A multi-tooth synchronous cutting automatic gear shaping device
Patent Information
- Application Number
- CN202611215115.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-12
- Publication Date
- 2026-10-09
AI Technical Summary
[0003]本发明针对现有技术中存在的技术问题,提供一种多梳齿同步切割自动开齿设备,其具有有效降低切割过程中工件偏移、松动的概率,稳定提升批量加工的成品良品率,以及改善传统铣刀高速运转过程中杆件抖动、传动偏移、同轴度偏差较大的问题和有效改善传统设备结构参数固定、调节维度单一、适配性不足的行业短板,拓宽设备的加工适配场景的优点
1)本发明设备搭载由驱动电机一、螺纹杆一组成的横向调节组件,以及驱动电机二、螺纹杆二组成的纵向调节组件,配合驱动泵、气动杆构成的角度调节结构,可根据不同尺寸、曲面弧度、材质特性的梳体工件,灵活微调切割横向位置、纵向对位高度与倾斜切割角度,有效改善传统设备结构参数固定、调节维度单一、适配性不足的行业短板,拓宽设备的加工适配场景与通用范围。
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Figure CN122876490A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of comb tooth processing machinery and equipment, specifically to an automatic tooth-opening device for simultaneous cutting of multiple comb teeth. Background Technology
[0002] Automatic finger jointing equipment is a specialized processing device that uses automated machinery or CNC systems to cut specific tooth-shaped structures on the end face / groove of a workpiece to achieve splicing, connection, or enhanced bonding. It is used to mill the end face of short timber into interlocking comb-like teeth (finger joint), and together with glue, to extend the timber. It is widely used in the production of construction formwork, furniture, and flooring. In the prior art, patent document CN109093861A discloses an automatic cam synchronous cutting machine, which includes a mechanical connection part, a cutting part, and a worktable moving part. In the mechanical connection part, a K-series helical gear reducer located on one side of the frame is connected to the cam shaft. The synchronous cam, conjugate small cam, and conjugate large cam are mounted on the cam shaft. To meet the enterprise's pursuit of productivity and product quality, this design achieves synchronous and automated cutting and chamfering of bricks and tiles, improving cutting output and accuracy. The cutting length can be digitally adjusted, and the equipment occupies little space. To achieve the above design objectives, the automated synchronous cutting machine features a clever mechanical structure design. From automatic feeding via belt conveyor to cutting and then to discharge via belt conveyor, the entire process is automated with no material return. The cam mechanism and remote lever slider mechanism are used to synchronously cut during belt conveyor transport, making it highly practical. However, the above-mentioned technical solutions have low adjustment freedom and cannot achieve multi-dimensional displacement adjustment. They are poorly adaptable to different specifications and sizes of comb-tooth workpieces, and the equipment lacks versatility. Furthermore, traditional equipment lacks a dedicated workpiece angle adjustment structure, and the tooth opening angle is mostly manually calibrated, resulting in low alignment accuracy, large angle deviation, and easy occurrence of machining defects such as tooth skew and uneven tooth pitch, making it difficult to guarantee product yield. Moreover, the material fixing structure is rudimentary, and the workpiece is prone to loosening, displacement, and vibration during processing. Under high-speed cutting conditions, the processing stability is poor, and defects such as tooth breakage and burrs are easily generated. In addition, the traditional milling cutter cutting structure lacks precise limit and deceleration protection structures, and the milling cutter rotation speed and cutting force are uncontrollable. High-speed cutting is prone to tool vibration and cutting deviation, and there are no multiple limit protection structures, posing significant safety hazards to the operation. Based on this, the present invention provides an automatic tooth-opening device for synchronous cutting of multiple comb teeth to solve the problems mentioned in the background art. Summary of the Invention
[0003] This invention addresses the technical problems existing in the prior art by providing a multi-comb synchronous cutting automatic tooth-opening device. It effectively reduces the probability of workpiece deviation and loosening during the cutting process, steadily improves the yield rate of finished products in batch processing, and improves the problems of rod vibration, transmission deviation, and large coaxiality deviation during the high-speed operation of traditional milling cutters. It also effectively improves the industry shortcomings of traditional equipment, such as fixed structural parameters, single adjustment dimensions, and insufficient adaptability, and broadens the processing adaptation scenarios of the equipment.
[0004] The technical solution of the present invention to solve the above-mentioned technical problems is as follows: A multi-comb tooth synchronous cutting automatic tooth opening device includes a base plate, a drive adjustment structure is provided on one side of the top of the base plate, the drive adjustment structure includes a mounting base fixed to one side of the top of the base plate, a top slide plate is installed on the top of the mounting base, a limit fixing seat is installed on one side of the top of the top slide plate, a threaded rod is rotatably connected to the inner wall of the limit fixing seat, a transmission wheel set is drivenly connected to one end of the threaded rod, and a drive motor is installed on one end of the transmission wheel set; A milling cutter limiting structure is provided on the other side of the top of the base plate. The milling cutter limiting structure includes a drive motor three fixed to the other side of the top of the base plate. A drive connecting seat is installed at the output end of the drive motor three. A reduction wheel and a sprocket assembly are installed at one end of the drive connecting seat through a rod. A clamping device is installed on the outer wall of the reduction wheel.
