Shaft workpiece transportation detection device
Patent Information
- Application Number
- CN202611287661.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-24
- Publication Date
- 2026-10-13
AI Technical Summary
然而,现有的检测装置在实际使用时,递进组件的递进缸和顶升缸需要按照预定时序先后动作,递进缸和顶升缸配合的一致性难以保障,容易导致轴类工件在移动时发生偏移的情况,需要工作人员停机调整轴类工件的位置,导致轴类工件的检测工作不流畅,影响检测效率
通过约束板、传动板、轨迹板和传动臂的配合,递进电机驱动递进板和各递进夹持机构同步地进行圆周运动以及升降运动,从而实现轴类工件的递进式搬运,轴类工件从供料装置搬运至输送装置并依次经过各视觉检测组件,之后,轴类工件搬运至分类出料装置进行分类出料,轴类工件在搬运以及落料过程中受力稳定,避免轴类工件出现偏移的情况,递进驱动组件仅需一个递进电机作为动力源即可实现各递进夹持机构的同步圆周以及升降运动,运动一致性较好,确保轴类工件检测工作稳定且流畅,提高了检测效率。
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Figure CN122895220A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of shaft workpiece inspection technology, and in particular to a shaft workpiece transportation inspection device. Background Technology
[0002] Shafts, also known as shaft parts, are key components in mechanical transmission systems and are widely used in various fields such as automotive, aerospace, and machinery manufacturing. The quality of shaft parts directly affects the performance, reliability, and service life of the entire mechanical system. Therefore, precise inspection of parameters such as dimensional accuracy and surface appearance is required during the production of shaft parts.
[0003] In existing technologies, to meet the demands of mass production, the inspection of shaft-type workpieces typically requires automated inspection equipment. This equipment uses delivery components to sequentially feed each shaft-type workpiece to various stations on a support frame for inspection. For example, Chinese invention patent CN122259595A discloses a motor shaft appearance inspection device, which includes a feeding mechanism, a conveying mechanism, a first end face inspection mechanism, a second end face inspection mechanism, and an outer peripheral surface inspection mechanism. The conveying mechanism's advancing component is equipped with a delivery cylinder and a lifting cylinder. However, in practical use, the existing inspection devices require the advancing cylinder and lifting cylinder to operate sequentially according to a predetermined time sequence. The consistency of their coordination is difficult to guarantee, easily leading to misalignment of the shaft-type workpieces during movement. This necessitates operators stopping the machine to adjust the workpiece's position, resulting in inefficient and disruptive inspection processes. Summary of the Invention
[0004] The purpose of this invention is to address the shortcomings of the aforementioned technologies by designing a shaft-type workpiece transport and inspection device. The progressive drive component only requires one progressive motor as a power source to realize the synchronous circumferential and lifting movements of each progressive clamping mechanism, resulting in good motion consistency. This ensures stable and smooth inspection of shaft-type workpieces and improves inspection efficiency.
[0005] To solve the above-mentioned technical problems, the technical solution of the present invention is: a shaft workpiece transportation and inspection equipment, comprising: a frame, and a feeding device, a conveying device and a sorting and discharging device sequentially arranged on the frame, wherein the conveying device comprises two parallel and spaced support frames, and a progressive drive assembly located between the two support frames; The support frame is provided with a plurality of support stations arranged in an array along its length direction. The frame is provided with a plurality of vision inspection components arranged sequentially along the support frame. Each vision inspection component corresponds to a support station on the support frame. The support frame is provided with a workpiece rotation component that drives the shaft workpiece supported by the support station to rotate. The progressive drive assembly includes a progressive frame, a progressive motor, a transmission arm, a track plate, a transmission plate, a constraint plate, a progressive plate, and several progressive clamping mechanisms. The progressive frame is mounted on the frame, and the progressive motor and the track plate are both mounted on the progressive frame. One end of the transmission arm is fixedly connected to the rotating shaft of the progressive motor, and the other end of the transmission arm is movably connected to a transmission wheel that slides along its length direction. The transmission wheel is pivotally connected to the transmission plate. The track plate has an annular track groove through which the transmission wheel slides. The constraint plate is slidably mounted on the progressive frame along a first direction, and the transmission plate is slidably mounted on the constraint plate along a second direction. The first and second directions intersect but are not parallel to each other. The progressive plate is mounted on the upper part of the transmission plate. The frame has a clearance groove through which the upper part of the transmission plate moves. Each of the progressive clamping mechanisms is arrayed on the progressive plate along its length direction. The progressive clamping mechanisms are used to clamp or release shaft-type workpieces.
