A flange and pipe assembly apparatus

CN122829552APending Publication Date: 2026-09-29苏州众捷汽车零部件股份有限公司
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Patent Information

Application Number
CN202611316433.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-08-28
Publication Date
2026-09-29

AI Technical Summary

Technical Problem

[0003]管件与法兰在组装时,需要确保二者同轴分布,并使法兰准确套设在管件外侧预设位置,主流的管件和法兰组装对人工的依赖程度较高,不仅步骤较多、耗时耗力,而且难以确保管件与法兰的精确定位,导致成品率降低

Benefits of technology

[0015]本发明相较于现有技术,其有益效果为:首先通过管件标准化上料机构将管件移送至管件定位机构内,通过管件定位机构对管件进行外形定位,仅使管件的待组装部位外露,再通过法兰标准化上料机构将法兰送至管件的管口处,随后通过第二X轴直线模组带动支撑架左移,使插块穿过法兰插入管件内撑,并使法兰沿锥形过渡段套接在管件外侧,再通过第一直线推缸向左推动外套筒,使外套筒在中间筒的限位作用下将法兰向左推动,直至法兰与管件的台阶贴合,此时再通过内撑组件胀紧管件内壁与法兰位置对应的部位,使管件形变与法兰内环面的齿状结构咬合,最后内撑组件、外套筒和中间筒依次复位,管件定位机构释放成品件,实现管件和法兰的自动化、高效率、高精度组装作业,显著提高组装效率和成品率,确保成品的一致性。

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Abstract

The application discloses a flange and pipe fitting assembling equipment, and belongs to the technical field of assembling equipment, which comprises a rack, a pipe fitting standard feeding mechanism, a flange standard feeding mechanism, a step-by-step assembling mechanism and a pipe fitting positioning mechanism which are installed on the rack; the step-by-step assembling mechanism comprises a second X-axis linear module, a support frame, an intermediate cylinder, an outer sleeve, an insertion block, an inner support assembly and a first linear push cylinder, the second X-axis linear module is fixedly connected to the upper end of the rack, and the support frame is fixedly connected to the moving end of the second X-axis linear module; the right end of the intermediate cylinder is fixedly connected with the support frame, and the left end of the intermediate cylinder is fixedly connected with the insertion block; the outer sleeve is limitingly and slidably connected with the outer wall of the intermediate cylinder, the first linear push cylinder is fixedly connected to the upper end of the support frame, and the output end of the first linear push cylinder is fixedly connected with the outer sleeve; and the inner support assembly is installed in the intermediate cylinder. Through the above mode, automatic, high-efficiency and high-precision assembling operation of the pipe fitting and the flange is realized, the assembling efficiency and the yield are remarkably improved, and the consistency of the finished products is ensured.
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Description

Technical Field

[0001] This invention relates to the field of assembly equipment technology, and more specifically to a flange and pipe fitting assembly equipment. Background Technology

[0002] Pipe fittings are the main components in the fields of water supply, drainage, and gas pipelines. Mainstream pipe fittings are assembled with flanges to meet different usage requirements.

[0003] When assembling pipe fittings and flanges, it is necessary to ensure that they are coaxially distributed and that the flange is accurately fitted onto the outside of the pipe fitting in the preset position. The assembly of mainstream pipe fittings and flanges is highly dependent on manual labor, which not only involves many steps and is time-consuming and labor-intensive, but also makes it difficult to ensure the precise positioning of the pipe fittings and flanges, resulting in a reduced yield.

[0004] Based on this, the present invention designs a flange and pipe fitting assembly device to solve the above problems. Summary of the Invention

[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a flange and pipe fitting assembly device.

