A motor train unit coupler conduction test device

CN122836627APending Publication Date: 2026-09-29CHINA RAILWAY GUANGZHOU BUREAU GRP CO LTD GUANGZHOU EMU
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Patent Information

Application Number
CN202611087440.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-07-21
Publication Date
2026-09-29

AI Technical Summary

Technical Problem

[0006]本发明提供一种动车组车钩导通试验装置,解决了人工检测车钩导通试验流程繁琐、耗时耗力,易损伤部件、出现检测失误,还存在安全隐患,现有工装适配性不足的问题

Benefits of technology

[0027]本发明提供一种动车组车钩导通试验装置,该设计依托执行设备与控制测试设备的分体配合结构,结合各接口及配套线缆的对接形式,全面解决现有试验技术的多项缺陷,首先,M12以太网接头、DB9接口可一次性对接全部待测插头,摒弃人工使用短接线逐针插拔操作,有效避免电气柜插头出现变形、磨损等机械损伤,杜绝由此引发的行车接触不良故障,其次,依靠执行设备远程完成针脚短接,搭配控制测试设备实现单端操控,无需多名人员分区值守与对讲机通讯,原本3人作业模式可缩减至单人或双人完成,单组试验时长由80分钟缩短至35分钟,大幅提升作业效率、降低人力成本,再者装置内置标准针脚映射关系,配合控制测试设备的自动信号采集与可视化显示功能,省去人工核对针脚、读取万用表、判断结果等环节,彻底规避错接、漏检、误判问题,保障试验精度,同时执行设备接线完成后车内无需人员停留,规避了高温密闭空间作业带来的健康安全风险,此外执行设备与控制测试设备采用内置锂电池供电,接地线接口、地线接口、测试接口及各类配套线缆适配动车组现有结构,无需外接电源、无需改造车辆本体,完美匹配动车组无电检修工况,可直接在各动车段检修现场推广应用。

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Abstract

The application provides a motor train unit car coupler conduction test device. The motor train unit car coupler conduction test device comprises an execution device, a control test device, a DB9 type connecting cable, an M12 type connecting cable, a car coupler test connecting cable, a ground wire connecting cable, a first charging interface arranged on one side of the execution device, a first device switch arranged on the one side of the execution device, and a second charging interface arranged on one side of the control test device. The motor train unit car coupler conduction test device provided by the application avoids the health and safety risks brought by high-temperature closed space operation. In addition, the execution device and the control test device are powered by built-in lithium batteries, the ground wire interface, the ground wire interface, the test interface and various supporting cables are adapted to the existing structure of the motor train unit, no external power supply is needed, the vehicle body does not need to be modified, the motor train unit is perfectly matched with the non-electric maintenance working condition, and the motor train unit can be directly applied to the maintenance site of each motor train section.
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Description

Technical Field

[0001] This invention relates to the field of EMU coupler continuity testing technology, and in particular to an EMU coupler continuity testing device. Background Technology

[0002] EMU (Electric Multiple Unit) trains are rail vehicles composed of multiple self-powered carriages, unlike traditional locomotive-hauled trains. The trains consist of a combination of powered and unpowered carriages, resulting in smooth start-stop and acceleration, high speed, and excellent passenger comfort. The modular design of the trains allows for flexible assembly, and the number of carriages can be adjusted according to capacity requirements. Running on dedicated tracks, they feature low energy consumption, low noise, and high safety, making them the main rail transit tool for intercity and long-distance passenger transport, and are widely used on major passenger lines across the country.

[0003] The EMU coupler continuity test is a continuity test conducted on the electrical connection circuit of the coupler during EMU coupling or maintenance. The test uses specialized equipment to connect to the coupler electrical interface to test the continuity and insulation status of each core wire, communication circuit and safety circuit, and to check for faults such as broken wires, short circuits or poor contact. It ensures that electrical signals, braking commands and control networks can be reliably transmitted after mechanical coupling. The test is carried out according to standard procedures and is a key test item to ensure synchronous control and driving safety during coupled operation.

