An automatic mixing device for poultry harmless treatment

Abstract

The present application relates to the technical field of poultry harmless treatment, and particularly relates to a poultry harmless treatment device with automatic mixing of auxiliary materials, which comprises a bottom frame, a controller, a working frame, a flow guide frame and crushing rollers, the right side wall of the lower part of the bottom frame is provided with the controller, the middle of the top of the bottom frame is connected with the working frame, the inside of the working frame is connected with the flow guide frame on the upper side, two crushing rollers are rotationally connected with the position corresponding to the lower end of the flow guide frame on the upper side of the inside of the working frame, and the two crushing rollers are mutually engaged. While the power assembly drives the first spiral mixing rod to rotate, the cooperation of the diamond block and the lever drives the spray pipe to reciprocating swing, the dynamic sweeping and spraying of the liquid auxiliary material is realized, the cooperation of the pulley and the inclined block drives the control plate to intermittently slide left and right, and the dry auxiliary material is quantitatively dropped into the working frame, so that the automatic, intermittent and uniform addition and mixing of the dry and liquid auxiliary materials can be realized without an additional power source.

Description

Technical Field

[0001] This invention relates to the field of poultry harmless treatment technology, and in particular to a poultry harmless treatment device with automatic mixing of auxiliary materials. Background Technology

[0002] Diseased and dead poultry carcasses and waste tissues generated during poultry farming and slaughtering can easily lead to pathogen transmission and environmental pollution if not handled properly, thus requiring harmless treatment. One common method involves crushing the poultry carcasses and mixing them with dry additives such as straw powder and sawdust, as well as liquid additives such as microbial inoculants and chemical agents. The water absorption, conditioning, and microbial degradation properties of these additives promote composting and fermentation or resource conversion of the carcasses. The uniformity of the additive mixing directly affects the subsequent treatment effect and is a crucial step in ensuring the quality of harmless treatment.

[0003] Existing poultry culling treatment facilities still have significant shortcomings in terms of auxiliary material addition. Dry auxiliary materials typically rely on manual weighing and direct pouring from above, or gravity feeding via simple gate opening and closing. The fixed drop position makes intermittent control based on mixing progress difficult, easily leading to localized accumulation or uneven addition. Liquid auxiliary materials are mostly sprayed continuously from fixed nozzles, resulting in limited spray range, potential spray dead zones, and an inability to adjust the spray direction according to mixing status, leading to insufficient contact between the liquid auxiliary material and the carcass. These methods of adding auxiliary materials not only increase the workload of manual operation, but also lack coordination between the addition of dry and liquid auxiliary materials, making it difficult to achieve synergistic control with the mixing process. This severely affects the uniformity of material distribution within the carcass, hindering further improvements in the effectiveness and efficiency of subsequent culling treatment. Summary of the Invention

[0004] In order to overcome the shortcomings of existing poultry harmless treatment devices, such as the reliance on manual operation for adding auxiliary materials, the difficulty in quantitative and intermittent addition of dry auxiliary materials, the fixed spraying range of liquid auxiliary materials which easily creates dead zones, and the lack of linkage and coordination in the addition of dry and liquid auxiliary materials, resulting in uneven mixing of auxiliary materials with poultry carcasses and unstable treatment effects, this invention provides a poultry harmless treatment device with automatic auxiliary material mixing.

[0005] A harmless poultry treatment device with automatic auxiliary material mixing includes a base frame, a controller, a working frame, a guide frame, and crushing rollers. The controller is installed on the lower right side wall of the base frame. The working frame is connected to the top center of the base frame. The guide frame is connected to the upper inside of the working frame. Two crushing rollers are rotatably connected to the upper inside of the working frame, corresponding to the lower port of the guide frame. The two crushing rollers interlock with each other. The device also includes a storage frame, a first spiral mixing rod, a guide rod, a control plate, a discharge component, a power component, and an auxiliary material adding component. Storage frames are connected to both side walls of the working frame. Three first spiral mixing rods are rotatably connected at equal intervals to the lower inside of the working frame. Guide rods are connected to the right ends of both storage frames. Slide grooves are opened on the inner side walls of both storage frames. Control plates are slidably connected to the slide grooves. The control plates are slidably connected to the guide rods on the corresponding sides. Multiple discharge ports are spaced apart on the control plates. Multiple mating interfaces are correspondingly opened on both side walls of the working frame. The discharge ports are mated with the mating interfaces. A discharge component is located at the top of the base frame. A power component and an auxiliary material adding component are located on the working frame.

[0006] More preferably, the discharge assembly includes an electric push rod, a push rod, a baffle, and an arc-shaped guide plate. Electric push rods are installed on both sides of the top of the bottom frame. The electric push rods are electrically connected to the controller. A push rod is connected between the front ends of the telescopic rods of the two electric push rods. A baffle is connected to the top of the push rod. In the initial state, the baffle closes the bottom port of the working frame, and an arc-shaped guide plate is connected to the lower side of the working frame.

[0007] More preferably, the power assembly includes a servo motor, transmission gears, a first belt assembly, and a second belt assembly. The servo motor is installed between the top of the bottom frame and the outer wall of the working frame. The servo motor is electrically connected to the controller. Both ends of the two crushing rollers rotate through the working frame wall and extend to the outside. The right ends of the two crushing rollers are connected to transmission gears, which mesh with each other. The output shaft of the servo motor is connected to one side of the crushing roller. Both ends of the three first spiral mixing rods rotate through the working frame wall and extend to the outside. A first belt assembly is provided between the right ends of the front and middle first spiral mixing rods. A second belt assembly is provided between the left ends of the front and rear first spiral mixing rods and the left ends of the corresponding crushing rollers.

