A porcelain insulator pollution spectrum intelligent detection device and method

CN122882471APending Publication Date: 2026-10-09JIANGXI PINGXIANG PORCELAIN ELECTRICAL APPLIANCE FACTORY
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Patent Information

Application Number
CN202611016655.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-07-09
Publication Date
2026-10-09

AI Technical Summary

Technical Problem

在进行检测时,由于不易将设备与瓷绝缘子同轴安装,且不方便在安装好后实现阵列设置的污秽光谱检测相机纵向位移,以对不同高度的伞裙实现污秽检测,进而不方便将设备在已经安装好的瓷绝缘子上安装检测,检测难度大

Benefits of technology

(1)本发明,通过转动轴两端的第一齿轮和第二齿轮分别与第一齿槽和第二齿槽啮合连接,使环形滑板能够对各个滑动板起到限位作用,使各个滑动板能够同步移动,进而将设备同轴安装在瓷绝缘子外侧,方便阵列设置的污秽光谱检测相机对伞裙表面实现完整污秽光谱检测;

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Abstract

The present application relates to the field of porcelain insulator detection, and discloses a kind of porcelain insulator pollution spectrum intelligent detection device and method, including scissor opening and closing mechanism, equipment mounting mechanism is arranged at both ends of the scissor opening and closing mechanism, equipment mounting mechanism includes two fixed half ring plates, two fixed half ring plates are fixedly connected with connecting arm between, two connecting arms are fixedly connected with two end portions of scissor opening and closing mechanism respectively, wherein two fixed half ring plates of the same height are combined into complete ring body, and half-ring-shaped sliding slot is formed in fixed half ring plate, first gear and second gear at both ends of rotating shaft are respectively meshed with first tooth groove and second tooth groove, so that the ring-shaped sliding plate can limit each sliding plate, so that each sliding plate can move synchronously, and then the equipment is coaxially installed on the outside of porcelain insulator, and the arrayed pollution spectrum detection camera can realize complete pollution spectrum detection on the surface of umbrella skirt.
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Description

Technical Field

[0001] This invention belongs to the field of porcelain insulator testing, specifically a smart detection device and method for the pollution spectrum of porcelain insulators. Background Technology

[0002] During long-term operation of power lines, the surface of porcelain insulator skirts continuously accumulates a complex mixture of contaminants, including soluble salts, inert ash, industrial oil, and dust. Accurate, efficient, and all-weather detection of this surface contamination, precisely determining its composition, thickness, and level, is a core technological aspect for ensuring the safe and stable operation of power systems. With the iterative upgrades of new material spectral detection technology, non-destructive testing methods based on spectral feature recognition have become the preferred technology for new material performance testing, surface defect identification, and dielectric composition identification. This represents an advanced and preferred technological direction in the current field of new material testing, compared to traditional methods. The integrated physical and chemical testing and conventional imaging testing technologies possess core advantages such as non-contact, high precision, simultaneous multi-parameter detection, non-destructive testing, and wide adaptability. They are widely used in scenarios requiring precise detection of the surface condition of insulating materials and composite materials. Among these, the pollution spectral detection camera is a new type of intelligent detection device developed based on the principle of high-spectral fine-dispersive imaging. It perfectly meets the needs of refined and intelligent detection of pollution on the surface of porcelain insulator skirts. During use, multiple pollution spectral detection camera arrays need to be set up around the circumference of the porcelain insulator skirts to achieve complete pollution detection on the skirt surface. However, the following shortcomings still exist: During testing, it is difficult to install the equipment coaxially with the porcelain insulator, and it is also inconvenient to achieve longitudinal displacement of the pollution spectrum detection camera array after installation in order to detect pollution on the skirts at different heights. Consequently, it is inconvenient to install the equipment on the already installed porcelain insulator, making the testing difficult. Summary of the Invention

