Multi-layered blank layering and filling folding device

CN122893594APending Publication Date: 2026-10-13CHINESE PEOPLES LIBERATION ARMY ARMY SERVICES UNIVERSITY
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Patent Information

Application Number
CN202611133638.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-07-29
Publication Date
2026-10-13

AI Technical Summary

Technical Problem

但是,目前对千层饼的前期制作都是人工完成的,而人工操作时劳动强度很大,目前还没有能够代替人工实现对千层饼的前期制作的食品加工设备,由此导致千层饼的前期制作过程的生产效率较低,无法实现生产规模化和加工便捷化

Benefits of technology

[0029]本发明的多层坯料分层填料折叠装置,其机架上沿左右方向设有滑道,滑道上设有滑板块,滑板块能够在丝杠电机和丝杠的驱动下沿着滑道做往复运动,滑板块的顶部设有面饼坯折叠装置,滑道的右侧自右向左依次设有压面机和千层饼涂馅装置;在使用时,压面机可将柔软的面团加工成面饼坯,千层饼涂馅装置能够将馅料涂抹、压入面饼坯的上表面上,而面饼坯折叠装置则能够将涂抹了馅料的面饼坯折叠成千层饼需要折叠的形状。因此,本发明的多层坯料分层填料折叠装置具有能够高效快速完成擀面、涂馅、折叠、摊平制作,大幅度提高千层饼前期制作的生产效率,大幅度降低工作人员的劳动强度的特点。

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Abstract

The application discloses a multi-layer blank layered filling and folding device, which comprises a rack, a slide way arranged on the rack along a left-right direction, a slide plate block arranged on the slide way, the slide plate block being capable of reciprocating along the slide way under the drive of a lead screw motor and a lead screw, a top of the slide plate block being provided with a flat cake blank folding device, and a right side of the slide way being sequentially provided with a dough rolling machine and a layered cake filling device from right to left. The dough rolling machine comprises a machine shell fixedly connected with the rack, a dough inlet arranged on a top of the machine shell, a large roller shaft arranged on a middle part of the machine shell along a front-rear direction, the large roller shaft being connected with the machine shell through bearings on two sides of the large roller shaft, a front end of the large roller shaft penetrating out of the machine shell, and the front end of the large roller shaft being connected with a motor shaft of a large roller shaft driving motor through a belt drive. The device can efficiently and quickly complete rolling, filling, folding and spreading, greatly improves the production efficiency of layered cake in the early stage, and greatly reduces the labor intensity of workers.
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Description

Technical Field

[0001] This invention relates to a multi-layer blank layered filler folding device. Background Technology

[0002] Thousand-layer meat pie is a type of pasta snack, loved by consumers for its golden color, distinct layers, crispy exterior and tender interior, fragrant and delicious taste, and non-greasy texture. The traditional method of making thousand-layer pie involves five steps: rolling out the dough, spreading the filling, cutting lines, folding, and flattening. First, the risen dough is rolled into a square sheet about 3mm thick. Then, the prepared meat filling is evenly spread on the sheet. Next, about half or one-third of the square sheet is cut with a blade to begin folding. The layers are then folded one by one in a clockwise or counterclockwise direction. Finally, the folded pie is evenly flattened, completing the initial preparation of the thousand-layer pie dough. However, currently, the initial preparation of thousand-layer pie is all done manually, which is very labor-intensive. There is currently no food processing equipment that can replace manual labor in the initial preparation of thousand-layer pie, resulting in low production efficiency and hindering large-scale production and convenient processing. Summary of the Invention

[0003] The purpose of this invention is to provide a multi-layer dough layering and filling folding device that can efficiently and quickly complete the rolling, filling, folding, and flattening process, greatly improving the production efficiency of the early stage of making layered cakes and significantly reducing the labor intensity of workers.

[0004] The multi-layer blank layer filling folding device of the present invention includes a frame, a slide rail provided on the frame along the left and right direction, a slide block provided on the slide rail, the slide block can reciprocate along the slide rail under the drive of the lead screw motor and the lead screw, a dough blank folding device is provided on the top of the slide block, and a dough press and a layer cake filling device are provided sequentially from right to left on the right side of the slide rail.

[0005] The dough press machine includes a housing fixedly connected to a frame. A dough inlet is located at the top of the housing. A large roller shaft is located in the middle of the housing along the front-to-back direction. The front and rear sides of the large roller shaft are respectively connected to the housing via bearings. The front end of the large roller shaft extends forward out of the housing and is connected to the motor shaft of the large roller shaft drive motor via a belt drive. A large dough pressing roller is mounted on the shaft section located inside the housing on the large roller shaft. The circumference of the large dough pressing roller is equal to the length of the dough blank in the left-to-right direction. Cutting blades for cutting the dough blank are provided on the circumference of the large dough pressing roller in the front-to-back horizontal direction. A first active roller shaft and a second active roller shaft are sequentially arranged around the center of the large roller shaft in a counter-clockwise direction at the upper left of the large roller shaft. Multiple follower roller shafts are arranged between the first and second active roller shafts. The axes of multiple follower roller shafts and the second active roller shaft are parallel to the axis of the large roller shaft. The front and rear sides of the first active roller shaft, multiple follower roller shafts, and the second active roller shaft are respectively connected to the machine housing via bearings. The front ends of the first and second active roller shafts are connected to the large roller shaft via gear transmission. The first and second active roller shafts rotate clockwise, while the large roller shaft rotates counterclockwise. A first active roller is mounted on the shaft section inside the machine housing on the first active roller shaft. A follower roller is mounted on the shaft section inside the machine housing on each follower roller shaft. A second active roller is mounted on the shaft section inside the machine housing on the second active roller shaft. The linear velocity of the circumferential surface rotation of the first and second active rollers is equal to the linear velocity of the circumferential surface rotation of the large pressing roller.

[0006] The dough inlet is connected to the inlet end of the dough pressing channel through the dough channel. The dough pressing channel is located between the large pressing roller, the first active roller, multiple follower rollers, and the second active roller. The large pressing roller, the first active roller, multiple follower rollers, and the second active roller can press the soft dough entering the dough pressing channel into rectangular dough blanks. The lower part of the outlet end of the dough pressing channel faces the slide.

[0007] The layered cake filling device includes a filling hopper, with a feeding port at the top and a filling channel along the vertical direction inside the filling hopper. The lower part of the filling hopper is fixedly connected to the frame. The bottom end of the filling hopper has an active filling roller and a passive filling roller arranged side by side along the front and rear horizontal direction. There is a filling outlet between the active filling roller and the passive filling roller that allows the filling to pass through. The bottom of the filling outlet faces the slide. The front and rear ends of the active filling roller and the passive filling roller are respectively mounted on the frame through bearings. The front ends of the active filling roller and the front ends of the passive filling roller extend forward and out of the frame.

[0008] The front end of the active filling roller is connected to the filling roller drive motor, which is mounted on the frame. The front end of the active filling roller is connected to the front end of the driven filling roller.

[0009] A spiral conveying device is provided above the filling outlet. The spiral conveying device includes a support frame. Multiple spiral shafts are provided vertically below the support frame. Each spiral shaft has spiral blades on its circumference. Each spiral shaft is connected to the support frame via bearings. The support frame is connected to the upper part of the filling hopper. A drive shaft is provided horizontally along the front and rear directions at the top of the support frame. The top of each spiral shaft is connected to the drive shaft via a pair of spiral shaft drive bevel gears. The drive shaft is connected to the support frame via bearings. The front end of the drive shaft extends forward and passes through the filling hopper. The front end of the drive shaft is connected to the top of the vertical shaft via a pair of front upper drive bevel gears. The vertical shaft is connected to the filling hopper via multiple bearing seats. The bottom end of the vertical shaft is connected to the front end of the driven filling roller via a pair of front lower drive bevel gears.

[0010] The active filling roller has multiple active filling grooves evenly distributed along the axial direction on its circumferential surface, and the driven filling roller has multiple driven filling grooves evenly distributed along the axial direction on its circumferential surface.

[0011] The dough folding device includes a gearbox housing with a rectangular horizontal cross-section. An incomplete gear shaft is provided in the middle of the gearbox housing along the vertical direction. An incomplete gear is mounted on the upper part of the incomplete gear shaft through a key connection. The incomplete gear shaft is installed and connected to the gearbox housing through a bearing. The bottom end of the incomplete gear shaft is connected to the incomplete gear shaft drive motor for transmission.