[0006] Preferably, a first linear slide rail extending along its length is fixedly connected to the advancing frame, and the constraint plate is slidably connected to the first linear slide rail, causing the constraint plate to slide horizontally back and forth relative to the advancing frame in a first direction.
[0007] Preferably, the upper part of the transmission plate includes a second linear slide rail extending along its height direction, the lower end of the second linear slide rail extending to the outer side of the bottom surface of the transmission plate, the upper end of the second linear slide rail passing through the clearance groove and fixedly connected to the advancing plate, and the constraint plate being slidably connected to the second linear slide rail, causing the transmission plate to slide back and forth relative to the constraint plate in a second direction.
[0008] Preferably, the distance between two adjacent progressive clamping mechanisms is equal to the distance between two adjacent support stations, and the distance between the two sides of the annular track groove along the first direction is equal to the distance between two adjacent support stations.
[0009] Preferably, it also includes a controller, wherein the progressive motor and each of the progressive clamping mechanisms are electrically connected to and controlled by the controller, and clamping sensing devices and release sensing devices electrically connected to the controller are respectively provided on both sides of the annular track groove along the first direction. A sensing element is provided at the end of the transmission arm near the transmission wheel. The clamping sensing device and the release sensing device are both inductively coupled with the sensing element, so that when the progressive clamping mechanism moves downward relative to the support station, it releases the shaft-like workpiece, and when the progressive clamping mechanism moves upward relative to the support station, it clamps the shaft-like workpiece.
[0010] Preferably, the support frame includes a non-rotating section and a rotating section of the workpiece, with each support station located on the non-rotating section and the rotating section of the workpiece, respectively. The plurality of vision inspection components are two end face inspection devices, a first shaft wall inspection device, two end inspection devices, and a second shaft wall inspection device arranged opposite to each other and spaced apart. The two end face inspection devices correspond to the non-rotating section of the workpiece, and the first shaft wall inspection device, the two end inspection devices, and the second shaft wall inspection device correspond to the rotating section of the workpiece.
[0011] Preferably, the support station includes two support rollers pivotally connected to the support frame, and the shaft-type workpiece is supported between two adjacent support rollers.
[0012] Preferably, the workpiece rotation assembly includes a translation drive device and a translation drive frame. The translation drive device is disposed on the support frame, the translation drive frame extends along the length direction of the support frame, and the translation drive frame is slidably connected to the support frame. The upper part of the translation drive frame abuts against each support roller located in the workpiece rotation section and forms contact friction. The drive end of the translation drive device is connected to the lower part of the translation drive frame.
[0013] Preferably, the feeding device includes a feeding hopper, an auxiliary unloading drive mechanism, an unloading translation mechanism, and an unloading platform. The inner cavity of the feeding hopper is hopper-shaped, and a discharge channel communicating with the inner cavity is opened at the lower part of the inner cavity of the feeding hopper. The drive end of the auxiliary unloading drive mechanism is movably connected to the lower part of the inner cavity of the feeding hopper. The unloading translation mechanism is disposed on the frame, and the unloading platform is disposed on the translation end of the unloading translation mechanism. The top surface of the unloading platform is provided with at least one unloading station for supporting shaft-type workpieces. The unloading platform is the discharge side of the feeding device, and a shaft length detection device is provided on the frame corresponding to the discharge side of the feeding device.
[0014] Preferably, two diameter detection devices are provided on the side of the frame away from the feeding device relative to the support frame, and are arranged opposite to each other and spaced apart.
[0015] Compared with the prior art, the beneficial effects of the present invention are: Through the cooperation of the constraint plate, transmission plate, track plate, and transmission arm, the progressive motor drives the progressive plate and each progressive clamping mechanism to perform synchronous circular and lifting movements, thereby realizing the progressive handling of shaft workpieces. The shaft workpieces are transported from the feeding device to the conveying device and pass through each vision inspection component in sequence. After that, the shaft workpieces are transported to the sorting and unloading device for sorting and unloading. The shaft workpieces are subjected to stable force during the handling and unloading process, avoiding the shaft workpieces from shifting. The progressive drive component only needs one progressive motor as a power source to realize the synchronous circular and lifting movements of each progressive clamping mechanism. The movement consistency is good, ensuring that the shaft workpiece inspection work is stable and smooth, and improving the inspection efficiency. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the detection device in the embodiment; Figure 2 This is a schematic diagram of the structure of the detection device after the protective shell is removed in the embodiment. Figure 1 ; Figure 3 This is a schematic diagram of the structure of the detection device after the protective shell is removed in the embodiment. Figure 2 ; Figure 4 This is a schematic diagram of the feeding device in the embodiment; Figure 5 yes Figure 4 Sectional view of line AA in the middle; Figure 6 yes Figure 4 Sectional view of the middle BB line; Figure 7 This is a schematic diagram of the structure of the two end face detection devices in the embodiment; Figure 8 This is a schematic diagram of the structure of the first shaft wall detection device in the embodiment; Figure 9 This is a schematic diagram of the structure of the two end detection devices in the embodiment; Figure 10 This is a schematic diagram of the structure of the second shaft wall detection device in the embodiment; Figure 11 This is a schematic diagram of the conveying device in the embodiment; Figure 12 yes Figure 11 A cross-sectional view of the CC line; Figure 13 This is a schematic diagram of the progressive driving component in the embodiment; Figure 14 This is a schematic diagram of the support frame in the embodiment; Figure 15 yes Figure 14 Sectional view of the DD line; Figure 16This is a schematic diagram of the diameter length detection device in the embodiment; Figure 17 This is a schematic diagram of the sorting and discharging device in the embodiment.