[0003] In view of the above situation and to overcome the defects of the prior art, the present invention provides an intelligent detection device and method for the pollution spectrum of porcelain insulators, which effectively solves the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a porcelain insulator pollution spectrum intelligent detection device, including a scissor mechanism, wherein both ends of the scissor mechanism are provided with equipment mounting mechanisms; The equipment installation mechanism includes two fixed semi-ring plates, one above the other, and a connecting arm is fixedly installed between the two fixed semi-ring plates. The two connecting arms are fixedly connected to the two ends of the scissor opening and closing mechanism, respectively. The two fixed semi-ring plates at the same height are combined to form a complete ring. A semi-annular groove is opened inside the fixed semi-ring plate, and a positioning component is installed at the end of the fixed semi-ring plate. A dirt detection element is installed between the upper and lower fixed semi-ring plates. The combination of the two dirt detection elements realizes self-locking and intelligent detection of dirt spectrum. Multiple coaxial fasteners are set at equal angles on one side of the upper and lower fixed semi-ring plates. An inflation control component is set between the multiple coaxial fasteners. The inflation control component is used to drive the multiple coaxial fasteners to drive the equipment to be coaxially installed to the outside of the porcelain insulator, and is also used to drive longitudinal movement to perform intelligent detection of pollution spectrum on the upper surface of different umbrella skirts.

[0005] Preferably, the dirt detection component includes two annular slide plates, one upper and one lower. The annular slide plates are rotatably disposed inside the corresponding semi-annular grooves. The two annular slide plates at the same height are combined to form a complete ring. Guide members are provided at equal angles between the upper and lower annular slide plates. A top annular groove is provided on the side of the upper and lower annular slide plates that are far apart from each other. A second tooth groove is uniformly provided on the outer circumference of the top annular groove. A positioning groove is provided on the top of the end of the upper annular slide plate that is far away from the scissor opening and closing mechanism.

[0006] Preferably, the guide component includes two guide connecting plates, the upper and lower ends of which are respectively fixedly connected to two annular sliding plates; A lifting arc plate is set between the upper and lower two annular sliding plates. The lifting arc plate is slidably connected to each guide connecting plate. A pollution spectrum detection camera is installed at an equal angle on the guide connecting plate, and the pollution spectrum detection camera is set between the two guide connecting plates.

[0007] Preferably, an outer arc groove is formed on the outer side wall of the lifting arc plate, and a plug groove is formed at the end of one lifting arc plate away from the scissor opening and closing mechanism, and a plug block is installed at the end of the other lifting arc plate away from the scissor opening and closing mechanism, with the plug block snapping into the inside of the plug groove.

[0008] Preferably, the coaxial fastener includes multiple fixed boxes that are fixed at equal angles to the two fixed semi-ring plates on opposite sides. A sliding plate is slidably installed inside the fixed box. A clamping head is fixedly installed at the end of the sliding plate near the axis of the fixed semi-ring plate, and a piston block is fixedly installed at the end of the sliding plate away from the clamping head. The outer wall of the piston block is in close contact with the inner wall of the fixed box. An air inlet pipe is fixedly installed on the upper and lower fixed boxes on opposite sides, and the air inlet pipe is located on the side of the piston block away from the clamping head.

[0009] Preferably, a central groove is formed on the sliding plate along its length, and first toothed grooves are equidistantly arranged on one side wall of the central groove; A first gear is provided on the inner side of the central groove. A rotating shaft is coaxially fixed on the first gear. The rotating shaft is rotatably connected to the fixed half-ring plate. A second gear is coaxially fixed on one end of the rotating shaft located inside the top ring groove. The second gear is meshed with the second tooth groove.

[0010] Preferably, the inflation control component includes two arc-shaped tubes, one above the other, which are fixedly connected to the air inlet tubes on the upper and lower sides respectively. A connecting straight tube is fixedly installed between the two arc-shaped tubes, and a lifting drive module is provided on the fixed semi-ring plate below. A connecting pipe is provided between the connecting straight pipe and the lifting drive module. An inflation pipe is fixedly installed in the middle of the connecting pipe. A first valve and a second valve are also installed on the connecting pipe. The first valve is located between the inflation pipe and the connecting straight pipe, and the second valve is located between the inflation pipe and the lifting drive module.

[0011] Preferably, the lifting drive module includes a lifting plate, with limit rods symmetrically installed on one side of the lifting plate. The limit rods are inserted into the inner side of the outer arc groove. Pneumatic telescopic corrugated pipes are symmetrically installed at the bottom end of the lifting plate. A fixing plate is fixedly installed at the bottom end of the pneumatic telescopic corrugated pipe. The fixing plate is fixedly installed on the outer wall of the lower fixed semi-ring plate. A U-shaped pipe is fixedly installed between the two fixing plates. The two ends of the U-shaped pipe are respectively connected to the inner cavities of the two pneumatic telescopic corrugated pipes. One end of the connecting pipe is connected to the U-shaped pipe.