[0012] Above the incomplete gear is a sheet folding base, which is fixedly connected to the gearbox housing via multiple legs. A rectangular fixing panel is located on the front right of the top of the sheet folding base. A rectangular right rear small pressure plate is located at the rear end of the fixing panel. The front end of the right rear small pressure plate is connected to the sheet folding base via a pivot pin. The rear end of the right rear small pressure plate is connected to the front end of a rectangular right rear large pressure plate via a pivot pin. A left rear small pressure plate is located at the left end of the right rear small pressure plate and the right rear large pressure plate. The right end of the left rear small pressure plate is connected to the sheet folding base via a pivot pin. The left end of the left rear small pressure plate is connected to the right end of a rectangular left rear large pressure plate via a pivot pin. A left front small pressure plate is located at the front end of the left rear small pressure plate and the left rear large pressure plate. The rear end of the small pressure plate is connected to the sheet folding machine base via a pivot pin. The front end of the left front small pressure plate is connected to the rear end of the rectangular left front large pressure plate via a pivot pin. The right side of the left front small pressure plate and the left front large pressure plate are in contact with the left side of the fixed panel. When the left front small pressure plate, the left front large pressure plate, the left rear small pressure plate, the left rear large pressure plate, the right rear small pressure plate, and the right rear large pressure plate are in their original positions, the upper surfaces of the left front small pressure plate, the left front large pressure plate, the left rear small pressure plate, the left rear large pressure plate, the right rear small pressure plate, and the right rear large pressure plate are flush with the upper surface of the fixed panel. The left front small pressure plate, the left front large pressure plate, the left rear small pressure plate, the left rear large pressure plate, the right rear small pressure plate, the right rear large pressure plate, and the upper surface of the fixed panel are spliced ​​together to form a rectangular sheet folding platform.

[0013] The top of the front baffle of the gearbox housing is provided with a front rack guide groove along the left-right horizontal direction. A front rack is installed in the front rack guide groove, and the teeth of the front rack can mesh with the teeth of the incomplete gear. Driven by the incomplete gear, the front rack can move to the left along the front rack guide groove. The front rack is connected to the left end of the front rack return spring, which is set along the left-right horizontal direction. The right end of the front rack return spring is connected to the gearbox housing. The left side of the front rack is installed and connected to the lower left end of the front swing rod through the lower left pin of the front swing rod. The front swing rod is set along the left-right direction, and the axis of the lower left pin of the front swing rod is located in the front-back horizontal direction. The cross-section of the front swing rod is rectangular. A front swing rod groove is provided in the middle of the front swing rod along the axial direction of the front swing rod, and the front swing rod groove passes through the front swing rod in the front-back direction. The front swing arm guide slider is installed in the front swing arm slide groove with clearance fit. The front swing arm guide slider can slide relative to the front swing arm slide groove. The front swing arm guide slider is fitted with the front part of the front swing arm guide slider positioning pin with clearance fit. The rear part of the front swing arm guide slider positioning pin is adjustablely fixed on the gearbox housing. The axis of the front swing arm guide slider positioning pin is located in the front-back horizontal direction. The upper right end of the front swing arm is adjustablely fixedly connected to the front end of the blank cutter. The cutting edge of the blank cutter is set in the front-back direction. The rear end of the blank cutter is a free end. When the blank cutter swings down to the sheet folding machine base, the cutting edge of the blank cutter is located in the gap between the left front small pressure plate, the left front large pressure plate and the fixed panel. The length of the blank cutter is equal to the length of the fixed panel in the front-back direction.

[0014] The top of the left side baffle of the gearbox housing is provided with a left rack guide groove along the front-back horizontal direction. A left rack is provided in the left rack guide groove. The teeth of the left rack can mesh with the teeth of the incomplete gear. The left rack can move backward along the left rack guide groove under the drive of the incomplete gear. The left rack is connected to the rear end of the left rack return spring. The left rack return spring is set along the front-back horizontal direction. The front end of the left rack return spring is connected to the gearbox housing. The left side of the left rack is installed and connected to the lower front end of the left swing rod through the left side of the left swing rod positioning pin. The left swing rod is set along the front-back direction. The axis of the left swing rod positioning pin is located in the left-right horizontal direction. The right side of the left swing rod positioning pin is hinged to the left end face of the left rack in an adjustable front-back position. The upper rear end of the left swing rod is hinged to the left end face of the left front pressure plate in an adjustable front-back position through the upper rear left swing rod pin.

[0015] When the left rack moves backward along the left rack guide groove under the drive of the incomplete gear, the left rack can push the front end of the left front large pressure plate to flip backward to above the rear end of the left rear large pressure plate through the left rocker arm, and make the left front small pressure plate in an upright state. The height of the left front small pressure plate is approximately equal to half the height of the layered cake blank. When the left rack disengages from the incomplete gear, the left rack can move backward along the left rack guide groove under the tension of the left rack return spring. The left front small pressure plate and the left front large pressure plate can flip back to their original positions under the push of the left rocker arm.

[0016] The rear side baffle of the gearbox housing has a rear rack guide groove at the top of the rear side baffle along the left and right horizontal direction. The rear rack is provided in the rear rack guide groove. The teeth of the rear rack can mesh with the teeth of the incomplete gear. The rear rack can move to the right along the rear rack guide groove under the drive of the incomplete gear. The rear rack is connected to the left end of the rear rack return spring. The rear rack return spring is set along the left and right horizontal direction. The right end of the rear rack return spring is connected to the gearbox housing. The rear side of the rear rack is connected to the lower left end of the rear swing rod through the rear side of the rear swing rod positioning pin. The rear swing rod is set along the left and right direction. The axis of the rear swing rod positioning pin is located in the front and rear horizontal direction. The front side of the rear swing rod positioning pin is hinged to the left end face of the rear rack in an adjustable left and right position. The upper right end of the rear swing rod is hinged to the rear end face of the left rear pressure plate in an adjustable left and right position through the upper right pin of the rear swing rod.

[0017] When the rear rack moves to the right along the rear rack guide groove under the drive of the incomplete gear, the rear rack can push the left end of the left rear large pressure plate to flip to the right above the right end of the right rear large pressure plate through the rear swing rod, and make the left rear small pressure plate stand upright. The height of the left rear small pressure plate is approximately equal to three-quarters of the height of the layered cake blank. When the rear rack disengages from the incomplete gear, the rear rack can move to the left along the rear rack guide groove under the tension of the rear rack return spring. The left rear small pressure plate and the left rear large pressure plate can flip back to their original positions under the push of the rear swing rod.

[0018] The top of the right side baffle of the gearbox housing is provided with a right rack guide groove along the front-back horizontal direction. A right rack is provided in the right rack guide groove. The teeth of the right rack can mesh with the teeth of the incomplete gear. The right rack can move forward along the right rack guide groove under the drive of the incomplete gear. The right rack is connected to the front end of the right rack return spring. The right rack return spring is set along the front-back horizontal direction. The rear end of the right rack return spring is connected to the gearbox housing. The right side of the right rack is connected to the rear lower end of the right swing rod with clearance fit through the right side of the right swing rod positioning pin. The right swing rod is set along the front-back direction. The axis of the right swing rod positioning pin is located in the left-right horizontal direction. The left side of the right swing rod positioning pin is hinged to the right end face of the right rack in an adjustable front-back position. The rear upper end of the right swing rod is hinged to the right end face of the right rear pressure plate in an adjustable front-back position through the right upper rear pin.

[0019] When the right rack moves forward along the right rack guide groove under the drive of the incomplete gear, the right rack can push the rear end of the right rear large pressure plate forward to the front end of the fixed panel through the right rocker arm, and make the right rear small pressure plate in an upright state. The height of the right rear small pressure plate is approximately equal to the height of the layered cake blank. When the right rack disengages from the incomplete gear, the right rack can move backward along the right rack guide groove under the tension of the right rack return spring. The right rear small pressure plate and the right rear large pressure plate can flip back to their original positions under the push of the right rocker arm.

[0020] The electrical control device moves the dough folding platform under the drive of the lead screw motor and lead screw to the area below the dough blank outlet of the dough press, allowing the falling dough blank to land at the right end of the dough folding platform. Then, the electrical control device stops the movement of the dough folding platform and starts the dough press to process the dough blank. The dough blank is then output downwards through the dough blank outlet. When the bottom end of the downward-moving dough blank contacts and overlaps the right end of the dough folding platform, the electrical control device moves the dough folding platform from left to right at the same speed as the falling dough blank, driven by the lead screw motor and lead screw, until the top end of the falling dough blank overlaps the left end of the dough folding platform. The front-to-back dimension of the dough blank is equal to the front-to-back dimension of the dough folding platform.

[0021] Then, via an electrical control device, the dough folding platform, driven by a lead screw motor and lead screw, moves to below the filling outlet of the layered pastry filling device, allowing the falling filling to land on the dough blank located at the right end of the dough folding platform. The electrical control device then activates the filling roller drive motor, which drives the active filling roller to rotate. The rotating active filling roller drives the driven filling roller to rotate as well. The driven filling roller, in turn, drives the vertical shaft to rotate via a pair of front lower drive bevel gears. The vertical shaft, in turn, drives the drive shaft to rotate via a pair of front upper drive bevel gears. The drive shaft, through each pair of helical drive bevel gears, drives the corresponding helical shafts and helical blades to rotate. After filling is added to the hopper, gravity and the rotating helical blades push the filling downwards to the active and driven filling rollers. The filling is then placed into the active filling rollers by multiple active filling grooves on the active filling rollers and the driven filling rollers by multiple driven filling grooves on the driven filling rollers. The filling groove roll passes through the filling outlet, allowing the filling to fall downwards onto the dough blank located at the right end of the dough folding platform. The linear velocity of the circumferential surface of the active filling roller is equal to the speed at which the dough folding machine base moves to the left under the drive of the lead screw motor and lead screw. The upper surfaces of the left front small pressure plate, left front large pressure plate, left rear small pressure plate, left rear large pressure plate, right rear small pressure plate, right rear large pressure plate, and fixed panel are aligned with the bottom end of the circumferential surface of the active filling roller and the active filling roller. 7. The distance between the bottom ends of the circumferential surfaces is slightly greater than the thickness of the dough. The filling is spread and pressed down by the active filling roller and then adheres to the upper surface of the soft dough. When the filling falls onto the upper surface of the dough at the right end of the dough folding platform, the electric control device makes the dough folding platform move from left to right under the drive of the lead screw motor and lead screw until the falling filling covers the upper surface of the dough. Then the electric control device makes the filling roller drive motor stop rotating.

