An ultrasonic vibration-assisted spray powder fine grinding device
Patent Information
- Application Number
- CN202610900638.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-06-22
- Publication Date
- 2026-10-09
AI Technical Summary
[0004]本公开实施例涉及一种超声振动辅助喷涂粉末精细化研磨装置,其具有弹性引导单元、粉末研磨单元、研磨辅助单元和检测控制单元;两个超声振动器对粉末研磨壳中的喷涂粉末起到了振动作用,有利于提高喷涂粉末的研磨效果;对粉末研磨壳中的喷涂粉末起到了挤压作用,能自动改变喷涂粉末的位置,有利于提高喷涂粉末的研磨效果;当倾斜检测架与无关人员接触时,伺服电机a和两个超声振动器停止工作,降低了安全隐患;解决了缺少超声振动辅助功能、研磨加工时无法自动改变喷涂粉末的位置和研磨装置始终处于工作状态的问题
1、本发明当控制面板控制伺服电机a工作时,伺服电机a的输出轴带动粉末研磨刀发生转动,实现了喷涂粉末的精细化研磨;当控制面板控制两个超声振动器工作时,两个超声振动器对粉末研磨壳中的喷涂粉末起到了振动作用,有利于提高喷涂粉末的研磨效果;
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Figure CN122875336A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of powder coating technology, and more specifically, relates to an ultrasonic vibration-assisted fine grinding device for powder coating. Background Technology
[0002] Powder coating requires fine grinding to ensure coating quality; insufficient grinding will lead to uneven dispersion of pigment particles, resulting in problems such as uneven paint film, low gloss and poor weather resistance; uniform fineness can improve pigment hiding power and adhesion, avoid pinhole defects, and enhance the density of the coating film; therefore, the grinding process directly determines the application performance of the powder and the durability of the final coating.
[0003] The powder grinding equipment currently in use still has the following problems: 1. It generally lacks ultrasonic vibration assistance, which reduces the grinding effect of the sprayed powder; 2. It cannot automatically change the position of the sprayed powder during the grinding process, which also affects the grinding effect of the sprayed powder; 3. It cannot automatically detect whether unauthorized personnel are approaching the grinding equipment, causing the grinding equipment to always be in working condition, which poses a safety hazard. Summary of the Invention
[0004] This disclosure relates to an ultrasonic vibration-assisted fine grinding device for sprayed powder, which includes an elastic guiding unit, a powder grinding unit, a grinding auxiliary unit, and a detection and control unit. Two ultrasonic vibrators vibrate the sprayed powder in the powder grinding shell, which is beneficial to improving the grinding effect of the sprayed powder. They also compress the sprayed powder in the powder grinding shell, which can automatically change the position of the sprayed powder, thus improving the grinding effect. When the tilting detection frame comes into contact with unauthorized personnel, the servo motor a and the two ultrasonic vibrators stop working, reducing safety hazards. This invention solves the problems of lacking ultrasonic vibration assistance function, being unable to automatically change the position of the sprayed powder during grinding, and the grinding device always being in working state.
[0005] This invention provides an ultrasonic vibration-assisted powder refining device, comprising: an elastic guiding unit, a powder grinding unit, a grinding auxiliary unit, and a detection and control unit; the powder grinding unit is mounted on the elastic guiding unit and is used to grind the powder to be sprayed; the grinding auxiliary unit is mounted on the powder grinding unit and is used to improve the grinding effect of the powder grinding unit; the detection and control unit is mounted on the powder grinding unit and is used to detect whether a worker is approaching, and is also used to control the powder grinding unit; a control panel is mounted on the front side of the powder grinding unit and is used to control the powder grinding unit and the detection and control unit.
[0006] In at least some embodiments, the elastic guiding unit includes: a rectangular support plate, circular guide rods, and a movable connecting frame; there are four circular guide rods, and the four circular guide rods are fixedly installed on the rectangular support plate; the movable connecting frame is slidably installed on the four circular guide rods.
