Stacking device for processing motor rotor lamination of new energy vehicle

CN122890798APending Publication Date: 2026-10-09FOSHAN LISEN PRECISION MOULD CO LTD
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Patent Information

Application Number
CN202611333725.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-08-31
Publication Date
2026-10-09

AI Technical Summary

Technical Problem

[0004]上述的现有技术方案虽然能够配套电机磁极冲片进行叠压作业,但是其叠压作业时需要将硅钢片叠放罗列后存置入其内,才能进行叠压作业,对人工或其它设备依赖程度较大,整体功能性有待进一步丰富,实用性有待进一步加强

Benefits of technology

(1)本发明中,通过压紧组件的设计,能够适配新能源汽车电机转子冲片,实现冲片的叠放与压紧,保障多片转子冲片叠装后的压紧效果。

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Abstract

The application relates to the technical field of laminating devices, and discloses a laminating device for new energy automobile motor rotor lamination processing, which can be matched with rotor laminations to complete gluing, stacking and pressing auxiliary operations, has high overall automation degree, complete functions and stronger practicability, and comprises a pressing assembly, laminating pieces and a rotating assembly. The pressing assembly comprises a supporting base, a lifting platform is arranged in the supporting base, two vertical columns are fixedly connected to the supporting base, a top-mounted frame is fixedly connected to the two vertical columns, an electric lifting rod is arranged on the top-mounted frame, two counter rotating sleeves are arranged on the two vertical columns, two pressing frames are fixedly connected to the two counter rotating sleeves, the two pressing frames are matched with the supporting base, the electric lifting rod is used for synchronous height adjustment of the two counter rotating sleeves, the rotating assembly comprises a supporting frame, a rotating frame is arranged on the supporting frame, a plurality of inner support structures are arranged outside the rotating frame, the inner support structures are used for supporting and positioning the laminating pieces, and a top supporting frame is fixedly connected to the supporting frame.
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Description

Technical Field

[0001] This invention relates to the field of lamination equipment technology, specifically to a lamination equipment for processing rotor laminations of new energy vehicle motors. Background Technology

[0002] As is well known, the drive motor of a new energy vehicle is one of the core components of a new energy vehicle. It can realize the conversion between electrical energy and mechanical energy, drive the vehicle and support the recovery of braking energy. The motor rotor is the rotating part of the motor that outputs torque. It can generate torque under the action of a rotating magnetic field and output rotational power. The main structure is made of silicon steel sheets stacked together. In order to facilitate the stacking manufacturing of silicon steel sheets, this solution forms a stacking device for processing stamping of motor rotor laminations for new energy vehicles.

[0003] A search revealed that Chinese patent application number CN202322051439.4 discloses a tooling for facilitating the stacking of motor magnetic pole laminations. The tooling is broadly described as including support legs for mounting on a motor magnetic pole lamination stacking device, and a support plate fixedly connected to the support legs. The support plate is square, with two support columns fixedly connected at symmetrical corners on its upper part. Through the coordinated arrangement of a pressing assembly and two clamping assemblies, the tooling achieves the effects of longitudinal pressing (stacking) and lateral clamping of the motor magnetic pole laminations. In use, the output shaft of the pressing cylinder extends longitudinally to press and fix the motor magnetic pole laminations. Simultaneously, as the output shaft of the pressing cylinder extends, it drives the two pressing assemblies to approach the motor magnetic pole laminations and clamp them laterally, achieving synchronous linkage between the pressing assembly and the clamping assembly.

[0004] Although the aforementioned existing technical solutions can be used to perform stacking operations with motor magnetic pole laminations, the stacking operation requires the silicon steel sheets to be stacked and arranged before they can be stored inside the laminations. This makes them highly dependent on manual labor or other equipment, and their overall functionality and practicality need to be further enhanced. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides a stacking device for processing rotor laminations of new energy vehicle motors. It can be matched with rotor laminations to complete auxiliary operations such as gluing, stacking, and pressing. The device has a high degree of automation, complete functions, and greater practicality.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a stacking device for processing rotor laminations of new energy vehicle motors, comprising a pressing assembly and stacking laminations, and further comprising a rotation assembly. The pressing assembly includes a support base, a lifting platform is installed inside the support base, two vertical columns are fixedly connected to the support base, a top mounting frame is fixedly connected to the two vertical columns, an electric lifting rod is installed on the top mounting frame, a counterspinning sleeve is installed on each of the two vertical columns, a pressing frame is fixedly connected to the outside of each of the two counterspinning sleeves, and both pressing frames are matched with the support base. The electric lifting rod is used for synchronous height adjustment of the two counterspinning sleeves. The indexing assembly includes a support frame, on which a rotating frame is mounted. Multiple internal support structures are mounted outside the rotating frame for supporting and positioning the stacked sheets. A top support is fixedly connected to the support frame, and a glue storage tank is mounted on the top support. The bottom end of the glue storage tank is connected to a glue distribution box via a connecting pipe. A glue distribution roller is rotatably connected inside the glue distribution box. A first servo motor and a second servo motor are respectively mounted outside the glue distribution box and the support frame. The first servo motor drives the rotation of the glue distribution roller, and the second servo motor drives the rotation of the rotating frame. The glue distribution box is mounted outside the top support via a lifting linkage structure.