[0022] Then, the electrical control device moves the dough folding platform to the left side of the slide under the drive of the lead screw motor and lead screw. The electrical control device also drives the incomplete gear shaft drive motor to rotate the incomplete gear clockwise. The teeth of the incomplete gear first mesh with the front rack, driving the front rack to move to the left along the front rack guide groove. At the same time, the front rack will stretch the front rack return spring. The leftward movement of the front rack will cause the lower left end of the front swing arm to move to the left and the upper right end of the front swing arm to swing downward clockwise. At the position where the incomplete gear and the front rack are about to disengage, the cutting edge of the dough cutting knife cuts the dough blank along the gap between the left front small pressure plate, the left front large pressure plate and the fixed panel. Then the incomplete gear continues to rotate and disengages from the front rack. The front rack, the front swing arm and the dough cutting knife return to their original positions under the tension of the front rack return spring.

[0023] Then the incomplete gear continues to rotate clockwise, allowing its teeth to mesh with the left rack and drive it to move backward along the left rack guide groove. At the same time, the left rack stretches the left rack return spring, enabling it to push the front end of the left front pressure plate to flip backward above the rear end of the left rear pressure plate via the left rocker arm, and keeping the left front small pressure plate upright. This causes the front left part of the dough to be flipped and pressed against the top of the rear left part of the dough by the left front large pressure plate. At the point where the incomplete gear and the left rack are about to disengage, the front left and rear left parts of the dough are pressed down by the left front large pressure plate. Then the incomplete gear continues to rotate and disengages from the left rack. The left front small pressure plate, the left front large pressure plate, the left rack, and the left rocker arm return to their original positions under the tension of the left rack return spring.

[0024] Then the incomplete gear continues to rotate clockwise, allowing its teeth to mesh with the rear rack and drive it to move to the right along the rear rack guide groove. At the same time, the rear rack stretches the rear rack return spring, enabling it to push the left end of the left rear large pressure plate to flip to the right above the right end of the right rear large pressure plate via the rear swing arm, and keeping the left rear small pressure plate upright. This causes the left front and left rear parts of the dough to be flipped and pressed against the top of the right rear part of the dough by the left rear large pressure plate. At the point where the incomplete gear and the rear rack are about to disengage, the left front, left rear, and right rear parts of the dough are pressed down by the left rear large pressure plate. Then the incomplete gear continues to rotate and disengages from the rear rack. The left rear small pressure plate, the left rear large pressure plate, the rear rack, and the rear swing arm return to their original positions under the tension of the rear rack return spring.

[0025] Then, the incomplete gear continues to rotate clockwise, allowing its teeth to mesh with the right rack and drive it forward along the right rack guide groove. Simultaneously, the right rack stretches the right rack return spring, enabling it to push the rear end of the right rear large pressure plate forward to the front end of the fixed panel via the right rocker arm, and keeping the right rear small pressure plate upright. This causes the left front, left rear, and right rear parts of the dough to be flipped and pressed against the top of the right front part of the dough by the right rear large pressure plate. At the point where the incomplete gear and the right rack are about to disengage, the left front, left rear, right rear, and right front parts of the dough are pressed down by the right rear large pressure plate. Then, the incomplete gear continues to rotate and disengages from the right rack. The right rear small pressure plate, left rear large pressure plate, right rack, and right rocker arm return to their original positions under the tension of the right rack return spring.

[0026] Preferably, the first active roller shaft, multiple follower roller shafts, and the second active roller shaft can be adjusted and fixed in position along the radial direction of the large roller shaft to change the width of the dough pressing channel. The number of follower roller shafts is 2-6. 2-3 spiral shafts are evenly arranged in the vertical direction inside the bracket. The cross-section of the feed inlet and the filling outlet is rectangular.

[0027] Preferably, the front end of the active filling roller is connected to the front end of the driven filling roller via a cylindrical gear transmission, and the motor shaft of the filling roller drive motor is connected to the front end of the active filling roller via a bevel gearbox.

[0028] Preferably, the filling roller drive motor, the incomplete gear shaft drive motor, and the lead screw motor are speed-regulating motors.

[0029] The multi-layer dough layering and filling folding device of the present invention has a slide rail on its frame along the left and right direction. A sliding block is provided on the slide rail, and the sliding block can reciprocate along the slide rail under the drive of a lead screw motor and a lead screw. A dough folding device is located on the top of the sliding block. A dough press and a layered cake filling device are arranged sequentially from right to left on the right side of the slide rail. In use, the dough press can process soft dough into dough blanks, the layered cake filling device can spread and press the filling onto the upper surface of the dough blank, and the dough blank folding device can fold the filled dough blank into the required shape for layered cakes. Therefore, the multi-layer dough layering and filling folding device of the present invention has the characteristics of efficiently and quickly completing the rolling, filling, folding, and flattening processes, significantly improving the production efficiency of the early stage of layered cake production, and significantly reducing the labor intensity of workers.

[0030] The multi-layer blank layered filler folding device of the present invention will be further described in detail below with reference to the accompanying drawings. Attached Figure Description

[0031] Figure 1 This is a perspective view of the multi-layer blank layered filler folding device of the present invention;

[0032] Figure 2 A perspective view of the multi-layer blank layered filling folding device of the present invention after removing the frame, housing and filling hopper;

[0033] Figure 3 This is a front sectional view of the housing and large pressing rollers of the dough press of the present invention;

[0034] Figure 4 This is a front view of the layered cake filling device of the present invention;

[0035] Figure 5 This is a front cross-sectional view of the layered cake filling device of the present invention;

[0036] Figure 6 The perspective view of the layered cake filling device of the present invention with the filling hopper removed;

[0037] Figure 7 This is a perspective view of the dough folding device portion of the present invention;

[0038] Figure 8 This is a top cross-sectional view of the dough folding device of the present invention;

[0039] Figure 9 This is an exploded view of the sheet folding base portion of the present invention;

[0040] Figure 10 This is an exploded view of the gearbox housing portion of the present invention;

[0041] Figure 11 This is a perspective view of the dough cutting blade of the dough folding device of the present invention in a state about to cut the dough.

[0042] Figure 12 A 3D image of a dough sheet after it has been cut by a dough cutter;

[0043] Figure 13 This is a perspective view of the large left front pressure plate of the dough folding device of the present invention flipping and folding the dough backward;

[0044] Figure 14 A three-dimensional view of the dough blank after it has been flipped and folded backward by the large left front pressure plate of the dough blank folding device;

[0045] Figure 15 This is a perspective view of the large left rear pressure plate of the dough folding device of the present invention flipping to the right and folding the dough.

[0046] Figure 16 A three-dimensional view of the dough after it has been flipped and folded to the right by the large left rear pressure plate of the dough folding device;

[0047] Figure 17 This is a perspective view of the dough blank after it has been flipped forward and folded by the right rear pressure plate of the dough blank folding device of the present invention.

[0048] Figure 18 This is a perspective view of the dough blank after the right rear pressure plate of the dough blank folding device of the present invention is flipped forward and folded. Detailed Implementation

[0049] The multi-layer blank layered filler folding device of the present invention, such as Figure 1 and Figure 2 As shown, the machine includes a frame 5, a slide rail 22 is provided on the frame 5 along the left and right directions, a slide block 23 is provided on the slide rail, the slide block 23 can reciprocate along the slide rail 22 under the drive of the lead screw motor 29 and the lead screw 21, the top of the slide block 23 is provided with a dough folding device, and a dough press and a layer cake filling device are provided on the right side of the slide rail from right to left.

