Temperature control anti-crystallization pesticide suspension agent high-speed grinding device
Patent Information
- Application Number
- CN202611174715.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-04
- Publication Date
- 2026-10-13
AI Technical Summary
[0005]本发明的目的在于提供一种温控防结晶的农药悬浮剂高速研磨装置,以解决上述背景技术中提出的传统研磨装置的研磨辊与腔壁之间的距离固定不变,定间隙研磨结构易形成流动死区,导致高固含、高黏度物料滞留、搭桥堵塞,影响设备运行稳定性与研磨效果的问题
1、本发明通过启动驱动电机与工作电机,驱动电机通过连接轴带动主齿轮以及主锥齿轮旋转,利用主齿轮与副齿轮的啮合,使副齿轮带动旋套同步旋转,由于限位板在限位槽内滑动,使得旋套能够同步带动活动套进行旋转,而旋转的活动套则能够通过固定罩带动研磨锥辊在研磨锥筒的锥形腔口内转动,与此同时,主锥齿轮与副锥齿轮啮合传动,驱动旋辊绕自身轴线旋转,过程中旋辊上倾斜设置的环形导槽能够推挤凸块,促使固定套与活动架一同沿固定杆进行往复滑移,而在活动架移动时,活动架能够通过斜顶槽的倾斜槽壁推挤工形杆,促使工形杆带动连接箍及活动套上下活动,进而使得研磨锥辊在旋转的同时进行往复升降移动,改变研磨锥辊壁体与研磨锥筒锥形腔壁之间的研磨间隙,随着研磨锥辊的升降移动,固定管能够在滑行腔内伸缩滑动,而工作电机则能够转动连接杆,使连接杆带动锥形盘以及螺旋叶片高速旋转,促使锥形盘通过螺旋叶片对研磨后的悬浮剂进行扰动与推进,使研磨后的悬浮剂由进料口进入至固定管内,并受螺旋叶片推进使悬浮剂沿通腔向上输送,使悬浮剂从固定罩上的出料口流出,再次进入至研磨间隙内,形成强制性的内循环研磨流道,使悬浮剂在研磨锥辊与研磨锥筒之间经历多次往复挤压研磨,从而实现悬浮剂的多次循环研磨,形成动态的变径空间,有效避免传统定间隙研磨中因物料滞留而产生的死区或搭桥现象,提升运行稳定性与研磨效果;
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Figure CN122895083A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of pesticide formulation processing technology, specifically to a high-speed grinding device for pesticide suspensions with temperature control and anti-crystallization properties. Background Technology
[0002] Pesticide suspension concentrates are highly suspended, flowable, and stable liquid formulations formed by uniformly dispersing solid pesticide technicals that are insoluble or slightly soluble in water in water through wet ultra-fine grinding with the help of wetting agents, dispersants, thickeners, and other adjuvants. They consist of active ingredients, water, dispersants, wetting agents, thickeners, antifreeze agents, defoamers, etc. Using water as a medium, they are environmentally friendly water-based formulations with advantages such as no dust, no organic solvents, non-flammable and explosive, safe storage and transportation, high suspension rate, good adhesion and efficacy, and low phytotoxicity. They are diluted with water and sprayed before use and are widely used for insecticidal, fungicidal, and herbicide applications.
[0003] Traditional grinding devices generally adopt a fixed-gap grinding structure, where the distance between the grinding roller and the cavity wall remains constant. The fixed flow channel is prone to forming a flow dead zone in the cavity. Especially in high solids content and high viscosity systems, material retention can induce bridging or even blockage, which seriously affects the stability and continuity of equipment operation, and thus affects the grinding effect.
[0004] Based on this, the present invention designs a high-speed grinding device for pesticide suspension with temperature control and anti-crystallization to solve the above problems. Summary of the Invention
[0005] The purpose of this invention is to provide a high-speed grinding device for pesticide suspension with temperature control and anti-crystallization, in order to solve the problems mentioned in the background art, such as the fixed distance between the grinding roller and the cavity wall of the traditional grinding device, the easy formation of flow dead zones in the fixed-gap grinding structure, the retention and bridging of high solid content and high viscosity materials, and the impact on the stability of equipment operation and grinding effect.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] A high-speed grinding device for a temperature-controlled, anti-crystallization pesticide suspension includes a grinding cylinder and a cooling water tank. The grinding cylinder is disposed on one side of the cooling water tank, and a support frame is fixedly connected to the grinding cylinder. A cavity is formed in the wall between the outer and inner walls of the grinding cylinder, and a cooling pipe is fixedly installed in the cavity. A packing pipe is fixedly connected to one side above the grinding cylinder, a discharge pipe is fixedly connected to the bottom of the grinding cylinder, and an mounting frame is fixedly connected to the top of the grinding cylinder.