[0017] In the diagram: 1. Frame; 102. Material channel structure; 103. Placement and lifting mechanism; 104. Placement rack; 105. Protective cover; 106. Controller; 2. Feeding device; 21. Loading bin; 201. Discharge channel; 22. Auxiliary unloading drive mechanism; 23. Unloading translation mechanism; 24. Unloading platform; 202. Unloading station; 3. Conveying device; 31. Support frame; 301. Support station; 302. Support rollers; 303. Workpiece 304. Non-rotating section; 305. Workpiece rotating section; 306. Stroke sensor; 32. Progressive drive assembly; 321. Progressive frame; 307. First linear guide rail; 322. Progressive motor; 323. Transmission arm; 308. Transmission wheel; 309. Slide groove; 320. Sensing element; 310. Track plate; 311. Annular track groove; 312. Clamping sensing device; 313. Release sensing device; 314. Transmission plate; 315. Second linear guide rail. 326. Slide rail; 327. Constraint plate; 328. Progressive plate; 329. Progressive clamping mechanism; 4. Workpiece rotating assembly; 41. Translation drive device; 42. Translation drive frame; 5. Sorting and unloading device; 51. Sorting translation mechanism; 52. Sorting lifting mechanism; 53. Sorting clamping mechanism; 54. Sorting collection box; 6. Shaft length detection device; 61. Shaft length detection frame; 62. Shaft length stroke sensor; 63. Shaft length translation mechanism; 601. Shaft 602. Long mating end; 7. Shaft length alignment part; 8. End face detection device; 9. First shaft wall detection device; 10. End detection device; 11. Second shaft wall detection device; 11. Diameter length detection device; 1101. Diameter length mating end; 1102. Diameter length alignment part; 111. Diameter length detection table; 112. Diameter length detection frame; 113. Diameter length lifting mechanism; 114. Diameter length detection pressure plate; 115. Diameter length stroke sensor; 12. Shaft-type workpiece. Detailed Implementation
[0018] The present invention will be further described below with reference to the embodiments and accompanying drawings.
[0019] refer to Figure 1 , Figure 2 , Figure 3A shaft-type workpiece transport and inspection device includes a frame 1, a protective cover 105, a controller 106, and a feeding device 2, a conveying device 3, and a sorting and discharging device 5 sequentially arranged on the frame 1. The conveying device 3 includes two parallel and spaced support frames 31 and a progressive drive assembly 32 located between the two support frames 31. The support frames 31 are provided with four support stations 301 arranged in an array along their length direction. The two corresponding support stations 301 on the two support frames 31 are used to support shaft-type workpieces 12. Four vision inspection components are sequentially arranged along the support frames 31 on the frame 1. Each vision inspection component corresponds to a support station 301 on the support frame 31. The protective cover 105 covers the frame 1 to protect the devices on the frame 1. The controller 106 is located on the side wall of the protective cover 105. The feeding device 2, the conveying device 3, the sorting and discharging device 5, and each vision inspection component are all connected to and controlled by the controller 106.
[0020] refer to Figure 4 , Figure 5 , Figure 6 The feeding device 2 includes a feeding bin 21, an auxiliary unloading drive mechanism 22, an unloading translation mechanism 23, and an unloading platform 24. The inner cavity of the feeding bin 21 is shaped like a hopper. A discharge channel 201 communicating with the inner cavity is provided at the lower part of the inner cavity of the feeding bin 21. The discharge channel 201 is only for a single shaft workpiece 12 to pass through. Preferably, an adjustment plate is movably provided in the inner cavity of the feeding bin 21. A screw drive mechanism is provided between the adjustment plate and the feeding bin 21. The control end of the screw drive mechanism is located on the outside of the feeding bin 21 and is provided with a handwheel so as to adjust the width of the inner cavity of the feeding bin 21 according to the shaft length of the shaft workpiece 12 so as to adapt it to the corresponding shaft workpiece 12.