[0050] like Figure 1 , Figure 2 and Figure 3As shown, the dough press includes a housing 70 fixedly connected to the frame 5. A dough inlet 90 is located at the top of the housing 70. A large roller shaft 71 is located in the middle of the housing 70 along the front-to-back direction. The front and rear sides of the large roller shaft 71 are respectively connected to the housing 70 via bearings 78. The front end of the large roller shaft 70 extends forward through the housing 70. The front end of the large roller shaft 71 is connected to the motor shaft of the large roller shaft drive motor 73 via a belt drive 72. A section of the large roller shaft 71 located inside the housing 70 is fitted with... There is a large pressing roller 74, the circumference of which is equal to the length of the dough blank in the left-right direction. A cutting blade 75 for cutting the dough blank is provided on the circumference of the large pressing roller 74 in the front-back horizontal direction. A first driving roller shaft 76 and a second driving roller shaft 79 are arranged sequentially around the center of the large roller shaft 71 in a counter-clockwise direction from the upper left. Multiple follower roller shafts 77 are arranged between the first driving roller shaft 76 and the second driving roller shaft 79. The first driving roller shaft 76... 6. The axes of the multiple follower roller shafts 77 and the second drive roller shaft 79 are parallel to the axis of the large roller shaft 71. The front and rear sides of the first drive roller shaft 76, the multiple follower roller shafts 77, and the second drive roller shaft 79 are respectively connected to the housing 70 via bearings. The front ends of the first drive roller shaft 76 and the second drive roller shaft 79 are connected to the large roller shaft 71 via gear transmission 85. The first drive roller shaft 76 and the second drive roller shaft 79 rotate clockwise. The large roller shaft 71 rotates counterclockwise. The first active roller shaft 76 has a first active roller 80 mounted on the shaft section inside the housing 70. Each follower roller shaft 77 has a follower roller 81 mounted on the shaft section inside the housing 70. The second active roller shaft 79 has a second active roller 83 mounted on the shaft section inside the housing 70. The linear velocity of the circumferential surface rotation of the first active roller 80 and the second active roller 83 is equal to the linear velocity of the circumferential surface rotation of the large pressing roller 74.

[0051] like Figure 3 As shown, the dough inlet 90 is connected to the inlet end of the dough pressing channel 88 through the dough channel 89. The dough pressing channel 88 is located between the large pressing roller 74, the first active roller 80, multiple follower rollers 81, and the second active roller 83. The large pressing roller 74, the first active roller 80, multiple follower rollers 81, and the second active roller 83 can press the soft dough entering the dough pressing channel 88 into rectangular dough blanks. The lower part of the outlet end of the dough pressing channel 88 faces the slide 22.

[0052] like Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6As shown, the layered cake filling device includes a filling hopper 1, a feeding port 2 at the top of the filling hopper 1, a filling channel 3 in the vertical direction inside the filling hopper 1, the lower part of the filling hopper 1 is fixedly connected to the frame 5, an active filling roller 6 and a driven filling roller 7 are arranged side by side in the horizontal direction at the bottom of the filling hopper 1, a filling outlet 8 is provided between the active filling roller 6 and the driven filling roller 7 to allow the filling to pass through, the bottom of the filling outlet 8 faces the slide 22, the front and rear ends of the active filling roller 6 and the driven filling roller 7 are respectively mounted on the frame 5 by bearings, the front end of the active filling roller 6 and the front end of the driven filling roller 7 extend forward and out of the frame 5 respectively;

[0053] The front end of the active filling roller 6 is connected to the filling roller drive motor 11, which is mounted on the frame 5. The front end of the active filling roller 6 is connected to the front end of the driven filling roller 7.

[0054] A spiral conveying device is provided above the filling outlet 8. The spiral conveying device includes a support 12. Multiple spiral shafts 13 are provided vertically below the support 12. Each spiral shaft 13 has spiral blades 14 on its circumference. Each spiral shaft 13 is connected to the support 12 via bearings. The support 12 is connected to the upper part of the filling hopper 1. A drive shaft 20 is provided at the top of the support 12 along the front-back horizontal direction. The top of each spiral shaft 13 is connected to the drive shaft 20 via a pair of spiral shaft drive bevel gears 15. The drive shaft 20 is connected to the support 12 via bearings. The front end of the drive shaft 20 extends forward and passes through the filling hopper 1. The front end of the drive shaft 20 is connected to the top of the vertical shaft 17 via a pair of front upper drive bevel gears 16. The vertical shaft 17 is connected to the filling hopper 1 via multiple bearing seats 18. The bottom end of the vertical shaft 17 is connected to the front end of the driven filling roller 7 via a pair of front lower drive bevel gears 19.

[0055] The active filling roller 6 has multiple active filling grooves 9 evenly distributed along the axial direction on its circumferential surface, and the driven filling roller 7 has multiple driven filling grooves 10 evenly distributed along the axial direction on its circumferential surface.

[0056] like Figure 1 , Figure 2 , Figure 7 , Figure 8 , Figure 9 and Figure 10 As shown, the dough folding device includes a gearbox housing 24 with a rectangular horizontal cross-section. An incomplete gear shaft 25 is provided in the middle of the gearbox housing 24 along the vertical direction. An incomplete gear 26 is mounted on the upper part of the incomplete gear shaft 25 by a key. The incomplete gear shaft 25 is connected to the gearbox housing 24 by bearings. The bottom end of the incomplete gear shaft 25 is connected to the incomplete gear shaft drive motor 27.

[0057] Above the incomplete gear 26 is a sheet folding base 28, which is fixedly connected to the gearbox housing 24 via multiple support legs 49. A rectangular fixing panel 30 is located on the front right side of the top of the sheet folding base 28. A rectangular right rear small pressure plate 31 is located at the rear end of the fixing panel 30. The front end of the right rear small pressure plate 31 is connected to the sheet folding base 28 via a pivot pin, and the rear end of the right rear small pressure plate 31 is connected to the rectangular... The front end of the right rear large pressure plate 311 is installed and connected. A left rear small pressure plate 32 is provided at the left end of the right rear small pressure plate 31 and the right rear large pressure plate 311. The right end of the left rear small pressure plate 32 is installed and connected to the sheet folding machine base 28 via a pivot pin. The left end of the left rear small pressure plate 32 is installed and connected to the right end of the rectangular left rear large pressure plate 321 via a pivot pin. A left front small pressure plate 33 is provided at the front end of the left rear small pressure plate 32 and the left rear large pressure plate 321. The rear of the left front small pressure plate 33... The end is connected to the sheet folding machine base 28 via a pivot pin. The front end of the left front small pressure plate 33 is connected to the rear end of the rectangular left front large pressure plate 331 via a pivot pin. The right side of the left front small pressure plate 33 and the left front large pressure plate 331 is in contact with the left side of the fixed panel 30. When the left front small pressure plate 33, the left front large pressure plate 331, the left rear small pressure plate 32, the left rear large pressure plate 321, the right rear small pressure plate 31, and the right rear large pressure plate 311 are in their original positions. At this time, the upper surfaces of the left front small pressure plate 33, left front large pressure plate 331, left rear small pressure plate 32, left rear large pressure plate 321, right rear small pressure plate 31 and right rear large pressure plate 311 are flush with the upper surface of the fixed panel 30. The left front small pressure plate 33, left front large pressure plate 331, left rear small pressure plate 32, left rear large pressure plate 321, right rear small pressure plate 31, right rear large pressure plate 311 and the upper surface of the fixed panel 30 are spliced ​​together to form a rectangular panel folding platform.

[0058] The top of the front baffle 241 of the gearbox housing 24 is provided with a front rack guide groove along the left-right horizontal direction. A front rack 34 is provided in the front rack guide groove. The teeth of the front rack 34 can mesh with the teeth of the incomplete gear 26. The front rack 34 can move to the left along the front rack guide groove under the drive of the incomplete gear 26. The front rack 34 is connected to the left end of the front rack return spring 35, which is arranged along the left-right horizontal direction. The right end of the front rack return spring 35 is connected to the gearbox housing 24. The left side of the front rack 34 is connected to the lower left end of the front rocker arm 37 via the lower left pin 36 of the front rocker arm. The front rocker arm 37 is positioned in the left-right direction, and the axis of the lower left pin 36 of the front rocker arm is located in the front-back horizontal direction. The cross-section of the front rocker arm 37 is rectangular. A front rocker arm groove 38 is provided in the middle of the front rocker arm 37 along the axis of the front rocker arm 37. The front rocker arm groove 38 passes through the front rocker arm in the front-back direction. 37. A front swing arm guide slider 39 is installed in the front swing arm slide groove 38 with clearance fit. The front swing arm guide slider 39 can slide relative to the front swing arm slide groove 38. The front swing arm guide slider 39 is fitted with the front part of the front swing arm guide slider positioning pin 40 with clearance fit. The rear part of the front swing arm guide slider positioning pin 40 is adjustablely fixed on the gearbox housing 24. The axis of the front swing arm guide slider positioning pin 40 is located in the front-back horizontal direction. The upper right end of the front swing arm 37 is adjustablely fixedly connected to the front end of the blank cutter 41. The cutting edge of the blank cutter 41 is set in the front-back direction. The rear end of the blank cutter 41 is a free end. When the blank cutter 41 swings down to the sheet folding machine base 28, the cutting edge of the blank cutter 41 is located in the gap between the left front small pressure plate 33, the left front large pressure plate 331 and the fixed panel 30. The length of the blank cutter 41 is equal to the length of the fixed panel 30 in the front-back direction.

