Optical lens precision polishing device
Patent Information
- Application Number
- CN202611229637.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-13
- Publication Date
- 2026-09-29
AI Technical Summary
[0006]本发明的目的在于提供一种光学镜片精密抛光装置,以解决上述背景技术提出的现有市场上的设备未设置防护结构的问题
[0029]1、设备配备透明防护罩与U形握把,开合操作便捷,既能实时观察内部抛光工况,又可有效阻挡抛光液、碎屑飞溅,全方位保护操作人员与设备,大幅优化作业环境。
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Figure CN122829688A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of energy storage battery technology, specifically to a precision polishing device for optical lenses. Background Technology
[0002] Optical lenses are core components of optical instruments, imaging equipment, precision testing devices, photolithography equipment, and other equipment. Their surface finish, shape accuracy, and thickness uniformity directly affect the overall optical performance of the device. Nanoscale surface quality and submicron-level shape and position accuracy are now core processing indicators for high-end optical lenses. Polishing, as a precision process at the end of lens manufacturing, is a key step in controlling the yield of finished products. Currently, the mainstream single-sided, double-sided, and single-station grinding and polishing equipment in the industry can no longer meet the modern production requirements of high precision, high efficiency, and low loss.
[0003] The quasi-spherical lens grinding and polishing device, equipment, and processing method, with application number CN202512036865.4, mainly consists of a support, a swing shaft, a base, and a clamping and adsorption positioning assembly. The clamping and adsorption positioning assembly integrates components such as a ejector cylinder, a pressure spring, an adjusting spring, an ejector pin, a vacuum suction seat, a fixture connector, and a fixture. This equipment utilizes a combination of magnetic attraction and vacuum negative pressure to quickly clamp and position the lens. During processing, the lens swings around the quasi-spherical core with the swing shaft, and the concave surface works in conjunction with the lower grinding head to complete the rotary grinding, ensuring that the grinding trajectory precisely matches the curvature of the concave spherical surface of the lens. Simultaneously, the clamping and adsorption positioning assembly has two working states, separating the lens clamping and positioning process from the grinding loading process, ensuring that the grinding pressure is uniformly and stably transmitted along the normal direction of the concave spherical surface. This enables high-precision polishing of concave spherical lenses and offers advantages such as compact structure, flexible pressure adjustment, and strong adaptability.
[0004] However, the equipment does not integrate a single protective structure, polishing fluid diversion structure, and waste liquid recovery structure. During operation, polishing fluid and processing debris are prone to splashing outwards, requiring additional protective facilities and waste liquid pipelines. The overall integration of the equipment is insufficient, and the on-site pipeline layout and equipment arrangement are relatively complex.
[0005] Based on this, this solution proposes "an optical lens precision polishing device" to solve the above problems. Summary of the Invention
[0006] The purpose of this invention is to provide a precision polishing device for optical lenses to solve the problem mentioned in the background art that existing market equipment does not have a protective structure.
[0007] To achieve the above objectives, the present invention provides the following technical solution: a precision polishing device for optical lenses, comprising a support frame, a transparent protective cover, a support column, a first motor, and a polishing disc;
[0008] The support frame is equipped with a lifting mechanism, which includes a support column, a first motor, a threaded rod, a drive frame, an electric telescopic rod, and an eccentric disc. One end of the electric telescopic rod is installed below the support frame, and the other end of the electric telescopic rod is installed below the eccentric disc. The eccentric disc is located below the support column, and the support column is installed above the support frame. The first motor is located above the support column, and the threaded rod is located on the side.
[0009] The support frame is equipped with a protective mechanism, which includes a transparent protective cover, a liquid supply pipeline, a waste liquid pipeline, and a liquid collection hopper. The liquid collection hopper is located above the support frame, the waste liquid pipeline is located below the liquid collection hopper, the liquid supply pipeline is located on the side of the support frame, and the transparent protective cover is located above the support frame.
