A power cable breakage detection device
Patent Information
- Application Number
- CN202611204363.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-10
- Publication Date
- 2026-10-13
AI Technical Summary
[0005]本发明的目的在于提供一种电力电缆破损检测装置,在针对电力电缆进行检测时,可以较为便捷的实现电力电缆的穿设操作,有效简化操作步骤,降低实施难度,进而提高检测效率,以解决上述背景技术中提出的实际检测过程中,操作人员需拿取待测电力电缆端部并引导其依次穿过刷洗、除水机构,操作相对繁琐,尤其是在穿过刷洗机构时,穿设操作需要在清洗液液面之下进行,实施难度较大,对于检测效率影响较大的问题
本发明通过设置有旋转牵引机构与电缆端部夹持机构,以便于通过电缆端部夹持机构对待测电力电缆端部夹持固定后,可以通过旋转牵引机构带动电缆端部夹持机构进行逆时针旋转,进而使电缆端部夹持机构通过待测电力电缆的端部对其进行牵引,进而使其穿过刷洗机构与除水机构,随后由于清洗导向机构的阻挡,旋转牵引机构使电缆端部夹持机构解除待测电力电缆端部夹持的同时使得刷洗机构与除水机构完成对待测电力电缆的包裹,进而保证后续待测电力电缆清洗与检测过程的顺利进行,相较于现有技术,本发明在针对电力电缆进行检测时,可以较为便捷的实现电力电缆的穿设操作,有效简化操作步骤,降低实施难度,进而提高检测效率。
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Figure CN122900940A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cable testing technology, and in particular to a device for detecting damage to power cables. Background Technology
[0002] Power cables are composed of conductors, insulation layers, shielding layers, and sheaths. They are used to transmit and distribute electrical energy and can be buried underground, laid in conduits, or cable trays. They provide stable power supply and high safety. Damage to the surface insulation layer of power cables can easily lead to leakage, short circuits, and power outages. Timely testing before leaving the factory can identify potential hazards in advance, reduce operation and maintenance costs, and ensure the safe and reliable operation of the power grid.
[0003] In existing technologies, when performing damage detection on power cables, in order to avoid the influence of dust on the cable surface on the imaging accuracy, the power cables are brushed in a cleaning tank before entering the testing mechanism for testing. Therefore, in the actual testing process, the operator needs to take the end of the power cable to be tested and guide it through the brushing and dehydration mechanism in sequence, which is relatively cumbersome. Especially when passing through the brushing mechanism, the passing operation needs to be carried out below the surface of the cleaning liquid, which is difficult to implement and has a significant impact on the testing efficiency.
[0004] Therefore, it is necessary to invent a power cable damage detection device to solve the above problems. Summary of the Invention
[0005] The purpose of this invention is to provide a power cable damage detection device that allows for a more convenient cable insertion operation during power cable testing. This simplifies the operation steps, reduces implementation difficulty, and improves testing efficiency. It addresses the problem mentioned in the background art where, during actual testing, operators need to hold the end of the power cable to be tested and guide it through the brushing and dewatering mechanisms, which is relatively cumbersome. Especially when passing through the brushing mechanism, the insertion operation needs to be performed below the cleaning liquid level, making implementation difficult and significantly impacting testing efficiency.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a power cable damage detection device, comprising a cleaning guide mechanism, a three-way detection mechanism provided on the top left side of the cleaning guide mechanism, a rotating traction mechanism provided in the middle of the inner cavity of the cleaning guide mechanism, a cable end clamping mechanism provided on the left side of the rotating traction mechanism, a brushing mechanism provided at the bottom of the inner cavity of the cleaning guide mechanism, and a water removal mechanism provided on the right side of the inner cavity of the cleaning guide mechanism. The cleaning guide mechanism includes a cleaning tank with a top opening, and a limit post is fixedly installed at the top rear side of the inner cavity of the cleaning tank; The rotary traction mechanism includes an intermediate shaft nested in the middle of the rear side of the inner cavity of the cleaning tank via a ball bearing. The rear end of the intermediate shaft is connected to a motor fixedly mounted on the back of the cleaning tank. A rotating disk, a torsion spring, and an end plate are sequentially sleeved on the outer side of the intermediate shaft from back to front. The rotating disk is fixedly connected to the intermediate shaft, and the torsion spring is fixedly connected between the rotating disk and the end plate. The end plate is rotatably connected to the intermediate shaft via a ball bearing. The front of the rotating disk has two concentric arc-shaped clearance grooves. The end of each arc-shaped clearance groove is connected to a traction groove also located on the front of the rotating disk. An outer sleeve is sleeved on the outer side of the torsion spring. The rear end of the outer sleeve is fixedly connected to the rotating disk, and the front end of the outer sleeve is nested on the back of the end plate via a ball bearing. An arc-shaped push plate is fixedly connected to the left side of the outer sleeve.