[0006] To achieve the above objectives, the present invention provides the following technical solution: A flange and pipe fitting assembly equipment includes a frame and a standardized pipe fitting feeding mechanism, a standardized flange feeding mechanism, a step-by-step assembly mechanism, and a pipe fitting positioning mechanism mounted on the frame. The pipe fitting positioning mechanism is located in the middle of the frame, the standardized pipe fitting feeding mechanism is located to the left of the pipe fitting positioning mechanism, and the standardized flange feeding mechanism and the step assembly mechanism are located to the right of the standardized pipe fitting feeding mechanism. The step-by-step assembly mechanism includes a second X-axis linear module, a support frame, an intermediate cylinder, an outer sleeve, an insert block, an inner support assembly, and a first linear push cylinder. The second X-axis linear module is fixedly connected to the upper end of the frame, and the support frame is fixedly connected to the moving end of the second X-axis linear module. The right end of the intermediate cylinder is fixedly connected to the support frame, and the left end of the intermediate cylinder is fixedly connected to the insert block. The outer diameter of the insert block is smaller than the inner diameter of the pipe fitting, and the intermediate cylinder is inserted into the inner side of the pipe fitting. The transition section between the intermediate cylinder and the insert block is tapered. The outer sleeve is slidably connected to the outer wall of the intermediate cylinder. The first linear push cylinder is fixedly connected to the upper end of the support frame, and the output end of the first linear push cylinder is fixedly connected to the outer sleeve. An inner support assembly is installed inside the intermediate cylinder.

[0007] Furthermore, the inner support assembly includes an inner rod, multiple support blocks, multiple driven wedge blocks, multiple active wedge blocks, a spring, and a second linear push cylinder. The multiple support blocks are arranged in a circumferential array on the inner side of the insert block, and the support blocks can slide radially with the insert block. The inner rod is slidably connected to the inner wall of the intermediate cylinder, and a spring is fixed between the inner rod and the intermediate cylinder. A driven wedge block is fixed to the inner end of the support block, and multiple active wedge blocks corresponding one-to-one with the driven wedge blocks are fixed to the outer ring surface of the inner rod. The inclined surfaces of the active wedge blocks and the driven wedge blocks are slidably connected to the dovetail block structure through dovetail grooves, so that the two always move synchronously. The second linear push cylinder is fixed to the support frame, and the output end of the second linear push cylinder is used to push the inner rod.

[0008] Furthermore, the standardized pipe fitting feeding mechanism includes a pipe fitting feeding assembly and a pipe fitting loading assembly mounted on the frame, with the pipe fitting loading assembly located between the pipe fitting feeding assembly and the pipe fitting positioning mechanism.

[0009] Furthermore, the pipe fitting feeding assembly includes a rotary pressing cylinder, a pressure block, a positioning seat, and multiple limiting rods. The multiple limiting rods are fixedly connected to the discharge end of the vibrating feeding plate, and the limiting rods are distributed on the upper and lower sides of the pipe fitting and the left and right sides of the pipe fitting step, so that the inner side of the limiting rods forms a conveying channel for directional conveying of the pipe fitting. The rotary pressing cylinder and the positioning seat are fixedly connected to the frame and located at the discharge end of the conveying channel. The output end of the rotary pressing cylinder is fixedly connected to the pressure block. The upper surface of the positioning seat is flat, and the lower end of the limiting rod is provided with a contour groove that mates with the pipe fitting.

[0010] Furthermore, the pipe loading assembly includes a first X-axis linear module, a Z-axis linear module, a mounting plate, a rotary cylinder, a top block, and an air shaft. The first X-axis linear module is mounted on the upper side of the positioning seat and the pipe positioning mechanism. The Z-axis linear module is fixed to the moving end of the first X-axis linear module, and the mounting plate is fixed to the moving end of the Z-axis linear module. The rotary cylinder is fixed to the lower end of the mounting plate, and the top block is fixed to the output end of the rotary cylinder. The air shaft is fixed to the end of the top block away from the rotary cylinder.

[0011] Furthermore, the flange standardized feeding mechanism includes a flange feeding assembly and a flange loading assembly mounted on the frame, with the flange loading assembly located between the flange feeding assembly and the pipe fitting positioning mechanism.

[0012] Furthermore, the flange feeding assembly includes a linear vibratory feeder and a material pipe. The linear vibratory feeder is fixedly connected to the upper end of the frame, and the material pipe is fixedly connected to the upper end of the linear vibratory feeder. The feed end of the linear vibratory feeder is fixedly connected to the discharge end of the vibrating feeding plate.