[0007] Preferably, the lifting platform includes a lifting circular frame and an electric adjusting rod. The lifting circular frame is slidably connected within the support base, and the electric adjusting rod is hinged within the support base. The actuator of the electric adjusting rod is hinged to the lifting circular frame. Multiple clamping frames are slidably connected within the lifting circular frame, and an electric clamping rod is installed within the lifting circular frame. The actuator of the electric clamping rod is connected to a synchronization frame, and multiple transmission rods are rotatably connected to the synchronization frame. The multiple transmission rods are rotatably connected to the multiple clamping frames respectively.

[0008] Preferably, each of the plurality of inner support structures includes a fixed support cylinder, each of the plurality of fixed support cylinders is fixedly connected to the rotating frame, each of the plurality of fixed support cylinders is rotatably connected to a rotating shaft, each of the plurality of rotating shafts is fixedly connected to a transmission gear, a drive gear is mounted on the support frame, each of the plurality of transmission gears meshes with the drive gear, an outer frame is fixedly connected to each of the plurality of rotating shafts, an electric synchronizing rod is mounted in each of the plurality of outer frames, a drive frame is rotatably connected to the actuator of the electric synchronizing rod, a plurality of linkage frames are rotatably connected to the drive frame, an inner support frame is rotatably connected to each of the plurality of linkage frames, and a third servo motor is mounted in the outer frame for synchronously driving the rotation of the plurality of inner support frames.

[0009] Preferably, the outer frame is provided with an annular groove, a transfer ring is rotatably fitted in the annular groove, a transfer cylinder is fixedly connected to the transfer ring, a hinge lug is fixedly connected to the transfer cylinder, multiple inner support frames are hinged to the hinge lug, a drive gear is mounted on the execution shaft of the third servo motor, the drive gear meshes with a transmission gear ring, and the transmission gear ring is fixedly connected to the outside of the transfer ring.

[0010] Preferably, the outer casing of the transfer cylinder is fixedly connected with a plurality of pressing ears, each of the plurality of pressing ears is fitted with a clamping bolt, and the plurality of clamping bolts are threadedly connected to the transfer ring. An assembly plate is fixedly connected to the outer casing frame, and the assembly plate is used for clamping and limiting the transfer ring.

[0011] Preferably, the lifting linkage structure includes a lifting sleeve and an electric control rod. The lifting sleeve is fitted outside the top bracket, and the electric control rod is installed at the top of the top bracket. The electric control rod is used for height adjustment of the lifting sleeve. A transfer rod is rotatably connected to the outside of the lifting sleeve. The transfer rod is fixedly connected to the fabric box. A flipping drive mechanism is installed between the transfer rod and the top bracket. The flipping drive mechanism is used for linkage flipping during the lifting and adjustment process of the fabric box.

[0012] Preferably, the flipping drive mechanism includes a guide fixing sleeve and a flipping gear. The guide fixing sleeve is fixedly connected to the top bracket. A tension spring is fixedly connected inside the guide fixing sleeve. A linkage rack is fixedly connected to the bottom end of the tension spring. The linkage rack is slidably engaged inside the guide fixing sleeve. An inner liner ring is fixedly connected inside the flipping gear. The inner liner ring is fixedly connected to the outside of the rotating rod. An outer extension plate is fixedly connected to the linkage rack. A closed shaft is fixedly connected to the outer extension plate. A straight tube is connected to the connecting pipe. The straight tube is connected to the glue storage tank, and the closed shaft is inserted into the straight tube.

[0013] Preferably, the inner lining ring has an arc-shaped opening, and a linkage rod is inserted into the arc-shaped opening. The linkage rod is fixedly connected to the outside of the lifting sleeve. The lifting sleeve has a pin hole, and a connecting pin is inserted into the pin hole. The actuator of the electric control rod is fixedly connected to an insertion rod, and the insertion rod has a through hole that matches the connecting pin.

[0014] Preferably, the actuator of the electric lifting rod is connected to a lifting frame, and both ends of the lifting frame are fixedly connected to a transmission cylinder. The two transmission cylinders are respectively fitted onto the two vertical columns, and the two counter-rotating sleeves are rotatably connected to the two transmission cylinders. The two counter-rotating sleeves are fixedly connected to a first pin and a second pin. The two vertical columns are provided with a first track and a second track. The two first tracks are respectively matched with the two first pins, and the two second tracks are respectively matched with the two second pins.

[0015] Preferably, both the first and second tracks are composed of an upward guide groove, a spiral guide groove, and a pressing guide groove connected in sequence. Both of the two rotating sleeves are fixedly connected to two external brackets, and the two first pins and the two second pins are respectively fixedly connected to the four external brackets.

[0016] Compared with the prior art, the present invention provides a stacking device for processing rotor laminations of new energy vehicle motors, which has the following beneficial effects: (1) In this invention, the design of the pressing component can be adapted to the rotor laminations of new energy vehicle motors, realize the stacking and pressing of laminations, and ensure the pressing effect after multiple rotor laminations are stacked.