[0008] More preferably, the auxiliary material adding component includes a nozzle, a torsion spring, a lever, a rhombus block, an inclined block, a pulley, a support member, and a return spring. Support members are symmetrically connected to both sides of the working frame. A nozzle is rotatably connected through each pair of symmetrical support members. The nozzles on the nozzle are spaced apart along the length of the nozzle body. A torsion spring is connected between the right end of each of the two nozzles and the support member on the corresponding side. A lever is connected to the right end of each of the two nozzles. A rhombus block is connected to the right end of the first spiral mixing rod on the front and rear sides. The rhombus block and the bottom end of the lever on the corresponding side form a contact engagement. A pulley is rotatably connected to the upper end of each lever. An inclined block is connected to the inner side wall of the right end of each of the two material control plates. The inclined surface of the inclined block and the wheel surface of the pulley on the corresponding side form a rolling contact engagement. A return spring is sleeved on the outer side of each guide rod. The two ends of the return spring are connected to the right end of the material control plate and the right side wall of the storage frame, respectively.

[0009] More preferably, the drop position of the dry auxiliary material in the storage box and the position of the liquid auxiliary material sprayed out by the nozzle both correspond to the lower area inside the working frame, that is, the area where the first spiral mixing rod is located, so that neither the dry auxiliary material nor the liquid auxiliary material enters the interior of the guide frame.

[0010] More preferably, it also includes a V-shaped guide plate, which is connected inside the working frame at a position below the biting surfaces of the two crushing rollers, and the V-shaped guide plate is located above the middle first spiral mixing rod.

[0011] More preferably, it also includes a discharge cylinder, a guide block, a diverter block, a second spiral mixing rod, a liquid tank, a liquid outlet pipe, a liquid inlet pipe, and a rotating assembly. The discharge cylinders are symmetrically connected inside the bottom frame, each with a feed inlet at its top, which is connected to the bottom port of the working frame. A guide block is connected at the top port of the bottom frame between the two feed inlets. Both discharge cylinders have discharge outlets at their bottoms, and diverter blocks are rotatably connected inside each discharge cylinder. The diverter blocks are solid cylindrical structures, and their outer walls are flush with the inner walls of the discharge cylinders. The flow divider has a rotatable engagement with a gap. Multiple storage grooves are spaced apart circumferentially on the outer wall of the flow divider. A second spiral mixing rod is rotatably connected to the inner cavity of each storage groove on the flow divider. Liquid tanks are installed on both sides of the upper part of the bottom frame. The top of each liquid tank is connected to and connected to an inlet pipe. Multiple outlet pipes are spaced apart and connected to the bottom of each liquid tank. The outlet pipes are sealed through the side wall of the bottom frame and extend into the inner cavity of the bottom frame. They also penetrate the side wall of the outlet cylinder on the corresponding side to communicate with its inner cavity. A rotating component is provided on the second spiral mixing rod.

[0012] More preferably, the rotating assembly includes a drive motor, a gear ring, and a connecting gear. Both ends of the second spiral mixing rod are connected to connecting gears. Gear rings are connected to the outer periphery of both side walls of the two discharge cylinders. The connecting gears on the same side of the same diverting block mesh with the gear rings on the corresponding side. Drive motors are installed on the front side wall of the bottom frame at the positions corresponding to the two discharge cylinders. The output shaft of the drive motor rotates through the side wall of the bottom frame and extends into the inner cavity of the bottom frame and is connected to the front end of the corresponding diverting block. The drive motor is electrically connected to the controller.

[0013] More preferably, it also includes material-pulling rods, with multiple material-pulling rods spaced apart along the spiral direction on the rod body of the second spiral mixing rod at positions corresponding to the spiral blades.

[0014] Compared with the prior art, the present invention has the following advantages: 1. While the power component drives the first spiral mixing rod to rotate, the nozzle is driven to swing back and forth through the cooperation of the rhomboid block and the lever, so as to realize the dynamic sweeping spray of liquid excipients. At the same time, the pulley and the inclined block cooperate to drive the control plate to slide left and right intermittently, so that the dry excipients fall into the working frame in a quantitative manner. The automatic, intermittent and uniform addition and mixing of dry and liquid excipients can be realized without an additional power source.

[0015] 2. The guide frame adopts a sloping structure that is wider at the top and narrower at the bottom to limit and guide the input poultry carcasses, allowing them to slide precisely into the biting area of ​​the two crushing rollers. This effectively prevents the carcasses from shifting or getting stuck, ensuring smooth feeding. Combined with the reverse biting rotation of the two crushing rollers, it achieves stable squeezing and shearing of the poultry carcasses, providing uniformly sized fine carcass pieces for subsequent mixing processes.

[0016] 3. The spiral blades of adjacent first spiral mixing rods rotate in opposite directions, causing bidirectional movement of the body parts, avoiding dead zones caused by unidirectional stirring. The V-shaped guide plate diverts the broken body parts to both sides, preventing the material from accumulating above the middle mixing rod, ensuring stable stirring and uniform mixing.

[0017] 4. The front and rear ends of the arc-shaped guide plate adopt an arc-shaped corner structure to guide the mixed materials to converge in the middle area and avoid material residue in the corners; the baffle and the bottom of the arc-shaped guide plate fit tightly together to keep it closed during the mixing process and ensure full mixing. When discharging, the baffle is driven to slide open by an electric push rod, and the material is completely discharged by gravity and the pushing of the mixing rod.