[0005] The beneficial effects of adopting the above-mentioned further solution are as follows: a base is fixedly installed on one side of the top of the base plate, and a top slide plate is assembled on the top of the base to form a transverse sliding track; a limiting fixed seat is arranged on the top of the slide plate to support the threaded rod; the base is fixedly installed on one side of the top of the base plate as a bearing base to bear the running load of the upper adjustment component; the top slide plate is assembled on the top of the base, and the inside of the slide is regular and smooth, providing guiding constraints for the linear displacement of the subsequent transmission component; the limiting fixed seat is arranged on the top of the slide plate, and the two seats are symmetrically matched to form a rotational support limit for the threaded rod, which can effectively limit the radial runout and axial displacement of the threaded rod during operation, ensuring that the threaded rod rotates smoothly throughout the entire process; one end of the threaded rod is connected to a transmission wheel set, and the transmission wheel set is matched and connected to a drive motor; the motor drives the wheel set to drive the threaded rod to rotate, providing a power source for workpiece displacement adjustment; one end of the threaded rod is connected to a transmission wheel set, and the transmission wheel set is linked with the drive motor; during operation, the drive motor outputs power, which is reversed and speed changed through the transmission wheel set, driving the threaded rod to rotate at a uniform speed. A milling cutter limiting structure is installed on the other side of the top of the base plate. The three drive motors are used as the power output for the milling cutter cutting operation. The motor output end is fixed with a drive connector, which serves to transfer power and fix the transmission rods. The drive connector is equipped with a reduction wheel and a sprocket set through the linkage of the rods, which can reduce and stabilize the high-speed output power of the motor, realize the smooth and stable transmission of the milling cutter cutting power, effectively alleviate the component vibration and transmission deviation under high-speed cutting conditions, and improve the overall stability of the cutting operation.
[0006] The beneficial effects of this invention are: 1) The equipment of the present invention is equipped with a lateral adjustment component consisting of a drive motor and a threaded rod, and a longitudinal adjustment component consisting of a drive motor and a threaded rod. Together with the angle adjustment structure consisting of a drive pump and a pneumatic rod, it can flexibly and finely adjust the lateral cutting position, longitudinal alignment height and tilt cutting angle according to the comb workpieces of different sizes, curvatures and material properties. It effectively improves the industry shortcomings of traditional equipment with fixed structural parameters, single adjustment dimensions and insufficient adaptability, and broadens the processing adaptation scenarios and general scope of the equipment.
[0007] 2) The equipment of the present invention adopts a sliding adjustment base consisting of a connecting base plate, a top plate, a connecting groove plate, and a sliding block, combined with a structure consisting of multiple sets of telescopic supports and clamping plates, and an elastic buffer assembly consisting of spring rods and connecting brackets. Through multi-point symmetrical clamping and adaptive elastic buffering function, the comb workpiece can be flexibly fitted and fixed, effectively reducing the probability of workpiece displacement and loosening during the cutting process. At the same time, it buffers the cutting vibration stress, alleviates the workpiece squeezing deformation and surface damage problems that are easy to occur in traditional rigid clamping, and steadily improves the yield of finished products in batch processing.
[0008] 3) The milling cutter transmission system of this invention is configured with a trajectory limiting structure consisting of a double limiting seat, an external limiting cylinder, and a limiting rotating plate. It is also equipped with a speed-stabilizing transmission unit consisting of a sprocket set and a reduction wheel to constrain the rotation trajectory of the drive rod and the milling cutter connecting shaft. This can effectively improve the problems of rod vibration, transmission offset, and large coaxiality deviation during the high-speed operation of traditional milling cutters, stabilize the milling cutter cutting posture, make the comb tooth cutting cut smooth and uniform, ensure the consistency of tooth shape specifications and tooth pitch dimensions under batch processing conditions, and effectively improve the overall processing accuracy.
[0009] Based on the above technical solution, the present invention can be further improved as follows.
[0010] Furthermore, a transmission block is connected to the outer wall of the threaded rod, a transmission plate is fixedly connected to the top of the transmission block, a second drive motor is provided on one side of the top of the transmission plate, the output end of the second drive motor is equipped with the second threaded rod, a second limit fixing seat penetrates one side of the outer wall of the second threaded rod, a transmission seat is installed on one side of the top of the second threaded rod, and a fixing plate is fixedly connected to one side of the transmission seat.
[0011] The beneficial effects of adopting the above-mentioned further solution are as follows: the outer wall of the threaded rod is connected to the transmission block, and during the rotation of the threaded rod, the transmission block can be driven to slide vertically along the top slide plate. The top of the transmission block is fixed with the transmission plate, which can move synchronously with the transmission block to realize the alignment of the longitudinal adjustment structure with the workpiece and the cutting structure. The second drive motor is fixedly installed on one side of the top of the transmission plate, and the output end of the motor is stably equipped with the second threaded rod, providing power support for the fine adjustment of the workpiece. The outer wall of the second threaded rod is provided with a limiting fixed seat, which can limit and constrain the running trajectory of the second threaded rod, effectively alleviating the radial offset problem during the rotation of the threaded rod and improving the transmission stability. The top of the second threaded rod is equipped with a transmission seat, which can convert the rotational power of the threaded rod into linear displacement power. The side of the transmission seat is fixed with a fixed plate, providing a stable mounting carrier for the subsequent angle adjustment structure and workpiece clamping structure.
[0012] Furthermore, an angle adjustment structure is provided on one side of the fixed plate. The angle adjustment structure includes a mounting base fixed to one side of the outer wall of the fixed plate. A drive pump is installed on the inner wall of the mounting base. A pneumatic rod is installed at the output end of the drive pump. A rotating joint is installed at one end of the pneumatic rod. A rotating block is rotatably connected to the inner wall of the rotating joint. The rotating block passes through a slot opened in the inner wall of the mounting base, and a connecting plate is fixedly connected to one end of the rotating block.