[0007] In at least some embodiments, the elastic guide unit further includes: circular blocking rings and helical springs a; there are a total of eight circular blocking rings, and the eight circular blocking rings are fixedly installed on the outside of the four circular guide rods, and the eight circular blocking rings are located on the upper and lower sides of the movable connecting frame; there are a total of four helical springs a, and the four helical springs a are sleeved on the outside of the four circular guide rods, and the four helical springs a are located between the four lower circular blocking rings and the movable connecting frame.
[0008] In at least some embodiments, the powder grinding unit includes: a powder grinding shell, an ultrasonic vibrator, and a sealing bottom cover; the powder grinding shell is fixedly mounted on a movable connecting frame; there are two ultrasonic vibrators, which are fixedly mounted on the front and rear sides of the powder grinding shell, and the two ultrasonic vibrators are electrically connected to the control panel; the sealing bottom cover is threadedly connected to the bottom of the powder grinding shell.
[0009] In at least some embodiments, the powder grinding unit further includes: a drive gear ring, a servo motor a, and a powder grinding blade; the drive gear ring is fixedly mounted on the top of the powder grinding shell; the servo motor a is fixedly mounted on the top of the powder grinding shell and is electrically connected to the control panel; the powder grinding blade is mounted inside the powder grinding shell and is also fixedly connected to the output shaft of the servo motor a.
[0010] In at least some embodiments, the grinding auxiliary unit includes: rectangular mounting blocks, movable control frames, and load-bearing bearings; there are four rectangular mounting blocks in total, and the four rectangular mounting blocks are fixedly installed on the bottom of the powder grinding shell; there are two movable control frames in total, and the two movable control frames are rotatably installed on the four rectangular mounting blocks; there are four load-bearing bearings in total, and the inner rings of the four load-bearing bearings are connected to the two movable control frames, and the outer rings of the four load-bearing bearings are in contact with the rectangular support plate.
[0011] In at least some embodiments, the grinding auxiliary unit further includes: an arc-shaped auxiliary sleeve, an arc-shaped connecting plate, and a reset spring; two arc-shaped auxiliary sleeves are provided, and the two arc-shaped auxiliary sleeves are slidably mounted on the powder grinding shell; two arc-shaped connecting plates are provided, and the bottom ends of the two arc-shaped connecting plates are fixedly connected to two movable control frames, and the top ends of the two arc-shaped connecting plates are fixedly connected to the two arc-shaped auxiliary sleeves; two reset springs are provided, and the two ends of the two reset springs are fixedly mounted on the two movable control frames.
[0012] In at least some embodiments, the detection control unit includes: an arc-shaped mounting frame, an inclined detection frame, and an arc-shaped guide rod; the arc-shaped mounting frame is slidably mounted on the powder grinding shell; the inclined detection frame is fixedly mounted on the arc-shaped mounting frame; there are two arc-shaped guide rods, and the two arc-shaped guide rods are fixedly mounted on the arc-shaped mounting frame.
[0013] In at least some embodiments, the detection control unit further includes: an arc-shaped connecting block, a helical spring b, and a control switch; the arc-shaped connecting block is slidably mounted on two arc-shaped guide rods; there are four helical springs b, and the four helical springs b are sleeved on the outside of the two arc-shaped guide rods; there are two control switches, and the two control switches are fixedly mounted on the arc-shaped connecting block, and the two control switches are electrically connected to the control panel.