[0004] Currently, the industry uses manual labor with multimeters to complete coupler continuity tests. The operation mode involves multiple people working together across areas to check pin by pin. The overall process is cumbersome and sequential. Testing a single EMU is time-consuming and requires a large amount of manpower, which restricts the improvement of maintenance capacity. During the operation, it is necessary to repeatedly plug and unplug shorting wires to short-circuit the pins, which can easily cause mechanical deformation and wear of the electrical cabinet plugs and sockets, leading to subsequent train malfunctions. At the same time, manual checking of pins and transmission of information are prone to problems such as incorrect connection, missed detection, and misjudgment, making it impossible to control the test quality stably. The test requires personnel to be on duty for a long time in the electrical cabinet area inside the train, which is without power, hot and poorly ventilated, posing health and safety hazards to personnel. Moreover, the existing similar testing equipment cannot be adapted to the EMU maintenance conditions without power, nor can it complete the continuity test of the entire circuit harness from the coupler to the electrical cabinet inside the train, resulting in poor on-site adaptability.

[0005] Therefore, it is necessary to provide a test device for the coupling connection of EMU trains to solve the above-mentioned technical problems. Summary of the Invention

[0006] This invention provides a train coupler continuity test device, which solves the problems of cumbersome, time-consuming and labor-intensive manual coupler continuity test process, easy damage to components, test errors, safety hazards, and insufficient adaptability of existing tooling.

[0007] To solve the above-mentioned technical problems, the EMU coupler continuity test device provided by the present invention includes: an execution device, a control test device, a DB9 type connecting cable, an M12 type connecting cable, a coupler test connecting cable, and a ground wire connecting cable;

[0008] A first charging interface is disposed on one side of the execution device, and a first device switch is disposed on one side of the execution device.

[0009] A second charging interface is provided on one side of the control and testing equipment, and a second device switch is provided on one side of the control and testing equipment.

[0010] DB9 type connecting cable, one end of which is connected to the actuator, and one end of the coupler test connecting cable is connected to the actuator;

[0011] The coupler test connection cable has one end connected to the control test equipment, and the ground connection cable has one end connected to the control test equipment.

[0012] Preferably, the execution device includes an execution end, an M12 Ethernet connector, a DB9 interface, and a grounding interface, wherein the M12 Ethernet connector, the DB9 interface, and the grounding interface are located on top of the execution end;

[0013] When not in use, the M12 Ethernet connector, DB9 interface, and grounding interface are sealed with dust plugs.

[0014] Preferably, the control test equipment includes a control test terminal, a ground interface, a touch display screen, a wireless antenna port, and a test interface. The touch display screen is installed on the front of the control test terminal, and the ground interface, the wireless antenna port, and the test interface are located on the top of the control test terminal.

[0015] A protective film needs to be applied to the touch screen.

[0016] Preferably, the DB9 type connecting cable includes a first cable, a DB9 type connector, and a DB9 type plug, wherein the DB9 type connector is used to install the DB9 type plug at both ends of the first cable, and the M12 type connecting cable includes a second cable, an M12 type connector, and an M12 type plug, wherein the M12 type connector is used to install the M12 type plug at both ends of the second cable.

[0017] Preferably, the coupler test connection cable includes a third cable, a coupler test connector, and a coupler test plug. The coupler test connector is used to install the coupler test plug at both ends of the third cable. The ground connection cable includes a fourth cable, a ground clamp, a ground connector, and a ground plug. The ground connector is used to install the ground plug at one end of the fourth cable, and the ground clamp is installed at the other end of the fourth cable.

[0018] Preferably, the bottom of the execution device is equipped with a base plate, the top of the base plate is equipped with a limit frame, the top of the base plate is equipped with a support component, and the top of the support component is equipped with multiple limit components.

[0019] Preferably, the support assembly includes a card holder and a support frame, the card holder being snapped onto the top of the actuating device and the support frame being mounted on the back of the card holder;

[0020] The bottom of the support frame is connected to the top of the base plate.

[0021] Preferably, the limiting assembly includes a support rod, a soft pad, a limiting buckle, and a tray. The support rod is used to mount the tray on the top of the support assembly, the limiting buckle is mounted on the top of the tray, and the soft pad is mounted inside the limiting buckle.

[0022] The size of the limit buckle corresponds to the cable.

[0023] Preferably, a docking assembly is installed on the back of the control and testing equipment, a fixing strip is installed on one side of the control and testing equipment, and multiple buckles are installed on one side of the fixing strip;

[0024] The size of the buckle corresponds to the wiring.