[0007] Preferably, the cable end clamping mechanism includes an L-shaped arm fixedly connected to the left end of the back of the end plate, a clamping plate A fixedly connected to the front end of the L-shaped arm, a sliding shaft slidably arranged on the inner side of the L-shaped arm along the horizontal direction via a linear bearing, a pull rod fixedly connected to the left end of the sliding shaft, a clamping plate B fixedly connected to the front end of the pull rod, and an elastic reset member fixedly connected between the L-shaped arm and the pull rod sleeved on the outer side of the sliding shaft.
[0008] Preferably, the bottom, right side and top of the inner cavity of the cleaning tank are all provided with guide concave wheels A through a pin, and a cleaning liquid inlet pipe and a cleaning liquid outlet pipe are fixedly and continuously installed on the right side of the cleaning tank from top to bottom.
[0009] Preferably, the three-way detection mechanism includes a fixed frame fixedly installed on the top left side of the cleaning tank. A guide wheel B is rotatably nested inside the fixed frame via a pin. Three sets of detection components located on top of the guide wheel B are evenly fixed inside the fixed frame, and a power cable entry channel is formed between the three sets of detection components.
[0010] Preferably, any group of the detection components includes a fixed column that is fixed through the fixed frame, an mounting plate is fixedly connected to the inner end of the fixed column, and a camera and multiple supplementary lights are fixedly installed on the side of the mounting plate away from the fixed column.
[0011] Preferably, the brushing mechanism includes an upper cleaning brush that is fixedly nested at the bottom of the front side of the inner cavity of the cleaning tank, and a lower cleaning brush is provided at the bottom of the upper cleaning brush. An avoidance channel A is formed between the upper cleaning brush and the lower cleaning brush to avoid the cable end clamping mechanism.
[0012] Preferably, the rear end of the top of the lower cleaning brush is slidably provided with a guide shaft A through the vertical direction via a linear bearing and is fixedly connected to the inner wall of the cleaning tank. A traction plate A is fixedly connected to the rear side of the top of the lower cleaning brush. A traction rod A is fixedly provided through the top of the back of the traction plate A. The traction rod A is slidably provided at the end of the adjacent arc-shaped clearance groove away from the corresponding traction groove.
[0013] Preferably, the water removal mechanism includes an inner scraper fixedly nested at the top right side of the inner cavity of the cleaning tank, and an outer scraper is provided on the right side of the inner scraper. An avoidance channel B is formed between the inner scraper and the outer scraper to avoid the cable end clamping mechanism.
[0014] Preferably, a traction plate B is fixedly connected to the top rear end of the outer wiper blade. A guide shaft B, which is fixedly connected to the inner wall of the cleaning tank, is slidably provided through the left side of the traction plate B in the horizontal direction via a linear bearing. A traction rod B is fixedly provided through the left end of the back side of the traction plate B. The traction rod B is slidably provided at the end of the adjacent arc-shaped clearance groove away from the corresponding traction groove.
[0015] The technical effects and advantages of this invention are as follows: This invention incorporates a rotating traction mechanism and a cable end clamping mechanism. After the cable end clamping mechanism secures the end of the power cable under test, the rotating traction mechanism drives it to rotate counter-clockwise. This allows the cable end clamping mechanism to pull the end of the power cable under test through the washing and dewatering mechanisms. Subsequently, due to the obstruction of the cleaning guide mechanism, the rotating traction mechanism releases the cable end clamping mechanism, while the washing and dewatering mechanisms complete the wrapping of the power cable under test. This ensures the smooth progress of subsequent cleaning and testing of the power cable. Compared to existing technologies, this invention allows for more convenient cable insertion during power cable testing, effectively simplifying the operation steps, reducing implementation difficulty, and thus improving testing efficiency. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a cross-sectional view of the cleaning guide mechanism of the present invention; Figure 3 This is a schematic diagram of the three-dimensional detection mechanism of the present invention; Figure 4 This is a schematic diagram of the rotating traction mechanism of the present invention; Figure 5 This is a schematic diagram of the cable end clamping mechanism of the present invention; Figure 6 This is a schematic diagram of the brushing mechanism of the present invention; Figure 7 This is a schematic diagram of the water removal mechanism of the present invention.