[0012] Preferably, the positioning component includes a fixed cylinder fixedly installed at the end of the fixed semi-ring plate, a positioning rod movably installed inside the fixed cylinder, the positioning rod being inserted into the positioning groove, a spring fixedly installed at the end of the positioning rod away from the fixed semi-ring plate, one end of the spring being fixedly connected to the inner wall of the end of the fixed cylinder, and a pull rod fixedly installed at the end of the positioning rod away from the fixed semi-ring plate.

[0013] Preferably, a detection method for a smart detection device for the pollution spectrum of porcelain insulators is as follows: S1. Set the equipment outside the porcelain insulator and connect the two output pipes of the portable air pump to the two inflation pipes respectively. S2. Open the first valve, and the air pump sends air into the fixed box, pushing each sliding plate to move towards the mandrel to achieve coaxial fixation. In addition, drive the annular slide plate to rotate into the semi-annular grooves on the two fixed semi-annular plates to achieve self-locking. Then close the first valve. S3. Open the second valve, and the air pump sends air into the pneumatic telescopic bellows, pushing the lifting plate to move upward, which in turn pushes the lifting arc plate and the dirt spectrum detection camera arrayed on it to move upward, so that the dirt spectrum detection camera moves to the corresponding position of each umbrella skirt in turn, and realizes intelligent detection of dirt spectrum on the upper surface of the umbrella skirt through the array of dirt spectrum detection cameras.

[0014] Compared with the prior art, the beneficial effects of the present invention are: (1) In this invention, the first gear and the second gear at both ends of the rotating shaft mesh with the first tooth groove and the second tooth groove respectively, so that the annular slide plate can limit each sliding plate and make each sliding plate move synchronously, thereby coaxially installing the equipment on the outside of the porcelain insulator, which facilitates the array-set dirt spectrum detection camera to realize complete dirt spectrum detection on the umbrella skirt surface. (2) In this invention, the sliding plate moves and drives the two annular sliding plates to form a complete annular rotation, so that each annular sliding plate can enter the semi-annular groove in the two fixed semi-annular plates, thereby achieving self-locking of the two equipment installation mechanisms, facilitating fixation and improving installation stability. (3) In this invention, the limiting rod on the lifting plate is inserted into the outer arc groove on the outer side wall of the lifting arc plate, and air is filled into the pneumatic telescopic bellows to make it expand, thereby pushing the two lifting arc plates to move upward, so that the dirt spectrum detection camera set in the array can be moved to the position corresponding to the umbrella skirt of different heights, which is convenient for detection. (4) In this invention, a connecting pipe is set between the connecting straight pipe and the U-shaped pipe, and the inflation direction is controlled by the first valve and the second valve, which facilitates the coaxial fixation of the equipment and the lifting and lowering of the pollution spectrum detection camera through the same air source, simplifying the equipment structure and making the equipment easy to use; (5) In this invention, the scissor mechanism is connected to two equipment installation mechanisms. Under the action of the scissor mechanism, the two equipment installation mechanisms can be rotated and opened, which makes it convenient to install the equipment on the outside of the fixed porcelain insulator, realize intelligent detection of pollution without disassembly, and is convenient to use. Attached Figure Description

[0015] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.

[0016] In the attached diagram: Figure 1 This is a schematic diagram of the intelligent detection device for pollution spectrum of porcelain insulators according to the present invention; Figure 2 This is a schematic diagram of the installation mechanism of the device of the present invention; Figure 3 This is a schematic diagram of the structure of the dirt detection element of the present invention; Figure 4 This is a schematic diagram of the inflation control component of the present invention; Figure 5 This is a schematic diagram of the fixed semi-ring plate structure of the present invention; Figure 6 This is a schematic diagram of the sliding plate structure of the present invention; Figure 7 This is a schematic diagram of the lifting drive module structure of the present invention; Figure 8 This is a schematic diagram of the positioning component structure of the present invention; Figure 9 For the present invention Figure 2 Enlarged view of point A in the middle; In the diagram: 1. Scissor lift mechanism; 2. Equipment installation mechanism; 21. Fixed semi-ring plate; 22. Semi-annular groove; 23. Coaxial fastener; 231. Fixing box; 232. Air inlet pipe; 233. Sliding plate; 234. Clamping head; 235. Piston block; 236. Middle groove; 237. First tooth groove; 238. Rotating shaft; 239. First gear; 2310. Second gear; 24. Dirt detection component; 241. Annular sliding plate; 242. Top annular groove; 243. Second tooth groove; 245. Guide connecting plate; 246. Lifting arc plate; 247. Outer arc groove; 248. Dirt Spectrometer Detection Camera; 249. Positioning Slot; 2410. Insertion Slot; 2411. Insertion Block; 25. Inflation Control Component; 251. Arc-shaped Tube; 252. Connecting Straight Tube; 253. Lifting Drive Module; 2531. Fixing Plate; 2532. Pneumatic Telescopic Corrugated Tube; 2533. Lifting Plate; 2534. Limiting Rod; 2535. U-shaped Tube; 254. Connecting Tube; 255. Inflation Tube; 256. First Valve; 257. Second Valve; 26. Positioning Component; 261. Fixing Cylinder; 262. Positioning Rod; 263. Spring; 264. Pull Rod. Detailed Implementation