[0010] As a preferred embodiment of the present invention, a transparent protective cover is hinged above the support frame, and U-shaped handles are symmetrically fixed to the side surfaces of the transparent protective cover;
[0011] The above technical solution features a transparent protective cover hinged above the support frame, with U-shaped handles symmetrically fixed to the sides of the cover. The hinged structure makes opening and closing the cover simple, while the U-shaped handles allow workers to easily open the cover to pick up or put down lenses and inspect equipment. The transparent material allows for real-time observation of the internal polishing process, and the cover effectively prevents polishing fluid and debris from splashing outwards, improving the working environment and providing good protection for equipment and operators.
[0012] As a preferred embodiment of the present invention, the lower surface of the support frame is rotatably connected to one end of the electric telescopic rod, the other end of the electric telescopic rod is rotatably connected to the eccentric disk, the upper surface of the eccentric disk is fixedly connected to the support column, the support column is rotatably connected to the support frame, the bottom of the support frame is fixedly connected to the first motor, the output shaft below the first motor is fixedly connected to the threaded rod, and the threaded rod is rotatably connected to the support column.
[0013] Using the above technical solution, the lower surface of the support frame is rotatably connected to one end of the electric telescopic rod, and the other end of the electric telescopic rod is rotatably connected to the eccentric disk. The upper surface of the eccentric disk is fixed to the support column, which is rotatably connected to the support frame. The bottom of the support frame is fixed to the first motor, and the output shaft of the first motor is connected to the threaded rod, which is rotatably engaged with the support column. The entire rotatable connection structure, together with the electric telescopic rod and the eccentric disk, can realize the eccentric swing and angle adjustment of the polishing component, making the polishing force of the lens more uniform. The first motor drives the threaded rod to drive the component to rise and fall smoothly, and can control the polishing pressure contact position.
[0014] As a preferred technical solution of the present invention, the support frame is welded and fixed to the liquid collection hopper, the bottom of the liquid collection hopper adopts an arc-shaped structure, and a waste liquid pipeline is fixedly connected to the center of the bottom of the liquid collection hopper. The waste liquid pipeline adopts an L-shaped pipeline, and the connection section between the waste liquid pipeline and the liquid collection hopper adopts a conical shape. The liquid discharge section of the liquid collection hopper adopts a flange interface structure.
[0015] Using the above technical solution, the support frame is welded and fixed to the liquid collection hopper. The bottom of the liquid collection hopper has an arc-shaped structure, with an L-shaped waste liquid pipeline connected to its bottom center. The connection section between the waste liquid pipeline and the liquid collection hopper is set as conical. The discharge end of the waste liquid pipeline adopts a flange interface. The welded connection makes the overall structure of the liquid collection hopper stable and not easy to shake. The arc-shaped inner wall can guide the polishing waste liquid to quickly gather to the bottom. The conical connection section and the L-shaped pipeline have smooth flow and are not easy to block. The flange interface facilitates the connection of external pipelines and liquid storage equipment to the waste liquid pipeline, realizing centralized collection and transfer of waste liquid, and adapting to different waste liquid treatment scenarios.
[0016] As a preferred technical solution of the present invention, the inner wall of the liquid collecting hopper is fixedly connected to a support column, and a long bolt is disposed inside the support column. The liquid collecting hopper is fixed to the second planetary disk by the support column bolt. A friction disk is slidably connected inside the second planetary disk. Strip-shaped flow guiding grooves are evenly opened on the upper surface of the friction disk. A flow guiding groove is opened at the center of the friction disk. There are six flow guiding grooves in total, which are evenly distributed in a semi-circle.
[0017] Using the above technical solution, a support column is fixed to the inner wall of the liquid collection hopper. Long bolts are built into the support column, and the second planetary disk is fixed to the liquid collection hopper through the bolts. The friction disk is slidably connected inside the second planetary disk. Strip-shaped flow guide grooves are opened on the surface of the friction disk, and six semi-circular evenly distributed flow guide grooves are provided in the center. The support column and long bolts make it easy to disassemble and assemble the second planetary disk, which is convenient for equipment maintenance and friction disk replacement. The sliding friction disk can be finely adjusted to adapt to different lens specifications. The flow guide grooves and flow guide grooves can quickly guide the polishing liquid, so that the polishing liquid evenly covers the processing area, avoids liquid accumulation, and ensures smooth polishing operation.
