A curtain wall beam processing equipment

Abstract

The application provides a curtain wall beam processing equipment and relates to the technical field of curtain wall construction, which comprises a rack, a track arranged on the rack, an upper feeding area, a cutting area, a punching area and a lower rack area arranged in sequence along the track direction of the rack, an upper feeding device connected with the track arranged in the upper feeding area, a first cutting device and a second cutting device connected with the rack arranged in the cutting area, a punching device connected with the track arranged in the punching area, and a lower rack device connected with the track arranged in the lower rack area. The upper feeding area, the cutting area, the punching area and the lower rack area arranged in sequence on the rack orderly process the materials to be processed, realize the mechanized processing of the curtain wall beam, make the processing procedure more standardized, reduce the personnel cost and realize the full-automatic processing of the curtain wall beam line.

Description

Technical Field

[0001] This invention relates to the field of curtain wall construction technology, and in particular to a curtain wall beam processing equipment. Background Technology

[0002] Curtain wall beams are crucial components in the curtain wall manufacturing process. The existing processing steps are as follows: blanking, corner cutting, and drilling at a machining center. These three processes are completed on different machines. The existing processing technology has several drawbacks: extensive material handling, all manually operated by two people, resulting in high labor intensity; the need to operate on multiple machines, with each machine requiring different operators, increasing the risk of errors; and multiple positioning steps, making it difficult to guarantee quality. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a curtain wall beam processing equipment to solve the problems of large-scale handling, easy error and high labor costs in the existing processing technology.

[0004] To solve the above-mentioned technical problems, the technical solution of the present invention is as follows: In a first aspect, embodiments of the present invention provide a curtain wall beam processing device, comprising: frame; The track is set on the frame; Along the track direction, the frame is sequentially provided with a loading area, a cutting area, a punching area and a unloading area; The feeding area is equipped with a feeding device connected to the track; The cutting area is equipped with a first cutting device and a second cutting device connected to the frame; The perforation area is equipped with a perforation device connected to the track; The unloading area is equipped with an unloading device connected to the track; The feeding device in the curtain wall beam processing equipment receives the handling command from the central control and moves the material to be processed a specified distance. The first cutting device responds to the cutting command and cuts the material to be processed to obtain the first crossbeam to be processed and the second crossbeam to be processed. The first cutting device and the second cutting device receive and cut the two ends of the first crossbeam to be processed according to the corner cutting command of the central control, so as to obtain the first crossbeam to be punched. The first crossbeam to be punched is transported to the punching area. The punching device responds to the punching command and punches holes in the first crossbeam to be punched to obtain the processed first crossbeam. At the same time, the first cutting device and the second cutting device receive and cut the two ends of the second crossbeam to be processed according to the corner cutting command of the central control to obtain the second crossbeam to be punched. The punching device receives the punching command again and punches holes in the second crossbeam to be punched, thus obtaining the processed second crossbeam. Upon receiving the unloading instruction, the unloading device transports the first and second crossbeams to the unloading area and then transfers them to the finished product stacking area.

[0005] Furthermore, the first cutting device is located on the side near the feeding area, and the second cutting device is located on the side near the punching area.

[0006] Furthermore, the punching device is located on one side near the unloading area.

[0007] Furthermore, a conveying device is provided on one side of the cutting area and the punching area, and the first and second crossbeams to be punched are conveyed to the punching area by the conveying device.

[0008] Furthermore, the handling equipment includes a guide rail arranged parallel to the track, and a handling robot slidably connected to the guide rail.

[0009] Furthermore, the length of the cutting area is determined based on the lengths of the first crossbeam and the second crossbeam.

[0010] Furthermore, the first and second cutting devices are five-axis saws.

[0011] Furthermore, the cutting and drilling areas are also equipped with clamps connected to the frame for clamping the crossbeam during processing.

[0012] Furthermore, the curtain wall beam processing equipment also includes: A first conveyor line connected to the feeding area is used to convey materials to be processed to the feeding area; A second conveyor line connected to the unloading area is used to transfer the processed beams in the unloading area to the finished product stacking area.

[0013] Furthermore, the length of the cutting area is determined based on the safe distance between the cutting area and the punching area, the equipment parameters of the first cutting device, and the equipment parameters of the second cutting device; The length of the punching area is determined based on the safe distance between the punching area and the unloading area, as well as the parameters of the punching device.

