A koji making device and koji making process

Abstract

The application relates to the technical field of koji making equipment, and discloses a koji making device and koji making process, which comprise a shell, a smashing and stirring mechanism and an opening and closing mechanism; the inner wall of the shell is movably connected with the outer wall of the smashing and stirring mechanism, and the inner wall of the shell is movably connected with the outer wall of the opening and closing mechanism; the smashing and stirring mechanism comprises a motor; the inner wall of the shell is fixedly connected with the motor; the output end of the motor is fixedly connected with a triangular plate; the inner wall of the triangular plate is rotatably connected with a fixing shaft, and the fixing shaft has three groups. The motor can drive the triangular plate to rotate by being started, the planetary gear can rotate through the connection between the triangular plate and the fixing shaft, the planetary gear can revolve around the sun gear through the meshing between the planetary gear and the shell and the meshing between the planetary gear and the sun gear, the speed of the sun gear is increased, the rotating shaft fixed with the sun gear is selected together, and the smashing blade connected with the rotating shaft can rotate faster.

Description

Technical Field

[0001] This invention relates to the field of koji-making equipment technology, specifically to a koji-making device. Background Technology

[0002] The process of cultivating beneficial microorganisms for food fermentation is called koji making. The cultivation of any microorganism requires five basic factors: nutrients, moisture, pH, temperature, and oxygen. Among these, the type of nutrients and the amount of moisture are particularly important in controlling the fermentation process. In addition to the microorganisms brought in by the raw materials, koji making also incorporates microorganisms from the surrounding environment. These microorganisms use the koji as nutrients, growing, reproducing, and secreting numerous metabolic products on it.

[0003] Traditional equipment often cannot effectively pulverize materials. After pulverizing, the crushed materials still need to be poured into a mixer, which greatly reduces the efficiency of workers. After mixing, the materials still need to be manually removed, which complicates the workflow. Summary of the Invention

[0004] The purpose of this invention is to provide a koji-making device that has the advantages of koji-making technology, so as to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, the present invention is achieved through the following technical solution:

[0006] The present invention is a koji-making device, comprising a shell, a crushing and stirring mechanism, and an opening and closing mechanism. The inner wall of the shell is movably connected to the outer wall of the crushing and stirring mechanism, and the inner wall of the shell is movably connected to the outer wall of the opening and closing mechanism.

[0007] The crushing and stirring mechanism includes a motor. The motor is fixedly connected to the inner wall of the outer casing. A triangular plate is fixedly connected to the output end of the motor. A fixed shaft is rotatably connected to the inner wall of the triangular plate. There are three sets of fixed shafts. Planetary gears are fixedly connected to the outer walls of the three sets of fixed shafts. The outer walls of the three sets of planetary gears mesh with the outer wall of the outer casing. The inner walls of the three sets of planetary gears are fixedly connected to the outer walls of the stirring shafts. There are three sets of stirring shafts. A disc is fixedly connected to the outer walls of the three sets of stirring shafts. The outer walls of the discs are rotatably connected to the inner walls of the outer casing. The outer walls of the three sets of stirring shafts are fixedly connected to the inner walls of the scrapers. There are three sets of scrapers. The outer walls of the scrapers are movably connected to the inner walls of the outer casing. The outer walls of the three sets of stirring shafts are fixedly connected to the inner walls of the stirring blades. The outer walls of the three sets of planetary gears mesh with the outer walls of the sun gears. A rotating shaft is fixedly connected to the inner wall of the sun gear. Crushing blades are fixedly connected to the outer walls of the rotating shafts. A connecting column is fixedly connected to the inner walls of the crushing blades.

[0008] Furthermore, the opening and closing mechanism includes a discharge port, the outer wall of the outer shell is fixedly connected to the inner wall of the discharge port, the inner wall of the outer shell is slidably connected to the outer wall of the bin door, a handle is fixedly connected to the outer wall of the bin door, and the outer wall of the discharge port is slidably connected to the outer wall of the bin door.

[0009] The above technical solution achieves the function of opening and closing. By fixing the outer shell to the discharge port, the raw materials that have been mixed can flow out. The chamber door, which is fixed to the handle, can slide on the inner wall of the outer shell. When mixing is in progress, pushing the chamber door can block the discharge port, preventing the raw materials from flowing out, thus achieving the function of opening and closing.

