An automated manufacturing control system for building forms

Abstract

The application discloses an automatic manufacturing control system of a building template, and relates to the technical field of automatic manufacturing. A data acquisition module is used to determine a production work order of the building template, and process information of the building template is acquired based on the production work order. A construction module is connected with the data acquisition module, and is used to manufacture the building template based on production information, to acquire processing data in the manufacturing process of the building template, and to construct a flow body in the cloud. An abnormality judgment module is connected with the construction module, and is used to control the quality of the building template based on the flow body, to regard the building template that does not meet the standard quality as an abnormal template, and to control a processing device to make adjustment based on an adjustment instruction issued by the cloud. The application can quickly detect and analyze the quality of the building template by constructing a model in advance, and a large amount of time is not spent on the construction of the model. In addition, the specific position of the offset can be quickly and accurately obtained by the recognition body.

Description

Technical Field

[0001] This invention relates to the field of automated manufacturing technology, and more specifically to an automated manufacturing control system for building formwork. Background Technology

[0002] Traditional automated inspection technologies for building formwork lack a mechanism for reusing pre-defined standard process models. During inspection, each piece of formwork requires real-time processing data for remodeling, contour matching, and dimensional calibration. This modeling and computation process is time-consuming and cumbersome, severely slowing down overall production and inspection efficiency. Furthermore, traditional methods cannot quickly compare the formwork's outline with standard dimensions, making it difficult to accurately pinpoint specific offsets during formwork processing. This results in low quality inspection accuracy and poor targeting, hindering efficient and precise end-to-end quality monitoring and limiting its practicality for automated mass production of formwork. Summary of the Invention

[0003] The purpose of this invention is to provide an automated manufacturing control system for building formwork to address the shortcomings in the prior art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: an automated manufacturing control system for building formwork, comprising: The data acquisition module is used to determine the production work order of the building formwork, acquire the process information of the building formwork based on the production work order, and use the production work order and process information as production information. The construction module, connected to the data acquisition module, is used to manufacture building templates based on production information, acquire processing data during the building template manufacturing process, and build them in the cloud-based flow. The processing data includes actual process information during the building template manufacturing process and real-time status data of the building template. The anomaly detection module, connected to the construction module, is used to perform quality control on building templates based on the flow body, identify building templates that do not meet the standard quality as abnormal templates, locate the cause of the abnormal templates and determine the adjustment instructions; The control module, connected to the anomaly detection module, is used to control the processing equipment to make adjustments based on adjustment commands issued from the cloud.

[0005] In a preferred embodiment, the data acquisition module includes: The information acquisition unit is used to determine the formwork model, size specifications, opening parameters, output and process parameters of the building formwork as a production work order; The production line determination unit is used to determine the production line based on the production work order. The production line includes processing equipment for processing building templates, and the processing equipment is bound to the corresponding process parameters to obtain process information. The management unit is used to treat production work orders and process information as production information.

[0006] In a preferred embodiment, the building module includes: The association unit is used to determine the production process of building templates based on production information, build a process model of building templates in the cloud based on the production process, and associate the process models according to the order of the production process. The building unit is used to build multiple corresponding identification bodies for each process model to obtain a flow body. The identification body consists of multiple identification bodies distributed according to the process model, and adjacent identification bodies are connected to each other. The bonding unit is used to acquire the processing data of the building template during the manufacturing process and to bond the processing data with the corresponding transfer body to construct the template.

[0007] In a preferred embodiment, the associated unit includes: The integration unit is used to build standard models of building templates for the corresponding production process in the cloud, and to build multiple local models for the corresponding standard models of building templates to obtain the integrated model. The configuration unit is used to configure the corresponding model space for the integrated model to obtain the process model. The production association unit is used to associate the corresponding process models in sequence according to the production process order based on the model space.

[0008] In a preferred embodiment, the building unit includes: The deployment unit is used to configure multiple identification objects in the standard model of the building template corresponding to each process model. The multiple identification objects are evenly distributed in the standard model of the building template. The recording unit is used to connect adjacent identification objects to each other and record the connection line information between adjacent identification objects. The connection line information includes the length of the connection line and the orientation angle of the connection line.