[0008] A grinding cone is fixedly connected inside the grinding cylinder. A protective shell is fixedly connected to the upper part of the grinding cylinder. A protective cover is fixedly connected to the lower part of the protective shell. A conical cavity is provided above the grinding cone and a connecting cavity is opened below it. A movable cover is slidably connected to the grinding cone through the connecting cavity. A fixing ring is fixedly connected to the lower part of the grinding cone. Opening slots are opened on both sides of the grinding cone.
[0009] An electric push rod is fixedly installed in the opening slot on one side of the grinding cone, and a guide rod is fixedly connected to the opening slot on the other side of the grinding cone. A drive motor is fixedly installed on the mounting frame, and a working motor is fixedly installed on the mounting frame on one side of the drive motor. The output shaft of the drive motor is connected to a connecting shaft. The connecting shaft is rotatably connected to the grinding cylinder and the protective shell through a bearing. A main gear is fixedly connected to the connecting shaft.
[0010] A main bevel gear is fixedly connected to one end of the connecting shaft. A secondary gear is meshed with one side of the main gear. A rotating sleeve is fixedly connected below the secondary gear. A movable sleeve is slidably sleeved on the rotating sleeve. A fixed cover is fixedly connected below the movable sleeve. An annular groove is opened on the rotating sleeve. A connecting hoop is rotatably connected to the annular groove through a bearing. Multiple discharge ports are opened at equal intervals on the fixed cover. A grinding cone roller is fixedly connected below the fixed cover.
[0011] The grinding cone roller has a through cavity, and a sliding cavity is opened below the grinding cone roller. A temperature sensor is fixedly installed on one side below the protective cover. A fixed frame is fixedly connected inside the protective cover. A rotating roller is rotatably connected to the protective cover and the fixed frame through a bearing. Fixed rods are fixedly connected to both sides of the fixed frame. A movable frame is slidably connected through the fixed rods. The movable frame is U-shaped and has inclined top grooves on both sides.
[0012] A fixed sleeve is fixedly connected to the movable frame, and a protrusion is fixedly connected inside the fixed sleeve. An annular guide groove is inclinedly opened on the rotating roller, and a secondary bevel gear is fixedly connected to the rotating roller. A liquid pump is fixedly installed on one side of the cooling water tank, and an outlet pipe and an inlet pipe are fixedly connected to the cooling water tank. A delivery pipe is fixedly connected above and to one side of the liquid pump. The delivery pipe on one side of the liquid pump is connected to the outlet pipe, and the delivery pipe above the liquid pump is connected to one end of the cooling pipe. The other end of the cooling pipe is connected to the inlet pipe.
[0013] As a further embodiment of the present invention, push cylinders are fixedly connected to the lower sides of the movable cover, multiple discharge ports are equally spaced below the movable cover, a fixed pipe is fixedly connected to the upper part of the movable cover, the fixed pipe slides in the sliding cavity, multiple feed ports are equally spaced on the fixed pipe, and multiple sealing blocks are fixedly connected to the lower part of the grinding cone inside the fixed ring, the sealing blocks are fitted with the discharge ports.
[0014] As a further embodiment of the present invention, the lower inner wall of the grinding cylinder is tapered around the discharge pipe. The lower part of the fixing ring is fixedly connected to the tapered inner wall of the grinding cylinder. Multiple transverse grooves are evenly spaced on the fixing ring. A connecting ring is rotatably installed on the inner side of the fixing ring. The connecting ring is in close contact with the inner wall of the fixing ring, and multiple sliding rods are fixedly connected to the connecting ring at equal intervals. Multiple scrapers are fixedly connected at equal intervals below the connecting ring, and the scrapers are in close contact with the tapered inner wall of the grinding cylinder.
[0015] As a further embodiment of the present invention, a reset spring is fixedly connected to the inner wall below the grinding cylinder, and a movable ring is fixedly connected to one end of the reset spring. Multiple oblique grooves are equally spaced on the movable ring. The sliding rod slides in cooperation with the transverse groove and the oblique groove. The pusher cylinder slides through the wall of the opening groove and slides in connection with the grinding cone cylinder.
[0016] As a further embodiment of the present invention, the output shaft of the working motor is connected to a connecting rod, the connecting rod is rotatably connected to the grinding cylinder through a bearing, the connecting rod passes through the secondary gear, the rotating sleeve and the fixing cover and is disposed in the through cavity, and a conical disk is fixedly connected to one end of the connecting rod, and multiple helical blades are fixedly connected at equal intervals on the conical disk.
[0017] As a further embodiment of the present invention, the main bevel gear and the secondary bevel gear mesh with each other and are both disposed within the protective cover. The movable sleeve passes through the protective cover and is slidably connected to the protective cover. Limiting plates are fixedly connected to the inner walls on both sides of the movable sleeve. The main gear and the secondary bevel gear are both disposed within the protective shell. The rotating sleeve is rotatably connected to the protective shell through a bearing. Limiting grooves are provided on both sides of the rotating sleeve, and the limiting plates are slidably engaged with the limiting grooves.