[0025] Preferably, the docking assembly includes a fixing plate, a hook, a mounting port, and a magnetic plate. The hook is fixed to the back of the fixing plate, the mounting port is opened on the back of the fixing plate, and the magnetic plate is installed inside the mounting port.

[0026] Compared with related technologies, the train coupler conduction test device provided by the present invention has the following advantages:

[0027] This invention provides a train coupler continuity testing device. This design relies on a separate structure for the execution equipment and the control testing equipment, combined with the connection methods of various interfaces and supporting cables, to comprehensively solve many shortcomings of existing testing technologies. First, the M12 Ethernet connector and DB9 interface can connect all the plugs under test at once, eliminating the need for manual pin-by-pin insertion and removal using shorting wires, effectively avoiding mechanical damage such as deformation and wear to the electrical cabinet plugs, and preventing poor contact faults caused by this. Second, the execution equipment remotely completes the pin shorting, and the control testing equipment enables single-end operation, eliminating the need for multiple personnel to be on-site in different areas and communicate via walkie-talkies. The original three-person operation mode can be reduced to one or two people, and the test time for a single group is shortened from 80 minutes to 35 minutes. The device significantly improves work efficiency and reduces labor costs. Furthermore, its built-in standard pin mapping, combined with the automatic signal acquisition and visualization display functions of the control and testing equipment, eliminates the need for manual pin checking, multimeter reading, and result judgment, completely avoiding problems such as incorrect connection, missed detection, and misjudgment, thus ensuring test accuracy. At the same time, no personnel need to stay inside the vehicle after the device is wired, avoiding the health and safety risks of working in a high-temperature, confined space. In addition, the device and control and testing equipment are powered by built-in lithium batteries, and the grounding wire interface, ground wire interface, test interface, and various supporting cables are compatible with the existing structure of the EMU. No external power supply or vehicle modification is required, perfectly matching the EMU's non-powered maintenance conditions, and can be directly promoted and applied at various EMU depot maintenance sites. Attached Figure Description

[0028] Figure 1 A schematic diagram of the first embodiment of the train coupler conduction test device provided by the present invention;

[0029] Figure 2 A schematic diagram of the Ethernet connector is provided for this invention;

[0030] Figure 3 A schematic diagram of the structure of the first device switch is provided for this invention;

[0031] Figure 4 A schematic diagram of the control and testing equipment is provided for this invention;

[0032] Figure 5 A schematic diagram of the structure of the second device switch is provided for this invention;

[0033] Figure 6 Provided for the present invention Figure 4 An enlarged view of point A shown;

[0034] Figure 7 A schematic diagram of the DB9 type connecting cable is provided for this invention;

[0035] Figure 8 This invention provides a structural schematic diagram of an M12 type connecting cable;

[0036] Figure 9 This invention provides a structural schematic diagram of the coupler test connection cable;

[0037] Figure 10 A schematic diagram of the structure of the grounding connection cable is provided for this invention;

[0038] Figure 11 This is a schematic diagram of the second embodiment of the train coupler conduction test device provided by the present invention.

[0039] Figure 12 Provided for the present invention Figure 11 An enlarged view of point B shown;

[0040] Figure 13 This is a schematic diagram of the second embodiment of the train coupler conduction test device provided by the present invention.

[0041] Figure 14 A schematic diagram of the magnetic accumulator sheet is provided for the present invention.

[0042] The diagram is labeled as follows: 1. Actuating device; 101. Actuating end; 102. M12 Ethernet connector; 103. DB9 interface; 104. Grounding interface; 2. First charging interface; 3. First device switch; 4. Control and testing equipment; 401. Control and testing end; 402. Grounding interface; 403. Touch screen; 404. Wireless antenna port; 405. Test interface; 5. Second device switch; 6. Second charging interface; 7. DB9 connecting cable; 701. First cable; 702. DB9 connector; 703. DB9 plug; 8. M12 connecting cable; 801. Second cable; 802. M12 connector; 803. M... 12-type plug, 9. Coupler test connection cable, 901. Third cable, 902. Coupler test connector, 903. Coupler test plug, 10. Ground connection cable, 1001. Fourth cable, 1002. Ground clamp, 1003. Ground connector, 1004. Ground plug, 11. Base plate, 12. Limit frame, 13. Support assembly, 131. Card holder, 132. Support frame, 14. Limit assembly, 141. Support rod, 142. Soft pad, 143. Limit buckle, 144. Support plate, 15. Connecting assembly, 151. Fixing plate, 152. Hook, 153. Mounting port, 154. Magnetic plate, 16. Fixing strip, 17. Buckle. Detailed Implementation