[0013] Furthermore, two limiting sliders are installed on one side of the outer wall of the connecting plate, and an installation plate is sleeved on the outer wall of the two limiting sliders. A fixing seat is fixedly connected to one side of the installation plate, and a connector is installed at the output end of the fixing seat. A fixing clamp is installed at one end of the connector.
[0014] The beneficial effects of adopting the above-mentioned further solution are as follows: a mounting base is fixed on one side of the outer wall of the fixed plate, and a drive pump is embedded in the inner wall of the mounting base. The output end of the drive pump is stably connected to the pneumatic rod. Relying on pneumatic drive, it can provide automated drive power for fine adjustment of the workpiece angle. A rotating joint is installed at the telescopic end of the pneumatic rod. A rotating block is nested inside the rotating joint to form a deflectable structure. A slot is opened on the inner wall of the mounting base, and the rotating block is arranged through the slot, which can deflect freely within the slot. During operation, the telescopic movement of the pneumatic rod can be transmitted to the rotating block through the rotating joint, driving the rotating block to complete a small angle deflection movement. A connecting plate is fixedly connected to the outside of the rotating block. The connecting plate can synchronously complete the angle deflection movement with the rotating block. The first plate drives the rear fixture and the workpiece to make overall fine-tuning of the cutting posture. It can match the optimal cutting angle according to the tooth shape requirements of the workpiece, and is suitable for multi-angle and irregular comb tooth opening processing scenarios. Two limiting sliders are symmetrically arranged on the outer wall of the connecting plate. The outer wall of the slider is slidably sleeved with the mounting plate. The clearance between the two is highly accurate. The mounting plate can slide smoothly along the limiting slider, which can provide guidance and limit for angle adjustment and fixture alignment, effectively alleviating the problems of offset and jamming during the sliding process. The outer side of the mounting plate is fixedly equipped with a fixing seat 1, which serves as the transfer fixing base of the fixture. The output end of the fixing seat 1 is equipped with a connector. The fixing fixture is docked and positioned through the connector. The fixing fixture can stably clamp various comb tooth workpieces to be processed.
[0015] Furthermore, a material stabilizing structure is provided on one side of the outer wall of the transmission block. The material stabilizing structure includes a connecting base plate fixed to one side of the outer wall of the transmission block. A top plate is installed on the top of the connecting base plate through multiple support rods. A connecting groove plate is fixedly connected to one side of both the top plate and the connecting base plate. Sliding blocks are slidably connected to the inner walls of the multiple connecting groove plates. A side connecting plate is welded to one side of each of the multiple sliding blocks. A rotating connecting rod is installed on the side of the multiple side connecting plates away from the sliding blocks.
[0016] A second connecting plate is installed on one end of each of the multiple rotating connecting rods away from the side connecting plate. A support plate is installed on one side of each of the multiple second connecting plates. A telescopic support is fixedly connected to the side of each of the multiple support plates away from the second connecting plate. The multiple telescopic supports are grouped in pairs, and a clamping plate is fixedly connected to one side of each group of telescopic supports.
[0017] Each of the clamping plates is rotatably connected to a connecting bracket at its center. Each of the connecting brackets has a spring rod installed at one end. Each of the spring rods has a bottom support fixedly connected to the end away from the connecting bracket. Each of the bottom supports is located between the connecting slot plates.
[0018] The beneficial effects of adopting the above-mentioned further solution are as follows: a base plate is fixedly connected to one side of the outer wall of the transmission block, and the overall clamping structure is fixed on the transmission block based on the connecting base plate. It can synchronously complete the displacement adjustment with the transmission block. The top plate is supported by multiple sets of evenly distributed support rods at the top of the connecting base plate. The support rods, the top plate, and the connecting base plate together form a closed frame support. The top plate and the inner side of the connecting base plate are symmetrically fixedly connected to the groove plate. The inner wall of the groove plate is slidably equipped with sliding blocks. The gap between the sliding blocks and the groove plate is reasonably matched, allowing free and stable displacement along the track. The position of the sliding blocks can be flexibly adjusted according to the workpiece specifications to realize the adjustment of the clamping distance. Side connecting plates are welded and fixed to the outside of multiple sliding blocks. Rotating connecting rods are rotatably assembled on the outside of the side connecting plates. The synchronous opening and closing and spacing adjustment of multiple sets of clamping structures can be realized through the rotation of the connecting rods. Connecting plate two is assembled at the end of multiple rotating connecting rods. Connecting plate two can transmit the opening and closing power of the rotating connecting rods to the outer support plate. Telescopic supports are fixedly assembled on the outside of multiple support plates. The telescopic supports can be extended and adjusted. Each set The telescopic support is equipped with a clamping plate. During operation, the clamping stroke can be adaptively adjusted according to the workpiece thickness by relying on the telescopic support's extension and retraction. This allows the clamping plate to flexibly conform to the workpiece surface, accommodating batch processing of workpieces of various specifications. The equipment uses multiple sets of clamping plates to apply clamping force simultaneously from multiple points on both sides of the comb-shaped workpiece, ensuring uniform and balanced force on the workpiece and maintaining workpiece stability during cutting. A connecting bracket is rotated and mounted at the center of the clamping plate. The connecting bracket can adaptively fine-tune the contact angle of the clamping plate 413. A spring rod is fixedly mounted at the end of the connecting bracket, which can absorb cutting vibration stress and clamping overload stress, avoiding workpiece crushing damage and component loosening caused by stress concentration. A bottom support is fixedly mounted at the bottom of the spring rod. The bottom support is neatly arranged between multiple sets of connecting slot plates, providing a fixed support benchmark for the elastic extension and retraction of the spring rod. This effectively disperses the load pressure during the elastic buffering process, preventing the elastic structure from shifting or loosening during long-term operation and ensuring the long-term stable operation of the buffer mechanism.