[0017] (2) In this invention, the design of the indexing component can be adapted to the rotor lamination of new energy vehicle motors, and the lamination can be auxiliaryly clamped and transported, which facilitates the indexing and gluing of the lamination. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the entire invention; Figure 2 For the present invention Figure 1 A magnified schematic diagram of the local structure at point A; Figure 3 For the present invention Figure 1 A magnified view of the structure at point B in the middle; Figure 4 For the present invention Figure 1 A magnified schematic diagram of the structure at point C in the middle; Figure 5 This is a three-dimensional structural diagram showing the disassembled fit of the rotating sleeve, pressing frame, and first pin shaft of the present invention. Figure 6 This is a three-dimensional structural diagram showing the assembly of the adapter ring, adapter cylinder, and hinge lug of the present invention. Figure 7 This is a three-dimensional structural diagram of the cooperation between the third servo motor, the adapter ring, and the drive gear of the present invention; Figure 8 This is a bottom-view three-dimensional structural diagram of the top support, glue storage box, and glue distribution roller of the present invention. Figure 9 For the present invention Figure 8 A magnified schematic diagram of the local structure at point D; Figure 10 For the present invention Figure 8 A magnified schematic diagram of the local structure at point E; Figure 11 This is a three-dimensional structural diagram showing the disassembled assembly of the guide sleeve, tension spring, and outer extension plate of the present invention. Figure 12This is a three-dimensional structural schematic diagram showing a partial cross-section of the supporting base, electric adjustment rod, and clamping frame of the present invention. Figure 13 This is a three-dimensional structural diagram showing the disassembled assembly of the linkage rod, connecting pin, and insertion rod of the present invention. Figure 14 This is a three-dimensional structural diagram showing the disassembled assembly of the lifting sleeve, linkage rod, and connecting pin of the present invention. Figure 15 This is a three-dimensional structural diagram showing the disassembled components of the adhesive box, adhesive roller, and first servo motor of the present invention. Figure 16 This is a schematic diagram showing the intercalation support state of the three internal supports for the stacked sheets in this invention; Figure 17 This is a schematic diagram showing the three internal supports of the present invention in an intercalation and mounting state with respect to the stacked plates.

[0019] In the diagram: 1. Stacking sheet; 2. Support base; 3. Vertical column; 4. Top mounting frame; 5. Electric lifting rod; 6. Rotating sleeve; 7. Pressing frame; 8. Support frame; 9. Rotating frame; 10. Top support frame; 11. Glue storage tank; 12. Connecting pipe; 13. Glue distribution box; 14. Glue distribution roller; 15. First servo motor; 16. Second servo motor; 17. Lifting round frame; 18. Electric adjusting rod; 19. Clamping frame; 20. Electric clamping rod; 21. Synchronizing frame; 22. Transmission rod; 23. Fixed support cylinder; 24. Rotating shaft; 25. Transmission gear; 26. Drive gear; 27. Outer mounting frame; 28. Electric synchronous rod; 29. ​​Drive frame; 30. Linkage frame; 31. Inner support frame; 32. Third servo motor; 33. Transition ring; 34. Transition cylinder; 35. Hinge ear; 36. Drive gear; 37. Transmission gear ring; 38. Press-fit ear; 39. Clamping bolt; 40. Assembly plate; 41. Lifting sleeve; 42. Electric control lever; 43. Transition rod; 44. Guide fixing sleeve; 45. Reversing gear; 46. Tension spring; 47. Linkage rack; 48. Inner liner ring; 49. Outer extension plate; 50. Closed shaft; 51. Straight tube; 52. Arc-shaped slot; 53. Linkage rod; 54. Pin hole; 55. Connecting pin; 56. Insertion rod; 57. Lifting frame; 58. Transmission cylinder; 59. First pin; 60. Second pin; 61. Upward guide groove; 62. Spiral guide groove; 63. Clamping guide groove; 64. External bracket. Detailed Implementation