[0018] As a preferred technical solution of the present invention, a first planetary gear is slidably connected above the friction disk. There are four evenly distributed first planetary gears. The first planetary gears are meshed with the inner gear of the second planetary disk. A drive gear is meshed between the first planetary gears. The drive gear is rotatably connected to the second planetary disk. The input shaft above the drive gear has a hexagonal prism structure.
[0019] Using the above technical solution, four evenly distributed first planetary gears are slidably connected above the friction disk. The first planetary gears mesh with the inner gears of the second planetary disk. Multiple first planetary gears mesh together with the middle drive gear. The drive gear is rotatably connected to the second planetary disk, and the input shaft above the drive gear is a hexagonal prism structure. The gear meshing transmission method operates smoothly and has a strong load-bearing capacity, which can ensure that the lens rotation speed is uniform and stable, effectively preventing the lens from producing polishing scratches and uneven textures. The hexagonal prism input shaft is accurately positioned and not easy to slip, which greatly improves the transmission reliability between the drive gear and the upper component.
[0020] As a preferred embodiment of the present invention, six material grooves are evenly opened on the surface of the first planetary gear;
[0021] Using the above technical solution, six material slots are evenly opened on the surface of the first planetary gear. Multiple material slots can simultaneously place multiple optical lenses, realizing synchronous polishing of multiple workpieces, effectively improving the single processing capacity of the equipment. The material slots can reliably position the lenses, avoiding lens displacement or slippage during polishing, and ensuring the processing accuracy of each lens.
[0022] As a preferred technical solution of the present invention, a planetary carrier is mounted on top of the drive gear. The planetary carrier has a rectangular structure and an internal hexagonal groove corresponding to the input shaft of the drive gear is opened at the bottom of the planetary carrier. The planetary carrier is rotatably connected to the second planetary gear, and there are four second planetary gears evenly distributed. A grinding disc is fixedly connected to the bottom of the second planetary gear.
[0023] Using the above technical solution, a rectangular planetary carrier is mounted on top of the drive gear. The bottom of the planetary carrier has an internal hexagonal groove that matches the input shaft of the drive gear. The planetary carrier is rotatably connected to four evenly distributed second planetary gears. The bottom of the second planetary gears is fixed to the grinding disc. The planetary carrier is precisely connected to the drive gear through the internal hexagonal groove, which ensures stable torque transmission and convenient assembly and disassembly. The rectangular planetary carrier structure has high strength and is not easily deformed. The evenly arranged second planetary gears drive the grinding disc to rotate synchronously, with no transmission gap and uniform polishing force, effectively improving the polishing smoothness of the lens surface.
[0024] As a preferred technical solution of the present invention, the second planetary gear meshes with the first planetary disk, the first planetary disk is rotatably connected above the planetary carrier, a guide hole is opened on the upper surface of the first planetary disk, the second motor is fixedly connected to the center position of the first planetary disk, and the output shaft of the second motor is fixedly connected to the planetary carrier.
[0025] Using the above technical solution, four second planetary gears mesh with the first planetary disk. The first planetary disk is rotatably connected above the planetary carrier. A guide hole is opened on the surface of the first planetary disk. A second motor is fixed at the center of the first planetary disk. The output shaft of the second motor is fixedly connected to the planetary carrier. The second motor independently drives the planetary carrier to rotate. Together with the first planetary disk, it forms a multi-stage planetary transmission structure, which can flexibly adjust the revolution and rotation speed of the lens. It is suitable for polishing optical lenses with different materials and different precision requirements. The guide hole on the first planetary disk can realize the smooth delivery of polishing fluid, ensuring continuous lubrication and cooling of the polishing area. The entire transmission structure has low vibration and low noise, reducing the adverse effects of vibration on precision polishing.