[0019] The outer wall of the sprocket assembly is fitted with a transmission box, and the other end of the sprocket assembly is equipped with a drive rod. One end of the drive rod passes through two limiting seats. A sealing plate seat is fixedly connected to one side of the two limiting seats. An external limiting cylinder is installed between the two sealing plates. The inner wall of the external limiting cylinder is provided with multiple limiting rotation grooves. The inner walls of the multiple limiting rotation grooves are rotatably connected to limiting rotation plates.
[0020] One end of the driving rod is penetrated by a fixed base two, and a milling cutter connecting shaft is installed at one end of the driving rod.
[0021] The beneficial effects of adopting the above-mentioned further solution are that the outer wall of the sprocket assembly is fitted with a closed transmission box, which can completely isolate the sprocket transmission area, forming an independent and sealed transmission space, ensuring smooth meshing and transmission of the sprocket assembly, reducing transmission noise and loss, and improving the stability of the transmission system. The power output end of the sprocket assembly is connected to the drive rod, and the drive rod body passes through two sets of symmetrically arranged limit seats, which can limit the radial runout and swing amplitude during the high-speed rotation of the long rod, and alleviate the vibration and offset problems that are prone to occur in long-distance transmission. The outer side of the two sets of limit seats is fixed with sealing plates, and the external limit is stably assembled between the two sealing plates. The cylinder forms a closed protection. Multiple sets of limiting rotation grooves are arranged in a ring on the inner wall of the limiting cylinder. The limiting rotation plate is mounted in the groove, which can limit and guide the outer periphery of the driving rod in all directions, further constraining the rotation trajectory of the rod. The multi-layer protective structure works together. The end of the driving rod is mounted with a fixed seat two, which can limit and support the end of the rod, effectively constraining the swaying amplitude of the end of the rod and improving the problem of insufficient transmission stability at the end of long rods. The end of the driving rod is fixedly mounted with a milling cutter connecting shaft. A quick-disassembly connecting shaft that is compatible with a variety of conventional toothed milling cutters can be selected for more convenient use.
[0022] The bottom plate has a bottom material support plate embedded at its top, and the bottom plate has four fixed feet at its bottom corners. A mounting groove is provided on one side of the bottom of the bottom plate, and a drive motor is installed on the inner wall of the mounting groove.
[0023] The beneficial effects of adopting the above-mentioned further solution are that the bottom of the equipment uses a base plate as the supporting base of the whole machine, and a bottom material support plate is embedded at the top of the base plate. The surface of the plate is flattened, which can provide a support platform for processing comb-tooth workpieces of different specifications. The four corners of the bottom end of the base plate are fixed with feet to provide balanced support for the whole machine. A mounting groove is opened on one side of the bottom end of the base plate for embedding and installing the drive motor, mainly for storing and fixing the drive motor. This embedded layout can effectively reduce the external space occupied by the equipment and optimize the compactness of the overall structure. Attached Figure Description
[0024] Figure 1 This is a perspective view of the present invention; Figure 2 This is a three-dimensional structural diagram of the present invention from another angle; Figure 3 This is a schematic diagram of the connection structure of the bottom material bearing plate of the present invention; Figure 4 This is a schematic diagram of the three-connection structure of the drive motor of the present invention; Figure 5 This is a schematic diagram of the sprocket assembly connection structure of the present invention; Figure 6 This is an exploded view of the end mill limiting structure of the present invention; Figure 7 This is a schematic diagram of the connection structure of the fixing base of the present invention; Figure 8 This is a schematic diagram of the mounting base connection structure of the present invention; Figure 9 This is a schematic diagram of the mounting structure of the connecting groove plate of the present invention; Figure 10 For the present invention Figure 9 A magnified structural diagram of point A in the middle.
[0025] The attached diagram lists the components represented by each number as follows: 1. Base plate; 11. Bottom material support plate; 12. Support leg; 13. Mounting groove; 2. Mounting base; 21. Top sliding plate; 22. Threaded rod one; 23. Limiting and fixing seat one; 24. Transmission wheel set; 25. Drive motor one; 26. Transmission block; 27. Transmission plate; 28. Drive motor two; 29. Limiting and fixing seat two; 210. Threaded rod two; 211. Transmission seat; 212. Fixing plate; 3. Mounting base; 31. Drive pump; 32. Pneumatic rod; 33. Rotary joint; 34. Rotary block; 35. Empty groove; 36. Connecting plate one; 37. Limiting slider; 38. Mounting plate; 39. Fixing seat one; 310. Connector; 311. Fixing clamp 4. Connecting base plate; 41. Support rod; 42. Top plate; 43. Connecting groove plate; 44. Sliding block; 45. Side connecting plate; 46. Rotating connecting rod; 47. Connecting plate; 48. Support plate; 49. Connecting bracket; 410. Spring rod; 411. Bottom support; 412. Support; 413. Clamping plate; 5. Drive motor three; 51. Drive connecting seat; 52. Transmission box; 53. Sprocket assembly; 54. Reduction wheel; 55. Clamping device; 56. Drive rod; 57. Limiting seat; 58. External limiting cylinder; 59. Limiting rotation groove; 510. Sealing plate seat; 511. Limiting rotation plate; 512. Fixed seat two; 513. Milling cutter connecting shaft. Detailed Implementation
[0026] The principles and features of the present invention are described below with reference to the accompanying drawings. The examples given are only for explaining the present invention and are not intended to limit the scope of the present invention.