[0014] In at least some embodiments, the detection control unit further includes: a mounting bracket, a servo motor b, and a drive gear; the mounting bracket is fixedly mounted on the arc-shaped connecting block; the servo motor b is fixedly mounted on the mounting bracket and is electrically connected to the control panel; the drive gear is fixedly mounted on the output shaft of the servo motor b and is meshed with a drive gear ring.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. When the control panel controls the servo motor a to work, the output shaft of the servo motor a drives the powder grinding blade to rotate, thereby realizing the fine grinding of the sprayed powder; when the control panel controls the two ultrasonic vibrators to work, the two ultrasonic vibrators vibrate the sprayed powder in the powder grinding shell, which is beneficial to improving the grinding effect of the sprayed powder. In addition, the four circular guide rods allow the movable connecting frame and the powder grinding shell to slide along the four circular guide rods; when the servo motor a and the two ultrasonic vibrators are working, the powder grinding shell can move up and down reciprocally under the elastic force of the four helical springs a, the grinding force and the vibration force.
[0016] 2. In this invention, when the powder grinding shell moves downward, the two movable control frames rotate outward simultaneously; when the powder grinding shell moves upward, the two movable control frames rotate inward simultaneously. Furthermore, when the two movable control frames rotate outwards simultaneously, the two arc-shaped connecting plates drive the two arc-shaped auxiliary sleeves to move inwards, which compresses the powder in the powder grinding shell and automatically changes the position of the powder, thus improving the grinding effect of the powder. When the two movable control frames rotate inwards simultaneously, the two arc-shaped connecting plates drive the two arc-shaped auxiliary sleeves to move outwards, causing the powder in the powder grinding shell to change position, which also changes the position of the powder.
[0017] 3. The arc-shaped mounting frame of this invention can drive the tilting detection frame to rotate along the powder grinding shell, and can automatically detect whether unauthorized personnel are approaching; when the control panel controls the servo motor b to work, the arc-shaped connecting block drives the arc-shaped mounting frame to move back and forth automatically. In addition, the arc-shaped connecting block can move along the two arc-shaped guide rods; when the tilt detection frame does not come into contact with unauthorized personnel, the two control switches are always in the unpressed state, at which time the servo motor a and the two ultrasonic vibrators continue to work; when the tilt detection frame comes into contact with unauthorized personnel, after the arc-shaped connecting block slides a certain distance, one of the control switches is pressed, at which time the servo motor a and the two ultrasonic vibrators stop working, reducing safety hazards. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.
[0019] The accompanying drawings described below are only related to some embodiments of the invention and are not intended to limit the invention.
[0020] In the attached diagram: Figure 1 A three-dimensional structural schematic diagram of the present invention is shown; Figure 2 A schematic diagram of the structure of the elastic guiding unit and the powder grinding unit of the present invention is shown; Figure 3 The present invention is shown. Figure 1 A schematic diagram of the structure from the left side; Figure 4 The present invention is shown. Figure 1 A schematic diagram of the central cross-section structure; Figure 5 A schematic diagram of the grinding auxiliary unit of the present invention is shown; Figure 6 The present invention is shown. Figure 4 A magnified schematic diagram of a portion of region A in the middle; Figure 7 The present invention is shown. Figure 4 A magnified schematic diagram of a portion of region B in the middle; Figure 8 The present invention is shown. Figure 1 A magnified schematic diagram of a portion of region C in the middle; Figure 9 The present invention is shown. Figure 4 A magnified schematic diagram of the structure of region D in the middle.
[0021] List of reference numerals in the attached diagram: 100. Elastic guide unit; 101. Rectangular support plate; 102. Circular guide rod; 103. Movable connecting frame; 104. Circular blocking ring; 105. Helical spring a; 200. Powder grinding unit; 201. Powder grinding shell; 202. Ultrasonic vibrator; 203. Sealed bottom cover; 204. Drive gear ring; 205. Servo motor a; 206. Powder grinding blade; 300. Grinding auxiliary unit; 301. Rectangular mounting block; 302. Movable control frame; 303. Load-bearing bearing; 304. Arc-shaped auxiliary sleeve; 305. Arc-shaped connecting plate; 306. Return spring; 400. Detection and control unit; 401. Arc-shaped mounting frame; 402. Tilt detection frame; 403. Arc-shaped guide rod; 404. Arc-shaped connecting block; 405. Helical spring b; 406. Control switch; 407. Mounting bracket; 408. Servo motor b; 409. Drive gear; 500. Control Panel. Detailed Implementation
[0022] To make the objectives, solutions, and advantages of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Unless otherwise stated, the terms used herein have their ordinary meanings in the art. The same reference numerals in the drawings represent the same parts.