[0017] In the diagram: 1. Cleaning guide mechanism; 11. Cleaning tank; 12. Limiting post; 13. Guide wheel A; 14. Cleaning fluid inlet pipe; 15. Cleaning fluid outlet pipe; 2. Three-way detection mechanism; 21. Fixing frame; 22. Fixing post; 23. Mounting plate; 24. Camera; 25. Fill light; 26. Guide wheel B; 3. Rotary traction mechanism; 31. Intermediate shaft; 32. Motor; 33. Rotary disk; 34. Torsion spring; 35. End plate; 36. Arc-shaped clearance groove; 37. Traction groove; 38. Outer tube; 39. Arc-shaped push plate; 4. Cable end clamping mechanism; 41. L-shaped arm; 42. Clamping plate A; 43. Sliding shaft; 44. Pull rod; 45. Clamping plate B; 46. Elastic reset component; 5. Brushing mechanism; 51. Upper cleaning brush; 52. Lower cleaning brush; 53. Guide shaft A; 54. Traction plate A; 55. Traction rod A; 6. Water removal mechanism; 61. Inner scraper; 62. Outer scraper; 63. Traction plate B; 64. Guide shaft B; 65. Traction rod B. Detailed Implementation
[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0019] This invention provides, for example Figures 1-7 The power cable damage detection device shown includes a cleaning guide mechanism 1, a three-way detection mechanism 2 on the top left side of the cleaning guide mechanism 1, a rotating traction mechanism 3 in the middle of the inner cavity of the cleaning guide mechanism 1, a cable end clamping mechanism 4 on the left side of the rotating traction mechanism 3, a brushing mechanism 5 at the bottom of the inner cavity of the cleaning guide mechanism 1, and a water removal mechanism 6 on the right side of the inner cavity of the cleaning guide mechanism 1.
[0020] like Figure 2 As shown, the cleaning guide mechanism 1 includes a cleaning tank 11 with a top opening, which is filled with cleaning fluid. A limit post 12 is fixedly installed at the top rear side of the inner cavity of the cleaning tank 11. Guide concave wheels A13 are rotatably nested at the bottom, right side and top of the inner cavity of the cleaning tank 11 via pins. A cleaning fluid inlet pipe 14 and a cleaning fluid outlet pipe 15 are fixedly installed through the right side of the cleaning tank 11 from top to bottom. The cleaning fluid outlet pipe 15 is used to discharge the cleaning fluid that has reached the end of its service life, while the cleaning fluid inlet pipe 14 is used to fill the cleaning tank 11 with cleaning fluid.
[0021] like Figure 3 As shown, the three-way detection mechanism 2 includes a fixed frame 21 fixedly installed on the top left side of the cleaning tank 11. A guide wheel B26 is rotatably nested inside the fixed frame 21 via a pin. Three sets of detection components are evenly fixedly installed on the top of the guide wheel B26 inside the fixed frame 21. A power cable entry channel is formed between the three sets of detection components. Each set of detection components includes a fixed column 22 that is fixedly inserted through the fixed frame 21. An installation plate 23 is fixedly connected to the inner end of the fixed column 22. A camera 24 and multiple supplementary lights 25 are fixedly installed on the side of the installation plate 23 away from the fixed column 22. The camera 24 and the supplementary lights 25 are common knowledge in the art, so their detection principles will not be described in detail here.
[0022] By setting up the cleaning guide mechanism 1 and the three-way detection mechanism 2, after the power cable is laid out, the power cable to be tested enters the cleaning liquid filled inside the cleaning tank 11 for cleaning after being guided by the guide concave wheel B26. Then, under the guidance of the guide concave wheel A13 at the bottom of the inner cavity of the cleaning tank 11, it passes between the brushing mechanisms 5 to achieve brushing. Then, under the continued guidance of the guide concave wheel A13, the brushed power cable passes between the water removal mechanism 6 from bottom to top, and the residual cleaning liquid on its surface is scraped off. Finally, under the guidance of the two guide concave wheels A13 at the top of the inner cavity of the cleaning tank 11, the power cable passes between the cable end clamping mechanism 4 in the open state and enters between the three sets of detection components and is detected by the three sets of detection components.