[0018] 5. Multiple material storage grooves are opened along the circumference of the outer wall of the diversion block. Combined with the directional rotation of the drive motor, each opening sequentially completes the continuous cycle of pre-filling of bacterial solution, receiving of materials, closed mixing and quantitative discharge, realizing automatic quantitative dispensing of materials; the connecting gear meshes with the gear ring, causing the second spiral mixing rod to rotate on its own axis while revolving around the revolution, and cooperates with the feeding rod to tumble and disperse the materials in the opening, significantly improving the uniformity of secondary mixing of the body block and bacterial solution. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0020] Figure 2 This is a three-dimensional structural diagram of the components such as the bottom frame, working frame, and storage frame of the present invention.

[0021] Figure 3 This is a three-dimensional structural diagram of the components of the present invention, including the guide frame, the crushing roller, and the first spiral mixing rod.

[0022] Figure 4 This is a three-dimensional structural diagram of the electric push rod, push rod, and baffle of the present invention.

[0023] Figure 5 This is a schematic diagram of the planar structure of the first spiral mixing rod, V-shaped guide plate, and arc-shaped guide plate of the present invention.

[0024] Figure 6 This is a three-dimensional structural diagram of the transmission gear, the first belt assembly, and the second belt assembly of the present invention.

[0025] Figure 7 This is a three-dimensional structural diagram of the nozzle, torsion spring, and return spring components of the present invention.

[0026] Figure 8 This is a three-dimensional structural diagram of the components of the present invention, such as the lever, the rhomboid block, and the inclined block.

[0027] Figure 9 This is a three-dimensional structural diagram of the material control plate, discharge port, pulley, and other components of the present invention.

[0028] Figure 10 This is a three-dimensional structural diagram of the components of the present invention, including the guide block, liquid tank, and drive motor.

[0029] Figure 11 This is a three-dimensional structural diagram of the components such as the discharge cylinder, guide block, and diverter block of the present invention.

[0030] Figure 12 This is a three-dimensional structural diagram of the liquid tank, liquid outlet pipe, and liquid inlet pipe of the present invention.

[0031] Figure 13 This is a three-dimensional structural diagram of the components of the present invention, including the discharge cylinder, the inlet, and the outlet.

[0032] Figure 14 This is a three-dimensional structural diagram of the second spiral mixing rod, the feeding rod, and the connecting gear of the present invention.

[0033] The above-mentioned figures include the following reference numerals: 1. Base frame; 101. Controller; 102. Working frame; 103. Storage frame; 104. Guide frame; 105. Crushing roller; 106. First spiral mixing rod; 1061. V-shaped guide plate; 107. Guide rod; 108. Material control plate; 1081. Discharge port; 1082. Connection port; 201. Electric push rod; 202. Push rod; 203. Baffle; 204. Arc-shaped guide plate; 301. Servo motor; 302. Transmission gear; 303. First belt assembly; 304. Second belt assembly. Belt assembly, 401, nozzle, 402, torsion spring, 403, lever, 404, diamond block, 405, inclined block, 406, pulley, 407, support component, 408, return spring, 501, discharge cylinder, 502, feed inlet, 503, discharge outlet, 504, guide block, 505, diverter block, 506, storage groove, 507, second spiral mixing rod, 508, lever, 509, liquid tank, 5010, liquid outlet pipe, 5011, liquid inlet pipe, 601, drive motor, 602, gear ring, 603, connecting gear. Detailed Implementation

[0034] First, it should be noted that in different described embodiments, the same components are given the same reference numerals or the same component names. The disclosure contained throughout this specification can be applied semantically to the same components having the same reference numerals or the same component names. The location descriptions selected in the specification, such as upper, lower, lateral, etc., also refer to the directly described and illustrated figures and are semantically applied to the new location when the location changes.

[0035] Example 1: A poultry harmless treatment device with automatic mixing of auxiliary materials, such as... Figures 1-9As shown, the system includes a base frame 1, a controller 101, a working frame 102, a storage frame 103, a guide frame 104, a crushing roller 105, a first spiral mixing rod 106, a guide rod 107, a material control plate 108, a discharge assembly, a power assembly, and an auxiliary material addition assembly. The controller 101 is bolted to the lower right side wall of the base frame 1. The working frame 102, which has an open structure at both the top and bottom, is connected to the middle of the top of the base frame 1. The position of the top of the base frame 1 corresponding to the bottom port of the working frame 102 is also an open structure. The front and rear side walls of the working frame 102 are open. Each of the working frames 102 is connected to a storage frame 103, which is used to store dry auxiliary materials, including straw powder, sawdust, and microbial inoculants. A guide frame 104 is connected to the upper side of the working frame 102. The guide frame 104 has a frame structure that is wider at the top and narrower at the bottom, with sloping guide surfaces on its front and rear walls. Two crushing rollers 105 are rotatably connected to the upper side of the working frame 102, corresponding to the lower end of the guide frame 104. The two crushing rollers 105 interlock. After the poultry carcass is put into the guide frame 104, it directly interacts with the two crushing rollers 105. 5. Contact is used to implement crushing. Inside the lower side of the working frame 102, three first spiral mixing rods 106 are rotatably connected in parallel and at equal intervals. The spiral blades on adjacent first spiral mixing rods 106 rotate in opposite directions. The crushed poultry carcass pieces fall into the area where the first spiral mixing rods 106 are located, and the rotation of the first spiral mixing rods 106 achieves mixing and stirring of the carcass pieces. Guide rods 107 are fixedly connected to the right ends of the two storage frames 103. Slide grooves are opened on the inner sidewalls of the two storage frames 103. Material control is slidably connected to the slide grooves in a sealed left-right direction. The control plate 108 is slidably connected to the guide rod 107 on the corresponding storage frame 103. Multiple discharge ports 1081 are equidistantly spaced on the control plate 108. Multiple docking ports 1082 are opened on the front and rear side walls of the working frame 102 at the same height as the control plate 108. In the initial state, the discharge ports 1081 and docking ports 1082 are staggered. The storage frame 103 and the working frame 102 are not connected to each other. The bottom frame 1 is provided with a discharge component at the top. The working frame 102 is provided with a power component and an auxiliary material addition component.