[0023] Example: Please refer to Figures 1 to 9 As shown: This invention provides an ultrasonic vibration-assisted fine grinding device for sprayed powder, comprising: an elastic guiding unit 100, a powder grinding unit 200, a grinding auxiliary unit 300, and a detection and control unit 400; the powder grinding unit 200 is mounted on the elastic guiding unit 100 and is used to grind the sprayed powder; the grinding auxiliary unit 300 is mounted on the powder grinding unit 200 and is used to improve the grinding effect of the powder grinding unit 200; the detection and control unit 400 is mounted on the powder grinding unit 200 and is used to detect whether a worker is approaching, and is also used to control the powder grinding unit 200; a control panel 500 is mounted on the front side of the powder grinding unit 200 and is used to control the powder grinding unit 200 and the detection and control unit 400.
[0024] In this embodiment of the disclosure, such as Figure 2 , Figure 4 and Figure 6As shown, the elastic guide unit 100 includes: a rectangular support plate 101, circular guide rods 102, and a movable connecting frame 103; there are four circular guide rods 102, and the four circular guide rods 102 are fixedly installed on the rectangular support plate 101; the movable connecting frame 103 is slidably installed on the four circular guide rods 102; the elastic guide unit 100 also includes: circular blocking rings 104 and helical springs a105; there are eight circular blocking rings 104, and the eight circular blocking rings 104 are fixedly installed on the outside of the four circular guide rods 102, and the eight circular blocking rings 104 are located on the upper and lower sides of the movable connecting frame 103; there are four helical springs a105, and the four helical springs a105 are sleeved on the outside of the four circular guide rods 102, and the four helical springs a105 are located between the four circular blocking rings 104 and the movable connecting frame 103 below; The powder grinding unit 200 includes: a powder grinding shell 201, an ultrasonic vibrator 202, and a sealing bottom cover 203; the powder grinding shell 201 is fixedly mounted on a movable connecting frame 103; two ultrasonic vibrators 202 are provided, and the two ultrasonic vibrators 202 are fixedly mounted on the front and rear sides of the powder grinding shell 201, and the two ultrasonic vibrators 202 are electrically connected to the control panel 500; the sealing bottom cover 203 is threadedly connected to the bottom of the powder grinding shell 201; the powder grinding unit 200 also includes: a drive gear ring 204, a servo motor a205, and a powder grinding blade 206; the drive gear ring 204 is fixedly mounted on the top of the powder grinding shell 201; the servo motor a205 is fixedly mounted on the top of the powder grinding shell 201, and the servo motor a205 is electrically connected to the control panel 500; the powder grinding blade 206 is installed inside the powder grinding shell 201, and the powder grinding blade 206 is also fixedly connected to the output shaft of the servo motor a205; Its specific functions are as follows: Since the servo motor a205 is fixedly installed on the top of the powder grinding shell 201, and the powder grinding blade 206 is installed inside the powder grinding shell 201, and the powder grinding blade 206 is also fixedly connected to the output shaft of the servo motor a205, when the control panel 500 controls the servo motor a205 to work, the output shaft of the servo motor a205 drives the powder grinding blade 206 to rotate, thereby realizing the fine grinding of the sprayed powder; and since the two ultrasonic vibrators 202 are fixedly installed on the front and rear sides of the powder grinding shell 201, when the control panel 500 controls the two ultrasonic vibrators 202 to work, the two ultrasonic vibrators 202 vibrate the sprayed powder in the powder grinding shell 201, which is beneficial to improving the grinding effect of the sprayed powder. Furthermore, since the four circular guide rods 102 are fixedly installed on the rectangular support plate 101, and the movable connecting frame 103 is slidably installed on the four circular guide rods 102, and the powder grinding shell 201 is fixedly installed on the movable connecting frame 103, the movable connecting frame 103 and the powder grinding shell 201 can slide along the four circular guide rods 102; and since the four helical springs a105 are sleeved on the outside of the four circular guide rods 102, and the four helical springs a105 are located between the four circular blocking rings 104 below and the movable connecting frame 103, when the servo motor a205 and the two ultrasonic vibrators 202 are working, the powder grinding shell 201 can move up and down reciprocally under the elastic force of the four helical springs a105, the grinding force and the vibration force.
