A sealing structure and method for a fabricated steel structure house

Abstract

The application discloses a sealing structure and method for a fabricated steel structure house. The sealing methods such as pressing strips and filling glue used in the fabricated steel structure house have defects and deficiencies. The sealing structure is composed of a steel beam, a fabricated plate grid keel and a building sealing steel plate and the like components, a fabricated plate laying mode is used in the construction process, reserved holes and mounting bolts are used, and a little solid material filling and welding process are supplemented to carry out on-site construction. Meanwhile, the building sealing method has high practicability, is suitable for various fabricated steel structure houses with sealing requirements, and has good guarantee for the aesthetic property and durability. The application has simple operation and convenient construction, and greatly reduces the maintenance work amount in the use process.

Description

Technical Field

[0001] This invention belongs to the field of steel structure engineering technology, specifically relating to a sealing structure and method for prefabricated steel structure houses. Background Technology

[0002] With the continuous development of prefabricated steel structure buildings and the gradual increase in the demand for housing functions, some prefabricated steel structure buildings with increased or decreased pressure have put forward higher requirements for indoor sealing measures. At this time, the sealing treatment of the connection points has also emerged, becoming a difficult problem in the building design and construction process. A variety of sealing measures and filling materials have begun to be applied to various building groups that require sealing treatment.

[0003] Currently, most prefabricated steel structure houses in my country suffer from various problems in sealing. Common sealing methods include pressing, edge sealing with sealing strips, and caulking with sealant, primarily used for sealing gaps at component overlaps, joints, windows, and door openings. The former is usually completed during component installation, but its disadvantages include high material performance requirements, susceptibility to deformation and displacement during use, significantly impacting lifespan, and its large and thick size negatively affecting the interior aesthetics. The latter mostly uses chemically-based sealants, which, while possessing good elasticity, tensile strength, and high thixotropy, have poor heat and water resistance, making them prone to aging and cracking under such conditions, and emitting a pungent odor, severely affecting usability. Furthermore, both methods involve complex surface cleaning, dust removal, and base brushing processes during preparation, impacting project progress.

[0004] Addressing the shortcomings and deficiencies of current sealing methods such as pressure strips and filler adhesives used in prefabricated steel structure houses, this paper proposes an aesthetically pleasing, durable, and easy-to-install sealing method for prefabricated buildings. This method is essential for further improving the user experience, and its unique panel laying method has broad application prospects. Summary of the Invention

[0005] To overcome the shortcomings of existing technologies, this invention provides a sealing structure and method for prefabricated steel structure houses. The entire construction process ensures that the building and structural systems do not interfere with each other, improving installation efficiency and guaranteeing sealing performance.

[0006] To achieve the above objectives, the technical solution adopted by the present invention is as follows:

[0007] A sealing structure for prefabricated steel structure houses, characterized in that:

[0008] This includes box-type steel beams, prefabricated floor slab grid joists, prefabricated wall panel grid joists, and corner building sealing steel plates;

[0009] The box-shaped steel beam is connected to a continuous lapped bracket;

[0010] The corner building sealing steel plate is in the shape of a right angle L and is fixed at the corner of the building.

[0011] The steel plate joints at both ends of the corner building sealing steel plate are welded to the outer steel plate of the floor slab and the outer steel plate of the wall panel, respectively.

[0012] The continuous connecting angle steel is connected to the continuous lap bracket fixed on the box-shaped steel beam by torsion shear type high-strength bolts;

[0013] Furthermore, the corner building sealing steel plate is provided with physical filling pores and raised grooves.

[0014] Furthermore, bolt holes are provided on the prefabricated floor slab grid keel and the prefabricated wall panel grid keel edge sealing beam, and the corner building sealing steel plate is fixedly connected to the prefabricated floor slab grid keel and the prefabricated wall panel grid keel through the installation bolts and the bolt holes on the edge sealing beam.

[0015] Furthermore, the physical filling pores are filled with solid material.