[0043] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0044] First Embodiment

[0045] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Figure 9 and Figure 10 ,in, Figure 1 A schematic diagram of the first embodiment of the train coupler conduction test device provided by the present invention; Figure 2 A schematic diagram of the Ethernet connector is provided for this invention; Figure 3 A schematic diagram of the structure of the first device switch is provided for this invention; Figure 4 A schematic diagram of the control and testing equipment is provided for this invention; Figure 5 A schematic diagram of the structure of the second device switch is provided for this invention; Figure 6 Provided for the present invention Figure 4 An enlarged view of point A shown; Figure 7 A schematic diagram of the DB9 type connecting cable is provided for this invention; Figure 8 This invention provides a structural schematic diagram of an M12 type connecting cable; Figure 9 This invention provides a structural schematic diagram of the coupler test connection cable; Figure 10 This invention provides a structural schematic diagram of the ground wire connection cable. The EMU coupler continuity test device includes: an execution device 1, a control test device 4, a DB9 type connection cable 7, an M12 type connection cable 8, a coupler test connection cable 9, and a ground wire connection cable 10;

[0046] A first charging interface 2 is provided on one side of the execution device 1, and a first device switch 3 is provided on one side of the execution device 1;

[0047] The second charging interface 6 is located on one side of the control and testing device 4, and a second device switch 5 is located on one side of the control and testing device 4.

[0048] DB9 type connecting cable 7, one end of which is connected to the actuator 1, and one end of the coupler test connecting cable 9 is connected to the actuator 1;

[0049] Coupler test connection cable 9, one end of which is connected to control test equipment 4, and one end of ground wire connection cable 10 is connected to control test equipment 4;

[0050] Both the execution device 1 and the control test device 4 are powered by built-in lithium batteries. Before use, the battery level must be checked and replenished via the first charging port 2 and the second charging port 6 to ensure sufficient battery power and avoid power outages during the test affecting the progress. During operation, the first device switch 3 and the second device switch 5 must be turned on sequentially to start both devices. After the devices are turned on, wait a few seconds for the self-test to complete. Wiring can only be carried out after the operating status is stable. During the wiring process, the DB9 type connecting cable 7 and the M12 type connecting cable 8 must be aligned with the corresponding interface of the execution device 1 and inserted and removed smoothly. It is strictly forbidden to bend the cables violently or pull the connectors at an angle to prevent the cable core from breaking or the interface pins from deforming. The coupler test connecting cable 9 and the ground connecting cable 10 are connected to the control test device 4 and the EMU car body. When connecting the ground wire and the coupler electrical connector, ensure that the connection points are tightly connected and that the ground wire connection is secure and reliable to avoid loose connections. Throughout the test, strictly adhere to the EMU de-energized operation specifications. Operators must not touch the original electrical wiring and components of the EMU. During the test, do not arbitrarily plug or unplug any connecting cables, repeatedly start and stop the first equipment switch 3 and the second equipment switch 5, or obstruct the wireless signal transmission and reception area of ​​the equipment. Ensure normal transmission of commands between the two ends of the equipment. After the test is completed, first turn off the first equipment switch 3 and the second equipment switch 5 to disconnect the equipment power supply. Then, disconnect all cables in the order of external cables first, followed by equipment-end cables. Organize and store the cables and equipment in a dry, dark, and pressure-free environment to extend the overall service life of the device.

[0051] Please refer to Figure 1 and Figure 2 The execution device 1 includes an execution end 101, an M12 Ethernet connector 102, a DB9 interface 103, and a grounding interface 104. The M12 Ethernet connector 102, the DB9 interface 103, and the grounding interface 104 are located on top of the execution end 101.

[0052] When not in use, the M12 Ethernet connector 102, DB9 interface 103, and grounding interface 104 are sealed with dust plugs.