[0018] As a further embodiment of the present invention, the connecting cavity and the opening groove are interconnected, the movable end of the electric push rod is fixedly connected to one side of the movable cover, the guide rod passes through the wall of the movable cover and slides with the push cylinder on one side of the movable cover, a connecting spring is sleeved on the guide rod, one end of the connecting spring is fixedly connected to the wall of the opening groove, and the other end of the connecting spring is fixedly connected to the movable cover.
[0019] As a further embodiment of the present invention, the rotating roller slides through the fixed sleeve and is slidably engaged with the fixed sleeve, the protrusion slides in the annular guide groove, and I-shaped rods are fixedly connected to both sides of the connecting hoop. The narrow part of the I-shaped rod slides with the inclined top groove, and the thick end of the I-shaped rod abuts against the movable frame wall.
[0020] Compared with the prior art, the beneficial effects of the present invention are: 1. This invention utilizes a drive motor and a working motor. The drive motor, via a connecting shaft, rotates the main gear and the main bevel gear. The meshing of the main gear and the auxiliary gear causes the auxiliary gear to drive the rotating sleeve to rotate synchronously. Because the limiting plate slides within the limiting groove, the rotating sleeve can synchronously drive the movable sleeve to rotate. The rotating movable sleeve, through the fixed cover, drives the grinding cone roller to rotate within the conical cavity of the grinding cone. Simultaneously, the meshing transmission between the main bevel gear and the auxiliary bevel gear drives the rotating roller to rotate around its own axis. During this process, the inclined annular guide groove on the rotating roller pushes against the protrusion, causing the fixed sleeve and the movable frame to slide back and forth along the fixed rod. When the movable frame moves, it pushes against the I-shaped rod through the inclined groove wall of the inclined top groove, causing the I-shaped rod to drive the connecting hoop and the movable sleeve to move up and down. This allows the grinding cone roller to reciprocate and move up and down while rotating, changing the grinding... The grinding gap between the grinding cone roller wall and the conical cavity wall of the grinding cone cylinder is formed by the lifting and lowering movement of the grinding cone roller. The fixed tube can slide and extend within the sliding cavity, while the working motor can rotate the connecting rod, causing the connecting rod to drive the conical disk and the spiral blade to rotate at high speed. This causes the conical disk to agitate and propel the ground suspension through the spiral blade, allowing the ground suspension to enter the fixed tube through the feed port. The suspension is then propelled upward along the cavity by the spiral blade and flows out from the discharge port on the fixed cover, re-entering the grinding gap. This forms a forced internal circulation grinding channel, allowing the suspension to undergo multiple reciprocating compression and grinding between the grinding cone roller and the grinding cone cylinder. This achieves multiple circulation grinding of the suspension, forming a dynamic variable diameter space. This effectively avoids the dead zone or bridging phenomenon caused by material retention in traditional fixed gap grinding, improving operational stability and grinding effect. 2. This invention uses an electric push rod to move the movable cover downwards, causing the discharge port on the movable cover to detach from the sealing block, thus forming a discharge channel. At this time, the finished suspension accumulated in the grinding cone passes through the discharge port under the action of gravity, falls to the conical bottom of the grinding cylinder, and is discharged from the discharge pipe. When the discharge channel is fully open, the push cylinder abuts against the movable ring. Then, the electric push rod continues to move the movable cover downwards, causing the push cylinder to push the movable ring downwards and compress the return spring. During this process, the movable ring squeezes the slide rod through the inclined groove, forcing the slide rod to move along the transverse direction on the fixed ring. The trough slides, which in turn drives the connecting ring and scraper to rotate on the conical inner wall of the grinding cylinder. Within the travel stroke of the movable ring, the movable cover is pushed and pulled back and forth, thereby realizing the reciprocating scraping motion of the scraper. This allows the scraper to remove the sticky material and reduce material residue. Meanwhile, the liquid pump can draw water from the cooling water tank and continuously deliver it to the cooling pipe. The water in the cooling pipe absorbs the heat generated during the grinding process. Finally, the water that has absorbed heat flows back to the cooling water tank through the water inlet pipe to cool down and restore its temperature, forming a closed-loop heat exchange circuit to achieve temperature control and prevent crystallization. Attached Figure Description
[0021] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0023] Figure 2 This is a schematic diagram of the cross-sectional structure of the grinding cylinder of the present invention;
[0024] Figure 3 This is a schematic diagram of the cross-sectional structure of the grinding cone of the present invention;
[0025] Figure 4 This is a schematic diagram of the cross-sectional structure of the protective shell of the present invention;
[0026] Figure 5 This is a schematic diagram of the three-dimensional structure of the conical disk of the present invention;
[0027] Figure 6 This is a schematic diagram of the cross-sectional structure of the grinding cone roller of the present invention;
[0028] Figure 7 This is a three-dimensional structural diagram of the connecting shaft of the present invention;
[0029] Figure 8 This is a schematic cross-sectional view of the movable frame structure of the present invention;
[0030] Figure 9 This is a schematic cross-sectional view of the movable cover structure of the present invention.