[0017] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0018] Example 1, by Figure 1 The present invention relates to an intelligent detection device for pollution spectrum of porcelain insulators, comprising a scissor-opening mechanism 1, with equipment mounting mechanisms 2 at both ends of the scissor-opening mechanism 1. The scissor-opening mechanism 1 is connected to the two equipment mounting mechanisms 2. Under the action of the scissor-opening mechanism 1, the two equipment mounting mechanisms 2 can be rotated and opened, thereby facilitating the installation of the device on the outside of the fixed porcelain insulator, realizing intelligent pollution detection without disassembly, and making it convenient to use.

[0019] Depend on Figure 2The device installation mechanism 2 includes two fixed semi-ring plates 21, one above the other. A connecting arm is fixedly installed between the two fixed semi-ring plates 21. The two connecting arms are fixedly connected to the two ends of the scissor opening and closing mechanism 1, respectively. The two fixed semi-ring plates 21 at the same height are combined to form a complete ring. A semi-annular groove 22 is opened inside the fixed semi-ring plate 21. A positioning component 26 is installed at the end of the fixed semi-ring plate 21. A dirt detection component 24 is arranged between the two fixed semi-ring plates 21. The two dirt detection components 24 are combined to achieve self-locking and intelligent detection of dirt spectrum. Multiple coaxial fixing components 23 are arranged at equal angles on one side away from each other on the two fixed semi-ring plates 21. An inflation control component 25 is arranged between the multiple coaxial fixing components 23. The inflation control component 25 is used to drive the multiple coaxial fixing components 23 to drive the device to be coaxially installed to the outside of the porcelain insulator, and to drive longitudinal movement to perform intelligent detection of dirt spectrum on the upper surface of different umbrella skirts.

[0020] Depend on Figure 3 as well as Figure 9 The dirt detection component 24 includes two annular sliding plates 241, one above the other. The annular sliding plates 241 are rotatably mounted inside corresponding semi-annular grooves 22. The two annular sliding plates 241 at the same height combine to form a complete ring. Guide members are equidistantly positioned between the two annular sliding plates 241. Top annular grooves 242 are formed on the sides of the two annular sliding plates 241 that are furthest from each other. Second toothed grooves 243 are evenly distributed circumferentially on the outer side of the top annular grooves 242. A positioning groove 249 is formed at the top of the upper annular sliding plate 241 at the end furthest from the scissor-opening mechanism 1. The guide members include two guide connecting plates 245, the upper and lower ends of which are respectively connected to the two annular sliding plates. Plate 241 is fixedly connected, and a lifting arc plate 246 is provided between the upper and lower two annular sliding plates 241. The lifting arc plate 246 is slidably connected to each guide connecting plate 245. A pollution spectrum detection camera 248 is installed at equal angles on the guide connecting plate 245. The pollution spectrum detection camera 248 is located between the two guide connecting plates 245. An outer arc groove 247 is opened on the outer side wall of the lifting arc plate 246. One end of the lifting arc plate 246 away from the scissor opening and closing mechanism 1 is provided with a plug groove 2410. The other end of the lifting arc plate 246 away from the scissor opening and closing mechanism 1 is provided with a plug block 2411. The plug block 2411 is snapped into the inside of the plug groove 2410.