[0053] Please refer to Figure 4 and Figure 6 The control test device 4 includes a control test terminal 401, a ground interface 402, a touch display screen 403, a wireless antenna port 404, and a test interface 405. The touch display screen 403 is installed on the front of the control test terminal 401, and the ground interface 402, the wireless antenna port 404, and the test interface 405 are located on the top of the control test terminal 401.

[0054] A protective film needs to be applied to the 403 touch display screen.

[0055] Please refer to Figure 7 and Figure 8The DB9 type connecting cable 7 includes a first cable 701, a DB9 type connector 702, and a DB9 type plug 703. The DB9 type connector 702 is used to install the DB9 type plug 703 at both ends of the first cable 701. The M12 type connecting cable 8 includes a second cable 801, an M12 type connector 802, and an M12 type plug 803. The M12 type connector 802 is used to install the M12 type plug 803 at both ends of the second cable 801.

[0056] DB9 type connecting cable 7 consists of a first cable 701, a DB9 type connector 702, and a DB9 type plug 703. The DB9 type connector 702 is fixed at both ends of the first cable 701, and the DB9 type plug 703 is assembled at each end, which can achieve precise docking with the actuator 1 and the EMU electrical plug. M12 type connecting cable 8 consists of a second cable 801, an M12 type connector 802, and an M12 type plug 803. The M12 type connector 802 firmly connects the two ends of the second cable 801 and the M12 type plug 803. The two types of cable connectors match the corresponding interfaces, and the insertion and removal are smooth and the contact is reliable, which can stably transmit detection signals.

[0057] Please refer to Figure 9 and Figure 10 The coupler test connection cable 9 includes a third cable 901, a coupler test connector 902, and a coupler test plug 903. The coupler test connector 902 is used to install the coupler test plug 903 at both ends of the third cable 901. The ground wire connection cable 10 includes a fourth cable 1001, a ground wire clamp 1002, a ground wire connector 1003, and a ground wire plug 1004. The ground wire connector 1003 is used to install the ground wire plug 1004 at one end of the fourth cable 1001, and the ground wire clamp 1002 is installed at the other end of the fourth cable 1001.

[0058] The coupler test connection cable 9 consists of a third cable 901, a coupler test connector 902, and a coupler test plug 903. The coupler test connector 902 fixes the coupler test plug 903 to both ends of the third cable 901 and adapts to the coupler and equipment interface. The ground connection cable 10 is based on the fourth cable 1001. One end is equipped with a ground plug 1004 through the ground connector 1003 for connecting to the control test equipment 4. The other end is equipped with a ground clamp 1002, which can be quickly clamped on the EMU car body to complete the grounding. The connection is convenient and the contact is stable.

[0059] The working principle of the train coupler continuity test device provided by this invention is as follows:

[0060] The device consists of two separate components: the execution device 1 and the control and testing device 4. Both are independently powered by built-in lithium batteries, making it suitable for the power-off operation conditions of Level 4 maintenance on EMU trains. Before operation, it is confirmed that the EMU is in a power-off state. The execution device 1 is first placed in the electrical cabinet area inside the train. Using the M12 Ethernet connector 102 and DB9 interface 103, six sets of plugs to be tested are connected via M12 type connecting cable 8 and DB9 type connecting cable 7, respectively: ETBN-X2, ETBN-X4, gateway module 1-WTB1, gateway module 1-WTB3, carriage controller-X20, and carriage controller-X14. Then, the grounding interface 104 is reliably connected to the EMU train body ground wire via a cable, completing the one-time centralized connection of the wiring harness inside the train. Subsequently, the control and testing device 4 is placed under the train at the electrical coupler position. Its grounding interface 402 is connected to the train body ground wire via grounding connection cable 10. The test interface 40... 5. Connect the test cable 9 to the electrical coupler connector pins. The operator initiates a test command at the control test device 4. The command is transmitted to the execution device 1 via the wireless communication module. The PLC selection module inside the execution device 1 acts according to the command, short-circuiting the specified pin to be tested to the car body ground wire. At the same time, the continuity detection module inside the control test device 4 collects the electrical signal of the corresponding pin of the electrical coupler in real time to determine the continuity of the wiring harness. If the circuit is continuous, the corresponding area of ​​the touch display module of the control test device 4 lights up with a green indicator. If the circuit is broken, it maintains the original state. The device has a built-in pin mapping relationship and completes the detection of all pins in sequence according to the preset correspondence. The entire process does not require personnel to be on duty in the car, nor does it require manual short-circuiting of each pin or cross-area communication. After all pin tests are completed, disconnect each connecting cable and device in sequence, restore the original joint and coupler protection structure of the EMU, and the entire continuity test operation is completed.