[0013] Furthermore, the flange feeding assembly includes a first Y-axis linear module, a cross arm, a material trough, a first limiting plate, and a second limiting plate. The first Y-axis linear module, the first limiting plate, and the second limiting plate are all fixedly connected to the frame. The moving end of the first Y-axis linear module is fixedly connected to the cross arm. The rear end of the cross arm is provided with a material trough adapted to the flange. The right side of the cross arm is in contact with the discharge end of the material pipe. The first limiting plate and the second limiting plate are located on the left and right sides of the cross arm, respectively, and both the first limiting plate and the second limiting plate slide in contact with the cross arm. Furthermore, the pipe positioning mechanism includes a second Y-axis linear module, a support platform, a fixed base, and two secondary positioning components. The second Y-axis linear module is fixedly connected to the frame, the support platform is fixedly connected to the moving end of the second Y-axis linear module, and the fixed base is fixedly connected to the upper end of the support platform. The fixed base has a contour groove adapted to the pipe. The two secondary positioning components are installed on the support platform and are located on the front and rear sides of the fixed base, respectively.

[0014] Furthermore, the secondary positioning component includes a third Y-axis linear module and a positioning block. The third Y-axis linear module is fixedly connected to the support platform, and the moving end of the third Y-axis linear module is fixedly connected to the positioning block. The positioning blocks of the two secondary positioning components are interlocked, and the near ends of the positioning blocks of the two secondary positioning components are provided with contour grooves that are adapted to the pipe fitting.

[0015] Compared with the prior art, the beneficial effects of this invention are as follows: First, the pipe fitting is transferred to the pipe fitting positioning mechanism through the standardized pipe fitting feeding mechanism. The pipe fitting positioning mechanism positions the pipe fitting in shape, exposing only the part of the pipe fitting to be assembled. Then, the flange is sent to the pipe fitting opening through the standardized flange feeding mechanism. Subsequently, the second X-axis linear module drives the support frame to move to the left, so that the insert block passes through the flange and is inserted into the inner support of the pipe fitting. The flange is then fitted onto the outside of the pipe fitting along the tapered transition section. Then, the first linear push cylinder pushes the outer sleeve to the left, so that the outer sleeve pushes the flange to the left under the limiting action of the intermediate cylinder until the flange and the step of the pipe fitting are in contact. At this time, the inner support component tightens the part of the inner wall of the pipe fitting corresponding to the flange position, so that the deformation of the pipe fitting engages with the toothed structure of the inner ring surface of the flange. Finally, the inner support component, the outer sleeve and the intermediate cylinder are reset in sequence, and the pipe fitting positioning mechanism releases the finished part, realizing the automated, efficient and high-precision assembly of pipe fittings and flanges, significantly improving assembly efficiency and yield, and ensuring the consistency of finished products. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0017] Figure 1 This is a structural diagram of pipe fittings and flanges; Figure 2 This invention provides a three-dimensional flange and pipe fitting assembly device. Figure 1 ; Figure 3 This is a front view of a flange and pipe fitting assembly device according to the present invention; Figure 4 This invention provides a three-dimensional flange and pipe fitting assembly device. Figure 2 ; Figure 5 This invention provides a three-dimensional flange and pipe fitting assembly device. Figure 3 ; Figure 6 This is a perspective view of the pipe positioning mechanism of the present invention; Figure 7 This is a perspective view of the pipe feeding assembly of the present invention; Figure 8 This is a perspective view of the flange standardized feeding mechanism of the present invention; Figure 9 This is a perspective view of the step-by-step assembly mechanism of the present invention; Figure 10 This is a half-sectional view of the intermediate cylinder and related components of the present invention.

