A high-efficiency cleaning device for wine-making raw materials
Patent Information
- Application Number
- CN202510251536.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-10-13
AI Technical Summary
但是,现有技术中,在清洗桶内对原料进行清洗时,一次只能清洗一定量的原料,且需要不断的换水和搅动,较为繁琐费力,较为不便,因此,有必要提供一种新的高效的酿酒用原料清洗装置解决上述技术问题
[0022](1)本发明利用正压水压实现了自动下料、对原料的输送和高效清洗,高压水通过去砂石高压水管同步从砂石分离器底部向上冲击,砂石因重量较重落入砂石分离器底部并被高压水流沿着砂石导出管冲出装置外落入滤盒,主输送管道连接砂石分离器和浮物分离器的部分,运用虹吸原理将原料吸入浮物分离器内,辅高压水管从浮物分离器底部注入高压水,使浮物分离器内的原料不停翻滚,当原料和水注满浮物分离器后,浮物及粉尘将漫过浮物分离器顺着浮物导出管流入滤盒内,以达到彻底清洁的效果。
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Figure CN122895102A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of equipment technology for cleaning raw materials for brewing, specifically a high-efficiency cleaning device for raw materials used in brewing. Background Technology
[0002] Alcohol is a beverage containing ethanol, made by fermenting starchy or sugary substances such as grains and fruits. During the brewing process, the raw materials need to be cleaned, currently mainly by placing them in a washing tank for rinsing. However, in existing technologies, only a certain amount of raw material can be cleaned at a time in the washing tank, and it requires constant water changing and agitation, which is cumbersome, labor-intensive, and inconvenient. Therefore, it is necessary to provide a new, efficient raw material cleaning device for brewing to solve the above-mentioned technical problems. Summary of the Invention
[0003] The purpose of this invention is to provide a high-efficiency cleaning device for raw materials used in winemaking, so as to solve the problems mentioned in the background art.
[0004] To solve the above-mentioned technical problems, the present invention is achieved through the following technical solution:
[0005] This invention is a high-efficiency cleaning device for raw materials used in winemaking, comprising a shell, inside which are arranged a feeding bin, a sand and gravel separator, a floating matter separator and a dry and wet separator, and outside the shell is a booster water pump, the outer wall of which is fixedly connected to an inlet tee fitting, which is respectively fixedly connected to a main conveying pipe, an inlet pipe and a return pipe;
[0006] A sand and gravel discharge pipe and a high-pressure water pipe for removing sand and gravel are fixedly installed at the bottom of the sand and gravel separator.
[0007] A floating debris discharge pipe is fixedly installed on the outer wall of the floating debris separator, and a high-pressure tee fitting is installed on the outside of the floating debris separator. The high-pressure tee fitting is fixedly connected to an auxiliary high-pressure water pipe.
[0008] The dry-wet separator includes a drain tank and a collection tank. Both the drain tank and the collection tank have discharge ports at their bottoms. A telescopic hose is fixedly installed at the bottom of the drain tank and is fixedly connected to the discharge port. A reverse lifting component is fixedly installed on the inner wall of the discharge port of the drain tank. A conical piston is fixedly installed on the top of the reverse lifting component. A rubber cover is provided at the bottom of the collection tank. A pin drain pipe is provided below the rubber cover. Elastic telescopic components are symmetrically fixedly installed on the outer wall of the collection tank.
[0009] Furthermore, the main conveying pipeline passes sequentially through the feed hopper, sand and gravel separator, floating matter separator, and dry-wet separator.
[0010] The above technical solution serves to transport and clean the raw materials. The device uses high-pressure water to transport the raw materials from the feed hopper to the sand and gravel separator to separate the sand and gravel, then to the floating matter separator to separate the floating matter, and finally to the dry and wet separator to filter out the cleaned raw materials and transport them out of the device.
[0011] Furthermore, unloading blades are fixedly installed at the bottom of the feed hopper.
[0012] The above technical solution avoids blockage at the discharge port of the feed hopper. Water is introduced through the water inlet pipe, and the high-pressure water pump delivers the water to the main conveying pipeline. The high-pressure water continuously impacts the discharge blades to make them rotate, keeping the discharge port unobstructed.
[0013] Furthermore, the auxiliary high-pressure water pipe is fixedly connected to the bottom of the float separator and the inner wall of the main delivery pipe, respectively.