[0036] like Figures 3-5As shown, the discharge assembly includes an electric push rod 201, a push rod 202, a baffle 203, and an arc-shaped guide plate 204. Electric push rods 201 are bolted to the top of the bottom frame 1 on both sides of the working frame 102. The electric push rods 201 are electrically connected to the controller 101. A push rod 202 is fixedly connected between the front ends of the telescopic rods of the two electric push rods 201. A baffle 203 is connected to the top of the push rod 202, and the baffle 203 slides within the inner cavity of the working frame 102. In the initial state, the baffle 203 closes the bottom port of the working frame 102. The poultry carcass pieces, crushed by the crushing roller 105, fall above the baffle 203 and are mixed by the first spiral mixing rod 106. The lower side of the working frame 102 is connected by bolts to an arc-shaped guide plate 204. The front and rear ends of the arc-shaped guide plate 204 are set as arc-shaped corner structures. The bottom of the arc-shaped guide plate 204 is an open structure corresponding to the bottom port of the working frame 102. The arc-shaped corner structure is used to guide the mixed material to converge towards the middle area and avoid residue in the corners. The baffle 203 is close to the bottom of the arc-shaped guide plate 204. When the electric push rod 201 drives the push rod 202 and the baffle 203 to move forward and the baffle 203 no longer closes the bottom port of the working frame 102, the mixed material in the working frame 102 enters the interior of the bottom frame 1 through the bottom port of the working frame 102 and the top port of the bottom frame 1 for subsequent quantitative discharge processing.

[0037] like Figures 1-6As shown, the power assembly includes a servo motor 301, a transmission gear 302, a first belt group 303, and a second belt group 304. The servo motor 301 is bolted between the top right side of the bottom frame 1 and the right side wall of the working frame 102. The servo motor 301 is electrically connected to the controller 101. The left and right ends of the two crushing rollers 105 rotate through the wall of the working frame 102 and extend to the outside. The right ends of the two crushing rollers 105 are fixedly connected to the transmission gears 302, which mesh with each other. The output shaft of the servo motor 301 is fixedly connected to the right end of the front crushing roller 105. The servo motor 301 drives the front crushing roller 105 to rotate, and the meshing of the two transmission gears 302 drives the rear crushing roller 105 to rotate in the opposite direction. The left and right ends of the three first spiral mixing rods 106 rotate through the wall of the working frame 102 and extend to the outside. A first belt group 303 is provided between the right ends of the front and middle first spiral mixing rods 106. Composed of two pulleys and a belt, the two pulleys are fixed to the right ends of the first spiral mixing rod 106 on the front and middle sides, respectively. The belt is wound between the two pulleys. The first belt group 303 enables the synchronous rotation of the first spiral mixing rod 106 on the front and middle sides. A second belt group 304 is provided between the left ends of the first spiral mixing rod 106 on the front and rear sides and the left ends of the corresponding crushing rollers 105. The second belt group 304 is also composed of two pulleys and a belt. The pulleys are fixed to the left ends of the two crushing rollers 105 and the left ends of the first spiral mixing rods 106 on the front and rear sides, respectively. The belt is wound between the two pulleys on the corresponding sides, so that the two crushing rollers 105 transmit power to the first spiral mixing rods 106 on the corresponding sides. With the cooperation of the first belt group 303, the three first spiral mixing rods 106 rotate synchronously. Since the spiral blades of adjacent first spiral mixing rods 106 rotate in opposite directions, they produce two different directional prying effects on the body parts, from left to right and from right to left.

[0038] like Figures 7-9As shown, the auxiliary material adding assembly includes a nozzle 401, a torsion spring 402, a lever 403, a diamond-shaped block 404, an inclined block 405, a pulley 406, a support member 407, and a return spring 408. Support members 407 are symmetrically and fixedly connected to the front and rear side walls of the working frame 102. A nozzle 401 is rotatably connected between each pair of symmetrical support members 407. Nozzles on the nozzle 401 are spaced apart along the length of the nozzle body. Initially, the nozzles... Facing diagonally downwards, the left and right ends of the nozzle 401 are connected to liquid additives via rotating joints. These liquid additives include water or chemical solutions, used to mix with poultry carcass fragments. The drop position of the dry additive in the storage frame 103 and the position where the liquid additive is sprayed from the nozzle 401 both correspond to the lower area inside the working frame 102, i.e., the area where the first spiral mixing rod 106 is located. Neither the dry nor the liquid additive enters the guide frame 104. The right ends of the two nozzles 401 are connected to the corresponding support members 407. Both nozzles 401 are connected by torsion springs 402. An obliquely positioned lever 403 is fixedly connected to the right end of each nozzle 401. A rhomboid block 404 is fixedly connected to the right end of the first spiral mixing rod 106 on both the front and rear sides. The rhomboid block 404 and the bottom end of the corresponding lever 403 form a contact engagement. Through the continuous rotation of the rhomboid block 404, its undulating shape alternately abuts against the lever 403, and in conjunction with the resetting action of the torsion spring 402, pushes the lever 403. The nozzle 401 swings up and down repeatedly to improve the uniformity of the liquid sprayed from the nozzle 401. The upper end of the lever 403 is rotatably connected to the pulley 406. The inner side wall of the right end of the two material control plates 108 is fixedly connected to the inclined block 405. The inclined surface of the inclined block 405 forms a rolling contact with the wheel surface of the corresponding side pulley 406. The outer side of the guide rod 107 is fitted with a return spring 408. The two ends of the return spring 408 are fixedly connected to the right end of the material control plate 108 and the right side wall of the storage frame 103, respectively.