[0016] Furthermore, the raised groove contains a torsion shear type high-strength bolt.

[0017] Furthermore, the prefabricated floor slab grid keel and the prefabricated wall panel grid keel are assembled by welding box-type steel pipes.

[0018] A construction method for a sealing structure in prefabricated steel structure houses, characterized in that: specifically, it comprises:

[0019] Using the bolt holes pre-drilled in the prefabricated floor slab grid keel and prefabricated wall panel grid keel edge sealing beam, and with the help of equally spaced installation bolts, the corner building sealing steel plate with pre-set physical filling pores and protruding grooves is fixed at the corner of the building perimeter by laying steel plates.

[0020] After placing the corner building sealing steel plate in the designated position, use the washers and nuts provided with the installation bolts to fix the steel plate; after fixing the corner building sealing steel plate, use butt welds to treat the joint between the steel plate at the end of the corner building sealing steel plate and the outer steel plate of the floor slab and the outer steel plate of the wall panel; finally, fill the physical filling gaps on both sides of the reserved hole with solid material.

[0021] The prefabricated floor slab grid keel and prefabricated wall panel grid keel are pre-laid with outer steel plates, and have continuous connecting angle steels around them. They are reliably connected to the continuous lap brackets fixed on the box-shaped steel beams by torsion shear type high-strength bolts.

[0022] The beneficial effects of this invention are:

[0023] 1) This invention uses an integrated building sealing steel plate, which has a simple structure and is easy to construct. By utilizing the characteristics of prefabricated connection, it effectively improves installation efficiency.

[0024] 2) The building sealing method of the present invention is highly practical and suitable for various types of prefabricated steel structure houses with sealing requirements, while also ensuring good aesthetics. Attached Figure Description

[0025] Figure 1 Cross-sectional view of the building sealing method for connecting steel beams and prefabricated panels;

[0026] Figure 2 Plan view of the building sealing method for the connection between steel beams and prefabricated floor slabs;

[0027] Figure 3 Elevation view of the building sealing method for connecting steel beams and prefabricated wall panels;

[0028] Figure 4 For the arrangement of grid keel for prefabricated buildings and wall panels Figure 1 ;

[0029] Figure 5 For the arrangement of grid keel for prefabricated buildings and wall panels Figure 2 ;

[0030] Figure 6 Schematic diagram of corner building sealing steel plate;

[0031] Figure 7 This is a schematic diagram of the connection between the bracket and the angle steel.

[0032] In the diagram, 1-box-type steel beam, 2-prefabricated floor slab grid keel, 3-prefabricated wall panel grid keel, 4-floor slab outer steel plate, 5-wall panel outer steel plate, 6-full-length lap bracket, 7-full-length connecting angle steel, 8-physical filling of pores, 9-steel plate joint, 10-corner building sealing steel plate, 11-protruding groove, 12-torsion shear type high-strength bolt, 13-installation bolt. Detailed Implementation

[0033] The present invention will now be described in detail with reference to specific embodiments.

[0034] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the specific technical solutions of the present invention will be further described in detail below with reference to the accompanying drawings of the embodiments of the present invention. The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0035] Unless otherwise defined, all technical and scientific terms used in this invention have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this invention is for descriptive purposes only and is not intended to limit the invention.

[0036] In the following description, references to "some embodiments," "this embodiment," "inventory embodiments," and examples, etc., describe a subset of all possible embodiments. However, it is understood that "some embodiments" may be the same subset or different subsets of all possible embodiments and may be combined with each other without conflict.

[0037] If the application documents contain similar descriptions such as "first / second", the following explanation shall be added: In the following description, the terms "first / second / third" are used only to distinguish similar objects and do not represent a specific order of objects. It is understood that "first / second / third" may be interchanged in a specific order or sequence where permitted, so that the embodiments of the present invention described herein can be implemented in an order other than that illustrated or described herein.