[0023] like Figure 4 As shown, the rotary traction mechanism 3 includes an intermediate shaft 31 rotatably nested in the middle of the rear side of the inner cavity of the cleaning tank 11 via a ball bearing. The rear end of the intermediate shaft 31 is connected to a motor 32 fixedly installed on the back of the cleaning tank 11. A rotating disk 33, a torsion spring 34, and an end plate 35 are sequentially sleeved on the outside of the intermediate shaft 31 from back to front. The rotating disk 33 is fixedly connected to the intermediate shaft 31, and the torsion spring 34 is fixedly connected between the rotating disk 33 and the end plate 35. The end plate 35 is rotatably connected to the intermediate shaft 31 via a ball bearing. Two concentric arc-shaped clearance grooves 36 are opened on the front of the rotating disk 33. The end of any arc-shaped clearance groove 36 is connected to a traction groove 37 also opened on the front of the rotating disk 33. An outer sleeve 38 is sleeved on the outside of the torsion spring 34. The rear end of the outer sleeve 38 is fixedly connected to the rotating disk 33, and the front end of the outer sleeve 38 is rotatably nested on the back of the end plate 35 via a ball bearing. An arc-shaped push plate 39 is fixedly connected to the left side of the outer sleeve 38.
[0024] By setting up the above structure, the motor 32 drives the intermediate shaft 31 to rotate counterclockwise. The motor 32 drives the intermediate shaft 31, the outer sleeve 38 and the arc-shaped push plate 39 to rotate synchronously. At the same time, the torsion spring 34 drives the end plate 35 to rotate counterclockwise. The end plate 35 then drives the end of the power cable to be tested, which is clamped by the clamping plate A42 and the clamping plate B45, to rotate counterclockwise through the L-shaped arm 41. During this process, the end of the power cable to be tested is pulled and passes through the avoidance channel A and the avoidance channel B, and finally arrives at the upper left of the limit post 12. At this time, the power cable to be tested is wrapped around the outside of multiple guide concave wheels A13. When the end plate 35 cannot continue to rotate due to obstruction, as the rotating disk 33 continues to rotate, the rotating disk 33 stores energy in the torsion spring 34. At the same time, the rotating disk 33 drives the arc-shaped push plate 39 to push the end of the sliding shaft 43 through the outer sleeve 38.
[0025] like Figure 5 As shown, the cable end clamping mechanism 4 includes an L-shaped arm 41 fixedly connected to the left end of the back of the end plate 35. A clamping plate A42 is fixedly connected to the front end of the L-shaped arm 41. A sliding shaft 43 is slidably arranged on the inner side of the L-shaped arm 41 along the horizontal direction via a linear bearing. A pull rod 44 is fixedly connected to the left end of the sliding shaft 43. A clamping plate B45 is fixedly connected to the front end of the pull rod 44. An elastic reset member 46, which is a spring, is sleeved on the outer side of the sliding shaft 43 and fixedly connected between the L-shaped arm 41 and the pull rod 44.
[0026] By setting up the above structure, before the test begins, the end of the power cable to be tested is picked up and moved from left to right around the guide wheel B26. Then, the pull rod 44 is pulled to the left. The pull rod 44 drives the sliding shaft 43 and the clamping plate B45 away from the L-shaped arm 41. At the same time, the elastic reset member 46 is stretched. Then, the end of the power cable to be tested is inserted between the clamping plate A42 and the clamping plate B45. Then, the pull rod 44 is released. At this time, the stretched elastic reset member 46 drives the sliding shaft 43 and the clamping plate B45 to move to the right and reset through the pull rod 44. Clamping plate A42 and clamping plate B45 cooperate to clamp the end of the power cable under test. Subsequently, when the end of the power cable under test reaches the upper left of the limit post 12, as the rotating disk 33 continues to rotate, the rotating disk 33 stores energy in the torsion spring 34. At the same time, the rotating disk 33 drives the arc-shaped push plate 39 through the outer sleeve 38 to push the end of the sliding shaft 43, thereby causing the sliding shaft 43 to drive the pull rod 44 to move away from the L-shaped arm 41. The elastic reset member 46 is stretched again, and at the same time, the clamping plate B45 disengages from the top of the end of the power cable under test.