[0021] The drive end of the auxiliary feeding drive mechanism 22 is movably connected to the lower part of the inner cavity of the feeding bin 21. The auxiliary feeding drive mechanism 22 is a telescopic cylinder. The drive end of the auxiliary feeding drive mechanism 22 includes a first feeding plate and a second feeding plate. The opposite sides of the first feeding plate and the second feeding plate are pivotally connected to the piston rod of the auxiliary feeding drive mechanism 22. The other side of the first feeding plate is pivotally connected to the feeding bin 21. The lower part of the inner cavity of the feeding bin 21 is provided with an opening near the discharge chute and is pivotally connected to a chute. The moving plate and the other side of the second feeding plate are pivotally connected to the disturbance plate. Several shaft-type workpieces 12 are stacked in the inner cavity of the feeding bin 21. The shaft-type workpieces 12 near the discharge channel 201 enter the discharge channel 201 under their own weight and move to the discharge side of the feeding device 2. During this process, the driving end of the auxiliary feeding drive mechanism 22 can disturb the shaft-type workpieces 12 that are stuck in the feeding bin 21, ensuring that the shaft-type workpieces 12 in the feeding bin 21 can smoothly enter the discharge channel 201.
[0022] The unloading translation mechanism 23 is a telescopic cylinder or an electric push rod. The unloading translation mechanism 23 is mounted on the frame 1. The unloading platform 24 is mounted on the translation end of the unloading translation mechanism 23. The top surface of the unloading platform 24 has two unloading stations 202 for supporting the shaft-type workpieces 12. The unloading platform 24 is the discharge side of the feeding device 2. The shaft-type workpieces 12 falling from the discharge channel 201 are unloaded onto the corresponding unloading station 202 of the discharge channel 201. The unloading translation mechanism 23 drives the unloading platform 24 to translate, moving it to the discharge side of the feeding device 2.
[0023] A shaft length detection device 6, electrically connected to the controller 106, is provided on the discharge side of the feeding device 2 on the frame 1. The shaft length detection device 6 includes a shaft length detection frame 61, a shaft length stroke sensor 62305, and a shaft length translation mechanism 63. The shaft length detection frame 61 is mounted on the frame 1. The shaft length stroke sensor 62305 is a displacement sensor. The shaft length translation mechanism 63 is a telescopic cylinder or an electric push rod. The shaft length stroke sensor 62305 and the shaft length translation mechanism 63 are arranged opposite to each other and spaced apart on the shaft length detection frame 61. The shaft length detection frame 61 consists of a linear guide rail and two slides. The shaft length stroke sensor 62305 and the shaft length translation mechanism 63 are located on the two slides respectively, so that the distance between the shaft length stroke sensor 62305 and the shaft length translation mechanism 63 can be adjusted to adapt to shaft workpieces 12 of different specifications. The translation end of the shaft length translation mechanism 63 is provided with a shaft length docking end 601 and a shaft length alignment part 602 arranged vertically. The shaft length docking end 601 corresponds to the sensing end of the shaft length stroke sensor 62305. The two ends of the shaft workpiece 12 abut against the shaft length docking end 601 and the sensing end of the shaft length stroke sensor 62305, respectively, to perform shaft length detection. The shaft length detection frame 61 is provided with an opening corresponding to the shaft length alignment part 602 for the shaft length alignment part 602 to be inserted, thereby realizing the pre-positioning of the translation end of the shaft length translation mechanism 63 and ensuring the accuracy of the shaft length detection result.