[0038] This invention provides a sealing structure and method for prefabricated steel structure houses. The entire construction process does not interfere with the building and structural system, improving installation efficiency and ensuring sealing performance. It adopts an integrated building sealing steel plate, which has a simple structure and is easy to construct. At the same time, this building sealing method is highly practical and suitable for various types of prefabricated steel structure houses with sealing requirements, while also ensuring good aesthetics.

[0039] like Figure 1-7 As shown, the sealing structure of the present invention for prefabricated steel structure houses includes box-type steel beams, prefabricated floor slab grid keel, prefabricated wall panel grid keel and corner building sealing steel plate 10;

[0040] The box-shaped steel beam is connected to a continuous lapped bracket; the corner building sealing steel plate 10 is in the shape of a right angle L and is fixed at the corner of the building; the steel plate joints at both ends of the corner building sealing steel plate 10 are welded to the outer steel plate of the floor slab and the outer steel plate of the wall panel, respectively; the continuous connecting angle steel is connected to the continuous lapped bracket fixed on the box-shaped steel beam by torsion shear type high strength bolts 12;

[0041] In one embodiment, the corner building sealing steel plate 10 is provided with physical filling pores and raised grooves 11. The raised grooves 11 are arc-shaped and protrude outwards.

[0042] In one embodiment, bolt holes are provided on the prefabricated floor slab grid keel and the prefabricated wall panel grid keel edge sealing beam. The reserved bolt holes are standard round holes. The corner building sealing steel plate 10 is fixedly connected to the prefabricated floor slab grid keel and the prefabricated wall panel grid keel through the installation bolts 13 and the bolt holes on the edge sealing beam, thereby fixing it at the corner of the building.

[0043] In one embodiment, solid material is finally filled into the physical filling pores on both sides of the reserved hole to further ensure the quality of the building's airtightness.

[0044] In one embodiment, the raised groove 11 accommodates a torsion shear type high-strength bolt 12.

[0045] In one embodiment, the prefabricated floor slab grid keel and the prefabricated wall panel grid keel are welded together using box-type steel pipes.

[0046] This invention also provides a construction method for a sealing structure in prefabricated steel structure houses, specifically:

[0047] Using the bolt holes pre-drilled in the prefabricated floor slab grid keel and prefabricated wall panel grid keel edge sealing beams, and with the help of equally spaced mounting bolts 13, the corner building sealing steel plate 10, which has pre-set physical filling gaps and protruding grooves 11, is fixed at the corner of the building perimeter using a steel plate laying method. After the corner building sealing steel plate 10 is placed in the designated position, the steel plate is fixed using the washers and nuts provided with the mounting bolts 13. After the corner building sealing steel plate 10 is fixed, the steel plate joint at the end of the corner building sealing steel plate 10 is treated with butt welds to the floor slab outer steel plate and the wall panel outer steel plate. Finally, the physical filling gaps on both sides of the pre-drilled holes are filled with solid material. The surface of the prefabricated floor slab grid keel and prefabricated wall panel grid keel is pre-laid with outer steel plates, and continuous connecting angle steel is pre-set around the perimeter. It is reliably connected to the continuous lap brackets fixed on the box-shaped steel beam by torsion shear type high-strength bolts 12.

[0048] In one embodiment, the following steps are included:

[0049] First, the box-shaped steel pipes are welded together to form prefabricated floor slab grid keels and prefabricated wall panel grid keels. An outer steel plate is welded onto the surface, and then continuous connecting angle steel with pre-drilled bolt holes is welded to the outside of the grid keel edge beam. The outer steel plate ensures a smooth and sealed surface for the panels; the continuous connecting angle steel facilitates the overlapping of the prefabricated panel grid keels, ensuring the finished surface remains flush with the frame beams; and the pre-drilled bolt holes allow for reliable connection to the pre-installed overlapping brackets on the frame beams using high-strength bolts.