[0009] In a preferred embodiment, the bonding unit includes: The model building unit is used to construct the standard model of the building template in the process model of the workflow by corresponding the real-time status data of the building template in the processing data. The construction method is as follows: the standard model of the building template in the process model is marked with the outline and corresponding dimensions. If the outline and corresponding dimensions marked by the processing data are the same as those marked by the standard model of the building template, the standard model of the building template in the process model is directly borrowed. If the outline and corresponding dimensions marked by the processing data are different from those marked by the standard model of the building template, the trending local model that is the same as the processing data is borrowed to obtain the current model. The model bonding unit is used to transfer the identified body to the current model for uniform distribution, and to identify and mark the model parts whose current connection line information is different from the connection line information in the standard building template model as abnormal models, thereby completing the bonding construction of the processing data and the corresponding transfer body.

[0010] In a preferred embodiment, the anomaly detection module includes: The first judgment unit is used to determine whether the processing data matches the corresponding standard model of the building template in the circulating body, indicating that it meets the standard quality and is a qualified template. The second judgment unit is used to determine whether the processed data does not match the corresponding standard building template model, which indicates that the quality does not meet the standard and is regarded as an abnormal template. The adjustment unit is used to locate the cause of the anomaly and determine the corresponding adjustment instructions based on the anomaly model when an anomaly template exists.

[0011] In a preferred embodiment, the adjustment unit includes: The information setting unit is used to set adjustment information, which includes the anomaly model and the corresponding adjustment instructions for the anomaly model. The instruction issuing unit is used to match the abnormal model based on the abnormal template in the adjustment information and confirm the adjustment instruction when an abnormal template exists.

[0012] The technical effects and advantages provided by the present invention in the above technical solution are as follows: This invention can directly compare the real-time status data of the building template in the processing data with the marked outline and corresponding dimensions of the standard model of the building template. If the outline and corresponding dimensions of the processing data and the standard model of the building template are the same, the standard model of the building template in the process model can be directly borrowed without the need to build a separate model. In order to accurately monitor the quality of the building template, the model construction takes time. Here, by building the model in advance, the quality inspection and analysis of the building template can be carried out quickly, without spending a lot of time on model construction. Moreover, the specific position of the offset can be obtained quickly and accurately through the recognition body. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this invention. For those skilled in the art, other drawings can be obtained based on these drawings.

[0014] Figure 1 This is a system block diagram of the present invention. Detailed Implementation

[0015] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0016] Example 1, please refer to Figure 1 As shown in this embodiment, an automated manufacturing control system for building formwork includes: The data acquisition module is used to determine the production work order of the building formwork, acquire the process information of the building formwork based on the production work order, and use the production work order and process information as production information. The construction module, connected to the data acquisition module, is used to manufacture building formwork based on production information. It acquires processing data during the formwork manufacturing process and builds it into a cloud-based workflow. This processing data includes actual process information and real-time status data of the building formwork. (Actual process information refers to the actual operating control parameters of the equipment during the formwork manufacturing process, such as CNC cutting station parameters, punching / milling station parameters, and bending and forming station parameters. Real-time status data of the building formwork includes its external outline and corresponding dimensions.) The anomaly detection module, connected to the construction module, is used to perform quality control on building templates based on the flow body, identify building templates that do not meet the standard quality as abnormal templates, locate the cause of the abnormal templates and determine the adjustment instructions; The control module, connected to the anomaly detection module, is used to control the processing equipment to make adjustments based on adjustment commands issued from the cloud.

[0017] It should be noted that the real-time status data of the building template in the processing data can be directly compared with the marked outline and corresponding dimensions of the standard model of the building template. If the outline and corresponding dimensions of the processing data and the standard model of the building template are the same, the standard model of the building template in the process model can be directly borrowed without building a new model. In order to accurately monitor the quality of the building template, the model construction takes time. By building the model in advance, the quality inspection and analysis of the building template can be carried out quickly, without spending a lot of time on model construction. Moreover, the specific position of the offset can be quickly and accurately obtained through the recognition body.