[0018] The labels in the diagram represent: 1. Frame; 2. Standardized pipe fitting feeding mechanism; 21. Pipe fitting feeding assembly; 211. Rotary pressing cylinder; 212. Pressure block; 213. Positioning seat; 214. Limiting rod; 22. Pipe fitting feeding assembly; 221. First X-axis linear module; 222. Z-axis linear module; 223. Mounting plate; 224. Rotary cylinder; 225. Top block; 226. Air shaft; 3. Standardized flange feeding mechanism; 31. Flange feeding assembly; 311. Vertical vibratory feeder; 312. Material pipe; 32. Flange feeding assembly; 321. First Y-axis linear module; 322. Cross arm; 3 23. Material trough; 324. First limiting plate; 325. Second limiting plate; 4. Step-by-step assembly mechanism; 41. Second X-axis linear module; 42. Support frame; 43. Intermediate cylinder; 44. Outer sleeve; 45. Insert block; 46. Inner support assembly; 461. Inner rod; 462. Support block; 463. Driven wedge block; 464. Active wedge block; 465. Spring; 466. Second linear push cylinder; 47. First linear push cylinder; 5. Pipe positioning mechanism; 51. Second Y-axis linear module; 52. Support platform; 53. Fixed seat; 54. Third Y-axis linear module; 55. Positioning block. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0020] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.

[0021] In some embodiments, please refer to the accompanying drawings. Figures 1-10 A flange and pipe fitting assembly equipment includes a frame 1 and a standardized pipe fitting feeding mechanism 2, a standardized flange feeding mechanism 3, a step-by-step assembly mechanism 4, and a pipe fitting positioning mechanism 5 mounted on the frame 1. The pipe fitting positioning mechanism 5 is located in the middle of the frame 1, the standardized pipe fitting feeding mechanism 2 is located to the left of the pipe fitting positioning mechanism 5, and the standardized flange feeding mechanism 3 and the step assembly mechanism 4 are located to the right of the standardized pipe fitting feeding mechanism 2. The step-by-step assembly mechanism 4 includes a second X-axis linear module 41, a support frame 42, an intermediate cylinder 43, an outer sleeve 44, an insert block 45, an inner support assembly 46, and a first linear push cylinder 47. The second X-axis linear module 41 is fixedly connected to the upper end of the frame 1, and the support frame 42 is fixedly connected to the moving end of the second X-axis linear module 41. The right end of the intermediate cylinder 43 is fixedly connected to the support frame 42, and the left end of the intermediate cylinder 43 is fixedly connected to the insert block 45. The outer diameter of the insert block 45 is smaller than the inner diameter of the pipe fitting, and the intermediate cylinder 43 is inserted into the inner side of the pipe fitting. The transition section between the intermediate cylinder 43 and the insert block 45 is tapered. The outer sleeve 44 is slidably connected to the outer wall of the intermediate cylinder 43. The first linear push cylinder 47 is fixedly connected to the upper end of the support frame 42, and the output end of the first linear push cylinder 47 is fixedly connected to the outer sleeve 44. An inner support assembly 46 is installed inside the intermediate cylinder 43.

[0022] In this invention, the pipe fittings are first transferred to the pipe fitting positioning mechanism 5 by the standardized pipe fitting feeding mechanism 2. The pipe fitting positioning mechanism 5 positions the pipe fittings according to their shape, exposing only the parts of the pipe fitting to be assembled. Then, the flange is fed to the pipe opening by the standardized flange feeding mechanism 3. Subsequently, the second X-axis linear module 41 drives the support frame 42 to move to the left, so that the insert block 45 passes through the flange and inserts into the inner support of the pipe fitting. The flange is then fitted onto the outside of the pipe fitting along the tapered transition section. Finally, the first linear push cylinder 47 pushes the outer sleeve 44 to the left. The outer sleeve 44, under the limiting action of the intermediate cylinder 43, pushes the flange to the left until the flange and the step of the pipe fitting are in contact. At this time, the inner support assembly 46 tightens the part of the inner wall of the pipe fitting corresponding to the flange position, so that the deformation of the pipe fitting engages with the toothed structure of the inner ring surface of the flange. Finally, the inner support assembly 46, the outer sleeve 44 and the intermediate cylinder 43 are reset in sequence, and the pipe fitting positioning mechanism 5 releases the finished part, realizing the automated, efficient and high-precision assembly operation of the pipe fitting and flange, significantly improving the assembly efficiency and yield, and ensuring the consistency of the finished product.