[0059] like Figure 11 , Figure 13 As shown, the top of the left side baffle 242 of the gearbox housing 24 is provided with a left rack guide groove along the front-to-back horizontal direction. A left rack 44 is provided in the left rack guide groove. The teeth of the left rack 44 can mesh with the teeth of the incomplete gear 26. The left rack 44 can move backward along the left rack guide groove under the drive of the incomplete gear 26. The left rack 44 is connected to the rear end of the left rack return spring 45. The left rack return spring 45 is arranged along the front-to-back horizontal direction. The front end is connected to the gearbox housing 24. The left side of the left rack 44 is connected to the lower front end of the left swing rod 47 via the left side of the left swing rod positioning pin 46. The left swing rod 47 is set in the front-back direction. The axis of the left swing rod positioning pin 46 is located in the left-right horizontal direction. The right side of the left swing rod positioning pin 46 is hinged to the left end face of the left rack 44 in an adjustable front-back position. The upper rear end of the left swing rod 47 is hinged to the left end face of the left front pressure plate 331 in an adjustable front-back position via the left swing rod upper rear pin 50.

[0060] like Figure 11 , Figure 13 As shown, when the left rack 44 moves backward along the left rack guide groove under the drive of the incomplete gear 26, the left rack 44 can push the front end of the left front large pressure plate 331 to flip backward above the rear end of the left rear large pressure plate 321 through the left swing rod 47, and make the left front small pressure plate 33 in an upright state. The height of the left front small pressure plate 33 is approximately equal to half the height of the layered pancake blank. At this time, the state of the folded layered pancake blank is as follows. Figure 14 As shown; when the left rack 44 disengages from the incomplete gear 26, the left rack 44 can move backward along the left rack guide groove under the tension of the left rack return spring 45, and the left front small pressure plate 33 and the left front large pressure plate 331 can flip back to their original positions under the push of the left swing rod 47.

[0061] The rear side baffle 243 of the gearbox housing 24 has a rear rack guide groove at its top along the left-right horizontal direction. A rear rack 54 is installed in the rear rack guide groove. The teeth of the rear rack 54 can mesh with the teeth of the incomplete gear 26. Driven by the incomplete gear 26, the rear rack 54 can move to the right along the rear rack guide groove. The rear rack 54 is connected to the left end of the rear rack return spring 55, which is set along the left-right horizontal direction. The right end of the rear rack return spring 55... Connected to the gearbox housing 24, the rear side of the rear rack 54 is connected to the lower left end of the rear swing rod 57 via the rear side of the rear swing rod positioning pin 56. The rear swing rod 57 is set in the left and right direction. The axis of the rear swing rod positioning pin 56 is located in the front and rear horizontal direction. The front left and right position of the rear swing rod positioning pin 56 is hinged to the left end face of the rear rack 54. The upper right end of the rear swing rod 57 is hinged to the rear end face of the left rear pressure plate 321 via the upper right rear swing rod pin 60.

[0062] like Figure 13 , Figure 15 , Figure 17 As shown, when the rear rack 54 moves to the right along the rear rack guide groove under the drive of the incomplete gear 26, the rear rack 54 can push the left end of the left rear large pressure plate 321 to the right and above the right end of the right rear large pressure plate 311 through the rear swing rod 57, and make the left rear small pressure plate 32 in an upright state. The height of the left rear small pressure plate 32 is approximately equal to three-quarters of the height of the layered pancake blank. At this time, the state of the folded layered pancake blank is as follows. Figure 16 As shown; when the rear rack 54 disengages from the incomplete gear 26, the rear rack 54 can move to the left along the rear rack guide groove under the tension of the rear rack return spring 55, and the left rear small pressure plate 32 and the left rear large pressure plate 321 can flip back to their original positions under the push of the rear swing rod 57.

[0063] The top of the right side baffle 244 of the gearbox housing 24 is provided with a right rack guide groove along the front-to-back horizontal direction. A right rack 64 is provided in the right rack guide groove. The teeth of the right rack 64 can mesh with the teeth of the incomplete gear 26. The right rack 64 can move forward along the right rack guide groove under the drive of the incomplete gear 26. The right rack 64 is connected to the front end of the right rack return spring 65. The right rack return spring 65 is set along the front-to-back horizontal direction. The rear end of the right rack return spring 65 is connected to the gear. The box body 24 is connected. The right side of the right rack 64 is connected to the lower rear end of the right swing rod 67 by the right side of the right swing rod positioning pin 66 with clearance fit. The right swing rod 67 is set in the front-back direction. The axis of the right swing rod positioning pin 66 is located in the left-right horizontal direction. The left side of the right swing rod positioning pin 66 is hinged to the right end face of the right rack 64 in an adjustable front-back position. The upper rear end of the right swing rod 67 is hinged to the right end face of the right rear pressure plate 311 in an adjustable front-back position through the right swing rod upper rear pin 70.

[0064] like Figure 17 As shown, when the right rack 64 moves forward along the right rack guide groove under the drive of the incomplete gear 26, the right rack 64 can push the rear end of the right rear large pressure plate 311 forward to above the front end of the fixed panel 30 through the right swing rod 67, and make the right rear small pressure plate 31 in an upright state. The height of the right rear small pressure plate 31 is approximately equal to the height of the layered pancake blank. At this time, the state of the folded layered pancake blank is as follows. Figure 18 As shown; when the right rack 64 disengages from the incomplete gear 26, the right rack 64 can move backward along the right rack guide groove under the pulling force of the right rack return spring 65, and the right rear small pressure plate 31 and the right rear large pressure plate 311 can flip back to their original positions under the push of the right rocker arm 67.

[0065] The electrical control device moves the dough folding platform under the drive of the lead screw motor 29 and lead screw 21 to below the dough blank outlet of the dough press, allowing the falling dough blank to land at the right end of the dough folding platform. Then, the electrical control device stops the movement of the dough folding platform and starts the dough press to process the dough blank. The dough blank is then output downward through the dough blank outlet. When the bottom end of the downward-moving dough blank contacts and overlaps the right end of the dough folding platform, the electrical control device moves the dough folding platform from left to right at the same speed as the falling dough blank, driven by the lead screw motor 29 and lead screw 21, until the top end of the falling dough blank overlaps the left end of the dough folding platform. The front-back dimension of the dough blank is equal to the front-back dimension of the dough folding platform.

[0066] Then, the electrical control device moves the dough folding platform under the drive of the lead screw motor 29 and lead screw 21 to below the filling outlet 8 of the layered pastry filling device, allowing the falling filling to land on the dough blank located at the right end of the dough folding platform. Then, the electrical control device activates the filling roller drive motor 11, which drives the active filling roller 6 to rotate. The rotating active filling roller 6 drives the driven filling roller 7 to rotate together. The driven filling roller 7 is driven by a pair of front-downward drive bevel gears. 19 drives the vertical shaft 17 to rotate, and the vertical shaft 17 drives the drive shaft 20 to rotate via a pair of front upper drive bevel gears 16. The drive shaft 20 drives the corresponding spiral shafts 13 and spiral blades 14 to rotate via each pair of spiral drive bevel gears 15. After filling is added into the hopper 1, gravity and the rotating spiral blades 14 will push the filling into the hopper 1 downward to the active filling roller 6 and the driven filling roller 7. Then the filling will be coated by multiple active filling grooves 9 on the active filling roller 6 and multiple driven filling grooves 7 on the driven filling roller 7. The filling groove 10 rolls through the filling outlet 8, allowing the filling to fall downwards onto the dough blank located at the right end of the dough folding platform. The linear velocity of the circumferential surface of the active filling roller 6 is equal to the speed at which the dough folding machine base 28 moves to the left under the drive of the lead screw motor 29 and lead screw 21. The upper surfaces of the left front small pressure plate 33, left front large pressure plate 331, left rear small pressure plate 32, left rear large pressure plate 321, right rear small pressure plate 31, right rear large pressure plate 311, and the fixed panel 30 are in contact with the circumferential surface of the active filling roller 6. The distance between the bottom of the active filling roller 7 and the bottom of the circumferential surface of the active filling roller 6 is slightly greater than the thickness of the dough. The filling is spread, pressed down and embedded and adhered to the upper surface of the soft dough after being spread by the active filling roller 6. When the filling falls onto the upper surface of the dough at the right end of the dough folding platform, the electric control device makes the dough folding platform move from left to right under the drive of the lead screw motor 29 and lead screw 21 until the falling filling covers the upper surface of the dough. Then the electric control device makes the filling roller drive motor 11 stop rotating.

[0067] Then, via an electrical control device, the sheet folding platform moves to the left side of the slide 22 under the drive of lead screw motors 29 and 21, and the incomplete gear shaft drive motor 27 drives the incomplete gear 26 to rotate clockwise via the electrical control device. See [link to relevant documentation]. Figure 10 , Figure 11The teeth of the incomplete gear 26 first mesh with the front rack 34, driving the front rack 34 to move to the left along the front rack guide groove. At the same time, the front rack 34 stretches the front rack return spring 35. The leftward movement of the front rack 34 causes the lower left end of the front swing arm 37 to move to the left and the upper right end of the front swing arm 37 to swing downward in a clockwise direction. At the position where the incomplete gear 26 and the front rack 34 are about to disengage, the cutting edge of the dough cutting knife 41 cuts the dough blank along the gap between the left front small pressure plate 33, the left front large pressure plate 331 and the fixed panel 30. At this time, the state of the mille-feuille dough blank being cut is as follows. Figure 12 As shown, the incomplete gear 26 then continues to rotate and disengages from the front rack 34. The front rack 34, the front rocker arm 37, and the blank cutter 41 return to their original positions under the tension of the front rack return spring 35.