[0014] The above technical solution plays an auxiliary pressurization role. High-pressure water is injected from the bottom of the float separator through the auxiliary high-pressure water pipe, which makes the raw materials in the float separator tumble continuously to achieve a thorough cleaning effect. It is connected to the main conveying pipeline to help transport the raw materials to the dry-wet separator.
[0015] Furthermore, a filter box is provided below the outlet of the sand and gravel outlet pipe and the floating matter outlet pipe. The filter box is located outside the shell and is fixedly connected to it. The bottom of the filter box is fixedly connected to the return pipe. A return tee fitting is fixedly connected to the outer wall of the return pipe. The pin drain pipe is fixedly connected to the return tee fitting.
[0016] The above technical solution plays a role in water resource recycling and reduces water waste. The filter box filters sand and floating matter. After the water collection tank is lowered, the pin drain pipe is inserted into it to guide the water in the water collection tank into the return pipe. The filtered water then flows back to the water inlet through the return pipe.
[0017] Furthermore, the dry-wet separator is located below the end of the main conveying pipe, the reverse lifting component is located inside the telescopic hose, the reverse lifting component includes a pull rack and a lifting rack inside, the bottom of the pull rack is fixedly connected to the inner wall of the water collection tank outlet, and the conical piston is adapted to the outlet at the bottom of the drain tank.
[0018] The above technical solution achieves the effect of the conical piston and the water collection tank moving in opposite directions. When the water in the water collection tank reaches a certain weight, it will slowly descend, and the conical piston will move upward under the action of the reverse lifting component to push out the discharge port.
[0019] Furthermore, a transmission mechanism is provided below the dry and wet separator, a water leakage trough is fixedly installed below the transmission mechanism, and a telescopic support leg is fixedly installed at the bottom of the housing.
[0020] Using the above technical solution, the telescopic support legs play a role in adjusting the flatness and height of the device. By adjusting the telescopic support legs, it can adapt to different flatness and height of the ground, making it easier for the transmission mechanism to transport the raw materials out of the equipment.
[0021] The present invention has the following beneficial effects:
[0022] (1) This invention utilizes positive pressure water pressure to achieve automatic feeding, conveying of raw materials and efficient cleaning. High-pressure water is simultaneously impacted from the bottom of the sand and gravel separator upwards through the high-pressure water pipe for removing sand and gravel. Due to their weight, the sand and gravel fall to the bottom of the sand and gravel separator and are flushed out of the device by the high-pressure water flow along the sand and gravel outlet pipe and fall into the filter box. The main conveying pipe connects the sand and gravel separator and the floating matter separator. The raw materials are sucked into the floating matter separator using the siphon principle. The auxiliary high-pressure water pipe injects high-pressure water from the bottom of the floating matter separator, causing the raw materials in the floating matter separator to tumble continuously. When the raw materials and water fill the floating matter separator, the floating matter and dust will overflow the floating matter separator and flow into the filter box along the floating matter outlet pipe to achieve a thorough cleaning effect.
[0023] (2) In this invention, elastic force and Hooke's law are used. When water flows into the water collection tank and accumulates, the water collection tank moves downward due to gravity due to the restriction of the elastic expansion member. This causes the reverse lifting member to move and push the conical piston into the drain tank. The telescopic hose is stretched, and the raw material falls from the discharge port onto the transmission mechanism below and is transmitted to the outside of the device through it. At the same time, the pin drain pipe is inserted into the water collection tank and drains the water from the water collection tank to the return pipe. When the water in the water collection tank is discharged, the weight of the water collection tank is reduced and it moves upward to reset. The conical piston re-blocks the discharge port, and the telescopic hose contracts. This reciprocating motion can prevent the raw material from causing blockage in the telescopic hose. The wastewater discharged from the sand and gravel separator and the floating matter separator is filtered through the filter box and also flows into the return pipe. The water will flow back to the main conveying pipeline along the return pipe, which is recycled and reduces the waste of water resources.
[0024] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0025] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0026] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0027] Figure 2 This is a schematic diagram of the external structure of the present invention;
[0028] Figure 3 This is a schematic diagram of the internal structure of the present invention. Figure 1 ;
[0029] Figure 4 This is a schematic diagram of the internal structure of the present invention. Figure 2 ;
[0030] Figure 5 This is a schematic diagram of the structure of the floating object separator of the present invention;
[0031] Figure 6 This is a schematic cross-sectional view of the internal structure of the present invention;
[0032] Figure 7 for Figure 6 Enlarged schematic diagram of the structure at point A in the middle;
[0033] Figure 8 This is a schematic cross-sectional view of the dry-wet separator structure of the present invention;
[0034] Figure 9 for Figure 8 Enlarged schematic diagram of the structure at point B;
[0035] Figure 10 for Figure 8 Enlarged schematic diagram of the structure at point C.