[0023] The inner support assembly 46 includes an inner rod 461, multiple support blocks 462, multiple driven wedge blocks 463, multiple active wedge blocks 464, a spring 465, and a second linear push cylinder 466. The multiple support blocks 462 are arranged in a circumferential array on the inner side of the insert block 45, and the support blocks 462 are slidably connected to the insert block 45 radially. The inner rod 461 is slidably connected to the inner wall of the intermediate cylinder 43, and a spring 465 is fixedly connected between the inner rod 461 and the intermediate cylinder 43. 5; A driven wedge block 463 is fixedly connected to the inner end of the support block 462, and multiple active wedge blocks 464 corresponding one-to-one with the driven wedge block 463 are fixedly connected to the outer ring surface of the inner rod 461; the inclined surfaces of the active wedge block 464 and the driven wedge block 463 are connected to the dovetail groove and the dovetail block structure for limiting sliding connection, so that the two always move synchronously; the second linear push cylinder 466 is fixedly connected to the support frame 42, and the output end of the second linear push cylinder 466 is used to push the inner rod 461.

[0024] The standardized pipe fitting feeding mechanism 2 includes a pipe fitting feeding assembly 21 and a pipe fitting feeding assembly 22 installed on the frame 1. The pipe fitting feeding assembly 22 is located between the pipe fitting feeding assembly 21 and the pipe fitting positioning mechanism 5.

[0025] The pipe fitting feeding assembly 21 includes a rotary pressing cylinder 211, a pressing block 212, a positioning seat 213, and multiple limiting rods 214. The multiple limiting rods 214 are fixedly connected to the discharge end of the vibrating feeding plate (not shown in the figure), and the limiting rods 214 are distributed on the upper and lower sides of the pipe fitting and the left and right sides of the pipe fitting step, so that the inner side of the limiting rods 214 forms a conveying channel for directional conveying of the pipe fitting. The rotary pressing cylinder 211 and the positioning seat 213 are fixedly connected to the frame 1 and located at the discharge end of the conveying channel. The output end of the rotary pressing cylinder 211 is fixedly connected to the pressing block 212. The upper surface of the positioning seat 213 is flat, and the lower end of the limiting rod 214 is provided with a contour groove that cooperates with the pipe fitting. The pipe loading assembly 22 includes a first X-axis linear module 221, a Z-axis linear module 222, a mounting plate 223, a rotary cylinder 224, a top block 225, and an air shaft 226. The first X-axis linear module 221 is mounted on the upper side of the positioning seat 213 and the pipe positioning mechanism 5. The Z-axis linear module 222 is fixed to the moving end of the first X-axis linear module 221, and the mounting plate 223 is fixed to the moving end of the Z-axis linear module 222. The rotary cylinder 224 is fixed to the lower end of the mounting plate 223, and the top block 225 is fixed to the output end of the rotary cylinder 224. The air shaft 226 is fixed to the end of the top block 225 away from the rotary cylinder 224.

[0026] The flange standardized feeding mechanism 3 includes a flange feeding assembly 31 and a flange feeding assembly 32 installed on the frame 1. The flange feeding assembly 32 is located between the flange feeding assembly 31 and the pipe positioning mechanism 5.

[0027] The flange feeding assembly 31 includes a direct vibratory feeder 311 and a material pipe 312. The direct vibratory feeder 311 is fixedly connected to the upper end of the frame 1, and the material pipe 312 is fixedly connected to the upper end of the direct vibratory feeder 311. The feed end of the direct vibratory feeder 311 is fixedly connected to the discharge end of the vibrating feeding plate (not shown in the figure). The flange feeding assembly 32 includes a first Y-axis linear module 321, a cross arm 322, a material trough 323, a first limiting plate 324, and a second limiting plate 325. The first Y-axis linear module 321, the first limiting plate 324, and the second limiting plate 325 are all fixedly connected to the frame 1. The moving end of the first Y-axis linear module 321 is fixedly connected to the cross arm 322. The rear end of the cross arm 322 is provided with a material trough 323 adapted to the flange. The right side of the cross arm 322 is in contact with the discharge end of the material pipe 312. The first limiting plate 324 and the second limiting plate 325 are located on the left and right sides of the cross arm 322, respectively, and both the first limiting plate 324 and the second limiting plate 325 slide in contact with the cross arm 322. The positioning seat 213, the material trough 323, the conveying channel, and the upper side of the material pipe 312 are all equipped with photoelectric sensors to monitor whether the pipe fittings and flanges are in place and whether the pipe fittings and flanges are full of material.