[0050] Second, the sheet metal is rolled into an L-shape (for the turning point of the sheet surface) or a three-dimensional spatial structure (for the corner) to form a building sealing steel plate, and protruding grooves, bolt holes and physical filling pores are reserved at the designated locations.

[0051] Third, based on the scale of the prefabricated steel structure house, all the components produced in the above quantities, along with small components such as steel pads and bolts, are transported to the installation site.

[0052] Fourth, use lifting equipment to overlap the prefabricated panel grid keel on site, so that the connecting angle steel corresponds one-to-one with the reserved bolt holes on the overlapping bracket, and then use high-strength bolts to tighten and fix it, so that the node connection is safe and reliable, and ensures the flatness of the floor slab and the verticality of the wall panel.

[0053] Fifth, place the building sealing steel plate at the corner of the panel and fix it with mounting bolts. Then, spot weld the end steel plate joint to the outer steel plate of the panel to prevent the panel from warping.

[0054] Sixth, solid filler materials are used to fill the physical pores, further ensuring the sealing quality of the building.

[0055] The above description is merely an embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.

Claims

1. A sealing structure for prefabricated steel structure houses, characterized in that: It includes box-type steel beams (1), prefabricated floor slab grid keel (2), prefabricated wall panel grid keel (3) and corner building sealing steel plates (10); The box-shaped steel beam (1) is connected to a continuous lapped bracket (6). The corner building sealing steel plate (10) is in the shape of a right angle L and is fixed at the corner of the building; The steel plate joints (9) at both ends of the corner building sealing steel plate (10) are welded to the floor slab outer steel plate (4) and the wall panel outer steel plate (5), respectively. The continuous connecting angle steel (7) is connected to the continuous lap bracket (6) fixed on the box steel beam (1) by a torsion shear type high strength bolt (12).

2. The sealing structure for prefabricated steel structure houses according to claim 1, characterized in that: The corner building sealing steel plate (10) is provided with physical filling pores (8) and raised grooves (11).

3. A sealing structure for prefabricated steel structure houses according to claim 2, characterized in that: The prefabricated floor slab grid keel (2) and the prefabricated wall panel grid keel (3) have bolt holes on their edge sealing beams. The corner building sealing steel plate (10) is fixedly connected to the prefabricated floor slab grid keel (2) and the prefabricated wall panel grid keel (3) by means of installation bolts (13) and bolt holes on the edge sealing beams.

4. A sealing structure for prefabricated steel structure houses according to claim 3, characterized in that: The physical filling pores (8) are filled with solid material.

5. A sealing structure for prefabricated steel structure houses according to claim 4, characterized in that: The raised groove (11) contains a torsion shear type high-strength bolt (12).

6. A sealing structure for prefabricated steel structure houses according to claim 5, characterized in that: The prefabricated floor slab grid keel (2) and the prefabricated wall panel grid keel (3) are assembled by welding box-type steel pipes.

7. A construction method for a sealing structure in prefabricated steel structure houses, characterized in that: Specifically: Using the bolt holes pre-reserved on the edge beams of the prefabricated floor slab grid keel (2) and prefabricated wall panel grid keel (3), and with the help of equally spaced installation bolts (13), the corner building sealing steel plate (10) with pre-set physical filling holes (8) and protruding grooves (11) is fixed at the corner of the house by the steel plate laying method. After placing the corner building sealing steel plate (10) in the designated position, the steel plate is fixed using the washers and nuts provided with the mounting bolts (13); after fixing the corner building sealing steel plate (10), the steel plate joint (9) at the end of the corner building sealing steel plate (10) is treated with the floor slab outer steel plate (4) and the wall panel outer steel plate using butt welds; finally, the physical filling gaps (8) on both sides of the reserved hole are filled with solid material; The prefabricated floor slab grid keel (2) and prefabricated wall panel grid keel (3) are pre-laid with outer steel plates and have continuous connecting angle steel (7) around them. They are reliably connected to the continuous lap bracket (6) fixed on the box steel beam (1) by torsion shear type high strength bolts (12).

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