[0036] The attached diagram lists the components represented by each number as follows:
[0037] In the diagram: 1. Shell; 2. Feed hopper; 3. Sand and gravel separator; 4. Floating matter separator; 5. Dry and wet separator; 6. Main conveying pipe; 7. Return pipe; 201. Discharge blade; 301. Sand and gravel outlet pipe; 302. High-pressure water pipe for sand and gravel removal; 401. Floating matter outlet pipe; 402. Auxiliary high-pressure water pipe; 8. Filter box; 501. Drainage box; 502. Water collection box; 503. Telescopic hose; 504. Reverse lifting component; 5041. Pull-out rack; 5042. Lifting rack; 505. Conical piston; 506. Pin drain pipe; 507. Elastic telescopic component; 9. Transmission mechanism. Detailed Implementation
[0038] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0039] Please see Figures 1-10As shown, the present invention is a high-efficiency cleaning device for raw materials used in winemaking, including a shell 1. Inside the shell 1, there are a feeding bin 2, a sand and gravel separator 3, a floating matter separator 4, and a dry and wet separator 5. A booster water pump is located outside the shell 1. The outer wall of the booster water pump is fixedly connected to an inlet tee fitting, which is respectively fixedly connected to a main conveying pipe 6, an inlet pipe, and a return pipe 7. The water in the inlet pipe and the return pipe 7 flows through the inlet tee fitting and is pressurized by the booster water pump to deliver high-pressure water to the main conveying pipe 6.
[0040] A sand and gravel outlet pipe 301 and a sand and gravel high-pressure water pipe 302 are fixedly installed at the bottom of the sand and gravel separator 3. The raw material is carried into the sand and gravel separator 3 by the high-pressure water flow. The high-pressure water flows upward from the bottom of the sand and gravel separator 3 through the sand and gravel high-pressure water pipe 302. The sand and gravel fall to the bottom of the sand and gravel separator 3 due to their weight and are flushed out of the device by the high-pressure water flow along the sand and gravel outlet pipe 301.
[0041] A floating matter outlet pipe 401 is fixedly installed on the outer wall of the floating matter separator 4. A high-pressure tee fitting is installed on the outside of the floating matter separator 4. An auxiliary high-pressure water pipe 402 is fixedly connected to the high-pressure tee fitting. High-pressure water is injected from the bottom of the floating matter separator 4 through the auxiliary high-pressure water pipe 402, causing the raw material inside the floating matter separator 4 to tumble continuously. When the raw material and water fill the floating matter separator 4, the floating matter and dust will overflow the floating matter separator 4 and be discharged out of the device through the floating matter outlet pipe 401.
[0042] The wet-dry separator 5 includes a drain tank 501 and a collection tank 502. Both the drain tank 501 and the collection tank 502 have discharge ports at their bottoms. A telescopic hose 503 is fixedly installed at the bottom of the drain tank 501 and is fixedly connected to the discharge port. A reverse lifting component 504 is fixedly installed on the inner wall of the discharge port of the drain tank 501, and a conical piston 505 is fixedly installed on the top of the reverse lifting component 504. A rubber cover is provided at the bottom of the collection tank 502, and a pin drain pipe 506 is provided below the rubber cover. The outer wall is symmetrically fixed with elastic telescopic components 507. The auxiliary high-pressure water pipe 402 uses high-pressure water to flush the cleaned raw materials into the draining tank 501. Restricted by the elastic telescopic components 507, the water collection tank 502 moves downward under the influence of gravity, causing the reverse lifting component 504 to move and push the conical piston 505 into the draining tank 501. The telescopic hose 503 is stretched, and the raw materials fall from the discharge port onto the transmission mechanism 9 below and are transmitted to the outside of the device through it. At the same time, the ejector pin drain pipe 506 is inserted into the water collection tank 502 to drain the water from the water collection tank 502 into the return pipe 7.