[0026] As a preferred technical solution of the present invention, the first planetary disk is fixedly connected to the drive frame, and the left side of the drive frame has a cover-like structure to prevent water splashing. The drive frame is slidably connected to the support column, and the drive frame is threadedly connected to the threaded rod. The side of the support frame is fixedly connected to the liquid supply pipeline. The output end of the liquid supply pipeline adopts a universal bamboo joint pipe and is equipped with seven water outlets. The connection port of the liquid supply pipeline adopts a flange structure.
[0027] Using the above technical solution, the first planetary disk is fixedly connected to the drive frame. The left side of the drive frame is a splash guard structure. The drive frame is slidably connected to the support column and threaded with the threaded rod. The liquid supply pipeline is fixed on the side of the support frame. The liquid supply pipeline is equipped with seven outlets and the connection position adopts a flange structure. The drive frame achieves precise lifting and lowering by relying on the threaded rod. The downward stroke of the polishing disk and the polishing pressure can be finely controlled to meet the ultra-precision processing requirements of optical lenses. The guard structure further enhances the splash protection effect. The flange-type liquid supply pipeline has good sealing performance and is easy to disassemble and assemble. The seven outlets achieve multi-point uniform liquid supply and can deliver polishing liquid to multiple workstations at the same time. The liquid supply system operates stably and is suitable for long-term continuous processing.
[0028] Compared with the prior art, the beneficial effects of the present invention are:
[0029] 1. The equipment is equipped with a transparent protective cover and a U-shaped handle, which is convenient to open and close. It can not only observe the internal polishing condition in real time, but also effectively block the splashing of polishing liquid and debris, providing all-round protection for operators and equipment and greatly optimizing the working environment.
[0030] 2. This device integrates lifting and eccentric swing mechanisms, which can flexibly adjust the height, angle and downward pressure of the polishing components, so that the optical lens is polished with uniform force, thereby improving the overall processing accuracy and processing stability from a structural point of view.
[0031] 3. The complete set of equipment is equipped with a complete liquid supply, diversion and waste liquid collection system. The polishing liquid is delivered evenly and diverted smoothly. Waste liquid can be centrally recycled and transferred, and it is not easy to have problems such as liquid accumulation and pipeline blockage. It is suitable for long-term continuous production operations.
[0032] 4. It adopts a multi-stage planetary gear transmission structure, which ensures smooth transmission operation, strong load-bearing capacity, and resistance to slippage. Combined with a multi-position material trough, it can process multiple lenses simultaneously, effectively improving production efficiency while ensuring processing quality.
[0033] 5. The assembly structure of each component is reasonable, and the disassembly, replacement and maintenance of vulnerable components such as friction disks and planetary disks are very convenient; the transmission system has low vibration and low noise, which can meet the precision polishing requirements of high-end optical lenses at the nanometer and submicron levels. Attached Figure Description
[0034] Figure 1 This is a side view of the structure of the present invention;
[0035] Figure 2 This is a schematic diagram of the supporting column and the first motor structure of the present invention;
[0036] Figure 3 This is a schematic diagram of the structure of the second motor and the first planetary disk of the present invention;
[0037] Figure 4 This is a schematic diagram of the threaded rod and drive frame structure of the present invention;
[0038] Figure 5 This is a side view of the liquid supply pipeline structure of the present invention;
[0039] Figure 6 This is a side view of the load-bearing column structure of the present invention;
[0040] Figure 7 This is a schematic diagram of the friction disc and drive gear structure of the present invention;
[0041] Figure 8 This is a schematic diagram of the first planetary gear and the material feeding groove structure of the present invention;
[0042] Figure 9 This is a schematic diagram of the structure of the second planetary disk and friction disk of the present invention;
[0043] Figure 10 This is a schematic diagram of the second planetary gear and grinding disc structure of the present invention;
[0044] Figure 11 This is a schematic diagram of the planetary carrier and the second planetary gear structure of the present invention;
[0045] Figure 12 This is a side view of the planetary carrier structure of the present invention.
