.

[0060] S4: Then the first motor 202a works to drive the rotating column 101c-1 to rotate, thereby realizing the rotation of the container 101 around the rotating column 101c-1 as the axis;

[0061] S5: The copper liquid flows into the mold from the arc-shaped hopper 101a, realizing the quantitative casting of the copper anode plate.

[0062] Additionally, it should be noted that components not described in detail in this article are existing technologies.

[0063] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., variations in the size, dimensions, structure, shape, and proportions of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments without departing from the scope of the invention. Therefore, the invention is not limited to the particular embodiments but extends to a variety of modifications that still fall within the scope of the appended claims.

[0064] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the currently considered best mode for carrying out the invention, or those features that are not relevant to implementing the invention) may be omitted.

[0065] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0066] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.

Claims

1. A quantitative control device for copper anode plate casting, comprising, The dispensing mechanism (100) includes a container (101) and a mounting platform (102) below the container (101); and, An adjustment mechanism (200) is provided on one side of the quantitative mechanism (100), including a base plate (201), a first mounting plate (202), and a second mounting plate (203), and a fixed platform (102) is fixedly provided on the top surface of the base plate (201); Its features are: The front end of the container (101) is integrally formed with an arc-shaped hopper (101a), and a metering platform (101b) is fixedly provided on the inner wall of the rear end of the container (101). A partition (103) extending to the outside of the container (101) is fixedly provided above the metering platform (101b) near the side of the arc-shaped hopper (101a). The metering platform (101b) is used to hold excess copper liquid. An expansion groove (103b) is provided on the bottom surface of the partition (103), and the expansion groove (103b) is spaced with... The plate is equipped with an inverted T-shaped plate (103a). The top surface of the inverted T-shaped plate (103a) is symmetrically fixed with telescopic columns (103a-1). The upper ends of the two telescopic columns (103a-1) slide through the partition plate (103) and are fixedly connected to the same linkage plate (103c). A spring (103a-2) is slidably sleeved on the telescopic column (103a-1) located above the partition plate (103), and the two ends of the spring (103a-2) are fixedly connected to the partition plate (103) and the linkage plate (103c) respectively. One end of the linkage plate (103c) is fixed with an abutment plate (103c-1). The inclined surface of the right-angled triangular block (203b) in the adjustment mechanism (200) abuts against the lower part of the abutment plate (103c-1), and the inclined lower end of the right-angled triangular block (203b) is close to the side of the container (101). The abutment plate (103c-1) drives the inverted T-shaped plate (103a) to move in the vertical direction by moving the right-angled triangular block (203b) along the left and right direction of the container (101).

2. The quantitative control device for copper anode plate casting as described in claim 1, characterized in that: A fixed ear (101c) is fixedly provided on the bottom front end of the container (101). A rotating column (101c-1) is fixedly sleeved in the fixed ear (101c). The axis of the rotating column (101c-1) is arranged along the left and right direction of the container (101). A U-shaped frame (102c-2) is provided below the rotating column (101c-1). Both ends of the rotating column (101c-1) are rotatably connected to the U-shaped frame (102c-2) through rolling bearings.

3. The quantitative control device for copper anode plate casting as described in claim 2, characterized in that: The rear side of the U-shaped frame (102c-2) is fixedly connected to the pressure plate (102c) via a connecting plate (102c-1). The fixed platform (102) is provided with a placement groove (102d) for placing the pressure plate (102c). A pressure sensor (102b) is fixedly installed in the placement groove (102d) below the pressure plate (102c). Support columns (102a-1) are fixedly installed at the four corners of the top surface of the pressure plate (102c). The upper ends of the four support columns (102a-1) slide through the fixed platform (102) and are fixedly connected to the same tray (102a). The tray (102a) abuts against the bottom surface of the container (101).