[0010] Furthermore, the inner wall of the outer shell is fixedly connected to the outer wall of the filter screen, a rotating shaft is rotatably connected to the inner wall of the filter screen, and an inclined scraper is fixedly connected to the outer wall of the rotating shaft. There are two sets of inclined scrapers, and the lower surfaces of the two sets of inclined scrapers are movably connected to the filter screen. A rubber pad is provided on the outer wall of the inclined scraper.

[0011] By adopting the above technical solution, filter clogging is prevented. The filter is fixed to the outer casing, allowing raw materials to pass smoothly through when crushed. If any remaining material is not yet crushed, a slanted scraper lifts it up, ensuring thorough crushing and preventing clogging of the screen. This achieves the effect of a non-clogging filter.

[0012] Furthermore, the upper surface of the outer shell is fixedly connected to the outer wall of the cover plate, and the inner wall of the cover plate is fixedly connected to the outer wall of the feed inlet.

[0013] The above technical solution achieves the effect of feeding raw materials. The outer shell and the cover plate are fixed to the feed inlet. Once fixed, the raw materials can be fed in more easily, thus achieving the effect of feeding raw materials.

[0014] Furthermore, the inner wall of the outer shell is fixedly connected to the outer wall of the water pipe, and the outer wall of the outer shell is fixedly connected to the support frame.

[0015] The above technical solution achieves a fixing effect. After the outer shell is fixed to the water pipe, the water ratio can be better adjusted. After the outer shell is fixed to the support frame, the outer shell can be made safer and more stable, thus achieving the fixing effect.

[0016] Furthermore, a control block is fixedly connected to the outer wall of the housing, a switch button is fixedly connected to the outer wall of the control block, and a knob is fixedly connected to the outer wall of the control block.

[0017] The above technical solution plays a control role. The equipment can be started by turning on the switch button, and the grinding and stirring time can be controlled by turning the knob, which improves convenience and thus improves the control effect.

[0018] A koji-making apparatus is disclosed, and the koji-making process of the apparatus includes the following steps:

[0019] S1. First, when the raw material is put in, the outer shell and the cover plate are fixed to the feed inlet. After being fixed, the raw material can be put in better and then fall into the crushing and mixing mechanism for crushing.

[0020] S2. Secondly, by starting the motor, the motor can drive the triangular plate to rotate. The triangular plate is connected to the fixed shaft, which can make the planetary gear rotate. The planetary gear meshes with the outer shell and with the sun gear, so that the planetary gear can revolve around the sun gear, thereby increasing the speed of the sun gear. This allows the rotating shaft fixed to the sun gear to rotate together, and the crushing blades connected to the rotating shaft can rotate faster. After crushing, the material falls through the filter screen for stirring. When the planetary gear rotates, the stirring shaft fixed to the planetary gear can also rotate. When the stirring shaft rotates, the stirring blades and scrapers fixed to the stirring shaft can stir the raw materials and scrape off the raw materials adhering to the inner wall of the outer shell.

[0021] S3. Finally, after mixing is complete, the raw material can be discharged by fixing the outer shell to the discharge port. The door fixed to the handle can slide on the inner wall of the outer shell. Opening the opening and closing mechanism allows the finished product to be discharged.

[0022] The present invention has the following beneficial effects:

[0023] (1) By starting the motor, the present invention can drive the triangular plate to rotate. The triangular plate is connected to the fixed shaft, which can make the planetary gear rotate. The planetary gear meshes with the outer shell and with the sun gear, which can make the planetary gear revolve around the sun gear, thereby increasing the speed of the sun gear. This allows the rotating shaft of the sun gear to rotate together, and the crushing blade connected to the rotating shaft can rotate faster.

[0024] (2) The present invention can rotate the stirring shaft fixed to the planetary gear when the planetary gear rotates. When the stirring shaft rotates, the stirring blades and scrapers fixed to the stirring shaft can stir the raw materials and scrape off the raw materials adhering to the inner wall of the outer shell.

[0025] (3) The present invention allows the chamber door, which is fixed to the handle, to slide on the inner wall of the outer shell. When stirring, pushing the chamber door can block the outlet, preventing the raw material from flowing out, thus achieving the opening and closing function.