[0031] The attached diagram lists the components represented by each number as follows: 1. Grinding cylinder; 2. Cooling water tank; 201. Liquid pump; 202. Water outlet pipe; 203. Water inlet pipe; 204. Conveying pipe; 3. Support frame; 4. Cavity; 401. Cooling pipe; 5. Packing pipe; 6. Discharge pipe; 7. Mounting frame; 8. Grinding cone; 9. Protective shell; 10. Protective cover; 11. Connecting cavity; 12. Movable cover; 13. Fixing ring; 14. Opening slot; 15. Electric push rod; 16. Guide rod; 17. Drive motor; 18. Working motor; 19. Connecting shaft; 20. Main gear; 21. Main bevel gear; 22. Secondary gear; 23. Sleeve; 24. Movable sleeve; 25. Fixing cover; 26. Annular groove; 27. Connecting clamp; 28. Discharge. 29. Grinding conical roller; 30. Through cavity; 31. Sliding cavity; 32. Temperature sensor; 33. Fixed frame; 34. Rotating roller; 35. Fixed rod; 36. Movable frame; 37. Inclined top groove; 38. Fixed sleeve; 39. Protrusion; 40. Annular guide groove; 41. Secondary bevel gear; 42. Push cylinder; 43. Discharge port; 44. Fixed pipe; 45. Feed port; 46. Sealing block; 47. Transverse groove; 48. Connecting ring; 49. Sliding rod; 50. Scraper; 51. Return spring; 52. Movable ring; 53. Inclined groove; 54. Connecting rod; 55. Conical disc; 56. Spiral blade; 57. Limiting plate; 58. Limiting groove; 59. Connecting spring; 60. I-shaped rod. Detailed Implementation
[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0033] Please see Figures 1-9 The present invention provides a technical solution:
[0034] A high-speed grinding device for a temperature-controlled, anti-crystallization pesticide suspension includes a grinding cylinder 1 and a cooling water tank 2. The grinding cylinder 1 is disposed on one side of the cooling water tank 2, and a support frame 3 is fixedly connected to the grinding cylinder 1. A cavity 4 is formed in the wall between the outer and inner walls of the grinding cylinder 1, and a cooling pipe 401 is fixedly installed in the cavity 4. A liquid pump 201 is fixedly installed on one side of the cooling water tank 2. An outlet pipe 202 and an inlet pipe 203 are fixedly connected to the cooling water tank 2. A delivery pipe 204 is fixedly connected above and to one side of the liquid pump 201. The delivery pipe 204 on one side of the liquid pump 201 is connected to the outlet pipe 202, and the delivery pipe 204 above the liquid pump 201 is connected to one end of the cooling pipe 401. The other end of the cooling pipe 401 is connected to the inlet pipe 203.
[0035] During operation, the liquid pump 201 pumps the low-temperature water in the cooling water tank 2 into the cooling pipe 401. The circulating water absorbs the heat generated during the grinding process. The heated cooling water returns to the cooling water tank 2 through the inlet pipe 203 for heat exchange and cooling, thereby controlling the internal temperature and preventing crystallization.
[0036] A packing pipe 5 is fixedly connected to one side of the upper part of the grinding cylinder 1, and a discharge pipe 6 is fixedly connected to the lower part of the grinding cylinder 1. The lower inner wall of the grinding cylinder 1 is tapered around the discharge pipe 6. A grinding cone 8 is fixedly connected inside the grinding cylinder 1. A return spring 51 is fixedly connected to the lower inner wall of the grinding cylinder 1. A movable ring 52 is fixedly connected to one end of the return spring 51. Multiple oblique grooves 53 are evenly spaced on the movable ring 52. A fixed ring 13 is fixedly connected to the lower part of the grinding cone 8. The lower part of the fixed ring 13 is fixedly connected to the tapered inner wall of the grinding cylinder 1. Multiple transverse grooves 47 are evenly spaced on the fixed ring 13. A connecting ring 48 is rotatably installed inside the fixed ring 13. Multiple scrapers 50 are fixedly connected to the lower part of the connecting ring 48 at equal intervals. The scrapers 50 are in close contact with the tapered inner wall of the grinding cylinder 1. The connecting ring 48 is in close contact with the inner wall of the fixed ring 13, and multiple sliding rods 49 are fixedly connected to the connecting ring 48 at equal intervals. The sliding rods 49 slide in cooperation with the transverse grooves 47 and the oblique grooves 53.
[0037] The grinding cone 8 has a conical opening at the top and a connecting cavity 11 at the bottom. The grinding cone 8 is slidably connected to a movable cover 12 through the connecting cavity 11. Pushing cylinders 42 are fixedly connected to the lower sides of the movable cover 12. Opening grooves 14 are opened on both sides of the grinding cone 8. The pushing cylinders 42 penetrate the groove wall of the opening grooves 14 and are slidably connected to the grinding cone 8.