[0043] The main conveying pipeline 6 passes through the feed hopper 2, sand and gravel separator 3, floating matter separator 4 and dry and wet separator 5 in sequence. The raw material is transported from the feed hopper 2 to the sand and gravel separator 3 by high pressure water to separate sand and gravel, and then to the floating matter separator 4 to separate floating matter. Finally, it flows into the dry and wet separator 5 to filter out the cleaned raw material and transport it out of the device.
[0044] The bottom of the feed hopper 2 is fixedly equipped with a discharge blade 201. Water is introduced through the water inlet pipe, and the high-pressure water pump delivers the water to the main conveying pipeline 6. The high-pressure water continuously impacts the discharge blade 201 to make it rotate, thus preventing the raw material from accumulating in the feed hopper 2 and blocking the discharge port.
[0045] The auxiliary high-pressure water pipe 402 is fixedly connected to the bottom of the float separator 4 and the inner wall of the main conveying pipe 6 respectively. The auxiliary high-pressure water pipe 402 injects high-pressure water from the bottom of the float separator 4, causing the raw material in the float separator 4 to tumble continuously, so as to achieve a thorough cleaning effect. It is connected to the main conveying pipe 6 to help transport the raw material to the dry-wet separator 5.
[0046] A filter box 8 is located below the outlets of the sand and gravel outlet pipe 301 and the floating matter outlet pipe 401. The filter box 8 is located outside the housing 1 and is fixedly connected to it. The bottom of the filter box 8 is fixedly connected to the return pipe 7. A return tee fitting is fixedly connected to the outer wall of the return pipe 7. The pin drain pipe 506 is fixedly connected to the return tee fitting. The filter box 8 filters the sand and gravel and floating matter. After the water collection tank 502 is lowered, the pin drain pipe 506 is inserted into it, and the water in the water collection tank 502 is introduced into the return pipe 7. The filtered water flows back to the water inlet through the return pipe 7, realizing the recycling of water resources and reducing the waste of water resources.
[0047] The dry-wet separator 5 is located below the end of the main conveying pipe 6. The reverse lifting component 504 is located inside the telescopic hose 503. The reverse lifting component 504 includes a pull rack 5041 and a lifting rack 5042. The bottom of the pull rack 5041 is fixedly connected to the inner wall of the discharge port of the water collection tank 502. The conical piston 505 is adapted to the discharge port at the bottom of the drain tank 501. When the water in the water collection tank 502 reaches a certain weight, it will slowly descend. Under the action of the reverse lifting component 504, the conical piston 505 moves upward and pushes out of the discharge port.
[0048] A conveying mechanism 9 is located below the dry-wet separator 5. A water leakage trough is fixedly installed below the conveying mechanism 9. Telescopic support legs are fixedly installed at the bottom of the housing 1. The telescopic support legs can be adjusted before use to adapt to different flatness and height of the ground, making it convenient for the conveying mechanism 9 to transfer the raw materials out of the equipment.
[0049] During use, after adjusting the flatness and height of the device using the telescopic support legs, turn on the power. Continuously feed the brewing raw materials (hereinafter referred to as "raw materials") into the hopper 2. Water is introduced through the inlet pipe, and a high-pressure water pump delivers the water to the main conveying pipe 6. The high-pressure water continuously impacts the discharge blades 201, causing them to rotate, preventing the raw materials from accumulating in the hopper 2 and clogging the outlet. Subsequently, the raw materials are flushed into the sand and gravel separator 3 by the impact of the high-pressure water. Simultaneously, the high-pressure water flows upwards from the bottom of the sand and gravel separator 3 through the high-pressure water pipe 302. Due to their weight, the sand and gravel fall to the bottom of the sand and gravel separator 3 and are flushed out of the device by the high-pressure water flow along the sand and gravel outlet pipe 301, falling into the filter box 8. The main conveying pipe 6 connects the sand and gravel separator 3 and the float separator 4. Using the siphon principle, the raw material is drawn into the float separator 4. The auxiliary high-pressure water pipe 402 injects high-pressure water from the bottom of the float separator 4, causing the raw material inside the float separator 4 to tumble continuously. When the float separator 4 is full of raw material and water, the floating matter and dust will overflow the float separator 4 and flow into the filter box 8 along the float outlet pipe 401, thus achieving the desired effect. For thorough cleaning, the auxiliary high-pressure water pipe 402 flushes the cleaned raw materials into the drain tank 501 using high-pressure water. The outer wall of the drain tank 501 is designed with a filter screen. As water flows into the collection tank 502 and accumulates, it is restricted by the elastic telescopic component 507. Under the influence of gravity, the collection tank 502 moves downward, causing the reverse lifting component 504 to move and push the conical piston 505 into the drain tank 501. The telescopic hose 503 is stretched, and the raw materials fall from the outlet onto the lower transmission mechanism 9 and are then transported outside the device. At the same time, the pin drain pipe 506 is inserted... Water enters the water collection tank 502 and is discharged into the return pipe 7. After the water in the water collection tank 502 is discharged, the water collection tank 502 moves upward and resets due to reduced gravity. The conical piston 505 re-blocks the discharge port, and the telescopic hose 503 retracts. This reciprocating motion can prevent the raw material from causing blockage in the telescopic hose 503. The wastewater discharged from the sand and gravel separator 3 and the floating matter separator 4 is filtered through the filter box 8 and also flows into the return pipe 7. The water will flow back to the main conveying pipeline 6 along the return pipe 7, which is used for recycling and reduces the waste of water resources.