[0014] The above-described solution of the present invention has at least the following beneficial effects: The above-mentioned solution of the present invention, with the loading area, cutting area, drilling area and unloading area arranged sequentially on the frame, will process the material to be processed in an orderly manner, realize the mechanized processing of curtain wall beams, make the processing process more standardized, reduce labor costs, and realize the fully automatic processing of curtain wall beam lines. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the partitions of a curtain wall beam processing equipment according to the present invention; Figure 2 This is a schematic diagram of the structure of a curtain wall beam processing equipment according to the present invention; Figure 3 This is a schematic diagram of the structure of an embodiment of the feeding area of ​​the present invention; Figure 4 This is a schematic diagram of the structure of an embodiment of the cutting region of the present invention; Figure 5 This is a schematic diagram of an embodiment of the perforated area of ​​the present invention; Figure 6 This is a schematic diagram of the structure of an embodiment of the delisting area of ​​the present invention; Figure 7 This is a schematic diagram of an embodiment of the handling device of the present invention.

[0016] Figure label: 00: Material to be processed; 01: Machine frame; 02: Track; 1: Feeding area; 11: Feeding device; 2: Cutting area; 21: First cutting device; 22: Second cutting device; 23: Clamping device for the cutting area; 24: Machine head; 3: Drilling area; 31: Drilling device; 32: Fixture for the drilling area; 4: Removal area; 41: Removal device; 51: Transport robot; 52: Guide rail; 6: First conveyor line; 7: Second conveyor line. Detailed Implementation

[0017] Exemplary embodiments of the present disclosure will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.

[0018] like Figure 1 and Figure 2 As shown, an embodiment of the present invention provides a curtain wall beam processing equipment, comprising: Rack 01; Track 02 is installed on the frame 01; Along the direction of the track 02, the frame 01 is sequentially provided with a loading area 1, a cutting area 2, a punching area 3, and a unloading area 4; The feeding area 1 is equipped with a feeding device connected to the track 02; The cutting area 2 is provided with a first cutting device 21 and a second cutting device 22 connected to the frame 01; The punching area 3 is provided with a punching device 31 connected to the track 02; The unloading area 4 is equipped with an unloading device 41 connected to the track 02; When the curtain wall beam processing equipment is working, the feeding device receives the material to be processed 00 and controls it at a designated position, so that the material to be processed 00 spans the feeding area 1 and the cutting area 2. The material to be processed 00 is cut by the first cutting device 21 to obtain a first beam to be processed and a second beam to be processed. The two ends of the first beam to be processed are corner-cut by the first cutting device 21 and the second cutting device 22 to obtain a first beam to be drilled. The first beam to be drilled is transported to the drilling area 3, and the first beam to be drilled is drilled by the drilling device 31 to obtain the processed first beam. At the same time, the feeding device... The second beam to be processed is pushed between the first cutting device 21 and the second cutting device 22. The two ends of the second beam to be processed are corner-cut by the first cutting device 21 and the second cutting device 22 to obtain the second beam to be punched. The first beam is transported to the unloading area 4 by the unloading device 41 and transferred to the finished product stacking area. At the same time, the second beam to be punched is transported to the punching area 3. The second beam to be punched is punched by the punching device 31 to obtain the processed second beam. The second beam is transported to the unloading area 4 by the unloading device 41 and transferred to the finished product stacking area.

[0019] In this embodiment, reference Figure 3 The first conveyor line 6, connected to the loading area 1, is used to transport the material 00 to be processed into the loading area 1. The loading area 1 is equipped with a loading device, which is a feeding robot mounted on a track 02. The feeding robot can slide on the track 02, grab the material 00 to be processed through the loading device, and hold it at a designated position in the loading area 1. The first conveyor line 6 consists of a conveyor belt.