[0039] like Figure 3 and Figure 5 As shown, it also includes a V-shaped guide plate 1061. The V-shaped guide plate 1061 is bolted to the inside of the working frame 102, located below the meshing surfaces of the two crushing rollers 105. The V-shaped guide plate 1061 is located above the middle first spiral mixing rod 106. When the body parts crushed by the crushing rollers 105 fall, they slide to both sides under the guidance of the V-shaped guide plate 1061 to avoid the body parts from accumulating on the middle first spiral mixing rod 106.

[0040] When this device is needed to harmlessly treat poultry carcasses, the operating parameters are first preset and the entire machine is started via the controller 101, putting all mechanisms into standby mode. The operator stores dry auxiliary materials, including straw powder, sawdust, and microbial inoculants, into the storage box 103. Liquid auxiliary materials, such as water and chemical agents, are then connected to the left and right ends of the side spray pipes 401 via a rotating connector and hose. The liquid auxiliary material supply is then turned on, and the flow rate is adjusted according to process requirements. Subsequently, the operator places the poultry carcasses to be treated into the guide box 104, which is a sloping frame that is wider at the top and narrower at the bottom. The structure of the crushing rollers (105, ... The required small carcass pieces, after being crushed, fall downwards and first contact the V-shaped guide plate 1061. Under the guiding and diverting effect of the V-shaped guide plate 1061, the carcass pieces slide forward and backward to the sides, effectively preventing the crushed carcass pieces from accumulating above the middle first spiral mixing rod 106. This prevents uneven mixing and equipment jamming caused by local material accumulation, ensuring that the carcass pieces are evenly distributed within the working area of ​​the three first spiral mixing rods 106. While the crushing rollers 105 are rotating, the power assembly transmits the power of the front and rear crushing rollers 105 to the front and rear first spiral mixing rods 106 respectively through the second belt group 304, driving the first... The spiral mixing rod 106 rotates, and the first spiral mixing rod 106 on the front and middle sides is driven by the first belt group 303 to achieve synchronous operation of the three first spiral mixing rods 106. Since the spiral blades of adjacent first spiral mixing rods 106 rotate in opposite directions, the rotation directions of adjacent first spiral mixing rods 106 are opposite when the equipment is running, thereby producing a two-way stirring and mixing effect on the falling broken body parts, significantly improving the turning and mixing efficiency of the body parts. At the same time, the nozzle on the nozzle 401 sprays liquid auxiliary material into the working frame 102, and the liquid auxiliary material is fully mixed with the body parts by the continuous stirring of the first spiral mixing rods 106.

[0041] As the first spiral mixing rod 106 continues to rotate and mix the carcass, the first spiral mixing rods 106 on both sides drive the rhomboid blocks 404 to rotate continuously. The rhomboid blocks 404 use their undulating rhomboid contours to alternately abut against and deflect the corresponding levers 403. The levers 403 drive the nozzle 401 to swing back and forth around the support member 407. During this process, the torsion spring 402 repeatedly deforms and resets, so that the nozzle 401 can evenly spray the liquid additives into the poultry carcass being mixed by the first spiral mixing rod 106 in a dynamic sweeping manner. On the block, thus achieving full coverage and uniform mixing of liquid excipients. While the lever 403 reciprocates, its upper pulley 406 simultaneously performs an arc-shaped reciprocating motion. The pulley 406 rolls against the inclined surface of the inclined block 405, generating a horizontal thrust on the inclined block 405, causing the control plate 108 to shift to the left along the guide rod 107, compressing the return spring 408. When the pulley 406 disengages from the inclined block 405, the return spring 408 rebounds and resets, causing the control plate 108 to move to the right and reset. This achieves the left-right movement of the control plate 108. During intermittent sliding, when the control plate 108 moves to the left until the discharge port 1081 aligns with the docking port 1082, the dry auxiliary material stored in the storage frame 103 falls into the lower area of ​​the working frame 102, i.e., the area where the first spiral mixing rod 106 is located, through the discharge port 1081 and the docking port 1082. When the control plate 108 moves to the right to reset and the discharge port 1081 and the docking port 1082 are misaligned, the dry auxiliary material stops falling. Thus, during the continuous swinging of the pulley 406 with the lever 403, the control plate 108 continuously... The material is moved back and forth to achieve intermittent and quantitative feeding of dry auxiliary materials. Throughout the crushing, mixing and auxiliary material addition process, the baffle 203 is always in close contact with the bottom of the arc-shaped guide plate 204, completely sealing the bottom port of the working frame 102, so that all materials are intercepted above the baffle 203, ensuring that the first spiral mixing rod 106 can fully mix and stir the materials. The front and rear ends of the arc-shaped guide plate 204 adopt an arc-shaped corner structure, which can ensure that the mixed materials do not remain at the corners, but converge towards the middle along the arc-shaped corner, which is convenient for subsequent discharge.