[0018] In one embodiment, the data acquisition module includes: The information acquisition unit is used to determine the formwork model, size specifications, opening parameters, output and process parameters of the building formwork as a production work order; The production line determination unit is used to determine the production line based on the production work order. The production line includes processing equipment for processing building templates, and the processing equipment is bound to the corresponding process parameters to obtain process information. The management unit is used to treat production work orders and process information as production information.

[0019] It should be noted that the production work order is issued from the cloud, specifically including: template model, size specifications, opening parameters, output, and process parameters. The data in the production work order is sent to the corresponding processing equipment controller. The automation controller reads the work order and retrieves the corresponding model's process formula (cutting speed, stamping pressure, welding parameters, spraying parameters, aging temperature, etc.). After completion, the equipment performs a self-check, including status diagnosis of photoelectric sensors, servo motors, hydraulic units, vision cameras, and safety light curtains. The tooling fixture positioning parameters are automatically switched, the tooling zero-point calibration is completed, and the production line is determined. The production work order and process information of the current processing are used as production information.

[0020] In one embodiment, the building module includes: The association unit is used to determine the production process of building templates based on production information, build a process model of building templates in the cloud based on the production process, and associate the process models according to the order of the production process. The building unit is used to build multiple corresponding identification bodies for each process model to obtain a flow body. The identification body consists of multiple identification bodies distributed according to the process model, and adjacent identification bodies are connected to each other. The bonding unit is used to acquire the processing data of the building template during the manufacturing process and to bond the processing data with the corresponding transfer body to construct the template.

[0021] In one embodiment, the associated unit includes: The integration unit is used to construct standard models of building templates for corresponding production processes in the cloud. Multiple trend-local models are constructed for each standard model to obtain the integrated model. (Before the actual processing data of building templates is collected and the trend-local models are not used, the trend-local models are hidden based on the standard model (lightweight storage, not occupying much storage space in the cloud) and do not use computing power. When the subsequent processing data does not fit the standard model, multiple trend-local models will be triggered to appear, which will occupy more storage space. After matching the trend-local models, the model space occupied by the local model corresponding to the original standard model will be assigned to the subsequently matched trend-local models. Models that do not occupy model space will be stored in the cloud storage space in a lightweight manner, reducing the storage space occupation. It can support the quality monitoring of building templates while lightweighting the data storage in the cloud without affecting the manufacturing control of building templates.) The configuration unit is used to configure the corresponding model space for the integrated model to obtain the process model. The production association unit is used to associate the corresponding process models in sequence according to the production process order based on the model space.

[0022] In one embodiment, the building unit includes: The deployment unit is used to configure multiple identification objects in the standard model of the building template corresponding to each process model. The multiple identification objects are evenly distributed in the standard model of the building template. The recording unit is used to connect adjacent identification objects to each other and record the connection line information between adjacent identification objects. The connection line information includes the length of the connection line and the orientation angle of the connection line.

[0023] In one embodiment, the bonding unit includes: The model building unit is used to construct the standard model of the building template in the process model of the workflow by corresponding the real-time status data of the building template in the processing data. The construction method is as follows: the standard model of the building template in the process model is marked with the outline and corresponding dimensions. If the outline and corresponding dimensions marked by the processing data are the same as those marked by the standard model of the building template, the standard model of the building template in the process model is directly borrowed. If the outline and corresponding dimensions marked by the processing data are different from those marked by the standard model of the building template, the trending local model that is the same as the processing data is borrowed to obtain the current model. The model bonding unit is used to transfer the identified body to the current model for uniform distribution, and to identify and mark the model parts whose current connection line information is different from the connection line information in the standard building template model as abnormal models, thereby completing the bonding construction of the processing data and the corresponding transfer body.