[0061] Compared with related technologies, the train coupler conduction test device provided by the present invention has the following advantages:

[0062] This design, based on the separate structure of the execution device 1 and the control and testing device 4, and combined with the docking methods of various interfaces and supporting cables, comprehensively solves many defects of existing testing technologies. First, the M12 Ethernet connector 102 and DB9 interface 103 can connect all the plugs under test at once, eliminating the need for manual pin-by-pin insertion and removal using shorting wires, effectively avoiding mechanical damage such as deformation and wear to the electrical cabinet plugs, and preventing poor contact faults caused by this. Second, the execution device 1 remotely completes the pin shorting, and together with the control and testing device 4, it achieves single-end control, eliminating the need for multiple personnel to be on duty in different areas and communicate via walkie-talkie. The original three-person operation mode can be reduced to one or two people, and the test time for a single group is shortened from 80 minutes to 35 minutes, greatly improving work efficiency. Firstly, it reduces labor costs. Secondly, the device has a built-in standard pin mapping relationship, which, together with the automatic signal acquisition and visualization display function of the control and testing equipment 4, eliminates the need for manual pin checking, multimeter reading, and result judgment, completely avoiding problems such as incorrect connection, missed detection, and misjudgment, and ensuring test accuracy. At the same time, after the execution device 1 is wired, no personnel need to stay in the vehicle, avoiding the health and safety risks caused by working in a high-temperature confined space. In addition, the execution device 1 and the control and testing equipment 4 are powered by built-in lithium batteries. The grounding wire interface 104, grounding wire interface 402, test interface 405 and various supporting cables are adapted to the existing structure of the EMU, without the need for external power supply or modification of the vehicle body. It is perfectly matched to the EMU's non-powered maintenance conditions and can be directly promoted and applied at the maintenance site of various EMU depots.

[0063] Second Embodiment

[0064] Please refer to the following: Figures 11-12 , Figure 11 This is a schematic diagram of the second embodiment of the train coupler conduction test device provided by the present invention. Figure 12 Provided for the present invention Figure 11 The enlarged view at point B shows a train coupler conduction test device based on the first embodiment of this application. The second embodiment of this application proposes another train coupler conduction test device. The second embodiment is merely a preferred embodiment of the first embodiment, and its implementation will not affect the independent implementation of the first embodiment.

[0065] Specifically, the difference between the train coupler conduction test device provided in the second embodiment of this application and the one described herein is as follows: Please refer to... Figure 11 The bottom of the execution device 1 is equipped with a base plate 11, the top of the base plate 11 is equipped with a limit frame 12, the top of the base plate 11 is equipped with a support component 13, and the top of the support component 13 is equipped with a plurality of limit components 14.

[0066] The support component 13 is located between the base plate 11 and the actuator 1. The limiting frame 12 has the same bottom size as the actuator 1 and is used to limit the actuator 1.

[0067] Please refer to Figure 11 and Figure 12 The support assembly 13 includes a card holder 131 and a support frame 132. The card holder 131 is clipped onto the top of the execution device 1, and the support frame 132 is mounted on the back of the card holder 131.

[0068] The bottom of the support frame 132 is connected to the top of the base plate 11.

[0069] Please refer to Figure 11 and Figure 12 The limiting component 14 includes a support rod 141, a soft pad 142, a limiting buckle 143, and a tray 144. The support rod 141 is used to install the tray 144 on the top of the support component 13. The limiting buckle 143 is installed on the top of the tray 144, and the soft pad 142 is installed inside the limiting buckle 143.

[0070] The size of the limit buckle 143 corresponds to the cable.