[0042] After the poultry carcass is crushed and thoroughly mixed with dry and liquid additives, the operator controls two electric push rods 201 to start synchronously via controller 101. The telescopic rods of the electric push rods 201 extend and push the push rod 202 forward. The push rod 202 drives the baffle 203 to slide synchronously forward within the working frame 102. When the baffle 203 moves to the point where it no longer closes the bottom port of the working frame 102, the mixed material within the working frame 102 forms a passage between the bottom port of the working frame 102 and the top port of the bottom frame 102. The material relies on its own... The material is driven by gravity and the first spiral mixing rod 106, and enters the bottom frame 1 through the bottom port of the working frame 102 and the top port of the bottom frame 1 to carry out the subsequent discharge process. After a batch of material is discharged, the electric push rod 201 is controlled to retract and return to its original position, driving the push rod 202 and the baffle 203 to move to the rear side to reset. The baffle 203 re-closes the bottom port of the working frame 102. Based on the above operation, multiple batches of poultry carcasses can be continuously processed. After the device is used up, the operator turns off the servo motor 301 through the controller 101 and stops the supply of liquid auxiliary materials.

[0043] Example 2: Based on Example 1, such as Figure 2 , Figure 3 and Figures 10-14As shown, it also includes a discharge cylinder 501, a guide block 504, a diverting block 505, a second spiral mixing rod 507, a feeding rod 508, a liquid tank 509, a liquid outlet pipe 5010, a liquid inlet pipe 5011, and a rotating assembly. The discharge cylinders 501 are symmetrically fixedly connected to the inside of the bottom frame 1. Each discharge cylinder 501 has a feed inlet 502 at its top, which is connected to the bottom port of the working frame 102. A guide block 504 is bolted to the top port of the bottom frame 1 between the two feed inlets 502. The top surface of the guide block 504 is set with a V-shaped inclined structure to guide the liquid falling into the bottom frame. The material at the top port is diverted to the left and right sides under gravity, allowing it to enter the discharge cylinder 501 through the corresponding feed inlet 502. Both discharge cylinders 501 have discharge outlets 503 at their bottoms. A diverting block 505 is rotatably connected inside each discharge cylinder 501. The diverting block 505 is a solid cylindrical structure, with its outer wall maintaining a clearance fit with the inner wall of the discharge cylinder 501. Multiple storage grooves 506 are spaced circumferentially on the outer wall of the diverting block 505. The opening size of each storage groove 506 is adapted to the diameter of the feed inlet 502 and the discharge outlet 503. Corresponding storage grooves on the diverting block 505... A second spiral mixing rod 507 is rotatably connected to the inner cavity of the tank 506. Multiple material-feeding rods 508 are spaced along the spiral direction on the rod body of the second spiral mixing rod 507, corresponding to the positions of the spiral blades. Through the synergistic effect of the spiral blades and the material-feeding rods 508, the uniformity of mixing the material and the bacterial solution is improved. Liquid tanks 509 are fixedly installed on the upper left and right side walls of the bottom frame 1 for storing microbial bacterial solution. The top of each liquid tank 509 is connected to and communicates with a self-sealing inlet pipe 5011 for injecting microbial bacterial solution into the liquid tank 509. The bottom of each liquid tank 509... Three outlet pipes 5010 are connected at intervals. The outlet pipes 5010 are sealed through the side wall of the bottom frame 1 and extend into the inner cavity of the bottom frame 1. They are further sealed through the side wall of the corresponding discharge cylinder 501 to communicate with its inner cavity. The arrangement of the outlet pipes 5010 corresponds to the rotation trajectory of the storage groove 506. When the storage groove 506 rotates to be directly opposite the outlet pipes 5010, the microbial liquid in the liquid tank 509 flows into the storage groove 506 through the outlet pipes 5010 to achieve pre-mixing of the body parts and the bacterial liquid when receiving materials later. The second spiral mixing rod 507 is equipped with a rotating component.

[0044] like Figures 10-14As shown, the rotating assembly includes a drive motor 601, a gear ring 602, and a connecting gear 603. Connecting gears 603 are fixedly connected to both ends of the second spiral mixing rod 507 and to the rod section located outside the diverting block 505. Gear rings 602 are fixedly connected to the outer circumference of both the front and rear side walls of the two discharge cylinders 501. The connecting gears 603 are distributed on the inner circumference of the gear rings 602, and the connecting gears 603 on the same side of the same diverting block 505 mesh with the corresponding gear rings 602. Drive motors 601 are bolted to the front side wall of the bottom frame 1 at positions corresponding to the two discharge cylinders 501. The output shaft of the drive motor 601 rotates through the bottom frame. 1. A side wall extends into the inner cavity of the bottom frame 1 and is fixedly connected to the front center of the corresponding side diversion block 505 to drive the diversion block 505 to rotate. The drive motor 601 is electrically connected to the controller 101. The diversion blocks 505 on both sides rotate in the outward direction, with the left diversion block 505 rotating clockwise and the right diversion block 505 rotating counterclockwise. This rotation direction setting causes each storage groove 506 to go through the following sequentially in the rotation cycle: first facing the liquid outlet pipe 5010 to receive microbial liquid, then facing the inlet 502 to receive material, then mixing in the closed travel section, and finally facing the outlet 503 to discharge the mixture.

[0045] Before the device is put into use, the operator injects microbial liquid into the liquid tank 509 through the liquid inlet pipe 5011. The liquid inlet pipe 5011 has a self-sealing structure and remains closed when not being injected, which can effectively prevent the intrusion of external impurities and ensure the clean storage of the liquid. When the material that has completed the mixing process in the working frame 102 falls into the top port of the bottom frame 1 through the bottom port of the working frame 102, part of the material falls directly into the corresponding side feed port 502, and the other part falls onto the top surface of the guide block 504. The top surface of the guide block 504 is set as a V-shaped inclined surface structure. Under the action of its own gravity, the material slides and flows to the left and right sides along the V-shaped inclined surface, and then flows through the side feed ports. The material enters the corresponding discharge cylinder 501 through the inlet 502, thereby achieving uniform distribution of the material to the two discharge cylinders 501. After entering the discharge cylinder 501, the material cooperates with the diversion block 505. In the initial state, the opening direction of the storage groove 506 and the positional relationship between the inlet 502 and the outlet 503 determine the sequence of material entry and exit. At this time, the controller 101 controls the two drive motors 601 to start synchronously. The output shaft of the drive motor 601 drives the corresponding diversion block 505 to rotate. The two diversion blocks 505 rotate outwards respectively, with the left diversion block 505 rotating clockwise and the right diversion block 505 rotating counterclockwise.