[0026] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0027] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0028] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0029] Figure 2 This is a schematic cross-sectional view of the three-dimensional structure of the present invention;

[0030] Figure 3 This is an exploded three-dimensional structural diagram of the crushing and stirring mechanism of the present invention;

[0031] Figure 4 This is a three-dimensional structural diagram of the crushing and stirring mechanism of the present invention;

[0032] Figure 5 This is an exploded view of the three-dimensional structure of the present invention;

[0033] Figure 6 This is a three-dimensional structural diagram of the motor part of the present invention;

[0034] Figure 7 This is a three-dimensional structural diagram of the planetary gear of the present invention;

[0035] Figure 8 This is a three-dimensional structural diagram of the shredder blade of the present invention;

[0036] Figure 9 This is a three-dimensional structural diagram of the opening and closing mechanism of the present invention.

[0037] The attached diagram lists the components represented by each number as follows:

[0038] In the diagram: 101, outer casing; 102, water pipe; 103, cover plate; 104, feed inlet; 105, support frame; 200, crushing and mixing mechanism; 201, motor; 202, triangular plate; 203, planetary gear; 204, sun gear; 205, mixing blade; 206, crushing blade; 207, connecting column; 300, opening and closing mechanism; 301, discharge port; 302, silo door. Detailed Implementation

[0039] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0040] Please see Figures 1-9 As shown, the present invention is a koji-making device, including a shell 101, a crushing and stirring mechanism 200 and an opening and closing mechanism 300. The inner wall of the shell 101 is movably connected to the outer wall of the crushing and stirring mechanism 200, and the inner wall of the shell 101 is movably connected to the outer wall of the opening and closing mechanism 300.

[0041] The crushing and stirring mechanism 200 includes a motor 201. The motor 201 is fixedly connected to the inner wall of the housing 101. A triangular plate 202 is fixedly connected to the output end of the motor 201. A fixed shaft is rotatably connected to the inner wall of the triangular plate 202, and there are three sets of fixed shafts. Planetary gears 203 are fixedly connected to the outer walls of the three sets of fixed shafts. There are three sets of planetary gears 203. The outer walls of the three sets of planetary gears 203 mesh with the outer wall of the housing 101, and the inner walls of the three sets of planetary gears 203 are fixedly connected to the outer walls of the stirring shafts. The system comprises three sets of stirring shafts, each with a disc fixedly connected to its outer wall. The outer wall of the disc is rotatably connected to the inner wall of the outer casing 101. The outer walls of the three sets of stirring shafts are fixedly connected to the inner walls of the scrapers. Three sets of scrapers are also provided, with their outer walls movably connected to the inner walls of the outer casing 101. The outer walls of the three sets of stirring shafts are fixedly connected to the inner walls of the stirring blades 205. The outer walls of the three sets of planetary gears 203 mesh with the outer walls of the sun gears 204, and are fixedly connected to the inner walls of the sun gears 204. There is a rotating shaft, and a crushing blade 206 is fixedly connected to the outer wall of the rotating shaft. A connecting column 207 is fixedly connected to the inner wall of the crushing blade 206. By starting the motor 201, the motor 201 can drive the triangular plate 202 to rotate. Through the connection between the triangular plate 202 and the fixed shaft, the planetary gear 203 can be rotated. When the planetary gear 203 rotates, the stirring shaft fixed to the planetary gear 203 can be rotated. When the stirring shaft rotates, the stirring blades 205 and scrapers fixed to the stirring shaft can be stirred, and the material adhering to the inner wall of the outer shell 101 can be scraped off. Through the meshing of the planetary gear 203 with the outer shell 101 and the meshing of the planetary gear 203 with the sun gear 204, the planetary gear 203 can revolve around the sun gear 204, thereby increasing the speed of the sun gear 204. This causes the rotating shaft fixed to the sun gear 204 to rotate together, and the crushing blade 206 connected to the rotating shaft can rotate faster, thereby increasing the efficiency of crushing the material.