[0021] Depend on Figures 5-6The coaxial fastener 23 includes multiple fixed boxes 231 fixed at equal angles to two fixed semi-ring plates 21 on opposite sides. A sliding plate 233 is slidably installed inside each fixed box 231. A clamping head 234 is fixedly installed at one end of the sliding plate 233 near the axis of the fixed semi-ring plate 21, and a piston block 235 is fixedly installed at the other end of the sliding plate 233 away from the clamping head 234. The outer wall of the piston block 235 is in close contact with the inner wall of the fixed box 231. Air inlet pipes 232 are fixedly installed on opposite sides of the fixed boxes 231, located on the side of the piston block 235 away from the clamping head 234. A central groove 236 is formed along the length of the sliding plate 233. First toothed grooves 237 are equidistantly arranged on one side wall of the central groove 236. A first gear 239 is arranged inside the central groove 236. A rotating shaft 238 is coaxially fixedly installed on the first gear 239. The rotating shaft 238 is connected to the fixed semi-ring plate 231. Plate 21 is rotatably connected, and a second gear 2310 is coaxially fixedly installed at one end of the rotating shaft 238 located inside the top annular groove 242. The second gear 2310 meshes with the second tooth groove 243. The first gear 239 and the second gear 2310 at both ends of the rotating shaft 238 mesh with the first tooth groove 237 and the second tooth groove 243 respectively, so that the annular sliding plate 241 can limit the sliding plates 233, so that the sliding plates 233 can move synchronously, thereby coaxially installing the equipment on the outside of the porcelain insulator, which facilitates the array-set pollution spectrum detection camera 248 to achieve complete pollution spectrum detection on the umbrella skirt surface. After the sliding plates 233 move, they drive the complete annular rotation formed by the combination of the two annular sliding plates 241, so that each annular sliding plate 241 can enter the semi-annular sliding groove 22 in the two fixed semi-annular plates 21, thereby achieving self-locking of the two equipment installation mechanisms 2, facilitating fixation and improving installation stability.

[0022] Depend on Figure 4 The inflation control component 25 includes two arc-shaped tubes 251, one above the other, which are fixedly connected to the air inlet tubes 232 on the upper and lower sides respectively. A connecting straight tube 252 is fixedly installed between the two arc-shaped tubes 251. A lifting drive module 253 is provided on the fixed semi-ring plate 21 below. A connecting pipe 254 is provided between the connecting straight tube 252 and the lifting drive module 253. An inflation tube 255 is fixedly installed in the middle of the connecting pipe 254. A first valve 256 and a second valve 257 are also installed on the connecting pipe 254. The first valve 256 is located between the inflation tube 255 and the connecting straight tube 252, and the second valve 257 is located between the inflation tube 255 and the lifting drive module 253. Depend on Figure 7The lifting drive module 253 includes a lifting plate 2533. Limiting rods 2534 are symmetrically installed on one side of the lifting plate 2533, and these rods are inserted into the inner side of the outer arc groove 247. Pneumatic telescopic bellows 2532 are symmetrically installed at the bottom end of the lifting plate 2533. A fixing plate 2531 is fixedly installed at the bottom end of the pneumatic telescopic bellows 2532, and is fixedly installed on the outer wall of the lower fixed semi-annular plate 21. A U-shaped tube 2535 is fixedly installed between the two fixing plates 2531. A connecting pipe 254 is positioned between the connecting straight pipe 252 and the U-shaped tube 2535, and the inflation direction is controlled by a first valve 256 and a second valve 257. The device is designed to facilitate coaxial fixation of the equipment and lifting of the pollution spectrum detection camera 248 using the same air source, simplifying the equipment structure and making it easier to use. The two ends of the U-shaped tube 2535 are respectively connected to the inner cavities of two pneumatic telescopic corrugated tubes 2532, and one end of the connecting tube 254 is connected to the U-shaped tube 2535. The limiting rod 2534 on the lifting plate 2533 is inserted into the outer arc groove 247 on the outer side wall of the lifting arc plate 246. The pneumatic telescopic corrugated tube 2532 is inflated with air, which pushes the two lifting arc plates 246 upward, so that the pollution spectrum detection camera 248 in the array can be moved to the position corresponding to the umbrella skirt of different heights for convenient detection.