[0024] refer to Figures 3 to 15The support frame 31 includes a non-rotating section 303 and a rotating section 304. Each support station 301 is located on the non-rotating section 303 and the rotating section 304, respectively. The four vision inspection components are two end face inspection devices 7, a first shaft wall inspection device 8, two end detection devices 9, and a second shaft wall inspection device 10, which are arranged opposite to each other and spaced apart. The two end face inspection devices 7 correspond to the non-rotating section 303, and the first shaft wall inspection device 8, the two end detection devices 9, and the second shaft wall inspection device 10 correspond to the rotating section 304. The end face inspection devices 7, the first shaft wall inspection device 8, the end detection devices 9, and the second shaft wall inspection device 10 are all vision inspection cameras. Preferably, two end face detection devices 7 are mounted on two slides of the linear guide rail, allowing the distance between the two end face detection devices 7 to be adjusted, thereby enabling visual inspection of the two end faces of shaft-type workpieces 12 with different shaft lengths; two end detection devices 9 are mounted on two slides of the linear guide rail, allowing the distance between the two end detection devices 9 to be adjusted, thereby enabling visual inspection of the outer peripheral walls of the two ends of shaft-type workpieces 12 with different shaft lengths. The detection ends of the first shaft wall detection device 8 and the second shaft wall detection device 10 each correspond to two support frames 31, and the detection ends of the first shaft wall detection device 8 and the second shaft wall detection device 10 are inclined relative to each other, thereby enabling visual inspection of the outer peripheral sidewalls of the shaft-type workpieces 12 from different perspectives.
[0025] The support station 301 includes two support rollers 302 pivotally connected to the support frame 31. The shaft workpiece 12 is supported between two adjacent support rollers 302. The support frame 31 is provided with a workpiece rotation assembly 4 that drives the shaft workpiece 12 supported by the support station 301 to rotate. The workpiece rotation assembly 4 includes a translation drive device 41 and a translation drive frame 42. The translation drive device 41 is provided on the support frame 31. The translation drive frame 42 extends along the length of the support frame 31 and is slidably connected to the support frame 31. The upper part of the translation drive frame 42 abuts against each support roller 302 located in the workpiece rotation section 304 and forms contact friction. The drive end of the translation drive device 41 is connected to the lower part of the translation drive frame 42. The upper and lower parts of the translation drive frame 42 are both straight rod structures. The translation drive device 41 can be a telescopic cylinder or an electric push rod. The translation drive device 41 synchronously drives the two translation drive frames 42 to translate under the control of the controller 106.
[0026] Preferably, the translation drive device 41 consists of a rotary motor, a transmission gear, and a transmission rack. The transmission rack is the translation end of the translation drive device 41 and is located at the lower part of the translation drive frame 42. The rotary motor drives the transmission gear to rotate, and the transmission gear meshes with the transmission rack to realize the translation of the translation drive frame 42.
[0027] Preferably, the support frame 31 is provided with two stroke sensors 305 arranged at intervals at the lower part of the translation drive frame 42. The stroke sensors 305 are electrically connected to the controller 106. The lower part of the translation drive frame 42 is provided with a stroke section, which is inductively engaged with the stroke sensors 305. The distance between the two stroke sensors 305 can be determined according to the number of rotations required for the shaft workpiece 12 to be detected × the circumference of the shaft workpiece 12.
[0028] The progressive drive assembly 32 includes a progressive frame 321, a progressive motor 322, a transmission arm 323, a track plate 324, a transmission plate 325, a constraint plate 326, a progressive plate 327, and six progressive clamping mechanisms 328. The progressive frame 321 is mounted on the frame 1. The progressive motor 322 and the track plate 324 are both mounted on the progressive frame 321. The progressive motor 322 is a rotary motor. One end of the transmission arm 323 is fixedly connected to the rotating shaft of the progressive motor 322. The other end of the transmission arm 323 is movably connected to a transmission wheel 307. A groove 308 extending along the length of the transmission arm 323 passes through the other end of the transmission arm 323. One side of the transmission wheel 307 is slidably connected to the groove 308, allowing the rotating wheel to slide along the length of the transmission arm 323. The transmission wheel 307 is pivotally connected to the transmission plate 325. An annular track groove 310, which allows the transmission wheel 307 to slide, is provided through the track plate 324. The annular track groove 310 is an elliptical annular groove. A constraint plate 326 is slidably mounted on a conveyor frame 321 along a first direction, the length direction of the conveyor frame 321. A first linear slide rail 306 extending along the length direction is fixedly connected to the conveyor frame 321. The constraint plate 326 is slidably connected to the first linear slide rail 306, causing the constraint plate 326 to slide horizontally back and forth relative to the conveyor frame 321 along the first direction. A transmission plate 325 is slidably mounted on the constraint plate 326 along a second direction, the height direction of the transmission plate 325. The upper part of the transmission plate 325 includes a second linear slide rail 313 extending along its height direction. The constraint plate 326 is slidably connected to the second linear slide rail 313, causing the transmission plate 325 to slide up and down back and forth relative to the constraint plate 326 along the second direction. The first and second directions intersect but are not parallel to each other. Preferably, the first and second directions are perpendicular to each other.