[0046] In the diagram: 1. Support frame; 2. Transparent protective cover; 3. Support column; 4. First motor; 5. Liquid supply pipeline; 6. Threaded rod; 7. Drive frame; 8. Second motor; 9. First planetary disk; 10. Waste liquid pipeline; 11. Electric telescopic rod; 12. Eccentric disk; 13. Liquid collection hopper; 14. Second planetary disk; 15. Friction disk; 16. Drive gear; 17. First planetary gear; 18. Material trough; 19. Guide channel; 20. Support column; 21. Guide hole; 22. Planetary carrier; 23. Second planetary gear; 24. Grinding disk. Detailed Implementation
[0047] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0048] Please see Figure 1-12 The technical solution of this invention is: a precision polishing device for optical lenses; comprising a support frame 1, a transparent protective cover 2, a support column 3, a first motor 4, a liquid supply pipeline 5, a threaded rod 6, a drive frame 7, a second motor 8, a first planetary disk 9, a waste liquid pipeline 10, an electric telescopic rod 11, an eccentric disk 12, a liquid collection hopper 13, a second planetary disk 14, a friction disk 15, a drive gear 16, a first planetary gear 17, a material placement trough 18, a flow guide trough 19, a support column 20, a flow guide hole 21, a planetary carrier 22, a second planetary gear 23, and a polishing disk 24;
[0049] The support frame 1 is equipped with a protective mechanism, which includes a transparent protective cover 2, a liquid supply line 5, a waste liquid line 10, and a liquid collection hopper 13. The liquid collection hopper 13 is located above the support frame 1, the waste liquid line 10 is located below the liquid collection hopper 13, the liquid supply line 5 is located on the side of the support frame 1, and the transparent protective cover 2 is located above the support frame 1.
[0050] The support frame 1 is equipped with a lifting mechanism, which includes a support column 3, a first motor 4, a threaded rod 6, a drive frame 7, an electric telescopic rod 11, and an eccentric disc 12. One end of the electric telescopic rod 11 is installed below the support frame 1, and the other end of the electric telescopic rod 11 is installed below the eccentric disc 12. The eccentric disc 12 is located below the support column 3, and the support column 3 is installed above the support frame 1. The first motor 4 is located above the support column 3 and on the side of the threaded rod 6.
[0051] The upper part of the support frame 1 is hinged to a transparent protective cover 2, and U-shaped handles are symmetrically installed on both sides of the protective cover. The hinged structure is easy to open and close, and with the handles, the lens can be quickly put in and taken out, and the equipment can be inspected. The transparent shell allows a direct view of the internal polishing status, while effectively blocking the splashing of polishing liquid and debris, which optimizes the working environment and protects the equipment and operators.
[0052] An electric telescopic rod 11 is rotatably mounted on the bottom of the support frame 1, with its other end rotatably connected to an eccentric disk 12. A support column 3 is fixed above the eccentric disk 12, and the support column 3 can rotate relative to the support frame 1. A first motor 4 is fixed at the bottom of the support frame 1, and the motor output shaft is connected to a threaded rod 6, which rotates in conjunction with the support column 3. The electric telescopic rod 11 is linked with the eccentric disk 12, which can drive the polishing assembly to swing eccentrically and adjust the angle, making the polishing force on the lens more uniform. The first motor 4 drives the threaded rod 6 to rotate, causing the entire component to rise and fall smoothly, and precisely controlling the polishing pressure and contact position.
[0053] A liquid collection hopper 13 is welded and fixed onto the support frame 1. The lower part of the liquid collection hopper has an arc-shaped structure, with an L-shaped waste liquid pipeline 10 connected to its bottom center. The connection section between the pipeline and the liquid collection hopper is designed as a cone shape, and the end of the waste liquid pipeline uses a flange interface. The welded structure ensures the overall stability of the liquid collection hopper, the arc-shaped inner wall guides the waste liquid to collect quickly, and the conical section and L-shaped pipeline provide smooth flow and are not prone to clogging. The flange interface facilitates the connection of external pipelines and liquid storage equipment, realizing centralized collection and transfer of waste liquid.