[0025] In this embodiment of the disclosure, such as Figures 5 to 7 As shown, the grinding auxiliary unit 300 includes: rectangular mounting blocks 301, movable control frames 302, and load-bearing bearings 303; four rectangular mounting blocks 301 are provided, and the four rectangular mounting blocks 301 are fixedly installed on the bottom of the powder grinding shell 201; two movable control frames 302 are provided, and the two movable control frames 302 are rotatably installed on the four rectangular mounting blocks 301; four load-bearing bearings 303 are provided, and the inner rings of the four load-bearing bearings 303 are connected to the two movable control frames 302, and the outer rings of the four load-bearing bearings 303 are in contact with the rectangular support plate 101; grinding The auxiliary unit 300 further includes: an arc-shaped auxiliary sleeve 304, an arc-shaped connecting plate 305, and a reset spring 306; two arc-shaped auxiliary sleeves 304 are provided, and the two arc-shaped auxiliary sleeves 304 are slidably mounted on the powder grinding shell 201; two arc-shaped connecting plates 305 are provided, and the bottom ends of the two arc-shaped connecting plates 305 are fixedly connected to the two movable control frames 302, and the top ends of the two arc-shaped connecting plates 305 are fixedly connected to the two arc-shaped auxiliary sleeves 304; two reset springs 306 are provided, and the two ends of the two reset springs 306 are fixedly mounted on the two movable control frames 302; Its specific function is as follows: Since the two movable control frames 302 are rotatably mounted on the four rectangular mounting blocks 301, and the inner rings of the four force bearings 303 are connected to the two movable control frames 302, and the outer rings of the four force bearings 303 are in contact with the rectangular support plate 101, when the powder grinding shell 201 moves downward, the two movable control frames 302 rotate outward at the same time; and since the two ends of the two return springs 306 are fixedly mounted on the two movable control frames 302, when the powder grinding shell 201 moves upward, the two movable control frames 302 rotate inward at the same time. Furthermore, since the two arc-shaped auxiliary sleeves 304 are slidably mounted on the powder grinding shell 201, and the bottom ends of the two arc-shaped connecting plates 305 are fixedly connected to the two movable control frames 302, and the top ends of the two arc-shaped connecting plates 305 are fixedly connected to the two arc-shaped auxiliary sleeves 304, when the two movable control frames 302 rotate outwards simultaneously, the two arc-shaped connecting plates 305 drive the two arc-shaped auxiliary sleeves 304 to move inwards, which exerts a squeezing effect on the sprayed powder in the powder grinding shell 201, automatically changing the position of the sprayed powder, which is beneficial to improving the grinding effect of the sprayed powder; when the two movable control frames 302 rotate inwards simultaneously, the two arc-shaped connecting plates 305 drive the two arc-shaped auxiliary sleeves 304 to move outwards, causing the sprayed powder in the powder grinding shell 201 to also change position, which can also change the position of the sprayed powder.