[0071] Compared with related technologies, the train coupler conduction test device provided by the present invention has the following advantages:

[0072] To enhance the stability of the connection between the DB9 type connecting cable 7, the M12 type connecting cable 8, and the actuator 1, this device adds a base plate 11 with a limiting frame 12 to the bottom of the actuator 1. The base plate 11 serves as the support base for the actuator 1, and the limiting frame 12 provides initial positioning of the actuator 1, preventing displacement or tipping during use. Between the actuator 1 and the base plate 11, multiple sets of limiting components 14 are sequentially assembled using a support component 13. The support component 13 securely mounts the limiting components 14 in designated positions, ensuring that each set of limiting components 14 is distributed along the routing paths of the DB9 type connecting cable 7 and the M12 type connecting cable 8. During the actual coupler connection test, the operator connects the DB9 type connecting cable 7 to the DB9 interface 103 of the actuator 1 and the M12 type connecting cable 8 to the M12 Ethernet connector of the actuator 1. 102. Next, insert the cable sections of the two cables into the corresponding limiting buckles 143 of the limiting components 14. The limiting buckles 143 will wrap and support the cable sections, continuously providing upward support for the cables, sharing the weight of the cables themselves and the external forces generated by shaking and pulling during operation, effectively reducing the direct external force acting on the connection between the connector and the interface. This structure is simple and practical. The base plate 11, together with the limiting frame 12, can fix the overall position of the execution device 1. The support component 13 ensures that the limiting component 14 is installed securely. The constraint and support of the limiting buckles 143 on the cable sections can greatly reduce the probability of cable connectors becoming loose or falling off, preventing problems such as signal interruption and poor contact due to unstable connection. This not only ensures the connection stability of the DB9 type connecting cable 7, the M12 type connecting cable 8 and the execution device 1, but also makes the operation of the entire coupler continuity test device more reliable and extends the service life of the cable and equipment interface.

[0073] Third Embodiment

[0074] Please refer to the following: Figures 13-14 , Figure 13 This is a schematic diagram of the second embodiment of the train coupler conduction test device provided by the present invention. Figure 14 This invention provides a schematic diagram of the magnetic chuck structure. Based on the EMU coupler conduction test device provided in the first embodiment of this application, the third embodiment of this application proposes another EMU coupler conduction test device. The third embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the third embodiment will not affect the separate implementation of the first embodiment.

[0075] Specifically, the difference between the EMU coupler conduction test device provided in the third embodiment of this application and the following is noted: Please refer to... Figure 13 The control test device 4 has a docking assembly 15 installed on its back, a fixing strip 16 installed on one side of the control test device 4, and a plurality of buckles 17 installed on one side of the fixing strip 16.

[0076] The size of buckle 17 corresponds to the wiring.

[0077] Please refer to Figure 13 and Figure 14 The docking assembly 15 includes a fixing plate 151, a hook 152, a mounting port 153, and a magnetic piece 154. The hook 152 is fixed to the back of the fixing plate 151, the mounting port 153 is opened on the back of the fixing plate 151, and the magnetic piece 154 is installed inside the mounting port 153.

[0078] Hook 152 can hang the control test equipment 4 in the corresponding position.

[0079] Compared with related technologies, the train coupler conduction test device provided by the present invention has the following advantages:

[0080] To facilitate the placement and use of the control and testing equipment 4 during the experiment, this device adds a docking component 15 to the back of the control and testing equipment 4. The docking component 15 has two hooks 152 on its back. During operation, the control and testing equipment 4 can be directly suspended from the shelf in the work area using the hooks 152, eliminating the need to hold the equipment or place it haphazardly. This greatly simplifies various operations for the staff. Simultaneously, the magnetic plates 154 on the docking component 15 generate an attractive force, further securing the suspension and effectively preventing the control and testing equipment 4 from shaking or slipping, thus improving the overall stability of the equipment placement. Furthermore, during the control and testing... The side of the equipment 4 is also equipped with a fixing strip 16 with a buckle 17. During the test, excess cables can be directly inserted into the buckle 17 for temporary storage and fixation. With the limiting effect of the buckle 17, the position of the cables can be firmly restrained, preventing the cables from hanging down randomly. This prevents the cable joints from directly contacting the ground, protecting the joints from bumps and stains, and also preventing the cables from getting tangled and pulled. This makes the on-site wiring more neat and orderly. The overall structural design is simple and practical, taking into account the multiple needs of equipment placement, ease of operation and cable protection, optimizing on-site working conditions and ensuring that the coupler conduction test is carried out smoothly and orderly.