[0046] As the diversion block 505 continues to rotate, each storage groove 506 sequentially completes the following standardized working cycle: First, when the storage groove 506 rotates to a position directly opposite the outlet pipe 5010, the microbial liquid stored in the liquid tank 509 flows quantitatively into the storage groove 506 through the outlet pipe 5010 under the action of gravity, completing the pre-loading of the microbial liquid. Subsequently, the diversion block 505 continues to rotate, and the storage groove 506, which has been loaded with microbial liquid, rotates to a position directly opposite the inlet 502, allowing the feed to begin. Material at inlet 502 falls into storage groove 506, merging with pre-loaded microbial solution. Each storage groove 506 independently receives a quantitative amount of material and a quantitative amount of microbial solution, achieving segmented and quantitative dispensing. Then, the diverting block 505 continues to rotate, and the storage grooves 506 carrying the material and microbial solution move circumferentially within the discharge cylinder 501. During this process, the connecting gear 603 is fixed to the end of the second spiral mixing rod 507 and meshes with the gear ring 602 fixed to the discharge cylinder 501. When the diverting block 505 drives the connecting gear 603 to revolve, the connecting gear 603 simultaneously rotates, thereby driving the second spiral mixing rod 507 to rotate continuously within the storage groove 506. The material-pushing rod 508 rotates synchronously with the second spiral mixing rod 507. The spiral blades tumble, stir, and axially push the material and bacterial solution inside the storage groove 506. Simultaneously, the material-pushing rod 508 breaks up and moves the lumpy material. The combined effect of these two actions effectively breaks up material clumps, allowing the poultry carcass fragments and microorganisms to dissolve. The bacterial solution undergoes comprehensive and highly uniform secondary mixing within the limited space of the storage groove 506, significantly enhancing the harmless treatment effect. Finally, a collection container is pre-placed below the discharge port 503. When the diverting block 505 continues to rotate until the storage groove 506 is directly opposite the discharge port 503, the mixture of material and bacterial solution in the storage groove 506 is discharged from the discharge cylinder 501 through the discharge port 503 under the pushing action of gravity and the second spiral mixing rod 507, and falls into the collection container, thus completing the quantitative batch collection.

[0047] According to the above work cycle, each time the diversion block 505 rotates by an angle, each storage groove 506 goes through a continuous operation process of "pre-filling of bacterial liquid - receiving of materials - closed mixing - quantitative discharge", realizing the automated, quantitative and continuous batch discharge of materials. Afterwards, high-temperature sterilization and chemical / fermentation processes are carried out. After the device is used, the operator turns off the drive motor 601 through the controller 101 to stop the equipment operation.

[0048] It should be understood that the above description is for illustrative purposes only and is not intended to limit the invention. Those skilled in the art will understand that variations of the invention are included within the scope of the claims herein.

Claims

1. A poultry harmless treatment device for automatic mixing of auxiliary materials, comprising a bottom frame (1), a controller (101), a working frame (102), a guide frame (104), and crushing rollers (105). The controller (101) is installed on the lower right side wall of the bottom frame (1). The working frame (102) is connected to the middle of the top of the bottom frame (1). The guide frame (104) is connected to the upper side inside the working frame (102). Two crushing rollers (105) are rotatably connected to the upper side inside the working frame (102) at the position corresponding to the lower port of the guide frame (104). The two crushing rollers (105) mesh with each other. The device is characterized in that: It also includes a storage frame (103), a first spiral mixing rod (106), a guide rod (107), a control plate (108), a discharge assembly, a power assembly, and an auxiliary material addition assembly. Storage frames (103) are connected to both side walls of the working frame (102). Three first spiral mixing rods (106) are equidistantly rotatably connected to the lower side of the inside of the working frame (102). Guide rods (107) are connected to the right ends of both storage frames (103). The inner side walls of both storage frames (103) are provided with... A chute is provided, and a control plate (108) is slidably connected to the chute. The control plate (108) is slidably connected to the guide rod (107) on the corresponding side. Multiple discharge ports (1081) are spaced apart on the control plate (108). Multiple mating interfaces (1082) are provided on the two side walls of the working frame (102). The discharge ports (1081) and mating interfaces (1082) are mated and cooperated. A discharge component is provided on the top of the bottom frame (1). A power component and an auxiliary material addition component are provided on the working frame (102).

2. The poultry harmless treatment device with automatic auxiliary material mixing according to claim 1, characterized in that: The discharge assembly includes an electric push rod (201), a push rod (202), a baffle (203), and an arc-shaped guide plate (204). Electric push rods (201) are installed on both sides of the top of the bottom frame (1). The electric push rods (201) are electrically connected to the controller (101). A push rod (202) is connected between the front ends of the telescopic rods of the two electric push rods (201). A baffle (203) is connected to the top of the push rod (202). In the initial state, the baffle (203) closes the bottom port of the working frame (102). An arc-shaped guide plate (204) is connected to the lower side of the working frame (102).