[0038] Multiple discharge ports 43 are evenly spaced below the movable cover 12. Multiple sealing blocks 46 are fixedly connected to the grinding cone 8 inside the fixed ring 13. The sealing blocks 46 are fitted into the discharge ports 43. The movement of the movable cover 12 is guided and restricted by the connecting cavity 11 to prevent the movable cover 12 from tilting during movement. The fitting of the sealing blocks 46 into the discharge ports 43 can seal the discharge ports 43 to prevent the suspension from being accidentally discharged during the grinding process.
[0039] An electric push rod 15 is fixedly installed in the opening groove 14 on one side of the grinding cone 8, and a guide rod 16 is fixedly connected to the opening groove 14 on the other side of the grinding cone 8. The connecting cavity 11 is connected to the opening groove 14. The movable end of the electric push rod 15 is fixedly connected to one side of the movable cover 12. The guide rod 16 passes through the wall of the movable cover 12 and slides with the push cylinder 42 on one side of the movable cover 12. A connecting spring 59 is sleeved on the guide rod 16. One end of the connecting spring 59 is fixedly connected to the groove wall of the opening groove 14, and the other end of the connecting spring 59 is fixedly connected to the movable cover 12.
[0040] When the electric push rod 15 pushes and pulls the movable cover 12, the other side of the movable cover 12 maintains a sliding fit with the guide rod 16 through the push cylinder 42, thereby guiding the movable cover 12 through the guide rod 16 to ensure the smooth movement of the movable cover 12. During the process, the connecting spring 59 will be compressed and stretched, thereby playing an auxiliary role in resetting.
[0041] The downward-moving movable ring 52 can push the slide rod 49 through the inclined groove 53, causing the slide rod 49 to rotate along the transverse groove 47, thereby scraping the material. The downward-moving movable ring 52 can compress the return spring 51, and then the return spring 51 can push the movable ring 52 upward to reset after the push cylinder 42 moves away from the movable ring 52. At this time, the groove wall of the inclined groove 53 pushes the slide rod 49 in the opposite direction, causing the slide rod 49 to slide in the opposite direction along the transverse groove 47, thereby driving the connecting ring 48 and the scraper 50 to rotate in the opposite direction, forming a secondary scraping action opposite to the downward pressing process, so as to reduce the adhesion and residue of the material during the discharge process.
[0042] A protective shell 9 is fixedly connected to the upper part of the grinding cylinder 1, and a protective cover 10 is fixedly connected to the lower part of the protective shell 9. A mounting bracket 7 is fixedly connected to the upper part of the grinding cylinder 1, and a drive motor 17 is fixedly mounted on the mounting bracket 7. The output shaft of the drive motor 17 is connected to a connecting shaft 19. The connecting shaft 19 is rotatably connected to the grinding cylinder 1 and the protective shell 9 through bearings. A main gear 20 is fixedly connected to the connecting shaft 19, and a main bevel gear 21 is fixedly connected to one end of the connecting shaft 19. A secondary gear 22 is meshed with one side of the main gear 20. Both the main gear 20 and the secondary bevel gear 21 are located inside the protective shell 9. A rotating sleeve 23 is fixedly connected below 22. The rotating sleeve 23 is rotatably connected to the protective shell 9 through a bearing. A movable sleeve 24 is slidably sleeved on the rotating sleeve 23. The movable sleeve 24 passes through the protective cover 10 and is slidably connected to the protective cover 10. Limiting plates 57 are fixedly connected to the inner walls on both sides of the movable sleeve 24. Limiting grooves 58 are opened on both sides of the rotating sleeve 23. The limiting plates 57 and the limiting grooves 58 are slidably engaged. By sliding the limiting plates 57 in the limiting grooves 58, the movable sleeve 24 can be guided during its up and down movement, ensuring that the movable sleeve 24 can move smoothly when rotating and avoiding tilting or swaying.
[0043] A fixed cover 25 is fixedly connected to the lower part of the movable sleeve 24. An annular groove 26 is provided on the rotating sleeve 23. A connecting hoop 27 is rotatably connected in the annular groove 26 through a bearing. Multiple discharge ports 28 are provided at equal intervals on the fixed cover 25. A grinding cone roller 29 is fixedly connected to the lower part of the fixed cover 25. A through cavity 30 is provided in the grinding cone roller 29. A sliding cavity 31 is provided below the grinding cone roller 29. A fixed pipe 44 is fixedly connected to the upper part of the movable cover 12. Multiple feed ports 45 are provided at equal intervals on the fixed pipe 44. The fixed pipe 44 slides in the sliding cavity 31.