[0024] It should be noted that the production process of the building formwork is determined according to the production information. The production process includes: selecting the process combination according to the formwork type (aluminum formwork / steel formwork), and the general control process: CNC cutting control: the controller outputs motion instructions according to the work order dimensions, and the servo drives the cutting mechanism; real-time acquisition of cutting feed speed and saw blade load, automatic speed reduction and alarm in case of abnormal load; output of arrival signal after cutting completion, and automatic transfer to the next station by roller conveyor. Punching / milling automation control: visual positioning of the plate reference edge and calculation of hole position coordinates; multi-axis servo linkage to move the punch / milling cutter for precise machining of bolt holes and pin holes; counting and pressure sensors to monitor punching depth to prevent over-punching and under-punching; automatic suction and cleaning of waste to avoid residue affecting positioning accuracy. Welding / folding forming control (essential for metal formwork): Bending station: hydraulic servo control of bending angle, acquisition of angle sensor feedback to form an angle closed loop; Welding station: adjustment of welding current, welding time, and travel speed; real-time monitoring of weld temperature, immediate recording and marking of workpieces in case of incomplete welding or arc interruption. Surface treatment process control (spraying / anti-corrosion): closed-loop control of conveyor speed; automatic adjustment of spraying pressure and spray gun spacing; dynamic activation of the corresponding spray gun according to the width of the board, saving paint. The cloud is used to collect data during the construction formwork processing. To control the quality of construction formwork processing, a corresponding standard model of the construction formwork is first built in the cloud for each production process. This model is a qualified model. The finished product model for each production process is different. For example, the finished product after data cutting is different from the finished product after punching / milling. Each process has a corresponding qualified finished product. Based on historical data, including abnormal processing situations that occurred under each process, such as cutting burrs or incomplete cutting during data cutting, there may be inconsistencies between the actual finished product model and the standard model of the construction formwork. These inconsistencies are generally localized. Here, a model of potential local defects is built based on the historical data corresponding to the standard model of the construction formwork, serving as a localized model. This localized model is constructed together with the standard model of the construction formwork, thus forming an integrated model. Each production process's integrated model is configured with a corresponding model space, which serves as the data storage space for the load integration model, resulting in the process model. After constructing the process model, connection ports are configured for the corresponding model space. Based on the process model, the model spaces are connected through the ports according to the order of the production processes, completing the association and forming a process model connection chain according to the actual production sequence.Subsequently, in the standard model of the building template for each process model, multiple identifiers are configured based on the model space as the load. These identifiers are virtual machines, and their storage is based on storage addresses within the model space. The model space loads the standard building template model, and the storage addresses in the model space are spatially bound to the standard building template model. For example, a standard building template model within a certain location and range is stored in a single storage address within the model space. Multiple identifiers are bound to these storage addresses to achieve a correspondence with the standard building template model. These identifiers are evenly distributed within the standard building template model, and adjacent identifiers are interconnected, recording the connections between adjacent identifiers. Wiring information: Each identifier can record connection information between itself and other identifiers. Multiple identifiers record this information, resulting in some duplication. However, since the information exists across different identifiers, it ensures data storage security. If a single identifier loses data, the connection information can be recovered from adjacent identifiers. The real-time status data of the building template in the processing data is used to construct a standard building template model corresponding to the process model in the workflow. This standard model of the building template in the process model is marked with its outline and corresponding dimensions. This outline and corresponding dimensions correspond to the building template standard... The model outline surfaces and lines in the quasi-model are annotated. The real-time status data of the building formwork in the processing data can be directly compared with the marked outline and corresponding dimensions of the standard building formwork model. If the processing data and the marked outline and corresponding dimensions of the standard building formwork model are the same, the standard building formwork model of the process model can be directly borrowed; no additional model needs to be built. If the processing data and the marked outline and corresponding dimensions of the standard building formwork model are different, a trending local model identical to the processing data is borrowed. The trending local model is built based on historical data and covers potential anomalies. If a fault occurs, the corresponding trending local model can be matched, and the trending local model can replace the non-overlapping model (the non-overlapping model is: a local model whose outline and corresponding size are different from those marked by the processing data and the standard building template model). The current model is obtained, and the identification body is transferred to the current model for uniform distribution. The model parts whose current connection line information is different from the connection line information in the standard building template model (the connection line information originally recorded in the identification body) are identified as abnormal models and marked. The bonding construction of the processing data and the corresponding transfer body is completed. The bonding construction is completed. If they are bonded, the transfer body does not need to be transferred; if they are not bonded, the transfer body needs to be transferred.Construction formwork is processed continuously, one after another, making the process both continuous and rapid. To accurately monitor the quality of the formwork, model building takes time. Pre-building a model allows for rapid quality inspection and analysis, minimizing time spent on model construction. Furthermore, the identification body can quickly and accurately pinpoint the exact location of any deviation. For example, if the bending is insufficient, the connecting line information of the identification body will only change at the bending point; other areas will remain unchanged. Based on the changes in the position and orientation of the connecting line information, the difference between the currently processed formwork and the standard formwork can be determined. In this embodiment, the specific location of insufficient bending or deviation can be located, facilitating subsequent adjustments. Further explanation: A corresponding identification body is configured with... When the computing resources of the identification bodies are evenly distributed, the computing resources of the identification bodies are also evenly distributed, which can be used to process the comparison and bonding of processing data with the standard model of building template. After bonding, in order to handle specific abnormal models, it is necessary to move the identification bodies at the bonding position to the abnormal model position, and thus the computing resources can also be transferred to the abnormal model. A large number of computing resources work together to analyze the specific abnormal model, which can be used to refine the specific processing of processing data at the abnormal model position, the outline and size of the model, and the external surface condition of the building template (protrusions, depressions, and other defects). The increased distribution density of identification bodies at the abnormal model position can refine the specific anomalies of the abnormal model, better identify the abnormal position, and quickly and accurately perform quality analysis of building template, improve the quality identification efficiency of building template in the production line, and thus improve the production line processing efficiency.