[0027] like Figure 6As shown, the washing mechanism 5 includes an upper cleaning brush 51 fixedly nested at the bottom of the front side of the inner cavity of the cleaning tank 11. A lower cleaning brush 52 is provided at the bottom of the upper cleaning brush 51. An avoidance channel A is formed between the upper cleaning brush 51 and the lower cleaning brush 52 to avoid the cable end clamping mechanism 4. The rear end of the top of the lower cleaning brush 52 is slidably provided with a guide shaft A53 fixedly connected to the inner wall of the cleaning tank 11 via a linear bearing. A traction plate A54 is fixedly connected to the rear side of the top of the lower cleaning brush 52. A traction rod A55 is fixedly provided through the top of the back of the traction plate A54. The traction rod A55 is slidably provided at the end of the adjacent arc-shaped avoidance groove 36 away from the corresponding traction groove 37.
[0028] By setting up the above structure, when the rotating disk 33 rotates counterclockwise, it drives the two arc-shaped clearance grooves 36 and the two traction grooves 37 to rotate synchronously. At this time, the traction rod A55 slides relative to each other inside the adjacent arc-shaped clearance grooves 36. As the rotating disk 33 continues to rotate, the traction rod A55 reaches the entrance position of the corresponding traction groove 37. When the rotating disk 33 continues to rotate, the traction rod A55 enters the inner side of the adjacent traction groove 37. During the process of the rotating disk 33 continuing to drive the traction groove 37 to rotate counterclockwise, the traction rod A55 is pulled upward by the adjacent traction groove 37. The traction rod A55 then drives the lower cleaning brush 52, which is guided by the guide shaft A53, to move upward through the traction plate A54. This, in turn, cooperates with the cleaning brush 51 to complete the wrapping of the power cable to be tested, making it convenient to clean the power cable in the future.
[0029] like Figure 7 As shown, the water removal mechanism 6 includes an inner scraper 61 fixedly nested in the top right side of the inner cavity of the cleaning tank 11. An outer scraper 62 is provided on the right side of the inner scraper 61. An avoidance channel B is formed between the inner scraper 61 and the outer scraper 62 to avoid the cable end clamping mechanism 4. A traction plate B63 is fixedly connected to the rear end of the top of the outer scraper 62. A guide shaft B64 is slidably provided through the left side of the traction plate B63 in the horizontal direction via a linear bearing and is fixedly connected to the inner wall of the cleaning tank 11. A traction rod B65 is fixedly provided through the left end of the back side of the traction plate B63. The traction rod B65 is slidably provided at the end of the adjacent arc-shaped avoidance groove 36 away from the corresponding traction groove 37.
[0030] By setting the above structure, when the rotating disk 33 rotates counterclockwise, it drives the two arc-shaped clearance grooves 36 and the two traction grooves 37 to rotate synchronously. At this time, the traction rod B65 slides relative to each other inside the adjacent arc-shaped clearance grooves 36. As the rotating disk 33 continues to rotate, the traction rod B65 reaches the entrance position of the corresponding traction groove 37. When the rotating disk 33 continues to rotate, the traction rod B65 enters the inner side of the adjacent traction groove 37. During the process of the rotating disk 33 continuing to drive the traction groove 37 to rotate counterclockwise, the traction rod B65 is pulled to the left by the adjacent traction groove 37. The traction rod B65 then drives the outer scraper 62 to move to the left through the traction plate B63 guided by the guide shaft B64. This allows the outer scraper 62 to cooperate with the inner scraper 61 to complete the wrapping of the power cable to be tested, making it convenient to scrape off the cleaning liquid on the surface of the power cable.