[0044] A temperature sensor 32 is fixedly installed on one side below the protective cover 10. A fixed frame 33 is fixedly connected inside the protective cover 10. A rotating roller 34 is connected to the protective cover 10 and the fixed frame 33 through a bearing. Fixed rods 35 are fixedly connected to both sides of the fixed frame 33. A movable frame 36 is slidably connected through the fixed rods 35. The movable frame 36 is U-shaped and has inclined top grooves 37 on both sides. I-shaped rods 60 are fixedly connected to both sides of the connecting hoop 27. The narrow part of the I-shaped rod 60 slides with the inclined top grooves 37, and the thick end of the I-shaped rod 60 abuts against the wall of the movable frame 36.
[0045] A fixed sleeve 38 is fixedly connected to the movable frame 36. A protrusion 39 is fixedly connected inside the fixed sleeve 38. The rotating roller 34 passes through the fixed sleeve 38 and slides with the fixed sleeve 38. An annular guide groove 40 is inclinedly opened on the rotating roller 34. The protrusion 39 slides in the annular guide groove 40. A secondary bevel gear 41 is fixedly connected to the rotating roller 34. The main bevel gear 21 and the secondary bevel gear 41 mesh with each other and are both set inside the protective cover 10.
[0046] As the rotating roller 34 rotates, the annular guide groove 40 pushes the protrusion 39, causing the fixed sleeve 38 to drive the movable frame 36 to slide back and forth. During this process, the movable frame 36 slides on the fixed rod 35, thereby limiting the movable frame 36 through the fixed rod 35 to prevent the movable frame 36 from moving or tilting. The contact between the thick end of the I-shaped rod 60 and the movable frame 36 allows the movable frame 36 to restrict the I-shaped rod 60 and the connecting hoop 27, preventing the connecting hoop 27 from twisting accidentally.
[0047] A working motor 18 is fixedly mounted on the mounting bracket 7 on one side of the drive motor 17. The output shaft of the working motor 18 is connected to a connecting rod 54. The connecting rod 54 is rotatably connected to the grinding cylinder 1 through a bearing. The connecting rod 54 passes through the secondary gear 22, the rotating sleeve 23 and the fixing cover 25 and is set in the through cavity 30. A conical disk 55 is fixedly connected to one end of the connecting rod 54. Multiple spiral blades 56 are fixedly connected at equal intervals on the conical disk 55.
[0048] The working motor 18 rotates the connecting rod 54 to make the conical disk 55 and the spiral blade 56 rotate at high speed. This causes the conical disk 55 to agitate and propel the suspending agent through the spiral blade 56, so that the suspending agent enters the fixed tube 44 through the feed port 45 and is propelled upward along the cavity 30 by the spiral blade 56. The suspending agent then flows out from the discharge port 28 on the fixed cover 25 and re-enters the grinding gap, realizing cyclic grinding and improving the grinding effect.
[0049] Working principle of this invention:
[0050] After the material is filled into the filling tube 5, the drive motor 17 and the working motor 18 are started. The drive motor 17 drives the main gear 20 and the main bevel gear 21 to rotate through the connecting shaft 19. The meshing of the main gear 20 and the auxiliary gear 22 causes the auxiliary gear 22 to drive the rotating sleeve 23 to rotate synchronously. Since the limiting plate 57 slides in the limiting groove 58, the rotating sleeve 23 can drive the movable sleeve 24 to rotate synchronously. The rotating movable sleeve 24 can drive the grinding cone roller 29 to rotate in the conical cavity of the grinding cone cylinder 8 through the fixed cover 25.
[0051] At the same time, the main bevel gear 21 and the secondary bevel gear 41 mesh and drive the rotary roller 34 to rotate around its own axis. During the process, the annular guide groove 40 inclined on the rotary roller 34 can push the protrusion 39, causing the fixed sleeve 38 and the movable frame 36 to slide back and forth along the fixed rod 35. When the movable frame 36 moves, the movable frame 36 can push the I-shaped rod 60 through the inclined groove wall of the inclined top groove 37, causing the I-shaped rod 60 to drive the connecting hoop 27 and the movable sleeve 24 to move up and down, thereby causing the grinding cone roller 29 to move back and forth while rotating, changing the grinding gap between the wall of the grinding cone roller 29 and the conical cavity wall of the grinding cone cylinder 8.
[0052] As the grinding cone roller 29 moves up and down, the fixed tube 44 can slide and extend within the sliding cavity 31, while the working motor 18 can rotate the connecting rod 54, causing the connecting rod 54 to drive the conical disk 55 and the spiral blade 56 to rotate at high speed. This causes the conical disk 55 to agitate and propel the ground suspension through the spiral blade 56, allowing the ground suspension to enter the fixed tube 44 through the feed port 45. The suspension is then propelled upward along the passage cavity 30 by the spiral blade 56, causing the suspension to flow out from the discharge port 28 on the fixed cover 25 and re-enter the grinding gap, forming a forced internal circulation grinding channel.