[0068] Then the incomplete gear 26 continues to rotate clockwise, see... Figure 11 , Figure 13 The incomplete gear 26 meshes with the left rack 44, driving the left rack 44 to move backward along the left rack guide groove. Simultaneously, the left rack 44 stretches the left rack return spring 45, allowing it to push the front end of the left front pressure plate 331 backward via the left swing arm 47, placing it above the rear end of the left rear pressure plate 321. This keeps the left front pressure plate 33 upright, causing the left front part of the dough to be flipped and pressed against the top of the left rear part of the dough by the left front pressure plate 331. At the point where the incomplete gear 26 and the left rack 44 are about to disengage, the left front and left rear parts of the dough are pressed downward by the left front pressure plate 331. At this point, the folded layered dough is in the following state: Figure 14 As shown; then the incomplete gear 26 continues to rotate and disengages from the left rack 44, and the left front small pressure plate 33, the left front large pressure plate 331, the left rack 44 and the left swing rod 47 return to their original positions under the pulling force of the left rack return spring 45;

[0069] Then the incomplete gear 26 continues to rotate clockwise, see... Figure 15 The incomplete gear 26 meshes with the rear rack 54, driving the rear rack 54 to move to the right along the rear rack guide groove. Simultaneously, the rear rack 54 stretches the rear rack return spring 55, allowing it to push the left end of the left rear large pressure plate 321 to the right above the right end of the right rear large pressure plate 311 via the rear swing rod 57. This puts the left rear small pressure plate 32 in an upright position, causing the left front and left rear parts of the dough to be flipped and pressed against the top of the right rear part of the dough by the left rear large pressure plate 321. At the point where the incomplete gear 26 and the rear rack 54 are about to disengage, the left front, left rear, and right rear parts of the dough are pressed downwards by the left rear large pressure plate 321. At this point, the folded layered dough is in the following state: Figure 16As shown; then the incomplete gear 26 continues to rotate and disengages from the rear rack 54, and the left rear small pressure plate 32, the left rear large pressure plate 321, the rear rack 54 and the rear swing rod 57 return to their original positions under the pulling force of the rear rack return spring 55;

[0070] Then the incomplete gear 26 continues to rotate clockwise, see... Figure 17 The incomplete gear 26 meshes with the right rack 64, driving the right rack 64 forward along the right rack guide groove. Simultaneously, the right rack 64 stretches the right rack return spring 65, allowing it to push the rear end of the right rear large pressure plate 311 forward to above the front end of the fixed panel 30 via the right swing arm 67. This also puts the right rear small pressure plate 31 in an upright position. Consequently, the left front, left rear, and right rear parts of the dough are flipped and pressed against the top of the right front part of the dough by the right rear large pressure plate 311. At the point where the incomplete gear 26 and the right rack 64 are about to disengage, the left front, left rear, right rear, and right front parts of the dough are pressed downwards by the right rear large pressure plate 311. At this point, the folded layered dough is in the following state: Figure 18 As shown, this completes the initial processing of making the layered pancake dough, applying the filling to the layered pancake dough, and folding the filled dough into shape; then the incomplete gear 26 continues to rotate and disengages from the right rack 64, and the right rear small pressure plate 31, the left rear large pressure plate 321, the right rack 64, and the right swing rod 67 return to their original positions under the tension of the right rack return spring 65.

[0071] As a further improvement of the present invention, the first active roller shaft 76, the plurality of follower roller shafts 77 and the second active roller shaft 79 can be adjusted and fixed in the radial direction of the large roller shaft 71 to change the width of the dough pressing channel 88. The number of follower roller shafts 77 is 2 to 6. 2 to 3 spiral shafts 13 are evenly arranged in the vertical direction inside the bracket 12. The cross-section of the feed port 2 and the filling outlet 4 is rectangular.

[0072] As a further improvement of the present invention, the front end of the active filling roller 6 is connected to the front end of the driven filling roller 7 via a cylindrical gear transmission 86, and the motor shaft of the filling roller drive motor 11 is connected to the front end of the active filling roller 6 via a bevel gear transmission.

[0073] As a further improvement of the present invention, the above-mentioned filling roller drive motor 11, incomplete gear shaft drive motor 27 and lead screw motor 29 are speed-regulating motors.

[0074] The multi-layer dough layering and filling folding device of the present invention has a slide rail 22 arranged on the frame 5 along the left and right direction. A sliding block 23 is provided on the slide rail, and the sliding block 23 can reciprocate along the slide rail 22 under the drive of the lead screw motor 29 and the lead screw 21. A dough folding device is provided on the top of the sliding block 23. A dough press and a layered cake filling device are arranged sequentially from right to left on the right side of the slide rail. In use, the dough press can process soft dough into dough blanks, the layered cake filling device can spread and press the filling onto the upper surface of the dough blank, and the dough blank folding device can fold the filled dough blank into the required shape for layered cakes. Therefore, the multi-layer dough layering and filling folding device of the present invention has the characteristics of efficiently and quickly completing the rolling, filling, folding, and flattening processes, significantly improving the production efficiency of the early stage of layered cake production and reducing the labor intensity of workers.