[0081] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. A test device for coupler continuity of a high-speed train, characterized in that, include: Execution equipment (1), control and testing equipment (4), DB9 type connection cable (7), M12 type connection cable (8), coupler test connection cable (9), ground wire connection cable (10); The first charging interface (2) is located on one side of the execution device (1), and a first device switch (3) is provided on one side of the execution device (1). The second charging interface (6) is located on one side of the control test device (4), and a second device switch (5) is provided on one side of the control test device (4). DB9 type connecting cable (7), one end of the DB9 type connecting cable (7) is connected to the execution device (1), and one end of the coupler test connecting cable (9) is connected to the execution device (1); The coupler test connection cable (9) is connected at one end to the control test equipment (4), and the ground connection cable (10) is connected at one end to the control test equipment (4).

2. The train coupler continuity test device according to claim 1, characterized in that, The execution device 1 includes an execution end (101), an M12 Ethernet connector (102), a DB9 interface (103), and a grounding interface (104), wherein the M12 Ethernet connector (102), the DB9 interface (103), and the grounding interface (104) are located on top of the execution end (101).

3. The train coupler continuity test device according to claim 1, characterized in that, The control test equipment (4) includes a control test terminal (401), a ground interface (402), a touch screen (403), a wireless antenna port (404), and a test interface (405). The touch screen (403) is installed on the front of the control test terminal (401), and the ground interface (402), the wireless antenna port (404), and the test interface (405) are located on the top of the control test terminal (401).

4. The train coupler continuity test device according to claim 1, characterized in that, The DB9 type connecting cable (7) includes a first cable (701), a DB9 type connector (702) and a DB9 type plug (703). The DB9 type connector (702) is used to install the DB9 type plug (703) at both ends of the first cable (701). The M12 type connecting cable (8) includes a second cable (801), an M12 type connector (802) and an M12 type plug (803). The M12 type connector (802) is used to install the M12 type plug (803) at both ends of the second cable (801).

5. The train coupler continuity test device according to claim 1, characterized in that, The coupler test connection cable (9) includes a third cable (901), a coupler test connector (902), and a coupler test plug (903). The coupler test connector (902) is used to install the coupler test plug (903) at both ends of the third cable (901). The ground connection cable (10) includes a fourth cable (1001), a ground clamp (1002), a ground connector (1003), and a ground plug (1004). The ground connector (1003) is used to install the ground plug (1004) at one end of the fourth cable (1001), and the ground clamp (1002) is installed at the other end of the fourth cable (1001).

6. The train coupler continuity test device according to claim 1, characterized in that, The bottom of the execution device (1) is equipped with a base plate (11), the top of the base plate (11) is equipped with a limit frame (12), the top of the base plate (11) is equipped with a support component (13), and the top of the support component (13) is equipped with multiple limit components (14).

7. The train coupler continuity test device according to claim 6, characterized in that, The support assembly (13) includes a card holder (131) and a support frame (132), the card holder (131) being snapped onto the top of the execution device (1), and the support frame (132) being mounted on the back of the card holder (131).

8. The train coupler continuity test device according to claim 6, characterized in that, The limiting component (14) includes a support rod (141), a soft pad (142), a limiting buckle (143), and a tray (144). The support rod (141) is used to install the tray (144) on the top of the support component (13). The limiting buckle (143) is installed on the top of the tray (144), and the soft pad (142) is installed inside the limiting buckle (143).

9. The train coupler continuity test device according to claim 1, characterized in that, The control test device (4) has a docking assembly (15) installed on its back side, a fixing strip (16) installed on one side of the control test device (4), and multiple buckles (17) installed on one side of the fixing strip (16).

10. The train coupler continuity test device according to claim 9, characterized in that, The docking assembly (15) includes a fixing plate (151), a hook (152), a mounting port (153), and a magnetic plate (154). The hook (152) is fixed to the back of the fixing plate (151), the mounting port (153) is opened on the back of the fixing plate (151), and the magnetic plate (154) is installed inside the mounting port (153).