[0025] In one embodiment, the anomaly detection module includes: The first judgment unit is used to determine whether the processing data matches the corresponding standard model of the building template in the circulating body, indicating that it meets the standard quality and is a qualified template. The second judgment unit is used to determine whether the processed data does not match the corresponding standard building template model, which indicates that the quality does not meet the standard and is regarded as an abnormal template. The adjustment unit is used to locate the cause of the anomaly and determine the corresponding adjustment instructions based on the anomaly model when an anomaly template exists.

[0026] In one embodiment, the adjustment unit includes: The information setting unit is used to set adjustment information, which includes the anomaly model and the corresponding adjustment instructions for the anomaly model. The instruction issuing unit is used to match the abnormal model based on the abnormal template in the adjustment information and confirm the adjustment instruction when an abnormal template exists.

[0027] It should be noted that the specific fitting and construction operations are completed in the construction module. Based on the analysis results of the construction module, judgments and adjustments are made: when the processed data fits the corresponding standard building formwork model, it indicates that it meets the standard quality and is considered a qualified formwork; when the processed data does not fit the corresponding standard building formwork model, it indicates that it does not meet the standard quality and is considered an abnormal formwork. Adjustment information is pre-set in the cloud, including abnormal models and their corresponding adjustment instructions. When an abnormal formwork exists, the abnormal model within the abnormal formwork is matched against the adjustment information to confirm the adjustment instructions. Finally, the adjustment instructions are issued from the cloud to control the processing equipment for adjustment, completing the optimized adjustment management of building formwork processing and improving the processing quality of the building formwork.