Claims

1. A multi-layer blank layered filler folding device, characterized in that: Includes a frame (5), on which a slide rail (22) is provided along the left and right directions, and a slide block (23) is provided on the slide rail. The slide block (23) can reciprocate along the slide rail (22) under the drive of the screw motor (29) and the screw (21). A dough folding device is provided on the top of the slide block (23). A dough press and a layer cake filling device are provided on the right side of the slide rail from right to left. The dough press includes a housing (70) fixedly connected to the frame (5). The top of the housing (70) is provided with a dough inlet (90). A large roller shaft (71) is provided in the middle of the housing (70) along the front-rear direction. The front and rear sides of the large roller shaft (71) are respectively connected to the housing (70) through bearings (78). The front end of the large roller shaft (70) extends forward out of the housing (70). The front end of the large roller shaft (71) is connected to the motor shaft of the large roller shaft drive motor (73) through a belt drive (72). The large roller shaft (71) is located on the housing. A large pressing roller (74) is fitted on the shaft section inside (70). A cutting blade (75) for cutting the dough blank is provided on the circumference of the large pressing roller (74) in the front-to-back horizontal direction. A first driving roller shaft (76) and a second driving roller shaft (79) are arranged in sequence around the center of the large roller shaft (71) in the counterclockwise direction at the upper left of the large roller shaft (71). A plurality of follower roller shafts (77) are arranged between the first driving roller shaft (76) and the second driving roller shaft (79). The first driving roller shaft (76) and the plurality of follower roller shafts (77) The axes of the first active roller shaft (76) and the second active roller shaft (79) are parallel to the axis of the large roller shaft (71). The front and rear sides of the first active roller shaft (76), multiple follower roller shafts (77), and the second active roller shaft (79) are respectively connected to the housing (70) via bearings. The front ends of the first active roller shaft (76) and the second active roller shaft (79) are connected to the large roller shaft (71) via gear transmission (85). The first active roller shaft (76) and the second active roller shaft (79) rotate clockwise. The large roller shaft (71) 1) Rotating counterclockwise, the first active roller (80) is mounted on the shaft section inside the housing (70) of the first active roller shaft (76), and the follower roller (81) is mounted on the shaft section inside the housing (70) of each follower roller shaft (77), and the second active roller (83) is mounted on the shaft section inside the housing (70) of the second active roller shaft (79). The linear velocity of the circumferential surface rotation of the first active roller (80) and the second active roller (83) is equal to the linear velocity of the circumferential surface rotation of the large pressure roller (74); The dough inlet (90) is connected to the inlet end of the dough pressing channel (88) through the dough channel (89). The dough pressing channel (88) is located between the large pressing roller (74), the first active roller (80), multiple follower rollers (81), and the second active roller (83). The lower part of the outlet end of the dough pressing channel (88) faces the slide (22). The layered cake filling device includes a filling hopper (1), a feeding port (2) at the top of the filling hopper (1), a filling channel (3) in the vertical direction inside the filling hopper (1), the lower part of the filling hopper (1) is fixedly connected to the frame (5), the bottom end of the filling hopper (1) is provided with an active filling roller (6) and a passive filling roller (7) in parallel in the front and rear horizontal direction, a filling outlet (8) is provided between the active filling roller (6) and the passive filling roller (7) to allow the filling to pass through, the bottom of the filling outlet (8) faces the slide (22), the front and rear ends of the active filling roller (6) and the passive filling roller (7) are respectively mounted on the frame (5) by bearings, the front end of the active filling roller (6) and the front end of the passive filling roller (7) extend forward and out of the frame (5) respectively. The front end of the active filling roller (6) is connected to the filling roller drive motor (11), which is mounted on the frame (5). The front end of the active filling roller (6) is connected to the front end of the driven filling roller (7). A spiral conveying device is provided above the filling outlet (8). The spiral conveying device includes a bracket (12). Multiple spiral shafts (13) are provided vertically below the bracket (12). Each spiral shaft (13) has spiral blades (14) on its circumference. Each spiral shaft (13) is connected to the bracket (12) by bearings. The bracket (12) is connected to the upper part of the filling hopper (1). A drive shaft (20) is provided at the top of the bracket (12) in the front-back horizontal direction. The top of each spiral shaft (13) is connected by a pair of screws. The rotating shaft drive bevel gear (15) is connected to the drive shaft (20) for transmission. The drive shaft (20) is connected to the bracket (12) through the bearing. The front end of the drive shaft (20) extends forward and passes through the filling hopper (1). The front end of the drive shaft (20) is connected to the top end of the vertical shaft (17) through a pair of front upper drive bevel gears (16). The vertical shaft (17) is connected to the filling hopper (1) through multiple bearing seats (18). The bottom end of the vertical shaft (17) is connected to the front end of the driven filling roller (7) through a pair of front lower drive bevel gears (19). The active filling roller (6) has multiple active filling grooves (9) evenly distributed along the axial direction on its circumferential surface, and the driven filling roller (7) has multiple driven filling grooves (10) evenly distributed along the axial direction on its circumferential surface. The dough folding device includes a gearbox housing (24) with a rectangular horizontal cross-section. An incomplete gear shaft (25) is provided in the middle of the gearbox housing (24) along the vertical direction. An incomplete gear (26) is mounted on the upper part of the incomplete gear shaft (25) by a key. The incomplete gear shaft (25) is connected to the gearbox housing (24) by a bearing. The bottom end of the incomplete gear shaft (25) is connected to the incomplete gear shaft drive motor (27) for transmission. Above the incomplete gear (26) is a sheet folding base (28), which is fixedly connected to the gearbox housing (24) via multiple legs (49). A rectangular fixing panel (30) is located on the front right of the top of the sheet folding base (28). A rectangular right rear small pressure plate (31) is located at the rear end of the fixing panel (30). The front end of the right rear small pressure plate (31) is connected to the sheet folding base (28) via a pivot pin, and the rear end of the right rear small pressure plate (31) is connected to the rectangular... The front end of the right rear large pressure plate (311) is installed and connected. The left end of the right rear small pressure plate (31) and the right rear large pressure plate (311) is provided with a left rear small pressure plate (32). The right end of the left rear small pressure plate (32) is installed and connected to the sheet folding machine base (28) through a pivot pin. The left end of the left rear small pressure plate (32) is installed and connected to the right end of the rectangular left rear large pressure plate (321) through a pivot pin. The front end of the left rear small pressure plate (32) and the left rear large pressure plate (321) is provided with a left front small pressure plate (33). The rear end of the left front small pressure plate (33) is connected to the right end of the rectangular left rear large pressure plate (321). The left front small pressure plate (33) is connected to the sheet folding machine base (28) via a pivot pin. The front end of the left front small pressure plate (33) is connected to the rear end of the rectangular left front large pressure plate (331) via a pivot pin. The right side of the left front small pressure plate (33) and the left front large pressure plate (331) are in contact with the left side of the fixed panel (30). When the left front small pressure plate (33), the left front large pressure plate (331), the left rear small pressure plate (32), the left rear large pressure plate (321), the right rear small pressure plate (31), and the right rear large pressure plate (311) are in their original positions, the left... The upper surfaces of the front small pressure plate (33), the left front large pressure plate (331), the left rear small pressure plate (32), the left rear large pressure plate (321), the right rear small pressure plate (31) and the right rear large pressure plate (311) are flush with the upper surface of the fixed panel (30). The upper surfaces of the left front small pressure plate (33), the left front large pressure plate (331), the left rear small pressure plate (32), the left rear large pressure plate (321), the right rear small pressure plate (31), the right rear large pressure plate (311) and the fixed panel (30) are spliced ​​together to form a rectangular panel folding platform. The top of the front baffle (241) of the gearbox housing (24) is provided with a front rack guide groove along the left and right horizontal direction. A front rack (34) is provided in the front rack guide groove. The teeth of the front rack (34) can mesh with the teeth of the incomplete gear (26). The front rack (34) can move to the left along the front rack guide groove under the drive of the incomplete gear (26). The front rack (34) is connected to the left end of the front rack return spring (35). The front rack return spring (35) is set along the left and right horizontal direction. The right end of the return spring (35) is connected to the gearbox housing (24). The left side of the front rack (34) is connected to the lower left end of the front rocker arm (37) via the lower left pin (36) of the front rocker arm. The front rocker arm (37) is set in the left-right direction. The axis of the lower left pin (36) of the front rocker arm is located in the front-back horizontal direction. The cross-section of the front rocker arm (37) is rectangular. The middle part of the front rocker arm (37) is provided with a front rocker arm groove (38) along the axis of the front rocker arm (37). The front rocker arm groove (38) passes through the front rocker arm in the front-back direction. (37) A front rocker guide slider (39) is installed in the front rocker slide groove (38) with clearance fit. The front rocker guide slider (39) can slide relative to the front rocker slide groove (38). The front rocker guide slider (39) is fitted with the front part of the front rocker guide slider positioning pin (40) with clearance fit. The rear part of the front rocker guide slider positioning pin (40) is adjustablely fixed on the gearbox housing (24). The axis of the front rocker guide slider positioning pin (40) is located in the front-rear horizontal direction. The upper right end of the rod (37) is adjustablely connected to the front end of the dough cutting knife (41). The cutting edge of the dough cutting knife (41) is set along the front-back direction. The rear end of the dough cutting knife (41) is a free end. When the dough cutting knife (41) swings down to the dough folding machine base (28), the cutting edge of the dough cutting knife (41) is located in the gap between the left front small pressure plate (33), the left front large pressure plate (331) and the fixed panel (30). The length of the dough cutting knife (41) is equal to the length of the fixed panel (30) along the front-back direction. The top of the left side baffle (242) of the gearbox housing (24) is provided with a left rack guide groove along the front-back horizontal direction. A left rack (44) is provided in the left rack guide groove. The teeth of the left rack (44) can mesh with the teeth of the incomplete gear (26). The left rack (44) can move backward along the left rack guide groove under the drive of the incomplete gear (26). The left rack (44) is connected to the rear end of the left rack return spring (45). The left rack return spring (45) is set along the front-back horizontal direction. The front end of the left rack return spring (45) is... Connected to the gearbox housing (24), the left side of the left rack (44) is connected to the lower front end of the left swing rod (47) via the left side of the left swing rod positioning pin (46). The left swing rod (47) is set in the front-back direction. The axis of the left swing rod positioning pin (46) is located in the left-right horizontal direction. The right side of the left swing rod positioning pin (46) is hinged to the left end face of the left rack (44) in an adjustable front-back position. The upper rear end of the left swing rod (47) is hinged to the left end face of the left front pressure plate (331) in an adjustable front-back position via the left swing rod upper rear pin (50). When the left rack (44) moves backward along the left rack guide groove under the drive of the incomplete gear (26), the left rack (44) can push the front end of the left front pressure plate (331) to flip backward to above the rear end of the left rear pressure plate (321) through the left rocker arm (47), and make the left front small pressure plate (33) stand upright. When the left rack (44) disengages from the incomplete gear (26), the left rack (44) can move backward along the left rack guide groove under the pulling force of the left rack return spring (45), and the left front small pressure plate (33) and the left front large