[0028] The pipe positioning mechanism 5 includes a second Y-axis linear module 51, a support platform 52, a fixed base 53, and two secondary positioning components. The second Y-axis linear module 51 is fixedly connected to the frame 1. The support platform 52 is fixedly connected to the moving end of the second Y-axis linear module 51. The fixed base 53 is fixedly connected to the upper end of the support platform 52. The fixed base 53 has a contour groove adapted to the pipe. The two secondary positioning components are installed on the support platform 52 and are located on the front and rear sides of the fixed base 53, respectively. The secondary positioning assembly includes a third Y-axis linear module 54 and a positioning block 55. The third Y-axis linear module 54 is fixedly connected to the support platform 52, and the moving end of the third Y-axis linear module 54 is fixedly connected to the positioning block 55. The positioning blocks 55 of the two secondary positioning assemblies are interlocked, and the near ends of the positioning blocks 55 of the two secondary positioning assemblies are provided with contour grooves that are compatible with the pipe fitting.

[0029] The specific working steps of this invention are as follows: Step 1: The pipe fitting moves directionally along the conveying channel, and under the action of gravity, one end of the pipe fitting droops down; Step 2: The pipe fitting moves from the discharge end of the conveying channel to the positioning seat 213. The rotating pressing cylinder 211 drives the pressing block 212 to swing and align with the positioning seat 213, and then the pressing block 212 moves down. The positioning of the pipe fitting is achieved through the cooperation of the pressing block 212 and the positioning seat 213. Step 3: The first X-axis linear module 221 and the Z-axis linear module 222 work together to drive the air shaft 226 to be inserted into the inside of the pipe. The top block 225 abuts against the end face of the pipe. Then, the air shaft 226 is controlled to expand inward to achieve positioning and clamping of the pipe. Step 4: Move the pipe fitting towards the fixed base 53. During the movement, control the pipe fitting to rotate to a horizontal position using the rotary cylinder 224. Step 5: Place the pipe fitting in the contour groove of the fixed seat 53. The third Y-axis linear modules 54 on both sides control the positioning blocks 55 to push towards the pipe fitting, so that the pipe fitting is clamped and fixed with the cooperation of the fixed seat 53 and the two positioning blocks 55. Only the outer part of the pipe fitting step is exposed. The air shaft 226 then retracts to release the pipe fitting and perform positioning and clamping for the next pipe fitting. Step 6: The flange moves directionally along the material pipe 312. When the material trough 323 and the discharge end of the material pipe 312 are aligned, the flange enters the material trough 323 and is in place. Step 7: The first Y-axis linear module 321 drives the horizontal arm 322 to move forward inside the first limiting plate 324 and the second limiting plate 325, so that the flange in the material trough 323 is coaxially distributed with the exposed pipe, while the side wall of the horizontal arm 322 blocks the discharge end of the material pipe 312. Step 8: Drive the support frame 42 to the left through the second X-axis linear module 41, so that the insert block 45 passes through the flange and is inserted into the inner support of the pipe fitting, and the flange is sleeved on the outside of the pipe fitting along the tapered transition section; Step 9: Push the outer sleeve 44 to the left by the first linear push cylinder 47, so that the outer sleeve 44 pushes the flange to the left under the limiting action of the intermediate cylinder 43 until the flange and the step of the pipe fitting are in contact. Step 10: The inner rod 461 is pushed inward by the second linear push cylinder 466, the spring 465 is compressed, and the support block 462 extends outward along the insert block 45 radially under the cooperation of the driven wedge block 463 and the active wedge block 464, tightening the inner wall of the pipe fitting at the part corresponding to the flange position, so that the deformation of the pipe fitting engages with the toothed structure of the inner ring surface of the flange. Step 11: The output end of the second linear push cylinder 466 is reset, causing the spring 465 to drive the inner rod 461 to reset, which in turn causes the support block 462 to reset and retract into the insert block 45. The outer sleeve 44 and the intermediate cylinder 43 are then reset in sequence. The third Y-axis linear module 54 drives the pipe positioning mechanism 5 to reset, so that the finished part is fully exposed. The second Y-axis linear module 51 drives the support platform 52 to move backward, and the finished part is discharged by the robotic arm.