[0027] The present invention provides the following preferred embodiments. like Figure 1-10As shown, an automatic tooth-cutting device with multi-comb teeth synchronous cutting includes a base plate 1. A drive adjustment structure is provided on one side of the top of the base plate 1. The drive adjustment structure includes a mounting base 2 fixed to one side of the top of the base plate 1. A top slide plate 21 is installed on the top of the mounting base 2. A limit fixing seat 23 is installed on one side of the top of the top slide plate 21. A threaded rod 22 is rotatably connected to the inner wall of the limit fixing seat 23. A transmission wheel set 24 is drivenly connected to one end of the threaded rod 22. A drive mechanism is installed at one end of the transmission wheel set 24. A drive motor 25 is installed on the other side of the top of the base plate 1; a milling cutter limiting structure is provided on the other side of the top of the base plate 1, the milling cutter limiting structure includes a drive motor 5 fixed to the other side of the top of the base plate 1, a drive connecting seat 51 is installed at the output end of the drive motor 55, a reduction wheel 54 and a sprocket set 53 are installed at one end of the drive connecting seat 51 through a rod, and a clamping device 55 is installed on the outer wall of the reduction wheel 54; a base 2 is fixedly installed on one side of the top of the base plate 1, and a top slide plate 21 is assembled on the top of the mounting base 2 to form a transverse sliding track; the top of the slide plate A limiting and fixing seat 23 is set up to support the rotation of the threaded rod 22. A base 2 is fixedly installed on one side of the top of the base plate 1 as a bearing base to bear the running load of the upper adjustment component. The top of the mounting base 2 is equipped with a top slide plate 21. The inside of the slide is regular and smooth, providing guidance and constraint for the linear displacement of the subsequent transmission component. The limiting and fixing seat 23 is set up on the top of the slide plate. The two seats are symmetrically matched to form a rotation support limit for the threaded rod 22, which can effectively limit the radial runout and axial displacement of the threaded rod during operation, ensuring that the threaded rod 22 rotates smoothly throughout the entire process. One end of the threaded rod 22 is connected to the transmission wheel set 24. The transmission wheel set 24 is matched and connected to the drive motor 25. The motor drives the wheel set to drive the threaded rod 22 to rotate, providing a power source for workpiece displacement adjustment. One end of the threaded rod 22 is connected to the transmission wheel set 24. The transmission wheel set 24 is linked with the drive motor 25. During operation, the drive motor 25 outputs power, which is reversed and speed changed through the transmission wheel set 24 to drive the threaded rod 22 to rotate at a uniform speed. A milling cutter limiting structure is installed on the other side of the top of the base plate 1. The drive motor 5 is used as the power output for the milling cutter cutting operation. The motor output end is fixed with the drive connection seat 51, which serves as a power transfer and a fixed transmission rod. The drive connection seat 51 is equipped with a reduction wheel 54 and a sprocket group 53 through the linkage of the rod, which can reduce and stabilize the high-speed output power of the motor, realize the smooth and stable transmission of the milling cutter cutting power, effectively alleviate the component vibration and transmission deviation under high-speed cutting conditions, and improve the overall stability of the cutting operation.
[0028] A transmission block 26 is connected to the outer wall of the threaded rod 22. A transmission plate 27 is fixedly connected to the top of the transmission block 26. A drive motor 28 is provided on one side of the top of the transmission plate 27. A threaded rod 210 is installed at the output end of the drive motor 28. A limit fixing seat 29 passes through one side of the outer wall of the threaded rod 210. A transmission seat 211 is installed on one side of the top of the threaded rod 210. A fixing plate 212 is fixedly connected to one side of the transmission seat 211.
[0029] The outer wall of threaded rod 22 is fitted with a transmission block 26. During the rotation of threaded rod 22, the transmission block 26 can slide vertically along the top slide plate 21. The top of the transmission block 26 is fixed with a transmission plate 27, which can move synchronously with the transmission block 26 to achieve alignment between the longitudinal adjustment structure and the workpiece and cutting structure. A drive motor 28 is fixedly installed on one side of the top of the transmission plate 27. The output end of the motor is stably equipped with threaded rod 210, providing power support for workpiece fine adjustment. A limiting fixing seat 29 is arranged through the outer wall of threaded rod 210, which can limit the running trajectory of threaded rod 210, effectively alleviate the radial offset problem during the rotation of threaded rod, and improve transmission stability. A transmission seat 211 is installed at the top of threaded rod 210, which can convert the rotational power of threaded rod into linear displacement power. A fixing plate 212 is fixed on the side of the transmission seat 211, providing a stable mounting carrier for the subsequent angle adjustment structure and workpiece clamping structure.
[0030] An angle adjustment structure is provided on one side of the fixed plate 212. The angle adjustment structure includes a mounting base 3 fixed to one side of the outer wall of the fixed plate 212. A drive pump 31 is installed on the inner wall of the mounting base 3. A pneumatic rod 32 is installed at the output end of the drive pump 31. A rotating joint 33 is installed at one end of the pneumatic rod 32. A rotating block 34 is rotatably connected to the inner wall of the rotating joint 33. The rotating block 34 passes through a slot 35 opened in the inner wall of the mounting base 3, and a connecting plate 36 is fixedly connected to one end of the rotating block 34.
[0031] Two limiting sliders 37 are installed on one side of the outer wall of the connecting plate 36. An installation plate 38 is sleeved on the outer wall of the two limiting sliders 37. A fixing seat 39 is fixedly connected to one side of the installation plate 38. A connector 310 is installed at the output end of the fixing seat 39. A fixing clamp 311 is installed at one end of the connector 310.