[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0021] For examples, please refer to Figures 1-17 A stacking device for processing rotor laminations of new energy vehicle motors includes a clamping assembly and a stacking sheet 1, as well as a rotation assembly. The clamping assembly includes a support base 2, within which a lifting platform is installed. The lifting platform includes a lifting circular frame 17 and an electric adjusting rod 18. The lifting circular frame 17 is slidably connected within the support base 2, and the electric adjusting rod 18 is hinged within the support base 2. The actuator of the electric adjusting rod 18 is hinged to the lifting circular frame 17. Multiple clamping frames 19 are slidably connected within the lifting circular frame 17. An electric clamping rod 20 is installed inside the support base 2. The actuator of the electric clamping rod 20 is connected to a synchronous frame 21. The synchronous frame 21 is rotatably connected to multiple transmission rods 22. The multiple transmission rods 22 are rotatably connected to multiple clamping frames 19 respectively. Two vertical columns 3 are fixedly connected to the support base 2. A top mounting frame 4 is fixedly connected to the two vertical columns 3. An electric lifting rod 5 is installed on the top mounting frame 4. A counter-rotating sleeve 6 is installed on each of the two vertical columns 3. A pressing frame 7 is fixedly connected to the outside of each of the two counter-rotating sleeves 6. Both pressing frames 7 are connected to the support base 2. The electric lifting rod 5 is used for the synchronous height adjustment of the two counter-rotating sleeves 6. The actuator of the electric lifting rod 5 is connected to the lifting frame 57. Both ends of the lifting frame 57 are fixedly connected to the transmission cylinders 58. The two transmission cylinders 58 are respectively fitted onto the two vertical columns 3. The two counter-rotating sleeves 6 are rotatably connected to the two transmission cylinders 58 respectively. The two counter-rotating sleeves 6 are fixedly connected to the first pin 59 and the second pin 60 respectively. The two vertical columns 3 are provided with the first track and the second track. The two first tracks are matched with the two first pins 59 respectively, and the two second tracks are matched with the two second pins 60 respectively. The first track and the second track are both composed of the upward guide groove 61, the spiral guide groove 62 and the pressing guide groove 63 connected in sequence. The two counter-rotating sleeves 6 are fixedly connected to the two external brackets 64. The two first pins 59 and the two second pins 60 are fixedly connected to the four external brackets 64 respectively. Through the design of the pressing component, it can be adapted to the rotor laminations of new energy vehicle motors to realize the stacking and pressing of laminations and ensure the pressing effect after stacking multiple rotor laminations.

[0022] It should be further explained that the indexing assembly includes a support frame 8, on which a rotating frame 9 is mounted. Multiple internal support structures are mounted outside the rotating frame 9, each including a fixed support cylinder 23. All fixed support cylinders 23 are fixedly connected to the rotating frame 9. Rotating shafts 24 are rotatably connected within each fixed support cylinder 23. Transmission gears 25 are fixedly connected to each rotating shaft 24. A drive gear 26 is mounted on the support frame 8, and the transmission gears 25 mesh with the drive gear 26. External frames 27 are fixedly connected to each rotating shaft 24, and electric synchronizing rods 2 are installed within each external frame 27. 8. A drive frame 29 is rotatably connected to the actuator of the electric synchronous rod 28. Multiple linkage frames 30 are rotatably connected to the drive frame 29. Each linkage frame 30 is rotatably connected to an inner support frame 31. Each inner support frame 31 is connected to an outer frame 27. A third servo motor 32 is installed inside the outer frame 27. The third servo motor 32 is used for the synchronous rotation drive of the multiple inner support frames 31. The inner support structure is used for supporting and positioning the stacked sheet 1. A top support frame 10 is fixedly connected to the support frame 8. A glue storage box 11 is installed on the top support frame 10. The bottom end of the glue storage box 11 is connected to a glue distribution box 13 via a connecting pipe 12. The inner support frame 9 is rotatably connected to a rubber roller 14. A first servo motor 15 and a second servo motor 16 are respectively installed on the outer side of the rubber box 13 and the support frame 8. The first servo motor 15 drives the rotation of the rubber roller 14, and the second servo motor 16 drives the rotation of the rotating frame 9. The rubber box 13 is installed on the outer side of the top support frame 10 via a lifting linkage structure. An annular groove is provided on the outer frame 27, and a transfer ring 33 rotatably engages within the annular groove. A transfer cylinder 34 is fixedly connected to the transfer ring 33, and a hinge ear 35 is fixedly connected to the transfer cylinder 34. Multiple inner support frames 31 are hinged to the hinge ear 35. A third servo motor 32... A drive gear 36 is installed on the actuating shaft. The drive gear 36 meshes with a transmission gear ring 37. The transmission gear ring 37 is fixedly connected to the outside of the transfer ring 33. Multiple pressing ears 38 are fixedly connected to the outside of the transfer cylinder 34. Each pressing ear 38 is fitted with a clamping bolt 39. Each clamping bolt 39 is threadedly connected to the transfer ring 33. An assembly plate 40 is fixedly connected to the outside of the outer frame 27. The assembly plate 40 is used for clamping and limiting the transfer ring 33. Through the design of the indexing component, it can be adapted to the rotor lamination of new energy vehicle motors to complete the auxiliary clamping and transfer of the lamination, which facilitates the indexing and gluing operations of the lamination.