[0029] The lower end of the second linear slide rail 313 extends to the outer side of the bottom surface of the transmission plate 325, and the upper end of the second linear slide rail 313 is the upper part of the transmission plate 325. The upper end of the second linear slide rail 313 passes through the clearance groove and is fixedly connected to the advancing plate 327. The frame 1 is provided with a clearance groove for the upper part of the transmission plate 325 to move. Each advancing clamping mechanism 328 is arranged in an array on the advancing plate 327 along the length direction of the advancing plate 327. The advancing clamping mechanism 328 is a pneumatic gripper and is used to clamp or release shaft-type workpieces 12. The distance between two adjacent advancing clamping mechanisms 328 is equal to the distance between two adjacent support stations 301. The distance between the two sides of the annular track groove 310 along the first direction is equal to the distance between two adjacent support stations 301.
[0030] The progressive motor 322 and each progressive clamping mechanism 328 are electrically connected to and controlled by the controller 106. The annular track groove 310 is provided with clamping sensing device 311 and release sensing device 312, which are electrically connected to the controller 106, on both sides along the first direction. The transmission arm 323 is provided with a sensing element 309 at the end near the transmission wheel 307. The clamping sensing device 311 and release sensing device 312 are in sensing cooperation with the sensing element 309, so that when the progressive clamping mechanism 328 moves downward relative to the support station 301, it releases the shaft workpiece 12, and when the progressive clamping mechanism 328 moves upward relative to the support station 301, it clamps the shaft workpiece 12.
[0031] refer to Figures 1 to 17 In use, the inspection equipment utilizes the coordination of the constraint plate 326, transmission plate 325, track plate 324, and transmission arm 323. The progressive motor 322 drives the progressive plate 327 and each progressive clamping mechanism 328 to synchronously perform circular and lifting movements, thereby achieving progressive transport of the shaft workpiece 12. The shaft workpiece 12 is transported from the feeding device 2 to the conveying device 3 and sequentially passes through each vision inspection component. Afterward, the shaft workpiece 12 is transported to the sorting and unloading device 5 for sorting and unloading. During the progressive transport of the shaft workpiece 12, the progressive clamping mechanism 328... When the shaft workpiece 12 is lifted, it is clamped and disengaged from the two corresponding support stations 301. When the shaft workpiece 12 is lowered, it is released and aligned with the two support stations 301. This ensures that the shaft workpiece 12 is subjected to stable force during handling and unloading, and avoids the shaft workpiece 12 from shifting. The progressive drive assembly 32 only needs one progressive motor 322 as a power source to realize the synchronous circumferential and lifting movements of each progressive clamping mechanism 328. The movement consistency is good, ensuring that the detection of the shaft workpiece 12 is stable and smooth, and improving the detection efficiency.
[0032] refer to Figure 3 , Figure 16On the frame 1, on the side away from the feeding device 2 relative to the support frame 31, there are two diameter length detection devices 11 arranged opposite to each other and spaced apart. The detection devices are electrically connected to and controlled by the controller 106. Before the shaft workpiece 12 is transported to the sorting and discharging device 5, the progressive drive assembly 32 can also transport the shaft workpiece 12 to the space between the two diameter length detection devices 11, so as to detect the diameter length of the two ends of the shaft workpiece 12.
[0033] The diameter length detection device 11 includes a diameter length detection platform 111, a diameter length detection frame 112, a diameter length lifting mechanism 113, a diameter length detection pressure plate 114, and a diameter length stroke sensor 115305. The diameter length lifting mechanism 113 is a telescopic cylinder or an electric push rod, and is located on the upper part of the diameter length detection frame 112. The diameter length detection pressure plate 114 is located on the lifting end of the diameter length lifting mechanism 113. The diameter length stroke sensor 115305 is a displacement sensor, and is located on the diameter length detection platform 111. The bottom surface of the diameter length detection pressure plate 114 is provided with... The diameter-length docking end 1101 and the diameter-length alignment part 1102 are provided. The diameter-length docking end 1101 is disposed on the bottom surface of the diameter-length alignment part 1102. The diameter-length docking end 1101 corresponds to the sensing end of the diameter-length stroke sensor 115305. The diameter-length docking end 1101 and the sensing end of the diameter-length stroke sensor 115305 abut against the end of the shaft workpiece 12 to detect its diameter-length. The diameter-length detection table 111 is slotted to the diameter-length alignment part 1102 for the diameter-length alignment part 1102 to be inserted, thereby realizing the pre-positioning of the diameter-length detection pressure plate 114 and ensuring the accuracy of the diameter-length detection result.