[0026] In this embodiment of the disclosure, such as Figure 8 and Figure 9 As shown, the detection control unit 400 includes: an arc-shaped mounting frame 401, an inclined detection frame 402, and an arc-shaped guide rod 403; the arc-shaped mounting frame 401 is slidably mounted on the powder grinding shell 201; the inclined detection frame 402 is fixedly mounted on the arc-shaped mounting frame 401; there are two arc-shaped guide rods 403, and the two arc-shaped guide rods 403 are fixedly mounted on the arc-shaped mounting frame 401; the detection control unit 400 also includes: an arc-shaped connecting block 404, a helical spring b405, and a control switch 406; the arc-shaped connecting block 404 is slidably mounted on the two arc-shaped guide rods 403; there are four helical springs b405, and the four helical springs b405 are sleeved on the two arc-shaped guide rods 403. The outer side of the guide rod 403; two control switches 406 are provided, and the two control switches 406 are fixedly installed on the arc-shaped connecting block 404, and the two control switches 406 are electrically connected to the control panel 500; the detection control unit 400 also includes: a mounting bracket 407, a servo motor b408, and a drive gear 409; the mounting bracket 407 is fixedly installed on the arc-shaped connecting block 404; the servo motor b408 is fixedly installed on the mounting bracket 407, and the servo motor b408 is electrically connected to the control panel 500; the drive gear 409 is fixedly installed on the output shaft of the servo motor b408, and the drive gear 409 is meshed with the drive gear ring 204; Its specific functions are as follows: Since the arc-shaped mounting frame 401 is slidably mounted on the powder grinding shell 201, and the tilt detection frame 402 is fixedly mounted on the arc-shaped mounting frame 401, the arc-shaped mounting frame 401 can drive the tilt detection frame 402 to rotate along the powder grinding shell 201, which can automatically detect whether unauthorized personnel are approaching; since the drive gear ring 204 is fixedly mounted on the top of the powder grinding shell 201, and the drive gear 409 is fixedly mounted on the output shaft of the servo motor b408, and the drive gear 409 is meshed with the drive gear ring 204, when the control panel 500 controls the servo motor b408 to work, the arc-shaped connecting block 404 drives the arc-shaped mounting frame 401 to move back and forth automatically. Furthermore, because the arc-shaped connecting block 404 is slidably mounted on the two arc-shaped guide rods 403, and four helical springs b405 are sleeved on the outside of the two arc-shaped guide rods 403, the arc-shaped connecting block 404 can move along the two arc-shaped guide rods 403. Also, because the two control switches 406 are fixedly mounted on the arc-shaped connecting block 404, when the tilt detection frame 402 is not in contact with unauthorized personnel, the two control switches 406 are always in an unpressed state. At this time, the servo motor a205 and the two ultrasonic vibrators 202 continue to work. When the tilt detection frame 402 comes into contact with unauthorized personnel, after the arc-shaped connecting block 404 slides a certain distance, one of the control switches 406 is pressed. At this time, the servo motor a205 and the two ultrasonic vibrators 202 stop working, reducing safety hazards.