[0054] A support column 20 with long bolts is fixed to the inner wall of the liquid collection hopper 13, and the second planetary disk 14 is locked and fixed through the column, making disassembly and maintenance very convenient. A friction disk 15 is slidably assembled inside the second planetary disk 14. Multiple strip-shaped guide grooves are opened on the surface of the friction disk, with six semi-circular guide grooves 19 evenly distributed at the center. The sliding friction disk can be finely adjusted to adapt to different lens specifications; the multi-stage guide structure can quickly guide the polishing liquid, ensuring that the liquid evenly covers the processing area, avoiding liquid accumulation, and ensuring stable polishing operations.
[0055] Four evenly arranged first planetary gears 17 are provided above the friction disk 15. These gears mesh with the inner gear ring of the second planetary disk 14 and simultaneously mesh with the central drive gear 16. The drive gear 16 is rotatably mounted on the second planetary disk 14, and its top input shaft is a hexagonal prism structure. The entire gear transmission system operates smoothly and has a strong load-bearing capacity, ensuring uniform lens rotation speed and eliminating polishing scratches and uneven textures. The hexagonal prism shaft provides reliable positioning and is not prone to slippage, significantly improving transmission stability.
[0056] Each first planetary gear 17 has six material slots 18 on its surface, which can hold multiple optical lenses simultaneously, enabling synchronous processing of multiple workpieces and improving production efficiency. The material slots can also limit the movement of the lenses, preventing them from shifting or falling off during processing and ensuring processing accuracy.
[0057] A rectangular planetary carrier 22 is mounted above the drive gear 16. The bottom of the planetary carrier has an internal hexagonal groove that matches the drive gear shaft, ensuring precise alignment and easy assembly / disassembly. Four evenly distributed second planetary gears 23 are rotatably mounted on the planetary carrier, with a polishing disc 24 fixed to the bottom of the gears. The rectangular planetary carrier has high structural strength and is not easily deformed. The second planetary gears drive the polishing disc to rotate synchronously, resulting in small transmission clearance, uniform polishing force, and effectively improving the surface finish of the lens.
[0058] The second planetary gear 23 meshes with the first planetary disk 9, which is rotatably mounted above the planet carrier 22. The disk surface has guide holes 21. A second motor 8 is fixed at the center of the first planetary disk, and its output shaft is rigidly connected to the planet carrier 22. The second motor 8 independently drives the planet carrier 22, forming a multi-stage planetary transmission system with the first planetary disk 9. This system allows for flexible adjustment of the lens's revolution and rotation speeds, adapting to polishing requirements of different materials and precision. The guide holes can deliver polishing fluid, providing lubrication and cooling. The entire transmission structure exhibits low vibration and noise, reducing interference factors in precision machining.
[0059] The first planetary disk 9 is fixedly connected to the drive frame 7. A splash guard is installed on the left side of the drive frame, the main body of which is slidably fitted with the support column 3 and threadedly connected to the threaded rod 6. The liquid supply pipeline 5 is installed on the side of the support frame 1. The pipeline interface is flanged, and the output end adopts a universal bamboo joint pipe with seven water outlets. The threaded rod 6 can drive the drive frame 7 to precisely lift and lower, finely controlling the downward stroke of the polishing disk and the polishing pressure to meet the requirements of ultra-precision machining. The splash guard further enhances the protection effect. The flange pipeline has good sealing performance and is easy to disassemble and assemble. The multiple water outlets can evenly deliver polishing liquid, and the equipment can operate continuously and stably for a long time.
[0060] Working principle: When using an optical lens precision polishing device, open the transparent protective cover 2 hinged above the support frame 1;
[0061] Start the first motor 4. The output shaft of the first motor 4 drives the threaded rod 6 to rotate. The drive frame 7, which is threaded to the threaded rod 6, slides up and down along the bearing column 3, and synchronously drives the first planetary disk 9, the second motor 8, the planetary carrier 22, the second planetary gear 23 and the grinding disk 24 to be lifted as a whole.