[0034] refer to Figure 3 , Figure 17 The sorting and discharging device 5 includes a sorting translation mechanism 51, a sorting lifting mechanism 52, a sorting clamping mechanism 53, and four sorting collection boxes 54. The sorting translation mechanism 51 is an electric slide table, and the sorting lifting mechanism 52 is a telescopic cylinder or an electric push rod. The sorting translation mechanism 51 is mounted on the frame 1, and the sorting lifting mechanism 52 is mounted on the translation end of the sorting translation mechanism 51. The sorting clamping mechanism 53 is a pneumatic gripper, and the sorting clamping mechanism 53 is mounted on the lifting end of the sorting lifting mechanism 52. The sorting clamping mechanism 53 clamps or releases shaft-type workpieces 12. The openings of the sorting collection boxes 54 are arranged facing upwards, and each sorting collection box 54 is arranged sequentially along the translation path of the sorting translation mechanism 51.
[0035] Preferably, an inclined material channel structure 102 is provided on the frame 1 relative to the front side of the sorting and collection box 54. The lower side of the material channel structure 102 is located above the opening of the sorting and collection box 54. One of the material channel structures 102 corresponds to the advancing plate 327, and the material channel structure 102 is slotted to correspond to the movement trajectory of the advancing plate 327 to avoid the advancing plate 327 and its advancing clamping mechanism 328. A placement lifting mechanism 103 is provided on the frame 1 corresponding to the material channel structure 102. The placement lifting mechanism 103 is a telescopic cylinder or an electric push rod. A placement frame 104 is provided at the lifting end of the placement lifting mechanism 103. The placement frame 104 is Y-shaped, and the upper two ends of the placement frame 104 are slotted with V-shaped grooves for... The material channel structure 102 is provided with through holes through which the upper two ends of the placement frame 104 pass. When the shaft workpiece 12 moves to the discharge side of the sorting and discharging device 5, the shaft workpiece 12 is supported at the upper two ends of the placement frame 104. According to the detection result of the shaft workpiece 12, the placement lifting mechanism 103 retracts so that the shaft workpiece 12 falls into the corresponding sorting and collection box 54 along the inclined surface of the material channel structure 102. Alternatively, the position of the sorting clamping mechanism 53 is adjusted by the sorting translation mechanism 51 and the sorting lifting mechanism 52 so that the shaft workpiece 12 supported at the upper two ends of the placement frame 104 is transported to other material channel structures 102, thereby realizing sorting and discharging collection.
[0036] Of course, the above are just typical examples of the present invention. In addition, the present invention may have many other specific embodiments. All technical solutions formed by equivalent substitution or equivalent transformation fall within the scope of protection claimed by the present invention.
Claims
1. A transport and inspection device for shaft-type workpieces, characterized in that, include: The frame (1) and the feeding device (2), conveying device (3) and sorting and discharging device (5) are sequentially arranged on the frame (1). The conveying device (3) includes two parallel and spaced support frames (31) and a progressive drive assembly (32) located between the two support frames (31). The support frame (31) is provided with a plurality of support stations (301) arranged in an array along its length direction. The frame (1) is provided with a plurality of vision inspection components arranged sequentially along the support frame (31). Each vision inspection component corresponds to each support station (301) on the support frame (31). The support frame (31) is provided with a workpiece rotation component (4) that drives the shaft workpiece (12) supported by the support station (301) to rotate. The progressive drive assembly (32) includes a progressive frame (321), a progressive motor (322), a transmission arm (323), a track plate (324), a transmission plate (325), a constraint plate (326), a progressive plate (327), and several progressive clamping mechanisms (328). The progressive frame (321) is mounted on the frame (1). The progressive motor (322) and the track plate (324) are both mounted on the progressive frame (321). One end of the transmission arm (323) is fixedly connected to the rotating shaft of the progressive motor (322). The other end of the transmission arm (323) is movably connected to a transmission wheel (307) that slides along its length. The transmission wheel (307) is pivotally connected to the transmission plate (325). The track plate... (324) has an annular track groove (310) through which the transmission wheel (307) slides. The constraint plate (326) is slidably disposed on the advancing frame (321) along the first direction. The transmission plate (325) is slidably disposed on the constraint plate (326) along the second direction. The first direction and the second direction intersect and are not parallel to each other. The advancing plate (327) is disposed on the upper part of the transmission plate (325). The frame (1) has a clearance groove through which the upper part of the transmission plate (325) moves. Each advancing clamping mechanism (328) is arrayed on the advancing plate (327) along the length direction of the advancing plate (327). The advancing clamping mechanism (328) is used to clamp or release shaft workpieces (12).