[0020] In this embodiment, reference Figure 4The cutting area 2 is equipped with a first cutting device 21 and a second cutting device 22 connected to the frame 01. The first cutting device 21 is located on the side closer to the loading area 1, and the second cutting device 22 is located on the side closer to the punching area 3. Both the first cutting device 21 and the second cutting device 22 are five-axis saws, mounted on a track 02 connected to the frame 01, and can be slidably adjusted during operation to adapt to the lengths of the first and second beams to be processed. The length of the cutting area 2 is determined based on the lengths of the first and second crossbeams, the lengths of the first and second cutting devices 21 and 22, the required working distance during the cutting operation, and the safety distance between the areas. Right now ; in, This indicates the reserved length of the material to be processed (00) that extends from the loading area into the cutting area. This indicates the length of the first cutting device 21 itself. This indicates the length of the second cutting device 22 itself. Indicates the maximum processing length of the finished curtain wall beams. Indicates the single-end cutting distance. This indicates the safe distance between the cutting area 2 and the drilling area 3.

[0021] in, ; in, Indicates the remaining braking margin. , This indicates the maximum operating speed of the robotic arm conveying the crossbeam on track 02. Indicates the mechanical braking deceleration time. This indicates the response delay time of the drilling device 31 (control system response). This indicates the error in the detection of the equipment's operating position. This indicates that a clearance is reserved between the end face of the crossbeam and the perforated component (to prevent collision). This indicates the assembly and manufacturing tolerances, as well as the positional drift caused by long-term use.

[0022] In this embodiment, reference Figure 5 The drilling area 3 is equipped with a drilling device 31, which is located on the side near the lower frame area 4. The drilling device 31 is a four-axis machining center head used for drilling. It is slidably connected to the rail 02 on the frame 01 and can slide to a designated position to complete the drilling operation according to the drilling requirements.

[0023] The length of the drilling area 3 is determined based on the lengths of the first and second crossbeams, the length of the drilling device 31, the working distance required for drilling operations, and the safety distance between areas. Right now ; in, This indicates the length occupied by the drilling device 31 (four-axis machining center head). This indicates the maximum length of the finished beams (first beam, second beam). This indicates the working distance reserved on one side during drilling operations. This indicates the safe distance between cutting area 2 and drilling area 3. This indicates the safe distance between the punching area 3 and the removal area 4.

[0024] in, ; in, Indicates the remaining braking margin. , This indicates the maximum operating speed of the robotic arm conveying the crossbeam on track 02. Indicates the mechanical braking deceleration time. Indicates the delay time in the response to control system commands. This indicates the error in the detection of the equipment's operating position. This indicates that a clearance is reserved between the end of the crossbeam and component 41 of the lower frame device. This indicates the assembly and manufacturing tolerances, as well as the positional drift caused by long-term use. This indicates the margin occupied by the unloading device 41 when it performs the grabbing action.

[0025] refer to Figure 2 The cutting area 2 and the drilling area 3 are also provided with movable clamps connected to the frame 01. Specifically, there are two sets of movable clamps, one set having two movable clamps respectively set on both sides of the track 02, used to clamp the crossbeam during processing.

[0026] The distance D between the two sets of movable clamps is determined based on the weight, length, and volume of the first and second crossbeams: Right now ; in, Indicates the allowable bending stress of the beam profile. This indicates the flexural modulus of the cross section of the beam profile. Indicates the maximum machining length of the beam. This indicates the total weight of a single curtain wall beam. This indicates the length of the end section that is suspended during the corner cutting and drilling process at both ends of the crossbeam. This indicates that the fixture itself has a safety margin in its installation position.

[0027] In this embodiment, reference Figure 7 A transport device is provided on one side of the cutting area 2 and the drilling area 3. The first and second crossbeams to be drilled are transported to the drilling area 3 by the transport device. The transport device includes a guide rail 52 arranged parallel to the track 02 and a transport robot 51 slidably connected to the guide rail 52.

[0028] In this embodiment, reference Figure 6 The unloading area 4 is connected to the second conveyor line 7, which is used to transfer the processed crossbeams in the unloading area 4 to the finished product stacking area. The unloading device 41 is a feeding robot, which is mounted on the track 02 and can slide on the track 02. It grabs the processed first and second crossbeams through the unloading device and transports the first and second crossbeams to the second conveyor line 7, which then transports them to the finished product stacking area. The second conveyor line 7 consists of a conveyor belt.