[0023] Furthermore, the lifting linkage structure includes a lifting sleeve 41 and an electric control lever 42. The lifting sleeve 41 is fitted onto the top bracket 10, and the electric control lever 42 is installed at the top of the top bracket 10. The electric control lever 42 is used for height adjustment of the lifting sleeve 41. A rotating rod 43 is rotatably connected to the outside of the lifting sleeve 41. The rotating rod 43 is fixedly connected to the adhesive box 13. A flipping drive mechanism is installed between the rotating rod 43 and the top bracket 10. The flipping drive mechanism is used for linkage flipping during the lifting and adjusting process of the adhesive box 13. The flipping drive mechanism includes a guide fixing sleeve 44 and a flipping gear 45. The guide sleeve 44 is fixedly connected to the top bracket 10. A tension spring 46 is fixedly connected inside the guide sleeve 44. A linkage rack 47 is fixedly connected to the bottom end of the tension spring 46. The linkage rack 47 slides within the guide sleeve 44. An inner liner ring 48 is fixedly connected inside the tilting gear 45. The inner liner ring 48 is fixedly connected to the outside of the rotating rod 43. An extension plate 49 is fixedly connected to the linkage rack 47. A sealing shaft 50 is fixedly connected to the extension plate 49. A straight tube 51 is connected to the connecting pipe 12. The straight tube 51 is connected to the glue storage tank 11, and the sealing shaft 50 is inserted into the straight tube 51. When the lifting sleeve 41... When the height decreases, the adhesive box 13 flips and adjusts to the position where the adhesive roller 14 faces downwards. At this time, the sealing shaft 50 falls relative to the straight tube 51 to create a connection between the straight tube 51 and the connecting pipe 12. Conversely, when the height of the lifting sleeve 41 increases, the adhesive box 13 flips and adjusts to the position where the adhesive roller 14 faces upwards, so that the adhesive on the adhesive roller 14 and inside the adhesive box 13 are both kept inside the adhesive box 13, reducing accidental dripping of adhesive. At the same time, the sealing shaft 50 is further inserted relative to the straight tube 51 to seal the connection between the straight tube 51 and the connecting pipe 12. An arc-shaped strip is provided on the inner lining ring 48. A linkage rod 53 is inserted into the arc-shaped opening 52. The linkage rod 53 is fixedly connected to the outside of the lifting sleeve 41 and limits the rotation of the rotating rod 43, ensuring that the rotating rod 43 can form an upright and inverted posture after raising and lowering. The lifting sleeve 41 has a pin hole 54, into which a connecting pin 55 is inserted. The actuator of the electric control rod 42 is fixedly connected to an insertion rod 56. The insertion rod 56 has a through hole that matches the connecting pin 55, forming a transmission connection between the electric control rod 42 and the lifting sleeve 41, which facilitates assembly and manufacturing.

[0024] In this embodiment, the electric lifting rod 5, the first servo motor 15, the second servo motor 16, the electric adjusting rod 18, the electric clamping rod 20, the electric synchronizing rod 28, the third servo motor 32, and the electric control rod 42 are all commercially available conventional devices known to those skilled in the art. In this invention, we are simply using them without modifying their structure or function. Their setting method, installation method, and electrical connection method can be easily understood by those skilled in the art by following the instructions for use, and will not be described in detail here.

[0025] In summary, the working process of this stacking device for processing rotor laminations of new energy vehicle motors is as follows: Before use, the stacking device is first aligned with the corresponding stamping equipment to ensure that multiple inner support structures can sequentially pass through the falling station of the rotor laminations of the new energy vehicle motors, forming inner support positioning for the rotor laminations. This facilitates the auxiliary conveying of the stacked laminations 1. Then, the electric lifting rod 5, the first servo motor 15, the second servo motor 16, the electric adjusting rod 18, the electric clamping rod 20, the electric synchronizing rod 28, the third servo motor 32, and the electric control rod 42 are electrically installed. After electrical installation, operation and debugging are performed. After debugging, the device can be put into stacking operation. During operation, the second servo motor 16 first drives the rotating frame 9 to rotate relative to the support frame 8, causing one group of inner support structures to rotate with the rotating frame. The 9th rotation is positioned directly below the dropping position of the stacked sheet 1, and the electric synchronous rod 28 in the inner support structure is activated. Its actuator extends outward and pushes the drive frame 29 to rise along the axis of the rotating cylinder 34. The rise of the drive frame 29 synchronously drives the displacement of multiple linkage frames 30, converting the axial thrust into radial thrust, driving multiple inner support frames 31 to expand outward synchronously. Since multiple inner support frames 31 are all connected to the hinge ear 35, the inner support frame 31 will rotate relative to the hinge ear 35 during the outward expansion process. That is, the top of the inner support frame 31 swings inward and the bottom of the inner support frame 31 swings outward, presenting a structure that is smaller at the top and larger at the bottom. After the stamping equipment drops the single stacked sheet 1 into place, the structure that is smaller at the top and larger at the bottom will press against the central hole wall of the stacked sheet 1 from the inside out, completing the inner support positioning of the single stamped sheet. Then, the second servo motor 16 drives the rotating frame 9 to rotate again, so that the stacked sheet 1 positioned by the inner support is rotated to the glue application position along with the inner support structure.