2. The shaft-type workpiece transport and inspection equipment according to claim 1, characterized in that, The advancing frame (321) is fixedly connected to a first linear slide rail (306) extending along its length direction. The constraint plate (326) is slidably connected to the first linear slide rail (306), causing the constraint plate (326) to slide horizontally back and forth relative to the advancing frame (321) in a first direction.
3. The shaft-type workpiece transport and inspection equipment according to claim 2, characterized in that, The upper part of the transmission plate (325) includes a second linear slide rail (313) extending along its height direction. The lower end of the second linear slide rail (313) extends to the outer side of the bottom surface of the transmission plate (325). The upper end of the second linear slide rail (313) passes through the clearance groove and is fixedly connected to the advancing plate (327). The constraint plate (326) is slidably connected to the second linear slide rail (313), causing the transmission plate (325) to slide back and forth in a second direction relative to the constraint plate (326).
4. A shaft-type workpiece transport and inspection device according to claim 1 or 3, characterized in that, The distance between two adjacent progressive clamping mechanisms (328) is equal to the distance between two adjacent support stations (301), and the distance between the two sides of the annular track groove (310) along the first direction is equal to the distance between two adjacent support stations (301).
5. The shaft-type workpiece transport and inspection equipment according to claim 4, characterized in that, It also includes a controller (106), the progressive motor (322) and each of the progressive clamping mechanisms (328) are electrically connected to and controlled by the controller (106), and clamping sensing devices (311) and release sensing devices (312) electrically connected to the controller (106) are respectively provided on both sides of the annular track groove (310) along the first direction. A sensing element (309) is provided at the end of the transmission arm (323) near the transmission wheel (307). The clamping sensing device (311) and the release sensing device (312) are both inductively coordinated with the sensing element (309), so that when the progressive clamping mechanism (328) moves downward relative to the support station (301), it releases the shaft workpiece (12), and when the progressive clamping mechanism (328) moves upward relative to the support station (301), it clamps the shaft workpiece (12).
6. The shaft-type workpiece transport and inspection equipment according to claim 1, characterized in that, The support frame (31) includes a non-rotating section (303) and a rotating section (304) of the workpiece. Each of the support stations (301) is located on the non-rotating section (303) and the rotating section (304) of the workpiece, respectively. The plurality of vision inspection components are two end face inspection devices (7), a first shaft wall inspection device (8), two end inspection devices (9), and a second shaft wall inspection device (10) arranged opposite to each other and spaced apart. The two end face inspection devices (7) correspond to the non-rotating section (303) of the workpiece, and the first shaft wall inspection device (8), the two end inspection devices (9), and the second shaft wall inspection device (10) correspond to the rotating section (304) of the workpiece.
7. The shaft-type workpiece transport and inspection equipment according to claim 6, characterized in that, The support station (301) includes two support rollers (302) pivotally connected to the support frame (31), and the shaft workpiece (12) is supported between two adjacent support rollers (302).
8. The shaft-type workpiece transport and inspection equipment according to claim 7, characterized in that, The workpiece rotation assembly (4) includes a translation drive device (41) and a translation drive frame (42). The translation drive device (41) is disposed on the support frame (31). The translation drive frame (42) extends along the length direction of the support frame (31) and is slidably connected to the support frame (31). The upper part of the translation drive frame (42) abuts against each of the support rollers (302) located in the workpiece rotation section (304) and forms contact friction. The drive end of the translation drive device (41) is connected to the lower part of the translation drive frame (42).
9. The shaft-type workpiece transport and inspection equipment according to claim 1, characterized in that, The feeding device (2) includes a feeding bin (21), an auxiliary feeding drive mechanism (22), a feeding translation mechanism (23), and a feeding platform (24). The inner cavity of the feeding bin (21) is hopper-shaped. A discharge channel (201) communicating with the inner cavity is opened in the lower part of the inner cavity of the feeding bin (21). The drive end of the auxiliary feeding drive mechanism (22) is movably connected to the lower part of the inner cavity of the feeding bin (21). The feeding translation mechanism... The structure (23) is set on the frame (1), the unloading platform (24) is set on the translation end of the unloading translation mechanism (23), the top surface of the unloading platform (24) is provided with at least one unloading station (202) for supporting shaft workpieces (12), the unloading platform (24) is the discharge side of the feeding device (2), and the frame (1) is provided with a shaft length detection device (6) corresponding to the discharge side of the feeding device (2).
10. The shaft-type workpiece transport and inspection equipment according to claim 1, characterized in that, Two diameter detection devices (11) are provided on the side of the frame (1) away from the feeding device (2) relative to the support frame (31). They are arranged opposite to each other and spaced apart.
Citation Information
Patent Citations
Appearance detection device for motor shaft
CN122259595A