[0050] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims
1. A high-efficiency cleaning device for raw materials used in winemaking, comprising a housing (1), characterized in that: The shell (1) is equipped with a feed bin (2), a sand and gravel separator (3), a floating matter separator (4) and a dry and wet separator (5). A booster water pump is located outside the shell (1). The outer wall of the booster water pump is fixedly connected to an inlet tee pipe, which is fixedly connected to a main conveying pipe (6), an inlet pipe and a return pipe (7). A sand and gravel outlet pipe (301) and a sand and gravel high-pressure water pipe (302) are fixedly installed at the bottom of the sand and gravel separator (3); A floating debris outlet pipe (401) is fixedly installed on the outer wall of the floating debris separator (4), and a high-pressure tee fitting is provided on the outside of the floating debris separator (4). The high-pressure tee fitting is fixedly connected to an auxiliary high-pressure water pipe (402). The dry-wet separator (5) includes a drain tank (501) and a water collection tank (502). Both the drain tank (501) and the water collection tank (502) have discharge ports at their bottoms. A telescopic hose (503) is fixedly installed at the bottom of the drain tank (501) and is fixedly connected to the discharge port. A reverse lifting component (504) is fixedly installed on the inner wall of the discharge port of the drain tank (501). A conical piston (505) is fixedly installed on the top of the reverse lifting component (504). A rubber cover is provided at the bottom of the water collection tank (502). A pin drain pipe (506) is provided below the rubber cover. Elastic telescopic components (507) are symmetrically fixedly installed on the outer wall of the water collection tank (502).
2. The high-efficiency cleaning device for raw materials used in winemaking according to claim 1, characterized in that: The main conveying pipeline (6) passes through the feed hopper (2), sand and gravel separator (3), floating matter separator (4) and dry and wet separator (5) in sequence.
3. The high-efficiency cleaning device for raw materials used in winemaking according to claim 1, characterized in that: The bottom of the feed hopper (2) is fixedly equipped with unloading blades (201).
4. The high-efficiency cleaning device for raw materials used in winemaking according to claim 1, characterized in that: The auxiliary high-pressure water pipe (402) is fixedly connected to the bottom of the float separator (4) and the inner wall of the main conveying pipe (6).
5. The high-efficiency cleaning device for raw materials used in winemaking according to claim 1, characterized in that: A filter box (8) is provided below the outlet of the sand and gravel outlet pipe (301) and the floating matter outlet pipe (401). The filter box (8) is located outside the shell (1) and is fixedly connected to it. The bottom of the filter box (8) is fixedly connected to the return pipe (7). A return tee fitting is fixedly connected to the outer wall of the return pipe (7). The pin drain pipe (506) is fixedly connected to the return tee fitting.
6. The high-efficiency cleaning device for raw materials used in winemaking according to claim 1, characterized in that: The dry-wet separator (5) is located below the end of the main conveying pipe (6). The reverse lifting component (504) is located inside the telescopic hose (503). The reverse lifting component (504) includes a pull rack (5041) and a lifting rack (5042). The bottom of the pull rack (5041) is fixedly connected to the inner wall of the discharge port of the water collection tank (502). The conical piston (505) is adapted to the discharge port at the bottom of the drain tank (501).
7. The high-efficiency cleaning device for raw materials used in winemaking according to claim 1, characterized in that: A transmission mechanism (9) is provided below the dry and wet separator (5), a water leakage trough is fixedly installed below the transmission mechanism (9), and a telescopic support leg is fixedly installed at the bottom of the housing (1).