[0042] The opening and closing mechanism 300 includes a discharge port 301. The outer wall of the outer shell 101 is fixedly connected to the inner wall of the discharge port 301. The inner wall of the outer shell 101 is slidably connected to the outer wall of the bin door 302. A handle is fixedly connected to the outer wall of the bin door 302. The outer wall of the discharge port 301 is slidably connected to the outer wall of the bin door 302. The fixed connection between the outer shell 101 and the discharge port 301 allows the mixed raw material to flow out. The bin door 302, which is fixed to the handle, can slide on the inner wall of the outer shell 101. When mixing is in progress, pushing the bin door 302 can block the outlet 301, preventing the raw material from flowing out, thus achieving the opening and closing function.

[0043] The inner wall of the outer casing 101 is fixedly connected to the outer wall of the filter screen. A rotating shaft is rotatably connected to the inner wall of the filter screen, and two sets of inclined scrapers are fixedly connected to the outer wall of the rotating shaft. The lower surfaces of the two sets of inclined scrapers are movably connected to the filter screen, and rubber pads are provided on the outer walls of the inclined scrapers. The filter screen is fixed to the outer casing 101. When the raw material is crushed, it can pass smoothly through the filter screen. When residual raw material is not yet crushed, the inclined scrapers can scrape it up, allowing it to be fully crushed and preventing it from clogging the screen. This achieves the effect of preventing filter screen blockage.

[0044] The upper surface of the outer shell 101 is fixedly connected to the outer wall of the cover plate 103, and the inner wall of the cover plate 103 is fixedly connected to the outer wall of the feed inlet 104. The cover plate 103 and the feed inlet 104 are fixed by the outer shell 101 and the cover plate 103. After being fixed, the raw materials can be put in better, thereby achieving the effect of putting in the raw materials.

[0045] The inner wall of the outer shell 101 is fixedly connected to the outer wall of the water pipe 102, and the outer wall of the outer shell 101 is fixedly connected to the support frame 105. After the outer shell 101 is fixed to the water pipe 102, the water ratio can be better adjusted. After the outer shell 101 is fixed to the support frame 105, the outer shell 101 can be made safer and more stable, thus achieving the effect of fixation.

[0046] A control block is fixedly connected to the outer wall of the outer casing 101. A switch button is fixedly connected to the outer wall of the control block, and a knob is fixedly connected to the outer wall of the control block. The equipment can be operated by activating the switch button, and the grinding and stirring time can be controlled by the knob, which improves convenience and thus improves the control effect.

[0047] A koji-making apparatus is disclosed, and the koji-making process of the apparatus includes the following steps:

[0048] S1. First, when the raw material is put in, the cover plate 103 is fixed to the feed port 104 by the outer shell 101 and the cover plate 103. After being fixed, the raw material can be put in better and then fall into the crushing and mixing mechanism 200 for crushing.

[0049] S2. Secondly, by starting the motor 201, the motor 201 can drive the triangular plate 202 to rotate. Through the connection between the triangular plate 202 and the fixed shaft, the planetary gear 203 can rotate. Through the meshing of the planetary gear 203 with the outer shell 101 and the meshing of the planetary gear 203 with the sun gear 204, the planetary gear 203 can revolve around the sun gear 204, thereby increasing the speed of the sun gear 204. This causes the rotating shaft fixed to the sun gear 204 to rotate together, and the crushing blade 206 connected to the rotating shaft can rotate faster. After crushing, the material falls through the filter screen for stirring. When the planetary gear 203 rotates, the stirring shaft fixed to the planetary gear 203 can rotate. When the stirring shaft rotates, the stirring blade 205 and scraper fixed to the stirring shaft can stir the raw material and scrape off the raw material adhering to the inner wall of the outer shell 101.

[0050] S3. Finally, after the mixing is completed, the raw material can be discharged by fixing the outer shell 101 to the discharge port 301. The door 302 fixed to the handle can slide on the inner wall of the outer shell 101. Opening the opening and closing mechanism 300 can allow the finished product to be discharged after mixing.