[0053] The suspending agent undergoes repeated extrusion and grinding between the grinding cone roller 29 and the grinding cone cylinder 8 until the particle size meets the process requirements. During the grinding process, the liquid pump 201 draws water from the cooling water tank 2 through the delivery pipe 204 and continuously delivers it to the cooling pipe 401. The water in the cooling pipe 401 absorbs the heat generated during the grinding process, and the temperature of the grinding area is monitored in real time by the temperature sensor 32. Finally, the water that has absorbed heat flows back to the cooling water tank 2 through the water inlet pipe 203 to cool down and restore its original temperature, forming a closed-loop heat exchange circuit.
[0054] After grinding is completed, the electric push rod 15 is activated, which pushes the movable cover 12 down, causing the discharge port 43 on the movable cover 12 to separate from the sealing block 46, thus forming a discharge channel. At this time, the finished suspension accumulated in the grinding cone 8 quickly passes through the discharge port 43 under the action of gravity and falls to the cone bottom of the grinding cylinder 1. When the discharge channel is fully opened, the push cylinder 42 abuts against the movable ring 52.
[0055] Then, the movable cover 12 is pushed down by the electric push rod 15, causing the push cylinder 42 to push the movable ring 52 down and compress the return spring 51. During the process, the movable ring 52 squeezes the slide rod 49 through the inclined groove 53, forcing the slide rod 49 to slide along the transverse groove 47 on the fixed ring 13, thereby driving the connecting ring 48 and the scraper 50 to rotate on the conical inner wall of the grinding cylinder 1, so that the scraper 50 scrapes off the sticky material to reduce the residue. The movable cover 12 is pushed and pulled back and forth within the moving stroke of the movable ring 52, thereby realizing the reciprocating scraping motion of the scraper 50.
Claims
1. A high-speed grinding device for pesticide suspension with temperature control and anti-crystallization, comprising a grinding cylinder (1) and a cooling water tank (2), characterized in that: The grinding cylinder (1) is located on one side of the cooling water tank (2). A support frame (3) is fixedly connected to the grinding cylinder (1). A cavity (4) is opened on the wall between the outer wall and the inner wall of the grinding cylinder (1). A cooling pipe (401) is fixedly installed in the cavity (4). A packing pipe (5) is fixedly connected to one side above the grinding cylinder (1). A discharge pipe (6) is fixedly connected to the bottom of the grinding cylinder (1). A mounting frame (7) is fixedly connected to the top of the grinding cylinder (1). A grinding cone (8) is fixedly connected inside the grinding cylinder (1). A protective shell (9) is fixedly connected to the upper part of the grinding cylinder (1). A protective cover (10) is fixedly connected to the lower part of the protective shell (9). A conical cavity is provided above the grinding cone (8) and a connecting cavity (11) is provided below it. A movable cover (12) is slidably connected to the grinding cone (8) through the connecting cavity (11). A fixing ring (13) is fixedly connected to the lower part of the grinding cone (8). Opening slots (14) are provided on both sides of the grinding cone (8). An electric push rod (15) is fixedly installed in the opening slot (14) on one side of the grinding cone (8), and a guide rod (16) is fixedly connected to the opening slot (14) on the other side of the grinding cone (8). A drive motor (17) is fixedly installed on the mounting frame (7), and a working motor (18) is fixedly installed on the mounting frame (7) on one side of the drive motor (17). The output shaft of the drive motor (17) is connected to a connecting shaft (19). The connecting shaft (19) is rotatably connected to the grinding cylinder (1) and the protective shell (9) through a bearing. A main gear (20) is fixedly connected to the connecting shaft (19). One end of the connecting shaft (19) is fixedly connected to a main bevel gear (21), and a secondary gear (22) is meshed with one side of the main gear (20). A rotating sleeve (23) is fixedly connected below the secondary gear (22). A movable sleeve (24) is slidably sleeved on the rotating sleeve (23). A fixed cover (25) is fixedly connected below the movable sleeve (24). An annular groove (26) is provided on the rotating sleeve (23). A connecting hoop (27) is rotatably connected in the annular groove (26) through a bearing. Multiple discharge ports (28) are provided at equal intervals on the fixed cover (25). A grinding cone roller (29) is fixedly connected below the fixed cover (25). The grinding cone roller (29) has a through cavity (30) and a sliding cavity (31) is provided below the grinding cone roller (29). A temperature sensor (32) is fixedly installed on one side below the protective cover (10). A fixed frame (33) is fixedly connected inside the protective cover (10). A rotating roller (34) is rotatably connected to the protective cover (10) and the fixed frame (33) through a bearing. Fixed rods (35) are fixedly connected on both sides of the fixed frame (33). A movable frame (36) is slidably connected through the fixed rods (35). The movable frame (36) is U-shaped and has inclined top grooves (37) on both sides. A fixed sleeve (38) is fixedly connected to the movable frame (36), and a protrusion (39) is fixedly connected inside the fixed sleeve (38). An annular guide groove (40) is inclinedly opened on the rotating roller (34), and a secondary bevel gear (41) is fixedly connected to the rotating roller (34). A liquid pump (201) is fixedly installed on one side of the cooling water tank (2). A water outlet pipe (202) is fixedly connected to the cooling water tank (2), and a water inlet pipe (203) is fixedly connected to the cooling water tank (2). A conveying pipe (204) is fixedly connected above and on one side of the liquid pump (201). The conveying pipe (204) on one side of the liquid pump (201) is connected to the water outlet pipe (202). The conveying pipe (204) above the liquid pump (201) is connected to one end of the cooling pipe (401), and the other end of the cooling pipe (401) is connected to the water inlet pipe (203).