[0030] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A flange and pipe fitting assembly equipment, comprising a frame (1) and a standardized pipe fitting feeding mechanism (2), a standardized flange feeding mechanism (3), a step-by-step assembly mechanism (4), and a pipe fitting positioning mechanism (5) mounted on the frame (1), characterized in that: The pipe fitting positioning mechanism (5) is located in the middle of the frame (1), the pipe fitting standardized feeding mechanism (2) is located to the left of the pipe fitting positioning mechanism (5), and the flange standardized feeding mechanism (3) and the step assembly mechanism (4) are located to the right of the pipe fitting standardized feeding mechanism (2). The step-by-step assembly mechanism (4) includes a second X-axis linear module (41), a support frame (42), an intermediate cylinder (43), an outer sleeve (44), an insert block (45), an inner support assembly (46), and a first linear push cylinder (47). The second X-axis linear module (41) is fixedly connected to the upper end of the frame (1), and the support frame (42) is fixedly connected to the moving end of the second X-axis linear module (41). The right end of the intermediate cylinder (43) is fixedly connected to the support frame (42), and the left end of the intermediate cylinder (43) is fixedly connected to the support frame (42). The end is fixedly connected to the insert (45); the outer diameter of the insert (45) is smaller than the inner diameter of the pipe fitting, the intermediate cylinder (43) is inserted into the inner side of the pipe fitting, and the transition section between the intermediate cylinder (43) and the insert (45) is conical; the outer sleeve (44) is limited and slidably connected to the outer wall of the intermediate cylinder (43), the first linear push cylinder (47) is fixedly connected to the upper end of the support frame (42), and the output end of the first linear push cylinder (47) is fixedly connected to the outer sleeve (44); an inner support assembly (46) is installed inside the intermediate cylinder (43).

2. The flange and pipe fitting assembly equipment according to claim 1, characterized in that, The inner support assembly (46) includes an inner rod (461), multiple support blocks (462), multiple driven wedge blocks (463), multiple active wedge blocks (464), a spring (465), and a second linear push cylinder (466). The multiple support blocks (462) are arranged in a circumferential array on the inner side of the insert block (45), and the support blocks (462) can slide radially with the insert block (45). The inner rod (461) is slidably connected to the inner wall of the intermediate cylinder (43), and a fixed connection is formed between the inner rod (461) and the intermediate cylinder (43). Spring (465); a driven wedge block (463) is fixedly connected to the inner end of the support block (462), and multiple active wedge blocks (464) corresponding one-to-one with the driven wedge block (463) are fixedly connected to the outer ring surface of the inner rod (461); the inclined surfaces of the active wedge block (464) and the driven wedge block (463) are connected by a dovetail groove and a dovetail block structure for limiting sliding connection, so that the two always move synchronously; the second linear push cylinder (466) is fixedly connected to the support frame (42), and the output end of the second linear push cylinder (466) is used to push the inner rod (461).

3. The flange and pipe fitting assembly equipment according to claim 2, characterized in that, The standardized pipe fitting feeding mechanism (2) includes a pipe fitting feeding assembly (21) and a pipe fitting loading assembly (22) installed on the frame (1). The pipe fitting loading assembly (22) is located between the pipe fitting feeding assembly (21) and the pipe fitting positioning mechanism (5).