[0032] A mounting base 3 is fixed to one side of the outer wall of the fixed plate 212. A drive pump 31 is embedded in the inner wall of the mounting base 3. The output end of the drive pump 31 is stably connected to the pneumatic rod 32. Relying on pneumatic drive, it can provide automated drive power for fine adjustment of the workpiece angle. A rotating joint 33 is installed at the telescopic end of the pneumatic rod 32. A rotating block 34 is nested inside the rotating joint 33 to form a deflectable structure. A slot 35 is adapted to be opened on the inner wall of the mounting base 3. The rotating block 34 is arranged through the slot 35 and can deflect freely within the slot 35. During operation, the telescopic movement of the pneumatic rod 32 can be transmitted to the rotating block 34 through the rotating joint 33, driving the rotating block 34 to complete a small angle deflection movement. A connecting plate 36 is fixedly connected to the outside of the rotating block 34. The connecting plate 36 can follow the rotating block 34 to complete the angle deflection movement synchronously. The connecting plate 36 drives the rear fixture and the workpiece to make overall fine-tuning of the cutting posture. It can match the optimal cutting angle according to the tooth shape requirements of the workpiece and is suitable for multi-angle and irregular comb tooth opening processing scenarios. Two limiting sliders 37 are symmetrically arranged on the outer wall of the connecting plate 36. The outer wall of the slider is slidably sleeved with the mounting plate 38. The clearance between the two is highly accurate. The mounting plate 38 can slide smoothly along the limiting sliders 37, which can provide guidance and limit for angle adjustment and fixture alignment, effectively alleviating the problems of offset and jamming during the sliding process. The mounting plate 38 is fixedly mounted with a fixing seat 39 on the outside, which serves as the transfer fixing base of the fixture. The output end of the fixing seat 39 is equipped with a connector 310. The fixing fixture 311 is docked and positioned through the connector 310. The fixing fixture 311 can stably clamp various comb tooth workpieces to be processed.
[0033] A material stabilizing structure is provided on one side of the outer wall of the transmission block 26. The material stabilizing structure includes a connecting base plate 4 fixed to one side of the outer wall of the transmission block 26. A top plate 42 is installed on the top of the connecting base plate 4 through multiple support rods 41. A connecting groove plate 43 is fixedly connected to one side of both the top plate 42 and the connecting base plate 4. Sliding blocks 44 are slidably connected to the inner walls of the multiple connecting groove plates 43. A side connecting plate 45 is welded to one side of each of the multiple sliding blocks 44. A rotating connecting rod 46 is installed on the side of the multiple side connecting plates 45 away from the sliding blocks 44.
[0034] Multiple rotating connecting rods 46 have a connecting plate 47 installed at one end away from the side connecting plate 45. A support plate 48 is installed on one side of each of the multiple connecting plates 47. A telescopic support 412 is fixedly connected to the side of each of the multiple support plates 48 away from the connecting plate 47. The multiple telescopic supports 412 are in pairs, and a clamping plate 413 is fixedly connected to one side of each pair of telescopic supports 412.
[0035] Multiple clamping plates 413 are rotatably connected to connecting brackets 49 at their center positions. Each of the multiple connecting brackets 49 has a spring rod 410 installed at one end. Each of the multiple spring rods 410 has a bottom support 411 fixedly connected to the end away from the connecting bracket 49. The multiple bottom supports 411 are located between multiple connecting slot plates 43.
[0036] A base plate 4 is fixedly connected to one side of the outer wall of the transmission block 26. The overall clamping structure is fixed to the transmission block 26 based on the base plate 4, and can synchronously adjust its displacement with the transmission block 26. A top plate 42 is supported at the top of the base plate 4 by multiple sets of evenly distributed support rods 41. The support rods 41, the top plate 42, and the base plate 4 together form a closed frame support. A groove plate 43 is symmetrically fixed to the inner side of the top plate 42 and the base plate 4. A sliding block 44 is slidably assembled on the inner wall of the groove plate. The gap between the sliding block 44 and the groove plate is reasonably matched, allowing for free and stable displacement along the track. The displacement can be adjusted according to the workpiece. The sliding block 44 is flexibly adjustable to achieve the adjustment of the clamping distance. Side connecting plates 45 are welded and fixed to the outside of multiple sliding blocks 44. Rotating connecting rods 46 are rotatably mounted on the outside of the side connecting plates 45. The rotation of the connecting rods 46 allows for the synchronous opening and closing and spacing adjustment of multiple clamping structures. Connecting plates 47 are mounted at the ends of the multiple rotating connecting rods 46, transmitting the opening and closing power of the rotating connecting rods 46 to the outer support plates 48. Telescopic supports 412 are fixedly mounted on the outside of the multiple support plates 48. The telescopic supports 412 are retractable and finely adjustable. Each set... The telescopic support 412 is equipped with a clamping plate 413. During operation, the clamping stroke can be adaptively adjusted according to the workpiece thickness by relying on the telescopic support 412 to drive the clamping plate 413 to flexibly fit the workpiece surface. This is suitable for batch processing of workpieces of various specifications. The equipment uses multiple sets of clamping plates 413 to apply clamping force simultaneously from multiple points on both sides of the comb workpiece, so that the overall force on the workpiece is uniform and balanced, ensuring the stability of the workpiece posture during the cutting process. The connecting bracket 49 is rotatably mounted at the center position of the clamping plate 413. The connecting bracket 49 can be adapted to the contact angle of the clamping plate 413. The adaptive fine-tuning is achieved by fixing a spring rod 410 at the end of the connecting bracket 49. This absorbs cutting vibration stress and clamping overload stress, preventing workpiece crushing damage and component loosening caused by stress concentration. A bottom support 411 is fixedly mounted at the bottom of the spring rod 410. The bottom support 411 is neatly arranged between multiple sets of connecting slot plates 43, providing a fixed support benchmark for the elastic extension and contraction of the spring rod 410. This effectively disperses the load pressure during the elastic buffering process, preventing the elastic structure from shifting or loosening during long-term operation, and ensuring the long-term stable operation of the buffer mechanism.