[0027] The specific usage and function of this embodiment are as follows: In use, the rectangular support plate 101 is first fixedly installed with bolts. Then, the control panel 500 is connected to an external power source. The coating powder to be ground is poured into the powder grinding shell 201. The control panel 500 then starts the servo motor a205, two ultrasonic vibrators 202, and servo motor b408. When the control panel 500 controls the servo motor a205 to work, the output shaft of the servo motor a205 drives the powder grinding blade 206 to rotate, achieving fine grinding of the coating powder. When the control panel 500 controls the two ultrasonic vibrators 202 to work, the two ultrasonic vibrators 202 vibrate the coating powder in the powder grinding shell 201. This design is beneficial for improving the grinding effect of sprayed powder. When the servo motor a205 and the two ultrasonic vibrators 202 are working, the powder grinding shell 201 can move up and down reciprocally under the elastic force of the four helical springs a105, the grinding force, and the vibration force. When the control panel 500 controls the servo motor b408 to work, the arc-shaped connecting block 404 drives the arc-shaped mounting frame 401 to move back and forth automatically. When the tilt detection frame 402 is not in contact with unauthorized personnel, the two control switches 406 are always in the unpressed state. At this time, the servo motor a205 and the two ultrasonic vibrators 202 continue to work. When the tilt detection frame 402 comes into contact with unauthorized personnel, the arc-shaped connecting block 404 slides a certain distance. After a certain distance, one of the control switches 406 is in the pressed state. At this time, the servo motor a205 and the two ultrasonic vibrators 202 stop working, reducing safety hazards. When the powder grinding shell 201 moves downward, the two movable control frames 302 rotate outward simultaneously. When the powder grinding shell 201 moves upward, the two movable control frames 302 rotate inward simultaneously. When the two movable control frames 302 rotate outward simultaneously, the two arc-shaped connecting plates 305 drive the two arc-shaped auxiliary sleeves 304 to move inward, which squeezes the powder in the powder grinding shell 201 and can automatically change the position of the powder, which is beneficial to improving the grinding effect of the powder. When the two movable control frames... When 302 rotates inwards simultaneously, the two arc-shaped connecting plates 305 drive the two arc-shaped auxiliary sleeves 304 to move outwards, causing the sprayed powder in the powder grinding shell 201 to change position and thus alter its location. When the sprayed powder after fine grinding needs to be discharged, the operator moves the external powder collection device to the bottom of the powder grinding shell 201, and then unscrews the sealing bottom cover 203 with a wrench. During the discharge of the sprayed powder after fine grinding, the servo motor a205 can be controlled by the control panel 500 to drive the powder grinding blade 206 to rotate slowly, which facilitates the rapid discharge of the sprayed powder in the powder grinding shell 201.
[0028] The following points should be noted in this article: 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.
[0029] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0030] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.
Claims
1. An ultrasonic vibration-assisted powder refining device, comprising: The invention comprises an elastic guiding unit (100), a powder grinding unit (200), a grinding auxiliary unit (300), and a detection control unit (400); characterized in that the powder grinding unit (200) is mounted on the elastic guiding unit (100) and is used to grind sprayed powder; the grinding auxiliary unit (300) is mounted on the powder grinding unit (200) and is used to improve the grinding effect of the powder grinding unit (200); the detection control unit (400) is mounted on the powder grinding unit (200) and is used to detect whether a worker is approaching, and is also used to control the powder grinding unit (200); a control panel (500) is mounted on the front side of the powder grinding unit (200) and is used to control the powder grinding unit (200) and the detection control unit (400).
2. The ultrasonic vibration-assisted powder refining device according to claim 1, characterized in that, The elastic guide unit (100) includes: a rectangular support plate (101), circular guide rods (102), and a movable connecting frame (103); there are four circular guide rods (102), and the four circular guide rods (102) are fixedly installed on the rectangular support plate (101); the movable connecting frame (103) is slidably installed on the four circular guide rods (102).
3. The ultrasonic vibration-assisted powder refining device according to claim 2, characterized in that, The elastic guide unit (100) further includes: a circular blocking ring (104) and a helical spring a (105); there are eight circular blocking rings (104) in total, and the eight circular blocking rings (104) are fixedly installed on the outside of the four circular guide rods (102), and the eight circular blocking rings (104) are located on the upper and lower sides of the movable connecting frame (103); there are four helical springs a (105) in total, and the four helical springs a (105) are sleeved on the outside of the four circular guide rods (102), and the four helical springs a (105) are located between the four circular blocking rings (104) below and the movable connecting frame (103).
4. The ultrasonic vibration-assisted powder refining device according to claim 2, characterized in that, The powder grinding unit (200) includes: a powder grinding shell (201), an ultrasonic vibrator (202), and a sealing bottom cover (203); the powder grinding shell (201) is fixedly mounted on a movable connecting frame (103); there are two ultrasonic vibrators (202), and the two ultrasonic vibrators (202) are fixedly mounted on the front and rear sides of the powder grinding shell (201), and the two ultrasonic vibrators (202) are electrically connected to the control panel (500); the sealing bottom cover (203) is threaded to the bottom of the powder grinding shell (201).