[0062] The electric telescopic rod 11 below the support frame 1 extends and retracts, pushing the eccentric disk 12 to deflect. The eccentric disk 12 drives the fixed support column 3 above to rotate relative to the support frame 1, causing the entire upper polishing assembly to eccentrically swing, exposing part of the first planetary gear 17.
[0063] The optical lenses to be processed are placed sequentially in the material groove 18 on the surface of the first planetary gear 17. The material groove 18 is used to position the lenses to prevent them from shifting or falling off during the polishing process. After the lenses are placed;
[0064] The reverse drive electric telescopic rod 11 and the first motor 4 reset the bearing column 3 and the drive frame 7. The planetary carrier 22 is connected to the drive gear 16 through the internal hexagonal groove. Then the transparent protective cover 2 is closed. The transparent protective cover 2 can block the splashing of polishing liquid and debris.
[0065] The second motor 8 is started, and its output shaft drives the planetary carrier 22 to rotate, causing the entire gear transmission structure to operate synchronously.
[0066] The planetary carrier 22 drives four second planetary gears 23 to revolve around the center. The second planetary gears 23 mesh with the first planetary disk 9 to generate rotation. The polishing disk 24 fixed at the bottom of the second planetary gears 23 then performs a combined motion of revolution and rotation to polish the lens in the material trough 18.
[0067] The planetary carrier 22 drives the drive gear 16 to rotate through the internal hexagonal structure. The drive gear 16 meshes with four first planetary gears 17. The first planetary gears 17 then mesh with the inner gear of the second planetary disk 14 to drive the transmission, so that the first planetary gears 17 carrying the lens rotate synchronously, realizing the autonomous rotation of the lens. The first planetary gears 17 can slide and rub on the friction disk 15 to perform polishing operations.
[0068] At the same time, the external polishing liquid is connected to the liquid supply line 5 on the side of the support frame 1. The polishing liquid flows out through multiple universal bamboo joint tubes of the liquid supply line 5, passes through the guide hole 21 on the first planetary disk 9 in sequence, wets the polishing parts, and is evenly delivered to the polishing contact surface, playing the role of lubrication, cooling and assisting polishing.
[0069] The polishing fluid then flows through the strip-shaped guide groove and six semi-circular guide channels 19 on the surface of the friction disk 15, and falls into the collection hopper 13. The arc-shaped inner wall of the collection hopper 13 guides the waste fluid to the bottom, and flows into the L-shaped waste fluid pipeline 10 through the conical connecting section, and finally discharges from the flange interface of the waste fluid pipeline 10, completing the unified collection and transfer of waste fluid. The collection hopper 13 is fixed to the second planetary disk 14 by the support column 20 and long bolts, which makes the structure stable and convenient for disassembly and maintenance.
[0070] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A precision polishing apparatus for optical lenses, comprising a support frame (1); characterized in that: The support frame (1) is equipped with a lifting mechanism, which includes a support column (3), a first motor (4), a threaded rod (6), a drive frame (7), an electric telescopic rod (11), and an eccentric plate (12). One end of the electric telescopic rod (11) is installed below the support frame (1), and the other end of the electric telescopic rod (11) is installed below the eccentric plate (12). The eccentric plate (12) is located below the support column (3), and the support column (3) is installed above the support frame (1). The first motor (4) is located above the support column (3), and the threaded rod (6) is located on the side. The support frame (1) is equipped with a protective mechanism, which includes a transparent protective cover (2), a liquid supply pipeline (5), a waste liquid pipeline (10), and a liquid collection hopper (13). The liquid collection hopper (13) is located above the support frame (1), the waste liquid pipeline (10) is located below the liquid collection hopper (13), the liquid supply pipeline (5) is located on the side of the support frame (1), and the transparent protective cover (2) is located above the support frame (1).
2. The precision polishing device for optical lenses according to claim 1, characterized in that, A transparent protective cover (2) is hinged above the support frame (1), and a U-shaped handle is symmetrically fixed to the side surface of the transparent protective cover (2).