[0037] A transmission box 52 is fitted on the outer wall of the sprocket assembly 53, and a drive rod 56 is installed on the other end of the sprocket assembly 53. One end of the drive rod 56 passes through two limit seats 57. A sealing plate seat 510 is fixedly connected to one side of the two limit seats 57. An external limit cylinder 58 is installed between the two sealing plate seats 510. Multiple limit rotation grooves 59 are opened on the inner wall of the external limit cylinder 58. Limit rotation plates 511 are rotatably connected to the inner walls of the multiple limit rotation grooves 59.
[0038] One end of the drive rod 56 is connected to the fixed base 512, and a milling cutter connecting shaft 513 is mounted on one end of the drive rod 56.
[0039] The outer wall of the sprocket assembly 53 is fitted with a closed transmission box 52, which completely isolates the sprocket transmission area, forming an independent and sealed transmission space. This ensures smooth meshing and transmission of the sprocket assembly 53, reduces transmission noise and losses, and improves the stability of the transmission system. The power output end of the sprocket assembly 53 is connected to the drive rod 56. The drive rod 56 passes through two sets of symmetrically arranged limiting seats 57, which can limit the radial runout and swing amplitude of the long rod during high-speed rotation, alleviating the vibration and offset problems that are prone to occur in long-distance transmission. The outer side of the two sets of limiting seats 57 is fixed with a sealing plate seat 510, and an external limiting cylinder 58 is stably assembled between the two sealing plate seats 510 to form a closed anti-vibration system. The outer limiting cylinder 58 has multiple sets of limiting rotation grooves 59 arranged in a ring on its inner wall. The limiting rotation plate 511 is mounted in the groove and can limit and guide the outer periphery of the driving rod 56 in all directions, further constraining the rotation trajectory of the rod. The multi-layer protective structure works together. The end of the driving rod 56 is fitted with a fixed seat 512, which can limit and support the end of the rod, effectively constraining the swaying amplitude of the end of the rod and improving the problem of insufficient transmission stability at the end of the long rod. The end of the driving rod 56 is fixedly fitted with a milling cutter connecting shaft 513. A quick-disassembly connecting shaft that is compatible with a variety of conventional toothed milling cutters can be selected for easier use.
[0040] The bottom plate 1 is fitted with a bottom material support plate 11 at the top, and the bottom plate 1 is fixedly connected with four corners of the bottom. The bottom plate 1 has a mounting groove 13 on one side, and a drive motor 25 is installed on the inner wall of the mounting groove 13.
[0041] The equipment uses a base plate 1 as the supporting structure. A bottom material support plate 11 is embedded at the top of the base plate 1. The plate surface is flattened to provide a support surface for processing comb-tooth workpieces of different specifications. Four fixed support feet 12 at the bottom corners of the base plate 1 provide balanced support for the entire machine. A mounting groove 13 is provided on one side of the bottom of the base plate 1 for embedding and mounting a drive motor 25, primarily for storing and fixing the drive motor 25. This embedded layout effectively reduces the external space occupied by the equipment and optimizes the overall structural compactness.
[0042] The working principle of this invention is as follows: The operator places the pre-treated comb-tooth workpiece on the surface of the bottom material support plate 11. The position of the sliding block 44 is adaptively adjusted according to the workpiece specifications, causing multiple clamping plates 413 to fit against both sides of the workpiece. Flexible and stable clamping is achieved through the elastic buffer of the spring rod 410, ensuring the workpiece is centered. The drive motor 25 is started, driving the threaded rod 22 to rotate via the transmission wheel set 24, driving the transmission block 26 to slide laterally, completing the lateral cutting and alignment of the workpiece. The drive motor 28 is started, driving the transmission seat 211 to move longitudinally via the threaded rod 210, completing the longitudinal alignment. The drive pump 3 is started according to the workpiece tooth profile requirements. 1. The pneumatic rod 32 extends and retracts, driving the rotating block 34 to deflect and adjust the workpiece cutting angle to adapt to the tooth opening requirements of irregular and arc-shaped combs. After alignment, the drive motor 35 is started, which drives the sprocket group 53 and the reduction wheel 54 to rotate through the drive connecting seat 51. The rotation is then transmitted to the milling cutter connecting shaft 513 via the drive rod 56, driving the milling cutter to rotate at high speed and stably. During the cutting process, the spring rod 410 continuously provides elastic buffering force to offset the vibration stress generated by high-speed cutting and prevent workpiece displacement and chipping. The transmission box 52 and the external limiting cylinder 58 protect the core transmission components throughout the process, preventing processing dust and debris from entering the transmission area and ensuring the continuous and stable operation of the equipment.