[0029] In one application scenario, refer to Figure 2-7 The curtain wall beam processing equipment has the following functions: automatic cutting, automatic positioning, automatic determination of the processing zero point, and automatic handling. It can perform double-sided drilling and corner cutting. Finished products are automatically transferred to the finished product stacking area. Specifically, the curtain wall beam processing equipment is divided into four areas: Area A: Raw material feeding area 1, the material to be processed 00 moves downward to the feeding position through the first conveyor line 6, the feeding robot clamps the material to be processed 00, carries the material to be processed 00 to the left, and moves a specified distance according to the instructions of the central control. Area B: Cutting area 2. The frame 01 fixes the first cutting device 21 and the second cutting device 22. Both the first and second cutting devices 21 and 22 are five-axis saws. Cutting saw blades are mounted on the head 24 of both devices. The head 24 has five axes, enabling planar movement along the X, Y, and Z axes and rotational movement along the A and B axes, allowing for cuts at any angle, including composite angles and long cross-sections. Area C: Processing and drilling area 3. The head of the drilling device 31 is mounted on the frame 01, enabling X, Y, and Z planar movement and A-axis rotation. It can complete processing at any angle from 0 to 180 degrees parallel to the profile. Area D: Finished Product Unloading Area 4. Processed finished products are clamped by a robotic arm and moved to the left, following instructions from the central control unit, a specified distance. Upon reaching the destination, the second conveyor line 7 transports the finished product to the finished product area. The working process of the curtain wall beam processing equipment is as follows: Step 1: Place the material to be processed 00 onto the conveyor belt in area A (first conveyor line 6). The conveyor belt will automatically feed the material to be processed onto the machine.

[0030] Step 2: After the material to be processed 00 arrives at the machine, the feeding robot in area A receives the handling instruction from the central control, clamps the right end of the material to be processed 00, and feeds it to the left.

[0031] Step 3: After the sensor in area B receives the signal that the material to be processed 00 has arrived, the fixture 23 in area B clamps the material to be processed 00.

[0032] Step 4: After receiving the cutting command from the central control, the five-axis saw (first cutting device 21) in area B adjusts the angle of the saw blade. After the adjustment is completed, it starts cutting until the cutting is completed, and obtains the first crossbeam to be processed and the second crossbeam to be processed.

[0033] Step 5: The feeding robot in Zone A returns to its designated position, and the five-axis saw in Zone B (first cutting device 21 and second cutting device 22) receives the material and begins corner cutting according to the corner cutting command from the central control unit. Through the first cutting device 21 and the second cutting device 22, the two ends of the first beam to be processed are corner cut to obtain the first beam to be punched.

[0034] Step 6: The cross-zone transport robot 51 (transport equipment) delivers the cut first crossbeam to be punched from zone B to zone C, and the clamp in zone C clamps the first crossbeam to be punched.

[0035] Step 7: The three-plus-one-axis machining center (drilling device 31) in Zone C receives the drilling command and begins drilling and cutting on the first crossbeam to be drilled. The spindle of the machining center first processes one side of the profile, and then processes the other side. At the same time, the feeding robot in Zone A continues to feed, pushing the second crossbeam to be processed between the first cutting device 21 and the second cutting device 22 (to Zone B). The first cutting device 21 and the second cutting device 22 receive and, according to the corner cutting command from the central control, corner cut both ends of the second crossbeam to be processed to obtain the second crossbeam to be drilled.

[0036] Step 8: After processing in area C is completed, the material handling robot (unloading device 41) in area D receives the unloading command, moves to area C, clamps the left end of the material, the clamp 32 in area C releases, and the material handling robot moves the material to area D. At the same time, the conveying equipment moves the second crossbeam to be punched in area B to area C for punching, and the robot in area A continues to feed material to area B.

[0037] Step 9: The material handling robot (unloading device 41) in zone D releases the material, and the conveyor belt transfers the processed material to the finished product unloading port. All processing steps are now complete. Processing continues in other areas.

[0038] In this application scenario, a curtain wall beam processing machine can realize fully automated processing of beams. The processing parameters are sent from the production MES to the central control system, which then loads the processing parameters into the control system of each machine to control the movement of each mechanical part and achieve the goal of automatic control.

[0039] This embodiment realizes the mechanized processing of curtain wall beams, making the processing flow more standardized, reducing labor costs, and achieving fully automated processing of curtain wall beam lines.