[0023] Depend on Figure 8 The positioning component 26 includes a fixed cylinder 261 fixedly installed at the end of the fixed semi-ring plate 21. A positioning rod 262 is movably installed inside the fixed cylinder 261. The positioning rod 262 is inserted into the positioning groove 249. A spring 263 is fixedly installed at the end of the positioning rod 262 away from the fixed semi-ring plate 21. One end of the spring 263 is fixedly connected to the inner wall of the end of the fixed cylinder 261. A pull rod 264 is fixedly installed at the end of the positioning rod 262 away from the fixed semi-ring plate 21. By inserting the positioning rod 262 into the positioning groove 249, the original state of the equipment is positioned and fixed, and the various structures of the equipment are returned to their original positions after the equipment is vented.

[0024] Working principle: When in use, the scissor opening and closing mechanism 1 drives the two equipment installation mechanisms 2 to open outward, and the equipment is set outside the porcelain insulator that needs to be tested for pollution. Then, the scissor opening and closing mechanism 1 causes the two equipment installation mechanisms 2 to rotate, so that the two complete rings composed of two fixed half ring plates 21 correspond to the two ends of the core rod of the porcelain insulator respectively. The staff needs to carry an air pump with two output pipes. The ends of the two output pipes are connected to the inflation pipes 255 on the two connecting pipes 254 respectively. Then, the pull rod 264 is pulled upward to disengage the positioning rod 262 from the positioning groove 249. Then, the following two steps are performed sequentially: First, open the first valve 256 on the two connecting pipes 254, turn on the air pump, and then input air into each fixed box 231 through the arc pipe 251 and the connecting straight pipe 252, which generates pressure on the piston block 235 toward the mandrel side, thereby pushing each sliding plate 233 to move toward the mandrel side. The two fixed semi-circular plates 21 are combined to form a complete ring, so that the second tooth grooves 243 on the two top ring grooves 242 are tightly, evenly and continuously on the complete ring. The first tooth groove 237 on the inner side of the sliding plate 233 is meshed with the first gear 239, and the second gear 2310, which is coaxially set on the rotating shaft 238 with each first gear 239, is meshed with the second tooth groove 243, so that each sliding plate 233 moves synchronously until the clamping head 234 at the end of each sliding plate 233 is tightly clamped against the outer wall of the core rod, and the equipment is coaxially installed on the outside of the porcelain insulator. Simultaneously, when each of the second gears 2310 rotates synchronously, the second tooth groove 243 drives the complete ring rotation of the two annular slide plates 241, so that both annular slide plates 241 enter the two fixed semi-annular plates 21, thereby achieving self-locking of the two equipment installation mechanisms 2. The self-locking principle is that the rotational opening trajectory of the two equipment installation mechanisms 2 is offset from the movement trajectory of the annular slide plates 241 in the semi-annular slide groove 22, thereby achieving self-locking. After being fixed, the first valve 256 is closed.