[0043] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0044] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0045] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A multi-comb synchronous cutting automatic tooth-opening device, characterized in that, Includes a base plate (1), and a drive adjustment structure is provided on one side of the top of the base plate (1). The drive adjustment structure includes a mounting base (2) fixed to one side of the top of the base plate (1). A top slide plate (21) is installed on the top of the mounting base (2). A limit fixing seat (23) is installed on one side of the top of the top slide plate (21). A threaded rod (22) is rotatably connected to the inner wall of the limit fixing seat (23). A transmission wheel set (24) is connected to one end of the threaded rod (22). A drive motor (25) is installed at one end of the transmission wheel set (24). A milling cutter limiting structure is provided on the other side of the top of the base plate (1). The milling cutter limiting structure includes a drive motor three (5) fixed on the other side of the top of the base plate (1). A drive connecting seat (51) is installed at the output end of the drive motor three (5). A reduction wheel (54) and a sprocket group (53) are installed at one end of the drive connecting seat (51) through a rod. A clamping device (55) is installed on the outer wall of the reduction wheel (54).
2. The automatic tooth-opening device for synchronous cutting of multiple comb teeth according to claim 1, characterized in that, The outer wall of the threaded rod (22) is connected to a transmission block (26). The top of the transmission block (26) is fixedly connected to a transmission plate (27). A drive motor (28) is provided on one side of the top of the transmission plate (27). The output end of the drive motor (28) is equipped with a threaded rod (210). A limit fixing seat (29) passes through one side of the outer wall of the threaded rod (210). A transmission seat (211) is installed on one side of the top of the threaded rod (210). A fixing plate (212) is fixedly connected to one side of the transmission seat (211).
3. The automatic tooth-opening device for synchronous cutting of multiple comb teeth according to claim 2, characterized in that, An angle adjustment structure is provided on one side of the fixed plate (212). The angle adjustment structure includes a mounting base (3) fixed to one side of the outer wall of the fixed plate (212). A drive pump (31) is installed on the inner wall of the mounting base (3). A pneumatic rod (32) is installed at the output end of the drive pump (31). A rotating joint (33) is installed at one end of the pneumatic rod (32). A rotating block (34) is rotatably connected to the inner wall of the rotating joint (33). The rotating block (34) passes through the slot (35) opened in the inner wall of the mounting base (3). A connecting plate (36) is fixedly connected to one end of the rotating block (34).
4. The automatic tooth-opening device for synchronous cutting of multiple comb teeth according to claim 3, characterized in that, Two limiting sliders (37) are installed on one side of the outer wall of the connecting plate (36). An installation plate (38) is sleeved on the outer wall of the two limiting sliders (37). A fixing seat (39) is fixedly connected to one side of the installation plate (38). A connector (310) is installed at the output end of the fixing seat (39). A fixing clamp (311) is installed at one end of the connector (310).
5. The automatic tooth-opening device for multi-comb synchronous cutting according to claim 2, characterized in that, A material stabilizing structure is provided on one side of the outer wall of the transmission block (26). The material stabilizing structure includes a connecting base plate (4) fixed to one side of the outer wall of the transmission block (26). A top plate (42) is installed on the top of the connecting base plate (4) through multiple support rods (41). A connecting groove plate (43) is fixedly connected to one side of both the top plate (42) and the connecting base plate (4). A sliding block (44) is slidably connected to the inner wall of each of the multiple connecting groove plates (43). A side connecting plate (45) is welded to one side of each of the multiple sliding blocks (44). A rotating connecting rod (46) is installed on the side of the multiple side connecting plates (45) away from the sliding block (44).
6. The automatic tooth-opening device for synchronous cutting of multiple comb teeth according to claim 5, characterized in that, A connecting plate 2 (47) is installed at one end of the multiple rotating connecting rods (46) away from the side connecting plate (45). A support plate (48) is installed on one side of each of the multiple connecting plates 2 (47). A telescopic support (412) is fixedly connected to the side of each of the multiple support plates (48) away from the connecting plate 2 (47). The multiple telescopic supports (412) are in pairs. A clamping plate (413) is fixedly connected to one side of each pair of telescopic supports (412).
7. The automatic tooth-opening device for multi-comb synchronous cutting according to claim 6, characterized in that, A connecting bracket (49) is rotatably connected to the center of each of the clamping plates (413). A spring rod (410) is installed at one end of each of the connecting brackets (49). A bottom support (411) is fixedly connected to the end of each spring rod (410) away from the connecting bracket (49). The bottom supports (411) are located between the multiple connecting slot plates (43).
8. The automatic tooth-opening device for synchronous cutting of multiple comb teeth according to claim 1, characterized in that, The outer wall of the sprocket assembly (53) is fitted with a transmission box (52), and the other end of the sprocket assembly (53) is fitted with a drive rod (56). One end of the drive rod (56) passes through two limit seats (57). A sealing plate seat (510) is fixedly connected to one side of the two limit seats (57). An external limit cylinder (58) is installed between the two sealing plates (510). The inner wall of the external limit cylinder (58) is provided with multiple limit rotation grooves (59). The inner walls of the multiple limit rotation grooves (59) are rotatably connected to limit rotation plates (511).
9. The automatic tooth-opening device for synchronous cutting of multiple comb teeth according to claim 8, characterized in that, One end of the drive rod (56) is connected to a fixed seat (512), and a milling cutter connecting shaft (513) is installed on one end of the drive rod (56).
10. The automatic tooth-opening device for synchronous cutting of multiple comb teeth according to claim 1, characterized in that, The bottom plate (1) is fitted with a bottom material support plate (11) at the top, and the bottom plate (1) is fixedly connected with four corners of the bottom. The bottom plate (1) is provided with a mounting groove (13) on one side of the bottom. A drive motor (25) is installed on the inner wall of the mounting groove (13).
Citation Information
Patent Citations
Automatic cam synchronous cutting machine
CN109093861A