5. The ultrasonic vibration-assisted powder refining device according to claim 4, characterized in that, The powder grinding unit (200) further includes: a drive gear ring (204), a servo motor a (205), and a powder grinding blade (206); the drive gear ring (204) is fixedly installed on the top of the powder grinding shell (201); the servo motor a (205) is fixedly installed on the top of the powder grinding shell (201), and the servo motor a (205) is electrically connected to the control panel (500); the powder grinding blade (206) is installed inside the powder grinding shell (201), and the powder grinding blade (206) is also fixedly connected to the output shaft of the servo motor a (205).
6. The ultrasonic vibration-assisted powder refining device according to claim 4, characterized in that, The grinding auxiliary unit (300) includes: rectangular mounting blocks (301), movable control frames (302), and load bearings (303); there are four rectangular mounting blocks (301), and the four rectangular mounting blocks (301) are fixedly installed on the bottom of the powder grinding shell (201); there are two movable control frames (302), and the two movable control frames (302) are rotatably installed on the four rectangular mounting blocks (301); there are four load bearings (303), and the inner rings of the four load bearings (303) are connected to the two movable control frames (302), and the outer rings of the four load bearings (303) are in contact with the rectangular support plate (101).
7. The ultrasonic vibration-assisted powder refining device according to claim 6, characterized in that, The grinding auxiliary unit (300) further includes: an arc-shaped auxiliary sleeve (304), an arc-shaped connecting plate (305), and a reset spring (306); there are two arc-shaped auxiliary sleeves (304), and the two arc-shaped auxiliary sleeves (304) are slidably installed on the powder grinding shell (201); there are two arc-shaped connecting plates (305), and the bottom ends of the two arc-shaped connecting plates (305) are fixedly connected to the two movable control frames (302), and the top ends of the two arc-shaped connecting plates (305) are fixedly connected to the two arc-shaped auxiliary sleeves (304); there are two reset springs (306), and the two ends of the two reset springs (306) are fixedly installed on the two movable control frames (302).
8. The ultrasonic vibration-assisted powder refining device according to claim 5, characterized in that, The detection control unit (400) includes: an arc-shaped mounting frame (401), an inclined detection frame (402), and an arc-shaped guide rod (403); the arc-shaped mounting frame (401) is slidably mounted on the powder grinding shell (201); the inclined detection frame (402) is fixedly mounted on the arc-shaped mounting frame (401); there are two arc-shaped guide rods (403), and the two arc-shaped guide rods (403) are fixedly mounted on the arc-shaped mounting frame (401).
9. The ultrasonic vibration-assisted powder refining device according to claim 8, characterized in that, The detection control unit (400) further includes: an arc-shaped connecting block (404), a helical spring b (405), and a control switch (406); the arc-shaped connecting block (404) is slidably mounted on two arc-shaped guide rods (403); there are four helical springs b (405), and the four helical springs b (405) are sleeved on the outside of the two arc-shaped guide rods (403); there are two control switches (406), and the two control switches (406) are fixedly mounted on the arc-shaped connecting block (404), and the two control switches (406) are electrically connected to the control panel (500).
10. The ultrasonic vibration-assisted powder refining device according to claim 9, characterized in that, The detection control unit (400) further includes: a mounting bracket (407), a servo motor b (408), and a drive gear (409); the mounting bracket (407) is fixedly mounted on the arc-shaped connecting block (404); the servo motor b (408) is fixedly mounted on the mounting bracket (407), and the servo motor b (408) is electrically connected to the control panel (500); the drive gear (409) is fixedly mounted on the output shaft of the servo motor b (408), and the drive gear (409) is meshed with the drive gear ring (204).