[0051] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A koji-making device, comprising a shell (101), a crushing and stirring mechanism (200), and an opening and closing mechanism (300), characterized in that: The inner wall of the outer shell (101) is movably connected to the outer wall of the crushing and stirring mechanism (200), and the inner wall of the outer shell (101) is movably connected to the outer wall of the opening and closing mechanism (300). The crushing and stirring mechanism (200) includes a motor (201). The motor (201) is fixedly connected to the inner wall of the outer shell (101). A triangular plate (202) is fixedly connected to the output end of the motor (201). A fixed shaft is rotatably connected to the inner wall of the triangular plate (202), and there are three sets of fixed shafts. Planetary gears (203) are fixedly connected to the outer walls of the three sets of fixed shafts. There are three sets of planetary gears (203). The outer walls of the three sets of planetary gears (203) mesh with the outer wall of the outer shell (101). The inner walls of the three sets of planetary gears (203) are fixedly connected to the outer walls of the stirring shafts. There are three sets of stirring shafts. A disc is fixedly connected to the outer wall, and the outer wall of the disc is rotatably connected to the inner wall of the outer shell (101). The outer walls of the three sets of stirring are fixedly connected to the inner walls of the scrapers, and there are three sets of scrapers. The outer walls of the scrapers are movably connected to the inner walls of the outer shell (101). The outer walls of the three sets of stirring shafts are fixedly connected to the inner walls of the stirring blades (205). The outer walls of the three sets of planetary gears (203) mesh with the outer walls of the sun gears (204). A rotating shaft is fixedly connected to the inner wall of the sun gears (204). A crushing blade (206) is fixedly connected to the outer wall of the rotating shaft. A connecting column (207) is fixedly connected to the inner wall of the crushing blades (206).

2. The koji-making device according to claim 1, characterized in that: The opening and closing mechanism (300) includes a discharge port (301), the outer wall of the outer shell (101) is fixedly connected to the inner wall of the discharge port (301), the inner wall of the outer shell (101) is slidably connected to the outer wall of the silo door (302), a handle is fixedly connected to the outer wall of the silo door (302), and the outer wall of the discharge port (301) is slidably connected to the outer wall of the silo door (302).

3. The koji-making device according to claim 1, characterized in that: The inner wall of the outer shell (101) is fixedly connected to the outer wall of the filter screen. A rotating shaft is rotatably connected to the inner wall of the filter screen. An inclined scraper is fixedly connected to the outer wall of the rotating shaft. There are two sets of inclined scrapers. The lower surfaces of the two sets of inclined scrapers are movably connected to the filter screen. A rubber pad is provided on the outer wall of the inclined scraper.

4. The koji-making device according to claim 1, characterized in that: The upper surface of the outer shell (101) is fixedly connected to the outer wall of the cover plate (103), and the inner wall of the cover plate (103) is fixedly connected to the outer wall of the feed inlet (104).

5. The koji-making device according to claim 1, characterized in that: The inner wall of the outer shell (101) is fixedly connected to the outer wall of the water pipe (102), and the outer wall of the outer shell (101) is fixedly connected to the support frame (105).

6. The koji-making device according to claim 1, characterized in that: A control block is fixedly connected to the outer wall of the outer casing (101), a switch button is fixedly connected to the outer wall of the control block, and a knob is fixedly connected to the outer wall of the control block.

7. A koji-making apparatus according to any one of claims 1-6, the koji-making process of the apparatus is now proposed, characterized in that: Includes the following steps: S1. First, when the raw material is put in, the cover plate (103) and the feed inlet (104) are fixed by the outer shell (101) and the cover plate (103). After being fixed, the raw material can be put in better and then fall into the crushing and mixing mechanism (200) for crushing. S2. Secondly, by starting the motor (201), the motor (201) can drive the triangular plate (202) to rotate. Through the connection between the triangular plate (202) and the fixed shaft, the planetary gear (203) can rotate. Through the meshing of the planetary gear (203) with the outer shell (101) and the meshing of the planetary gear (203) with the sun gear (204), the planetary gear (203) can revolve around the sun gear (204), thereby increasing the speed of the sun gear (204), and thus the rotating shaft fixed to the sun gear (204) can rotate together. The crushing blade (206) connected to the rotating shaft can rotate faster. After crushing, it falls through the filter screen for stirring. When the planetary gear (203) rotates, the stirring shaft fixed to the planetary gear (203) can rotate. When the stirring shaft rotates, the stirring blade (205) and scraper fixed to the stirring shaft can stir the raw material and scrape off the raw material adhering to the inner wall of the outer shell (101). S3. Finally, after the mixing is completed, the raw material after mixing can be discharged by fixing the outer shell (101) to the discharge port (301). The door (302) fixed to the handle can slide on the inner wall of the outer shell (101). Opening the opening and closing mechanism (300) can allow the finished product after mixing to flow out.

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