pressure plate (331) can flip back to their original positions under the push of the left rocker arm (47). The rear side baffle (243) of the gearbox housing (24) has a rear rack guide groove at its top along the left-right horizontal direction. A rear rack (54) is provided in the rear rack guide groove. The teeth of the rear rack (54) can mesh with the teeth of the incomplete gear (26). The rear rack (54) can move to the right along the rear rack guide groove under the drive of the incomplete gear (26). The rear rack (54) is connected to the left end of the rear rack return spring (55). The rear rack return spring (55) is set along the left-right horizontal direction. The right end of the rear rack return spring (55) is connected to the left end of the rear rack return spring (55). Connected to the gearbox housing (24), the rear side of the rear rack (54) is connected to the lower left end of the rear swing rod (57) via the rear side of the rear swing rod positioning pin (56). The rear swing rod (57) is set in the left and right direction. The axis of the rear swing rod positioning pin (56) is located in the front and rear horizontal direction. The left and right positions of the front side of the rear swing rod positioning pin (56) are hinged to the left end face of the rear rack (54). The upper right end of the rear swing rod (57) is hinged to the rear end face of the left rear pressure plate (321) via the left and right positions of the upper right pin (60) of the rear swing rod. When the rear rack (54) moves to the right along the rear rack guide groove under the drive of the incomplete gear (26), the rear rack (54) can push the left end of the left rear large pressure plate (321) to the right and above the right end of the right rear large pressure plate (311) through the rear swing rod (57), and make the left rear small pressure plate (32) stand upright. When the rear rack (54) disengages from the incomplete gear (26), the rear rack (54) can move to the left along the rear rack guide groove under the pulling force of the rear rack return spring (55), and the left rear small pressure plate (32) and the left rear large pressure plate (321) can flip back to their original positions under the push of the rear swing rod (57). The top of the right side baffle (244) of the gearbox housing (24) is provided with a right rack guide groove along the front-back horizontal direction. A right rack (64) is provided in the right rack guide groove. The teeth of the right rack (64) can mesh with the teeth of the incomplete gear (26). The right rack (64) can move forward along the right rack guide groove under the drive of the incomplete gear (26). The right rack (64) is connected to the front end of the right rack return spring (65). The right rack return spring (65) is set along the front-back horizontal direction. The rear end of the right rack return spring (65) is connected to the gear. The box body (24) is connected. The right side of the right rack (64) is connected to the lower rear end of the right swing rod (67) by clearance fit through the right side of the right swing rod positioning pin (66). The right swing rod (67) is set in the front-back direction. The axis of the right swing rod positioning pin (66) is located in the left-right horizontal direction. The left side of the right swing rod positioning pin (66) is hinged to the right end face of the right rack (64) in an adjustable front-back position. The upper rear end of the right swing rod (67) is hinged to the right end face of the right rear pressure plate (311) in an adjustable front-back position through the right swing rod upper rear pin (70). When the right rack (64) moves forward along the right rack guide groove under the drive of the incomplete gear (26), the right rack (64) can push the rear end of the right rear large pressure plate (311) to flip forward to the front end of the fixed panel (30) through the right rocker arm (67), and make the right rear small pressure plate (31) stand upright. When the right rack (64) disengages from the incomplete gear (26), the right rack (64) can move backward along the right rack guide groove under the pulling force of the right rack return spring (65), and the right rear small pressure plate (31) and the right rear large pressure plate (311) can flip back to their original positions under the push of the right rocker arm (67). The electrical control device moves the dough folding platform under the drive of the lead screw motor (29) and lead screw (21) to below the dough blank outlet of the dough press, so that the falling dough blank can fall to the right end of the dough folding platform. Then the electrical control device stops the movement of the dough folding platform and the electrical control device starts the dough press to process the dough blank. Then the dough blank is output downward through the dough blank outlet. When the bottom end of the downward moving dough blank contacts and overlaps the right end of the dough folding platform, the electrical control device drives the dough folding platform to move from left to right at the same speed as the falling speed of the dough blank, until the top end of the falling dough blank overlaps the left end of the dough folding platform. The size of the dough blank in the front-back direction is equal to the size of the dough folding platform in the front-back direction. Then, the dough folding platform is moved to below the filling outlet (8) of the layer cake filling device by the electric control device under the drive of the lead screw motor (29) and lead screw (21), so that the falling filling can fall onto the dough blank located at the right end of the dough folding platform. Then, the filling roller drive motor (11) is turned on by the electric control device. The filling roller drive motor (11) drives the active filling roller (6) to rotate. The rotating active filling roller (6) will drive the driven filling roller (7). The driven filling roller (7) rotates together, while the driven filling roller (7) drives the vertical shaft (17) to rotate via a pair of front lower drive bevel gears (19). The vertical shaft (17) drives the drive shaft (20) to rotate via a pair of front upper drive bevel gears (16). The drive shaft (20) drives the corresponding spiral shafts (13) and spiral blades (14) to rotate via each pair of spiral drive bevel gears (15). After the filling is added into the hopper (1), the gravity and the rotating spiral blades (14) will push the filling added into the hopper (1) to the hopper (1). The filling is pushed downwards to the active filling roller (6) and the driven filling roller (7), and then the filling is carried by the multiple active filling grooves (9) on the active filling roller (6) and the multiple driven filling grooves (10) on the driven filling roller (7) through the filling outlet (8), allowing the filling to fall downwards onto the dough blank located at the right end of the dough folding platform. The linear velocity of the circumferential surface of the active filling roller (6) rotates with the linear velocity of the dough folding machine base (28) in the lead screw motor (29) and the lead screw. (21) Driven to the left at the same speed, the filling is spread and pressed down by the active filling roller (6) and adhered to the upper surface of the soft dough. When the filling falls onto the upper surface of the dough at the right end of the dough folding platform, the dough folding platform is driven by the lead screw motor (29) and lead screw (21) to move from left to right until the falling filling covers the upper surface of the dough. Then the filling roller drive motor (11) is stopped by the electrical control device. Then, the sheet folding platform is moved to the left side of the slide rail (22) by the lead screw motor (29) and lead screw (21) through the electrical control device, and the incomplete gear shaft drive motor (27) drives the incomplete gear (26) to rotate clockwise through the electrical control device. The teeth of the incomplete gear (26) will first mesh with the front rack (34), driving the front rack (34) to move to the left along the front rack guide groove. At the same time, the front rack (34) will stretch the front rack return spring (35). The front rack (34) moving to the left will cause the left side of the front swing arm (37) to move to the left. The lower end moves to the left, and the upper right end of the front swing arm (37) swings downward in a clockwise direction. At the position where the incomplete gear (26) and the front rack (34) are about to disengage, the cutting edge of the dough cutting knife (41) cuts the dough blank along the gap between the left front small pressure plate (33), the left front large pressure plate (331) and the fixed panel (30). Then the incomplete gear (26) continues to rotate and disengages from the front rack (34). The front rack (34), the front swing arm (37) and the dough cutting knife (41) return to their original positions under the pulling force of the front rack return spring (35). Then the incomplete gear (26) continues to rotate clockwise, allowing its teeth to mesh with the left rack (44), driving the left rack (44) to move backward along the left rack guide groove. Simultaneously, the left rack (44) stretches the left rack return spring (45), enabling it to push the front end of the left front pressure plate (331) backward onto the rear end of the left rear pressure plate (321) via the left swing arm (47), thus placing the left front small pressure plate (33) in an upright position. This allows the dough to... The left front part is flipped and pressed against the top of the left rear part of the dough by the left front large pressure plate (331). At the position where the incomplete gear (26) and the left rack (44) are about to disengage, the left front part and the left rear part of the dough are pressed down by the left front large pressure plate (331). Then the incomplete gear (26) continues to rotate and disengages from the left rack (44). The left front small pressure plate (33), the left front large pressure plate (331), the left rack (44) and the left swing rod (47) return to their original positions under the pulling force of the left rack return spring (45). Then the incomplete gear (26) continues to rotate clockwise, allowing the teeth of the incomplete gear (26) to mesh with the rear rack (54), driving the rear rack (54) to move to the right along the rear rack guide groove. At the same time, the rear rack (54) will stretch the rear rack return spring (55), and the rear rack (54) can push the left end of the left rear large pressure plate (321) to the right and above the right end of the right rear large pressure plate (311) through the rear swing rod (57), and put the left rear small pressure plate (32) in an upright state, thereby allowing the left front part of the dough and The left rear part is flipped and pressed against the top of the right rear part of the dough blank by the left rear large pressure plate (321). At the position where the incomplete gear (26) and the rear rack (54) are about to disengage, the left front part, left rear part and right rear part of the dough blank are pressed down by the left rear large pressure plate (321). Then the incomplete gear (26) continues to rotate and disengages from the rear rack (54). The left rear small pressure plate (32), the left rear large pressure plate (321), the rear rack (54) and the rear swing rod (57) return to their original positions under the pulling force of the rear rack return spring (55). Then the incomplete gear (26) continues to rotate clockwise, allowing the teeth of the incomplete gear (26) to mesh with the right rack (64), driving the right rack (64) to move forward along the right rack guide groove. At the same time, the right rack (64) will stretch the right rack return spring (65), and the right rack (64) can push the rear end of the right rear large pressure plate (311) forward to the front end above the fixed panel (30) through the right swing rod (67), and put the right rear small pressure plate (31) in an upright state, thereby allowing the left front, left rear and right rear of the dough to be in a vertical position. The right rear large pressure plate (311) flips and presses the dough blank to the top of the right front part. At the position where the incomplete gear (26) and the right rack (64) are about to disengage, the left front part, left rear part, right rear part and right front part of the dough blank are pressed down by the right rear large pressure plate (311). Then the incomplete gear (26) continues to rotate and disengages from the right rack (64). The right rear small pressure plate (31), left rear large pressure plate (321), right rack (64) and right swing rod (67) return to their original positions under the pulling force of the right rack return spring (65).

2. The multi-layer blank layered filler folding device according to claim 1, characterized in that: The first active roller shaft (76), multiple follower roller shafts (77) and the second active roller shaft (79) can adjust their fixed positions along the radial direction of the large roller shaft (71) to change the width of the dough pressing channel (88). The number of follower roller shafts (77) is 2-6. 2-3 spiral shafts (13) are evenly arranged in the vertical direction inside the bracket (12). The cross-section of the feed port (2) and the filling outlet (4) is rectangular.

3. The multi-layer blank layered filler folding device according to claim 2, characterized in that: The front end of the active filling roller (6) is connected to the front end of the driven filling roller (7) via a cylindrical gear transmission (86), and the motor shaft of the filling roller drive motor (11) is connected to the front end of the active filling roller (6) via a bevel gearbox.

4. The multi-layer blank layered filler folding device according to claim 1, 2, or 3, characterized in that: The filling roller drive motor (11), the incomplete gear shaft drive motor (27), and the lead screw motor (29) are speed-regulating motors.