[0028] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. An automated manufacturing control system for building formwork, characterized in that, include: The data acquisition module is used to determine the production work order of the building formwork, acquire the process information of the building formwork based on the production work order, and use the production work order and process information as production information. The construction module, connected to the data acquisition module, is used to manufacture building templates based on production information, acquire processing data during the building template manufacturing process, and build them in the cloud-based flow. The processing data includes actual process information during the building template manufacturing process and real-time status data of the building template. The anomaly detection module, connected to the construction module, is used to perform quality control on building templates based on the flow body, identify building templates that do not meet the standard quality as abnormal templates, locate the cause of the abnormal templates and determine the adjustment instructions; The control module, connected to the anomaly detection module, is used to control the processing equipment to make adjustments based on adjustment commands issued from the cloud.

2. The automated manufacturing control system for building formwork according to claim 1, characterized in that, The data acquisition module includes: The information acquisition unit is used to determine the formwork model, size specifications, opening parameters, output and process parameters of the building formwork as a production work order; The production line determination unit is used to determine the production line based on the production work order. The production line includes processing equipment for processing building templates, and the processing equipment is bound to the corresponding process parameters to obtain process information. The management unit is used to treat production work orders and process information as production information.

3. The automated manufacturing control system for building formwork according to claim 1, characterized in that, The building module includes: The association unit is used to determine the production process of building templates based on production information, build a process model of building templates in the cloud based on the production process, and associate the process models according to the order of the production process. The building unit is used to build multiple corresponding identification bodies for each process model to obtain a flow body. The identification body consists of multiple identification bodies distributed according to the process model, and adjacent identification bodies are connected to each other. The bonding unit is used to acquire the processing data of the building template during the manufacturing process and to bond the processing data with the corresponding transfer body to construct the template.

4. The automated manufacturing control system for building formwork according to claim 3, characterized in that, The associated unit includes: The integration unit is used to build standard models of building templates for the corresponding production process in the cloud, and to build multiple local models for the corresponding standard models of building templates to obtain the integrated model. The configuration unit is used to configure the corresponding model space for the integrated model to obtain the process model. The production association unit is used to associate the corresponding process models in sequence according to the production process order based on the model space.

5. An automated manufacturing control system for building formwork according to claim 4, characterized in that, The building unit includes: The deployment unit is used to configure multiple identification objects in the standard model of the building template corresponding to each process model. The multiple identification objects are evenly distributed in the standard model of the building template. The recording unit is used to connect adjacent identification objects to each other and record the connection line information between adjacent identification objects. The connection line information includes the length of the connection line and the orientation angle of the connection line.

6. The automated manufacturing control system for building formwork according to claim 5, characterized in that, The bonding unit includes: The model building unit is used to construct the standard model of the building template in the process model of the workflow by corresponding the real-time status data of the building template in the processing data. The construction method is as follows: the standard model of the building template in the process model is marked with the outline and corresponding dimensions. If the outline and corresponding dimensions marked by the processing data are the same as those marked by the standard model of the building template, the standard model of the building template in the process model is directly borrowed. If the outline and corresponding dimensions marked by the processing data are different from those marked by the standard model of the building template, the trending local model that is the same as the processing data is borrowed to obtain the current model. The model bonding unit is used to transfer the identified body to the current model for uniform distribution, and to identify and mark the model parts whose current connection line information is different from the connection line information in the standard building template model as abnormal models, thereby completing the bonding construction of the processing data and the corresponding transfer body.

7. The automated manufacturing control system for building formwork according to claim 1, characterized in that, The anomaly detection module includes: The first judgment unit is used to determine whether the processing data matches the corresponding standard model of the building template in the circulating body, indicating that it meets the standard quality and is a qualified template. The second judgment unit is used to determine whether the processed data does not match the corresponding standard building template model, which indicates that the quality does not meet the standard and is regarded as an abnormal template. The adjustment unit is used to locate the cause of the anomaly and determine the corresponding adjustment instructions based on the anomaly model when an anomaly template exists.

8. The automated manufacturing control system for building formwork according to claim 7, characterized in that, The adjustment unit includes: The information setting unit is used to set adjustment information, which includes the anomaly model and the corresponding adjustment instructions for the anomaly model. The instruction issuing unit is used to match the abnormal model based on the abnormal template in the adjustment information and confirm the adjustment instruction when an abnormal template exists.

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