2. The high-speed grinding device for pesticide suspension with temperature control and anti-crystallization as described in claim 1, characterized in that: Push cylinders (42) are fixedly connected to the lower sides of the movable cover (12). Multiple discharge ports (43) are opened at equal intervals below the movable cover (12). A fixed pipe (44) is fixedly connected above the movable cover (12). The fixed pipe (44) slides in the sliding cavity (31). Multiple feed ports (45) are opened at equal intervals on the fixed pipe (44). Multiple sealing blocks (46) are fixedly connected to the lower side of the grinding cone (8) inside the fixed ring (13). The sealing blocks (46) are fitted with the discharge ports (43).
3. The high-speed grinding device for pesticide suspension with temperature control and anti-crystallization as described in claim 2, characterized in that: The inner wall of the grinding cylinder (1) is tapered around the discharge pipe (6). The fixing ring (13) is fixedly connected to the tapered inner wall of the grinding cylinder (1). Multiple transverse grooves (47) are evenly spaced on the fixing ring (13). A connecting ring (48) is rotatably installed on the inner side of the fixing ring (13). The connecting ring (48) is in close contact with the inner wall of the fixing ring (13), and multiple sliding rods (49) are fixedly connected at equal intervals on the connecting ring (48). Multiple scrapers (50) are fixedly connected at equal intervals below the connecting ring (48). The scrapers (50) are in close contact with the tapered inner wall of the grinding cylinder (1).
4. The high-speed grinding device for pesticide suspension with temperature control and anti-crystallization as described in claim 3, characterized in that: A reset spring (51) is fixedly connected to the inner wall below the grinding cylinder (1). A movable ring (52) is fixedly connected to one end of the reset spring (51). Multiple oblique grooves (53) are opened at equal intervals on the movable ring (52). The slide rod (49) slides in cooperation with the transverse groove (47) and the oblique groove (53). The push cylinder (42) passes through the wall of the opening groove (14) and slides in connection with the grinding cone cylinder (8).
5. The high-speed grinding device for pesticide suspension with temperature control and anti-crystallization as described in claim 1, characterized in that: The output shaft of the working motor (18) is connected to a connecting rod (54). The connecting rod (54) is rotatably connected to the grinding cylinder (1) through a bearing. The connecting rod (54) passes through the secondary gear (22), the rotating sleeve (23), and the fixing cover (25) and is set in the through cavity (30). One end of the connecting rod (54) is fixedly connected to a conical disk (55). Multiple spiral blades (56) are fixedly connected at equal intervals on the conical disk (55).
6. The high-speed grinding device for pesticide suspension with temperature control and anti-crystallization as described in claim 1, characterized in that: The main bevel gear (21) and the secondary bevel gear (41) mesh with each other and are both located inside the protective cover (10). The movable sleeve (24) passes through the protective cover (10) and is slidably connected to the protective cover (10). Limiting plates (57) are fixedly connected to the inner walls on both sides of the movable sleeve (24). The main gear (20) and the secondary bevel gear (41) are both located inside the protective shell (9). The rotating sleeve (23) is rotatably connected to the protective shell (9) through bearings. Limiting grooves (58) are opened on both sides of the rotating sleeve (23). The limiting plates (57) and the limiting grooves (58) are slidably engaged.
7. The high-speed grinding device for pesticide suspension with temperature control and anti-crystallization according to claim 1, characterized in that: The connecting cavity (11) and the opening groove (14) are interconnected. The movable end of the electric push rod (15) is fixedly connected to one side of the movable cover (12). The guide rod (16) passes through the wall of the movable cover (12) and slides with the push cylinder (42) on one side of the movable cover (12). A connecting spring (59) is sleeved on the guide rod (16). One end of the connecting spring (59) is fixedly connected to the groove wall of the opening groove (14), and the other end of the connecting spring (59) is fixedly connected to the movable cover (12).
8. The high-speed grinding device for pesticide suspension with temperature control and anti-crystallization according to claim 2, characterized in that: The rotating roller (34) slides through the fixed sleeve (38) and is in sliding engagement with the fixed sleeve (38). The protrusion (39) slides in the annular guide groove (40). The connecting hoop (27) is fixedly connected to the two sides with I-shaped rods (60). The narrow part of the I-shaped rod (60) slides in engagement with the inclined top groove (37). The thick end of the I-shaped rod (60) abuts against the wall of the movable frame (36).