[0026] Meanwhile, the actuator of the electric control lever 42 drives the lifting sleeve 41 to slide down the top bracket 10 through the pin engagement of the insertion rod 56 and the connecting pin 55. During the downward movement of the lifting sleeve 41, the transfer rod 43 and the adhesive box 13 move down synchronously. When the transfer rod 43 moves down, the inner lining ring 48 on its outer wall moves down accordingly. Since the linkage rack 47 meshes with the tilting gear 45 and the linkage rack 47 is subjected to the action of the tension spring 46, when the tension on the linkage rack 47 cannot drive the tension spring 46 to stretch, the linkage rack 47 will form a relatively stable position relative to the guide fixing sleeve 44, that is, to drive the tilting gear 45 to rotate. During this process, since the tilting gear 45 is not subject to rotation limit, the tension spring 46 is only stretched slightly. As the tilting gear 45 rotates, when the linkage rod 53 rotates to the limit position within the arc-shaped slot 52, the transfer rod 43 will not move further. With each rotation, the transfer rod 43 rotates the adhesive box 13 from an inverted storage position to a working position with the adhesive roller 14 facing downwards. As the lifting sleeve 41 slides further down along the top support 10, the flipping gear 45 maintains its existing state and drives the linkage rack 47 to fall further. During this process, the adhesive roller 14 can be height-adapted relative to the stacking sheet 1 to ensure that the adhesive roller 14 can perform adhesive application on the stacking sheet 1. The adhesive roller 14 adopts a structure with an inner roller core and an outer soft cylindrical layer. On the one hand, it can temporarily store and absorb the adhesive entering from the connecting pipe 12. On the other hand, when the roller surface of the adhesive roller 14 contacts the stacking sheet 1, it can be compressed and deformed to facilitate the extrusion of the adhesive. When the stacking sheet 1 is slightly tilted, the soft layer on the outside of the adhesive roller 14 can also be adapted and finely adjusted with the tilted stacking sheet 1 to improve the matching between the two.

[0027] As the reversing gear 45 maintains its current state and drives the linkage rack 47 to fall further, the tension spring 46 will be stretched. The extended plate 49, which is fixed to the linkage rack 47, will drive the closed shaft 50 to move downward relative to the straight tube 51, restoring the connection between the straight tube 51, which was originally blocked by the closed shaft 50, and the connecting pipe 12. Under the action of gravity, the adhesive in the glue storage tank 11 flows into the glue distribution box 13 through the connecting pipe 12 and wets the glue distribution roller 14. The first servo motor 15 then runs and drives the glue distribution roller 14 to rotate at a uniform speed. The adhesive is evenly applied to the surface of the adhesive roller 14. The third servo motor 32 engages with the transmission gear ring 37 via the drive gear 36 on its actuation shaft, causing the transmission gear ring 37 to drive the transfer ring 33 to rotate within the annular groove. The transfer ring 33 then drives multiple inner support frames 31 to rotate synchronously via the transfer cylinder 34. Ultimately, this causes the stacked sheets 1 supported by the multiple inner support frames 31 to rotate synchronously around their own axes, enabling the adhesive roller 14 to complete the adhesive application to the entire end face of the stacked sheets 1. After the adhesive application is completed, the electric control lever 42 reverses its movement to drive the roller 14 to rotate. As the lowering sleeve 41 moves upward, the adhesive box 13, in conjunction with the linkage rod 53 and the arc-shaped slot 52, flips back to its original position with the adhesive roller 14 facing upward. Simultaneously, the sealing shaft 50 re-inserts into the straight tube 51 to cut off the adhesive path, preventing further dripping. The second servo motor 16 drives the rotating frame 9 to continue its indexing rotation, transferring the coated stacked sheet 1 to the stacking position directly above the pressing assembly. Due to the meshing transmission relationship between the drive gear 26 and the transmission gear 25, during the rotation of the rotating frame 9, the drive gear 26 will... The drive gear 25 is rotated, ultimately causing the rotating shaft 24 to rotate. By setting the specifications of the drive gear 26 and the drive gear 25, the stacked sheet 1 is transported to the stacking position directly above the pressing assembly, where it enters the inverted state. To prevent the inverted stacked sheet 1 from falling relative to the multiple inner supports 31, the electric synchronizing rod 28 should be used during the flipping process to cause the inner supports 31, which were originally swinging inward, to swing outward, and vice versa, thus entering the attached position. Figure 17 As shown in the diagram, in this state, the laminate 1 will not fall off after being flipped.