[0025] Then, the second valves 257 on the two connecting pipes 254 are opened, whereby the plug block 2411 on one of the lifting arc plates 246 is inserted into the plug groove 2410 at the end of the other lifting arc plate 246, so that the two lifting arc plates 246 are combined to form a whole, and the limiting rods 2534 on the two lifting plates 2533 are inserted into the outer arc groove 247 on the outer side wall of the lifting arc plate 246. The air pump is turned on, pumping air from the U-shaped tube 2535 into the pneumatic telescopic bellows 2532, causing the pneumatic telescopic bellows 2532 to open. This pushes the lifting plate 2533 upward, which in turn pushes the two lifting arc plates 246 upward synchronously via the limit rod 2534. This, in turn, drives multiple pollution spectrum detection cameras 248, which are set at equal angles, to move upward. The pollution spectrum detection cameras 248 are set at a downward tilt. When they move to above the first skirt of the porcelain insulator from bottom to top, the pollution spectrum detection cameras 248 are aligned with the upper surface of the skirt. The multiple pollution spectrum detection cameras 248 arranged in a ring array each correspond to a certain range, thereby achieving complete detection of the 360-degree ring area of ​​the skirt. When the 248 pollution spectral detection cameras perform non-contact pollution detection on the surface of porcelain insulator skirts, the equipment collects the visible to near-infrared reflectance spectrum of the skirt area. Relying on the unique spectral fingerprints of various pollution media, it distinguishes the porcelain matrix, soluble salts, dust and dirt, etc. After standard white board reflectance correction to eliminate interference caused by lighting and shooting angle, it extracts the complete spectral curve of each pixel and matches it with the pre-set pollution sample spectral database. Combined with the algorithm, it inverts the equivalent salt density and ash density values ​​of the skirt surface and simultaneously generates a visual heat map of the pollution distribution of the insulator skirt. It can accurately locate the degree of pollution in easily accumulated areas such as the edges and grooves of the skirt. It realizes integrated quantitative intelligent detection of the pollution composition, pollution level and spatial distribution of the porcelain insulator surface under the condition of no power outage. This non-destructive testing method based on spectral feature recognition has become the preferred technology for new material performance testing, surface defect and medium composition identification. After the bottom umbrella skirt is inspected, the second valve 257 is opened to continue inflating the pneumatic telescopic bellows 2532, so that the pollution spectrum detection camera 248 can move to the position above each umbrella skirt in turn, thereby realizing intelligent pollution spectrum detection on the surface of each umbrella skirt. In addition, during use, it can detect the installed porcelain insulators without disassembling them for inspection.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0027] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A smart detection device for the pollution spectrum of porcelain insulators, comprising a scissor-type opening and closing mechanism (1), characterized in that: Both ends of the scissor lift mechanism (1) are provided with equipment installation mechanisms (2); The equipment installation mechanism (2) includes two fixed semi-ring plates (21) at the top and bottom. A connecting arm is fixedly installed between the two fixed semi-ring plates (21). The two connecting arms are fixedly connected to the two ends of the scissor opening and closing mechanism (1). The two fixed semi-ring plates (21) at the same height are combined to form a complete ring. A semi-annular groove (22) is opened inside the fixed semi-ring plate (21). A positioning part (26) is installed at the end of the fixed semi-ring plate (21). A dirt detection element (24) is provided between the upper and lower fixed semi-ring plates (21). The two dirt detection elements (24) are combined to achieve self-locking and intelligent detection of dirt spectrum. The upper and lower fixed semi-ring plates (21) are provided with multiple coaxial fasteners (23) at equal angles on one side away from each other. An inflation control component (25) is provided between the multiple coaxial fasteners (23). The inflation control component (25) is used to drive the multiple coaxial fasteners (23) to drive the equipment to be coaxially installed to the outside of the porcelain insulator, and is also used to drive longitudinal movement to perform intelligent detection of pollution spectrum on the upper surface of different umbrella skirts.

2. The intelligent detection device for the spectral analysis of pollution in porcelain insulators according to claim 1, characterized in that: The dirt detection component (24) includes two annular slide plates (241) on the upper and lower sides. The annular slide plates (241) are rotatably set inside the corresponding semi-annular slide groove (22). The two annular slide plates (241) at the same height are combined to form a complete ring. Guides are set at equal angles between the upper and lower annular slide plates (241). A top annular groove (242) is opened on the side of the upper and lower annular slide plates (241) that is far away from each other. A second tooth groove (243) is evenly arranged on the outer circumference of the top annular groove (242). A positioning groove (249) is opened on the top of the upper annular slide plate (241) that is far away from the scissor opening and closing mechanism (1).

3. The intelligent detection device for pollution spectrum of porcelain insulators according to claim 2, characterized in that: The guide includes two guide connecting plates (245), and the upper and lower ends of the guide connecting plates (245) are respectively fixedly connected to two annular sliding plates (241); A lifting arc plate (246) is provided between the upper and lower two annular sliding plates (241). The lifting arc plate (246) is slidably connected to each guide connecting plate (245). A dirt spectrum detection camera (248) is installed at equal angles on the guide connecting plate (245). The dirt spectrum detection camera (248) is located between the two guide connecting plates (245).

4. The intelligent detection device for pollution spectrum of porcelain insulators according to claim 3, characterized in that: The outer side of the lifting arc plate (246) is provided with an outer arc groove (247). One of the lifting arc plates (246) is provided with a plug groove (2410) at the end away from the scissor opening and closing mechanism (1). The other lifting arc plate (246) is provided with a plug block (2411) at the end away from the scissor opening and closing mechanism (1). The plug block (2411) is snapped into the inside of the plug groove (2410).

5. The intelligent detection device for the pollution spectrum of porcelain insulators according to claim 1, characterized in that: The coaxial fastener (23) includes multiple fixed boxes (231) that are fixed at equal angles to the two fixed semi-ring plates (21) on opposite sides. A sliding plate (233) is slidably installed inside the fixed box (231). A clamping head (234) is fixedly installed at one end of the sliding plate (233) near the axis of the fixed semi-ring plate (21). A piston block (235) is fixedly installed at the other end of the sliding plate (233) away from the clamping head (234). The outer wall of the piston block (235) is in close contact with the inner wall of the fixed box (231). An air inlet pipe (232) is fixedly installed on the upper and lower fixed boxes (231) on opposite sides. The air inlet pipe (232) is located on the side of the piston block (235) away from the clamping head (234).