3. The precision polishing apparatus for optical lenses according to claim 2, characterized in that, The lower surface of the support frame (1) is rotatably connected to one end of the electric telescopic rod (11), and the other end of the electric telescopic rod (11) is rotatably connected to the eccentric disk (12). The upper surface of the eccentric disk (12) is fixedly connected to the support column (3), and the support column (3) is rotatably connected to the support frame (1). The bottom of the support frame (1) is fixedly connected to the first motor (4), and the output shaft below the first motor (4) is fixedly connected to the threaded rod (6). The threaded rod (6) is rotatably connected to the support column (3).
4. The precision polishing apparatus for optical lenses according to claim 3, characterized in that, The support frame (1) is welded and fixed to the liquid collection hopper (13). The liquid collection hopper (13) has an arc-shaped structure at the bottom and a waste liquid pipeline (10) is fixedly connected to the center of the bottom of the liquid collection hopper (13). The waste liquid pipeline (10) is an L-shaped pipeline, and the connection section between the waste liquid pipeline (10) and the liquid collection hopper (13) is conical. The discharge section of the liquid collection hopper (13) adopts a flange interface structure.
5. The precision polishing apparatus for optical lenses according to claim 4, characterized in that, The inner wall of the liquid collecting hopper (13) is fixedly connected to the support column (20), and the support column (20) is equipped with long bolts. The liquid collecting hopper (13) is fixed to the second planetary disk (14) by the bolts of the support column (20). The friction disk (15) is slidably connected in the second planetary disk (14). The upper surface of the friction disk (15) is uniformly provided with strip-shaped flow guide grooves. The center position of the friction disk (15) is provided with a flow guide groove (19). There are six flow guide grooves (19) in total, which are evenly distributed in a semi-circle.
6. The precision polishing apparatus for optical lenses according to claim 5, characterized in that, The friction disk (15) is slidably connected to the first planetary gear (17), and there are four of the first planetary gears (17) evenly distributed. The first planetary gear (17) is meshed with the inner gear of the second planetary disk (14). The first planetary gears (17) are meshed with the drive gear (16), and the drive gear (16) is rotatably connected to the second planetary disk (14). The input shaft above the drive gear (16) is a hexagonal prism structure.
7. The precision polishing apparatus for optical lenses according to claim 6, characterized in that, The first planetary gear (17) has six uniformly spaced material grooves (18) on its surface.
8. The precision polishing apparatus for optical lenses according to claim 7, characterized in that, The planetary carrier (22) is mounted on top of the drive gear (16). The planetary carrier (22) has a rectangular structure. The bottom of the planetary carrier (22) has an internal hexagonal groove corresponding to the input shaft of the drive gear (16). The planetary carrier (22) is rotatably connected to the second planetary gear (23), and there are four second planetary gears (23) evenly distributed. The bottom of the second planetary gear (23) is fixedly connected to the grinding disc (24).
9. The precision polishing apparatus for optical lenses according to claim 8, characterized in that, The second planetary gear (23) meshes with the first planetary disk (9), the first planetary disk (9) is rotatably connected above the planetary carrier (22), the first planetary disk (9) has a guide hole (21) on its upper surface, the second motor (8) is fixedly connected to the center of the first planetary disk (9), and the output shaft of the second motor (8) is fixedly connected to the planetary carrier (22).
10. The precision polishing apparatus for optical lenses according to claim 9, characterized in that, The first planetary disk (9) is fixedly connected to the drive frame (7), and the left side of the drive frame (7) has a cover-like structure to prevent water splashing. The drive frame (7) is slidably connected to the support column (3), and the drive frame (7) is threadedly connected to the threaded rod (6). The side of the support frame (1) is fixedly connected to the liquid supply pipeline (5). The output end of the liquid supply pipeline (5) adopts a universal bamboo joint pipe and is equipped with seven water outlets. The connection port of the liquid supply pipeline (5) adopts a flange structure.
Citation Information
Patent Citations
Quasi-ball-core lens grinding and polishing device, equipment and method
CN121870624A