3. The poultry harmless treatment device with automatic auxiliary material mixing according to claim 2, characterized in that: The power assembly includes a servo motor (301), a transmission gear (302), a first belt assembly (303), and a second belt assembly (304). The servo motor (301) is installed between the top of the bottom frame (1) and the outer wall of the working frame (102). The servo motor (301) is electrically connected to the controller (101). Both ends of the two crushing rollers (105) rotate through the wall of the working frame (102) and extend to the outside. The right end of each of the two crushing rollers (105) is connected to a transmission gear (302). The transmission gears (302) mesh with each other, the output shaft of the servo motor (301) is connected to the crushing roller (105) on one side, and both ends of the three first spiral mixing rods (106) rotate through the wall of the working frame (102) and extend to the outside. A first belt group (303) is provided between the right end of the first spiral mixing rod (106) on the front side and the middle side, and a second belt group (304) is provided between the left end of the first spiral mixing rod (106) on the front side and the left end of the crushing roller (105) on the corresponding side.

4. The poultry harmless treatment device with automatic auxiliary material mixing according to claim 3, characterized in that: The auxiliary material adding components include a nozzle (401), a torsion spring (402), a lever (403), a diamond block (404), an inclined block (405), a pulley (406), a support (407), and a return spring (408). Supports (407) are symmetrically connected to both sides of the working frame (102). A nozzle (401) is rotatably connected between each pair of symmetrical support (407). The nozzles on the nozzle (401) are spaced apart along the length of the pipe. A torsion spring (402) is connected between the right end of each nozzle (401) and the corresponding support (407). A return spring (408) is also connected to the right end of each nozzle (401). The lever (403) has a diamond block (404) connected to the right end of the first spiral mixing rod (106) on the front and rear sides. The diamond block (404) and the bottom end of the lever (403) on the corresponding side form a contact fit relationship. The upper end of the lever (403) is rotatably connected to a pulley (406). The inner wall of the right end of the two control plates (108) is connected to an inclined block (405). The inclined surface of the inclined block (405) and the wheel surface of the corresponding pulley (406) form a rolling contact fit. The outer side of the guide rod (107) is fitted with a return spring (408). The two ends of the return spring (408) are connected to the right end of the control plate (108) and the right side wall of the storage frame (103) respectively.

5. The poultry harmless treatment device with automatic auxiliary material mixing according to claim 4, characterized in that: The drop position of the dry auxiliary material in the storage box (103) and the position of the liquid auxiliary material sprayed by the nozzle (401) both correspond to the lower area inside the working frame (102), that is, the area where the first spiral mixing rod (106) is located. Neither the dry auxiliary material nor the liquid auxiliary material enters the guide frame (104).

6. The poultry harmless treatment device with automatic auxiliary material mixing according to claim 5, characterized in that: It also includes a V-shaped guide plate (1061). The V-shaped guide plate (1061) is connected inside the working frame (102) at a position below the biting surface of the two crushing rollers (105). The V-shaped guide plate (1061) is located above the middle first spiral mixing rod (106).

7. The poultry harmless treatment device with automatic auxiliary material mixing according to claim 6, characterized in that: It also includes a discharge cylinder (501), a guide block (504), a diverter block (505), a second spiral mixing rod (507), a liquid tank (509), a liquid outlet pipe (5010), a liquid inlet pipe (5011), and a rotating assembly. The discharge cylinder (501) is symmetrically connected inside the bottom frame (1). The top of each discharge cylinder (501) is provided with a feed inlet (502), which is connected to the bottom port of the working frame (102). The guide block (504) is connected at the top port of the bottom frame (1) between the two feed inlets (502). The bottom of each of the two discharge cylinders (501) is provided with a discharge port (503). The diverter block (505) is rotatably connected inside each of the two discharge cylinders (501). The diverter block (505) is a solid cylindrical structure with its outer wall The inner wall of the discharge cylinder (501) is rotated with a gap. The outer wall of the diverting block (505) is provided with multiple storage grooves (506) spaced apart along the circumference. The position of the diverting block (505) corresponding to the inner cavity of each storage groove (506) is rotatably connected to the second spiral mixing rod (507). Liquid tanks (509) are installed on both sides of the upper part of the bottom frame (1). The top of the liquid tank (509) is connected to and communicates with the liquid inlet pipe (5011). The bottom of the liquid tank (509) is connected to and communicates with multiple liquid outlet pipes (5010) spaced apart. The liquid outlet pipe (5010) seals through the side wall of the bottom frame (1) and extends to the inner cavity of the bottom frame (1), and further penetrates the side wall of the discharge cylinder (501) on the corresponding side to communicate with its inner cavity. The second spiral mixing rod (507) is provided with a rotating component.

8. The poultry harmless treatment device with automatic auxiliary material mixing according to claim 7, characterized in that: The rotating assembly includes a drive motor (601), a gear ring (602), and a connecting gear (603). Both ends of the second spiral mixing rod (507) are connected to the connecting gear (603). The outer periphery of the two side walls of the two discharge cylinders (501) is connected to the gear ring (602). The connecting gear (603) on the same side of the same diversion block (505) meshes with the gear ring (602) on the corresponding side. The drive motor (601) is installed on the front side wall of the bottom frame (1) at the position corresponding to the two discharge cylinders (501). The output shaft of the drive motor (601) rotates through the side wall of the bottom frame (1) and extends to the inner cavity of the bottom frame (1) and is connected to the front end of the corresponding diversion block (505). The drive motor (601) is electrically connected to the controller (101).

9. The poultry harmless treatment device with automatic auxiliary material mixing according to claim 8, characterized in that: It also includes a material feeding rod (508), and multiple material feeding rods (508) are arranged at intervals along the spiral direction on the rod body of the second spiral mixing rod (507) at positions corresponding to the spiral blades.

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