[0040] Through the above description of the embodiments, those skilled in the art can clearly understand that each embodiment can be implemented by means of software plus necessary general-purpose hardware platforms, and of course, it can also be implemented by hardware. Based on this understanding, the above technical solutions, in essence or the part that contributes to the prior art, can be embodied in the form of a software product. This computer software product can be stored in a computer-readable storage medium, such as ROM / RAM, magnetic disk, optical disk, etc., including several instructions to cause a computer device (which may be a personal computer, server, or network device, etc.) to execute the methods of various embodiments or some parts of embodiments.

[0041] The above description represents the preferred embodiments of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A curtain wall beam processing equipment, characterized in that, include: Rack (01); The track (02) is set on the frame (01); Along the direction of the track (02), the frame (01) is provided with a loading area (1), a cutting area (2), a punching area (3) and a unloading area (4) in sequence. The feeding area (1) is equipped with a feeding device (11) connected to the track (02); The cutting area (2) is provided with a first cutting device (21) and a second cutting device (22) connected to the frame (01). The perforated area (3) is provided with a perforation device (31) connected to the track (02); The unloading area (4) is equipped with an unloading device (41) connected to the track (02). The feeding device (11) in the curtain wall beam processing equipment receives the handling command from the central control and moves the material to be processed (00) a specified distance; The first cutting device (21) responds to the cutting command and cuts the material to be processed (00) to obtain the first crossbeam to be processed and the second crossbeam to be processed; The first cutting device (21) and the second cutting device (22) receive and cut the two ends of the first crossbeam to be processed according to the corner cutting command of the central control, so as to obtain the first crossbeam to be punched. The first crossbeam to be punched is moved to the punching area (3). The punching device (31) responds to the punching command and punches the first crossbeam to be punched to obtain the processed first crossbeam. At the same time, the first cutting device (21) and the second cutting device (22) receive the corner cutting command from the central control again and cut the two ends of the second crossbeam to be processed to obtain the second crossbeam to be punched. The punching device (31) receives the punching command again and punches the second crossbeam to be punched, thus obtaining the processed second crossbeam; The unloading device (41) receives the unloading instruction and transports the first crossbeam and the second crossbeam to the unloading area (4) and transfers them to the finished product stacking area.

2. The curtain wall beam processing equipment according to claim 1, characterized in that, The first cutting device (21) is located on one side near the feeding area (1), and the second cutting device (22) is located on one side near the punching area (3).

3. The curtain wall beam processing equipment according to claim 1, characterized in that, The punching device (31) is located on one side near the unloading area (4).

4. The curtain wall beam processing equipment according to claim 1, characterized in that, A conveying device is provided on one side of the cutting area (2) and the punching area (3). The first crossbeam to be punched and the second crossbeam to be punched are conveyed to the punching area (3) by the conveying device.

5. The curtain wall beam processing equipment according to claim 4, characterized in that, The conveying equipment includes: A guide rail (52) is arranged parallel to the track (02), and a transport robot (51) is slidably connected to the guide rail (52).

6. The curtain wall beam processing equipment according to claim 1, characterized in that, The length of the cutting area (2) is determined based on the lengths of the first beam and the second beam.

7. The curtain wall beam processing equipment according to claim 1, characterized in that, The first cutting device (21) and the second cutting device (22) are five-axis saws.

8. The curtain wall beam processing equipment according to claim 1, characterized in that, The cutting area (2) and the punching area (3) are also provided with clamps connected to the frame (01) for clamping the crossbeam during processing.

9. The curtain wall beam processing equipment according to claim 1, characterized in that, Also includes: A first conveyor line (6) connected to the feeding area (1) is used to convey the material to be processed (00) to the feeding area (1). The second conveyor line (7) connected to the unloading area (4) is used to transfer the processed beams in the unloading area (4) to the finished product stacking area.

10. The curtain wall beam processing equipment according to claim 1, characterized in that, The length of the cutting area (2) is determined based on the safe distance between the cutting area (2) and the punching area (3), the equipment parameters of the first cutting device (21) and the equipment parameters of the second cutting device (22); The length of the punching area (3) is determined based on the safe distance between the punching area (3) and the unloading area (4) and the parameters of the punching device (31).

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