[0028] Upon reaching the stacking position, the electric adjusting rod 18 operates, driving the lifting frame 17 to rise along the inner wall of the support base 2 via a hinged transmission. This reduces the descent height of the stacked sheet 1 as it enters the lifting frame 17, preventing sheet misalignment or adhesive layer displacement due to excessive drop. The electric synchronizing rod 28 then rotates the end of the inner support frame 31 inward to retract it, disabling its limiting effect on the stacked sheet 1. Under its own weight, the stacked sheet 1 gradually falls into the lifting frame 17 as the outward swing amplitude of the inner support frame 31 decreases. The electric clamping rod 20 within the lifting frame 17 then actuates, its actuator pulling the synchronizing frame 21 downward. The synchronizing frame 21, in turn, drives multiple circumferentially distributed clamping frames 19 synchronously upward via multiple transmission rods 22. The stacked sheets 1 are radially centered and clamped from the outside as they fall into place. It should be noted that the first stacked sheet 1 placed into the lifting frame 17 does not require adhesive application, but all other stacked sheets 1 must be adhesive applied. The rotating frame 9 then continues to operate, repeating the cycle of sheet picking, adhesive application, rotation, and dropping. After stacking is completed, the electric lifting rod 5 actuates, and its actuator pushes the lifting frame 57 downwards. The transmission cylinders 58 at both ends of the lifting frame 57 slide downwards along the outer walls of the two vertical columns 3. The two rotating sleeves 6 descend synchronously with the transmission cylinders 58. The first pin 59 and the second pin 60 on the rotating sleeves 6 are respectively embedded into the first and second tracks on the vertical columns 3. The first pin 59 and the second pin 60 first move upwards along their respective insertion guides. The groove 61 descends vertically, causing the two pressing frames 7 to descend with the countersleeve 6 to a height close to the upper surface of the laminated laminations 1. Then, the first pin 59 and the second pin 60 enter the corresponding spiral guide groove 62. Guided by the spiral guide groove 62, the countersleeve 6 rotates circumferentially relative to the transmission cylinder 58, thereby driving the two pressing frames 7 to simultaneously rotate from the outside of the laminated laminations 1 into its upper part. Finally, the first pin 59 and the second pin 60 enter the pressing guide groove 63 and descend vertically again. The countersleeve 6 no longer rotates but only presses down in a straight line. The two pressing frames 7 then press the entire rotor laminations from top to bottom with their end faces touching, ensuring that the glued laminations are tightly bonded under pressure, while also ensuring the glue layer is evenly spread. After holding the pressure for a predetermined time, the rotor is complete. After the iron core is stacked and formed, the electric lifting rod 5 reverses its movement, driving the lifting frame 57 and the two transmission cylinders 58 to move upwards synchronously. The two counter-rotating sleeves 6 first rise vertically to disengage the pressing frame 7 from the lamination stack, and then rotate in the opposite direction through the spiral guide groove 62 to rotate and move the pressing frame 7 away. Finally, it returns to the initial height along the upward guide groove 61. At the same time, the electric clamping rod 20 retracts its actuator, and through the synchronous frame 21 and the transmission rod 22, it reverses its transmission to release the multiple clamping frames 19 outwards, releasing the clamping on the outer periphery of the rotor iron core formed by pressing multiple stacked laminations 1. The actuator of the electric adjusting rod 18 extends outwards to push the lifting round frame 17 to rise along the support base 2, lifting the stacked rotor iron core to a height that is easy to remove. The operator or the matching robot can then remove the finished rotor iron core.Furthermore, the material handling operation can also be achieved through the relative insertion and outward swinging of multiple inner support frames 31. The device then resets and enters the next stacking cycle. This embodiment demonstrates single-sided adhesive application of the stacked sheet 1. In practical applications, the number of adhesive rollers can be selectively increased according to the specific needs of the stacked sheet 1 to achieve double-sided adhesive application of the stacked sheet 1.

[0029] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A stacking device for processing rotor laminations of new energy vehicle motors, comprising a pressing assembly and stacking sheets (1), characterized in that, It also includes a rotation assembly, the clamping assembly including a support base (2), a lifting platform installed inside the support base (2), two vertical columns (3) fixedly connected to the support base (2), a top mounting frame (4) fixedly connected to the two vertical columns (3), an electric lifting rod (5) installed on the top mounting frame (4), a counter-rotating sleeve (6) installed on each of the two vertical columns (3), a pressing frame (7) fixedly connected to the outside of each of the two counter-rotating sleeves (6), and both pressing frames (7) matching the support base (2). The electric lifting rod (5) is used for synchronous height adjustment of the two counter-rotating sleeves (6). The rotation assembly includes a support frame (8), a rotating frame (9) installed on the support frame (8), and multiple... An internal support structure is used for supporting and positioning the stacked sheet (1). A top bracket (10) is fixedly connected to the support frame (8). A glue storage box (11) is installed on the top bracket (10). The bottom end of the glue storage box (11) is connected to a glue distribution box (13) through a connecting pipe (12). A glue distribution roller (14) is rotatably connected inside the glue distribution box (13). A first servo motor (15) and a second servo motor (16) are respectively installed outside the glue distribution box (13) and the support frame (8). The first servo motor (15) is used to drive the rotation of the glue distribution roller (14). The second servo motor (16) is used to drive the rotation of the rotating frame (9). The glue distribution box (13) is installed outside the top bracket (10) through a lifting linkage structure.

2. The stacking device for processing rotor laminations of new energy vehicle motors according to claim 1, characterized in that, The lifting platform includes a lifting circular frame (17) and an electric adjusting rod (18). The lifting circular frame (17) is slidably connected to the support base (2). The electric adjusting rod (18) is hinged to the support base (2). The actuator of the electric adjusting rod (18) is hinged to the lifting circular frame (17). Multiple clamping frames (19) are slidably connected inside the lifting circular frame (17). An electric clamping rod (20) is installed inside the lifting circular frame (17). The actuator of the electric clamping rod (20) is connected to a synchronization frame (21). Multiple transmission rods (22) are rotatably connected to the synchronization frame (21). The multiple transmission rods (22) are rotatably connected to the multiple clamping frames (19).