4. The quantitative control device for copper anode plate casting as described in claim 3, characterized in that: The metering platform (101b) is provided with a receiving groove (101b-1), and a transfer cylinder (104) is slidably sleeved in the receiving groove (101b-1). The top surface of the metering platform (101b) is provided with a liquid inlet groove (101b-2) communicating with the receiving groove (101b-1), and the bottom surface of the metering platform (101b) is provided with a liquid outlet groove (101b-3) communicating with the receiving groove (101b-1). The transfer cylinder (104) has a transfer cavity (104a) coaxially formed, and a transfer groove (104a-1) communicating with the transfer cavity (104a) is formed on the side wall of the transfer cylinder (104).

5. The quantitative control device for copper anode plate casting as described in claim 4, characterized in that: The two ends of the transfer cylinder (104) are symmetrically fixed with connecting columns (104b-1), and the connecting columns (104b-1) are rotatably connected to the metering stage (101b). One end of the connecting column (104b-1) extends to the outside of the container (101) and is fixedly connected to the first toothed disc (104b).

6. The quantitative control device for copper anode plate casting as described in claim 5, characterized in that: A first motor (202a) is fixedly mounted on the top surface of the first mounting plate (202). A first output shaft (202a-1) is fitted and fixedly mounted on the output end of the first motor (202a). A hexagonal block (202a-2) is fixedly mounted on one end of the first output shaft (202a-1), and a hexagonal groove (101c-2) for clearance fit of the hexagonal block (202a-2) is opened at one end of the rotating column (101c-1). A third motor (203a) is fixedly mounted on the top surface of the second mounting plate (203). A second output shaft (203a-2) is fitted and fixedly mounted on the output end of the third motor (203a). A second gear (203a-1) for meshing with the first gear (104b) is fixedly mounted on one end of the second output shaft (203a-2). A connecting rod (203b-1) is fixedly mounted on one end of the right-angled triangular block (203b) in the horizontal direction. The connecting rod (203b-1) is fixedly connected to the top surface of the second mounting plate (203) through the support rod (203b-2).

7. The quantitative control device for copper anode plate casting as described in claim 6, characterized in that: A hydraulic cylinder (202b) is fixedly mounted on the top surface of the base plate (201) in the left-right direction, and the telescopic end of the hydraulic cylinder (202b) is fixedly connected to the top surface of the first mounting plate (202); a second motor (202c) is fixedly mounted on the top surface of the first mounting plate (202), and a screw rod (202c-1) is fitted and fixedly mounted on the output end of the second motor (202c), and the axis of the screw rod (202c-1) is set in the left-right direction; a movable plate (203c) that is screwed and engaged with the screw rod (202c-1) is fixedly mounted on the bottom surface of the second mounting plate (203).

8. The quantitative control device for copper anode plate casting as described in claim 7, characterized in that: T-shaped blocks (202d) are symmetrically fixed on both sides of the bottom surface of the first mounting plate (202), and a slide rail groove (201a) for clearance fit of the T-shaped blocks (202d) is opened on the top surface of the base plate (201) along the left and right direction. Guide rods (202c-2) are symmetrically fixed on the first mounting plates (202) on both sides of the screw rod (202c-1), and the guide rods (202c-2) are slidably sleeved on the movable plate (203c).

9. A control method for a quantitative control device for copper anode plate casting, characterized in that: The quantitative control device for casting copper anode plates according to any one of claims 6 to 8 is operated according to the following steps; S1: The copper liquid in the casting bucket is poured into the container (101) by the drive mechanism; S2: When the pressure sensor (102b) detects that the weight of the copper liquid in the container (101) has reached the predetermined value, the casting barrel stops pouring liquid; S3: After standing for ≤5s, the right-angled triangular block (203b) disengages from the abutment plate (103c-1). Under the reset action of the spring (103a-2), the excess copper liquid is restricted to the metering stage (101b) by the partition of the inverted T-shaped plate (103a). S4: Then the first motor (202a) works to drive the rotating column (101c-1) to rotate, thereby realizing that the container (101) rotates around the rotating column (101c-1) as the axis; S5: The copper liquid flows into the mold from the arc-shaped hopper (101a) to achieve quantitative casting of the copper anode plate.

Images