4. The flange and pipe fitting assembly equipment according to claim 3, characterized in that, The pipe fitting feeding assembly (21) includes a rotary pressing cylinder (211), a pressure block (212), a positioning seat (213), and multiple limiting rods (214). The multiple limiting rods (214) are fixedly connected to the discharge end of the vibrating feeding plate, and the limiting rods (214) are distributed on the upper and lower sides of the pipe fitting and the left and right sides of the pipe fitting steps, so that the inner side of the limiting rods (214) forms a conveying channel for directional conveying of the pipe fitting. The rotary pressing cylinder (211) and the positioning seat (213) are fixedly connected to the frame (1) and located at the discharge end of the conveying channel. The output end of the rotary pressing cylinder (211) is fixedly connected to the pressure block (212). The upper surface of the positioning seat (213) is a plane, and the lower end of the limiting rod (214) is provided with a contour groove that cooperates with the pipe fitting.

5. The flange and pipe fitting assembly equipment according to claim 4, characterized in that, The pipe loading assembly (22) includes a first X-axis linear module (221), a Z-axis linear module (222), a mounting plate (223), a rotary cylinder (224), a top block (225), and an air shaft (226). The first X-axis linear module (221) is mounted on the upper side of the positioning seat (213) and the pipe positioning mechanism (5). The Z-axis linear module (222) is fixed to the moving end of the first X-axis linear module (221), and the mounting plate (223) is fixed to the moving end of the Z-axis linear module (222). The rotary cylinder (224) is fixed to the lower end of the mounting plate (223), and the top block (225) is fixed to the output end of the rotary cylinder (224). The air shaft (226) is fixed to the end of the top block (225) away from the rotary cylinder (224).

6. The flange and pipe fitting assembly equipment according to claim 5, characterized in that, The flange standard feeding mechanism (3) includes a flange feeding assembly (31) and a flange feeding assembly (32) installed on the frame (1). The flange feeding assembly (32) is located between the flange feeding assembly (31) and the pipe positioning mechanism (5).

7. The flange and pipe fitting assembly equipment according to claim 6, characterized in that, The flange feeding assembly (31) includes a direct vibratory feeder (311) and a feed pipe (312). The direct vibratory feeder (311) is fixed to the upper end of the frame (1), and the feed pipe (312) is fixed to the upper end of the direct vibratory feeder (311). The feed end of the direct vibratory feeder (311) is fixed to the discharge end of the vibrating feeder.

8. The flange and pipe fitting assembly equipment according to claim 7, characterized in that, The flange feeding assembly (32) includes a first Y-axis linear module (321), a cross arm (322), a material trough (323), a first limiting plate (324), and a second limiting plate (325). The first Y-axis linear module (321), the first limiting plate (324), and the second limiting plate (325) are all fixedly connected to the frame (1). The moving end of the first Y-axis linear module (321) is fixedly connected to the cross arm (322). The rear end of the cross arm (322) is provided with a material trough (323) that is compatible with the flange. The right side of the cross arm (322) is in contact with the discharge end of the material pipe (312). The first limiting plate (324) and the second limiting plate (325) are located on the left and right sides of the cross arm (322), respectively, and the first limiting plate (324) and the second limiting plate (325) slide in contact with the cross arm (322).

9. The flange and pipe fitting assembly equipment according to claim 8, characterized in that, The pipe positioning mechanism (5) includes a second Y-axis linear module (51), a support platform (52), a fixed seat (53), and two secondary positioning components. The second Y-axis linear module (51) is fixed on the frame (1), the support platform (52) is fixed on the moving end of the second Y-axis linear module (51), and the fixed seat (53) is fixed on the upper end of the support platform (52). The fixed seat (53) has a contour groove adapted to the pipe. The two secondary positioning components are installed on the support platform (52) and are located on the front and rear sides of the fixed seat (53), respectively.

10. The flange and pipe fitting assembly equipment according to claim 9, characterized in that, The secondary positioning component includes a third Y-axis linear module (54) and a positioning block (55). The third Y-axis linear module (54) is fixedly connected to the support platform (52), and the moving end of the third Y-axis linear module (54) is fixedly connected to the positioning block (55). The positioning blocks (55) of the two secondary positioning components are interlocked, and the near ends of the positioning blocks (55) of the two secondary positioning components are provided with contour grooves that are compatible with the pipe fittings.