3. The stacking device for processing rotor laminations of new energy vehicle motors according to claim 2, characterized in that, Each of the aforementioned internal support structures includes a fixed support cylinder (23), which is fixedly connected to the rotating frame (9). A rotating shaft (24) is rotatably connected inside each of the fixed support cylinders (23). A transmission gear (25) is fixedly connected to each of the rotating shafts (24). A drive gear (26) is mounted on the support frame (8). The transmission gears (25) mesh with the drive gears (26). An external frame (27) is fixedly connected to each of the rotating shafts (24). Electric synchronizing rods (28) are installed inside the frame (27). A drive frame (29) is rotatably connected to the actuator of the electric synchronizing rod (28). Multiple linkage frames (30) are rotatably connected to the drive frame (29). Multiple linkage frames (30) are rotatably connected to inner support frames (31). Multiple inner support frames (31) are connected to the outer frame (27). A third servo motor (32) is installed inside the outer frame (27). The third servo motor (32) is used for the synchronous rotation drive of multiple inner support frames (31).

4. The stacking device for processing rotor laminations of new energy vehicle motors according to claim 3, characterized in that, The outer frame (27) is provided with an annular groove, and a rotating ring (33) is rotatably fitted in the annular groove. A rotating cylinder (34) is fixedly connected to the rotating ring (33), and a hinge ear (35) is fixedly connected to the rotating cylinder (34). Multiple inner support frames (31) are hinged to the hinge ear (35). A drive gear (36) is installed on the execution shaft of the third servo motor (32). The drive gear (36) meshes with a transmission gear ring (37), and the transmission gear ring (37) is fixedly connected to the outside of the rotating ring (33).

5. The stacking device for processing rotor laminations of new energy vehicle motors according to claim 4, characterized in that, The outer casing (34) is fixedly connected to a plurality of pressing ears (38), each of the pressing ears (38) is fitted with a clamping bolt (39), and each of the clamping bolts (39) is threadedly connected to the outer casing (33). The outer casing (27) is fixedly connected to an assembly plate (40), which is used for clamping and limiting the outer casing (33).

6. The stacking device for processing rotor laminations of new energy vehicle motors according to claim 5, characterized in that, The lifting linkage structure includes a lifting sleeve (41) and an electric control rod (42). The lifting sleeve (41) is fitted outside the top bracket (10). The electric control rod (42) is installed at the top of the top bracket (10). The electric control rod (42) is used for height adjustment of the lifting sleeve (41). A rotating rod (43) is rotatably connected to the outside of the lifting sleeve (41). The rotating rod (43) is fixedly connected to the fabric box (13). A flipping drive mechanism is installed between the rotating rod (43) and the top bracket (10). The flipping drive mechanism is used for linkage flipping during the lifting and adjusting process of the fabric box (13).

7. The stacking device for processing rotor laminations of new energy vehicle motors according to claim 6, characterized in that, The flipping drive mechanism includes a guide fixing sleeve (44) and a flipping gear (45). The guide fixing sleeve (44) is fixedly connected to the top bracket (10). A tension spring (46) is fixedly connected inside the guide fixing sleeve (44). A linkage rack (47) is fixedly connected to the bottom end of the tension spring (46). The linkage rack (47) slides within the guide fixing sleeve (44). An inner liner ring (48) is fixedly connected inside the flipping gear (45). The inner liner ring (48) is fixedly connected to the outside of the rotating rod (43). An outer extension plate (49) is fixedly connected to the linkage rack (47). A closed shaft (50) is fixedly connected to the outer extension plate (49). A straight tube (51) is connected to the connecting pipe (12). The straight tube (51) is connected to the glue storage tank (11), and the closed shaft (50) is inserted into the straight tube (51).

8. The stacking device for processing rotor laminations of new energy vehicle motors according to claim 7, characterized in that, The inner lining ring (48) has an arc-shaped slot (52) and a linkage rod (53) is inserted into the arc-shaped slot (52). The linkage rod (53) is fixedly connected to the outside of the lifting sleeve (41). The lifting sleeve (41) has a pin hole (54) and a connecting pin (55) is inserted into the pin hole (54). The actuator of the electric control rod (42) is fixedly connected to an insertion rod (56) and a through hole matching the connecting pin (55) is opened on the insertion rod (56).

9. The stacking device for processing rotor laminations of new energy vehicle motors according to claim 8, characterized in that, The actuator of the electric lifting rod (5) is connected to the lifting frame (57). Both ends of the lifting frame (57) are fixedly connected to the transmission cylinder (58). The two transmission cylinders (58) are respectively fitted on the two vertical columns (3). The two counter-rotating sleeves (6) are rotatably connected to the two transmission cylinders (58). The two counter-rotating sleeves (6) are fixedly connected to the first pin (59) and the second pin (60). The two vertical columns (3) are provided with the first track and the second track. The two first tracks are matched with the two first pins (59) respectively, and the two second tracks are matched with the two second pins (60) respectively.

10. The stacking device for processing rotor laminations of new energy vehicle motors according to claim 9, characterized in that, The first track and the second track are both composed of an upward guide groove (61), a spiral guide groove (62) and a pressing guide groove (63) connected in sequence. The two rotating sleeves (6) are fixedly connected to two external brackets (64). The two first pins (59) and the two second pins (60) are fixedly connected to the four external brackets (64) respectively.

Citation Information

Patent Citations

  • Tool convenient for motor magnetic pole punching sheet overlying

    CN220401576U