6. The intelligent detection device for pollution spectrum of porcelain insulators according to claim 5, characterized in that: The sliding plate (233) has a central groove (236) along its length direction, and a first toothed groove (237) is provided at equal intervals on one side wall of the central groove (236). A first gear (239) is provided on the inner side of the central groove (236). A rotating shaft (238) is coaxially fixed on the first gear (239). The rotating shaft (238) is rotatably connected to the fixed half-ring plate (21). A second gear (2310) is coaxially fixed on one end of the rotating shaft (238) located inside the top ring groove (242). The second gear (2310) meshes with the second tooth groove (243).

7. The intelligent detection device for pollution spectrum of porcelain insulators according to claim 1, characterized in that: The inflation control component (25) includes two upper and lower arc-shaped tubes (251), which are fixedly connected to the upper and lower air inlet tubes (232) on the upper and lower sides respectively. A connecting straight tube (252) is fixedly installed between the two arc-shaped tubes (251), and a lifting drive module (253) is provided on the fixed semi-ring plate (21) below. A connecting pipe (254) is provided between the connecting straight pipe (252) and the lifting drive module (253). An inflation pipe (255) is fixedly installed in the middle of the connecting pipe (254). A first valve (256) and a second valve (257) are also installed on the connecting pipe (254). The first valve (256) is located between the inflation pipe (255) and the connecting straight pipe (252), and the second valve (257) is located between the inflation pipe (255) and the lifting drive module (253).

8. The intelligent detection device for pollution spectrum of porcelain insulators according to claim 7, characterized in that: The lifting drive module (253) includes a lifting plate (2533). A limit rod (2534) is symmetrically installed on one side of the lifting plate (2533). The limit rod (2534) is inserted into the inner side of the outer arc groove (247). A pneumatic telescopic corrugated pipe (2532) is symmetrically installed at the bottom end of the lifting plate (2533). A fixing plate (2531) is fixedly installed at the bottom end of the pneumatic telescopic corrugated pipe (2532). The fixing plate (2531) is fixedly installed on the outer wall of the lower fixed semi-ring plate (21). A U-shaped pipe (2535) is fixedly installed between the two fixing plates (2531). The two ends of the U-shaped pipe (2535) are respectively connected to the inner cavity of the two pneumatic telescopic corrugated pipes (2532). One end of the connecting pipe (254) is connected to the U-shaped pipe (2535).

9. The intelligent detection device for pollution spectrum of porcelain insulators according to claim 1, characterized in that: The positioning component (26) includes a fixed cylinder (261) fixedly installed at the end of the fixed semi-ring plate (21). A positioning rod (262) is movably installed inside the fixed cylinder (261). The positioning rod (262) is inserted into the positioning groove (249). A spring (263) is fixedly installed at the end of the positioning rod (262) away from the fixed semi-ring plate (21). One end of the spring (263) is fixedly connected to the inner wall of the end of the fixed cylinder (261). A pull rod (264) is fixedly installed at the end of the positioning rod (262) away from the fixed semi-ring plate (21).

10. The detection method of the intelligent detection device for pollution spectrum of porcelain insulators according to any one of claims 1-9, characterized in that, The detection method is as follows: S1. Set the equipment outside the porcelain insulator and connect the two output pipes of the portable air pump to the two inflation pipes (255) respectively. S2. Open the first valve (256), and the air pump sends air into the fixed box (231), pushing each sliding plate (233) to move toward the mandrel to achieve coaxial fixation. In addition, drive the annular slide plate (241) to rotate into the semi-annular groove (22) on the two fixed semi-annular plates (21) to achieve self-locking. Then close the first valve (256). S3. Open the second valve (257), and the air pump sends air into the pneumatic telescopic bellows (2532), pushing the lifting plate (2533) to move upward, thereby pushing the lifting arc plate (246) and the dirt spectrum detection camera (248) arrayed on it to move upward, so that the dirt spectrum detection camera (248) moves to the corresponding position of each umbrella skirt in turn, and realizes intelligent detection of dirt spectrum on the upper surface of the umbrella skirt through the array of dirt spectrum detection cameras (248).