[0031] The specific working process of this invention is as follows: Take the end of the power cable to be tested and move it from left to right around the guide concave wheel B26. Then pull the lever 44 to the left. The lever 44 drives the sliding shaft 43 and the clamping plate B45 away from the L-shaped arm 41. At the same time, the elastic reset member 46 is stretched. Then insert the end of the power cable to be tested between the clamping plate A42 and the clamping plate B45. Then release the lever 44. At this time, the stretched elastic reset member 46 drives the sliding shaft 43 and the clamping plate B45 to move to the right and reset through the lever 44. The clamping plate A42 and the clamping plate B45 cooperate with each other to clamp the end of the power cable to be tested. The motor 32 drives the intermediate shaft 31 to rotate counterclockwise. The motor 32 drives the intermediate shaft 31, the outer sleeve 38 and the arc-shaped push plate 39 to rotate synchronously. At the same time, the end plate 35 is driven to rotate counterclockwise through the torsion spring 34. The end plate 35 drives the end of the power cable to be tested, which is clamped by the clamping plate A42 and the clamping plate B45, to rotate counterclockwise through the L-shaped arm 41. During this process, the end of the power cable to be tested is pulled and passes through the avoidance channel A and the avoidance channel B, and finally arrives at the upper left of the limit post 12. At this time, the power cable to be tested is wrapped around the outside of multiple guide concave wheels A13. When the rotating disk 33 rotates counterclockwise, it drives the two arc-shaped clearance grooves 36 and the two traction grooves 37 to rotate synchronously. At this time, the traction rods A55 and B65 slide relative to each other inside the adjacent arc-shaped clearance grooves 36. When the end of the power cable to be tested reaches the upper left of the limit post 12, the L-shaped arm 41 is blocked by the limit post 12. The L-shaped arm 41 and the end plate 35 cannot continue to rotate. At the same time, the traction rods A55 and B65 reach the entrance position of the corresponding traction groove 37. The rotating disk 33 continues to rotate. At this time, the rotating disk 33 stores energy in the torsion spring 34. At the same time, the rotating disk 33 drives the arc-shaped push plate 39 through the outer sleeve 38 to push the end of the sliding shaft 43, thereby causing the sliding shaft 43 to drive the pull rod 44 to move away from the L-shaped arm 41. The elastic reset member 46 is stretched again, and at the same time, the clamping plate B45 is disengaged from the top of the end of the power cable to be tested. As the rotating disk 33 continues to rotate, traction rods A55 and B65 enter the inner side of the adjacent traction groove 37. As the rotating disk 33 continues to drive the two traction grooves 37 to rotate counterclockwise, traction rod A55 is pulled upward by the adjacent traction groove 37. Traction rod A55 then drives the lower cleaning brush 52, which is guided by the guide shaft A53, to move upward through the traction plate A54. This, in turn, works with the cleaning brush 51 to complete the wrapping of the power cable to be tested. Traction rod B65 is pulled to the left by the adjacent traction groove 37. Traction rod B65 then drives the outer scraper 62 to move to the left through the traction plate B63, which is guided by the guide shaft B64. This allows the outer scraper 62 to work with the inner scraper 61 to complete the wrapping of the power cable to be tested. At this point, the motor 32 is stopped. Take the end of the power cable to be tested and let it enter between the three sets of detection components through the power cable entry channel. During this process, the bottom of the end of the power cable to be tested is separated from the clamping plate A42. Finally, connect the end of the power cable to be tested to the winding equipment and make the winding equipment continuously wind and pull the power cable to be tested. During this process, the power cable under test enters the cleaning fluid filled inside the cleaning tank 11 after being guided by the guide concave wheel B26. Then, guided by the guide concave wheel A13 at the bottom of the inner cavity of the cleaning tank 11, it passes between the upper cleaning brush 51 and the lower cleaning brush 52, thereby achieving brushing. Subsequently, under the continued guidance of the guide concave wheel A13, the brushed power cable passes between the inner scraper 61 and the outer scraper 62 from bottom to top, and the residual cleaning fluid on its surface is scraped off. Finally, guided by the two guide concave wheels A13 at the top of the inner cavity of the cleaning tank 11, the power cable passes between the open clamping plate A42 and the clamping plate B45 and enters between the three sets of detection components, where it is detected by the three sets of detection components.
[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A power cable damage detection device, comprising a cleaning guide mechanism (1), wherein a three-way detection mechanism (2) is provided on the top left side of the cleaning guide mechanism (1), characterized in that: A rotating traction mechanism (3) is provided in the middle of the inner cavity of the cleaning guide mechanism (1), a cable end clamping mechanism (4) is provided on the left side of the rotating traction mechanism (3), a brushing mechanism (5) is provided at the bottom of the inner cavity of the cleaning guide mechanism (1), and a water removal mechanism (6) is provided on the right side of the inner cavity of the cleaning guide mechanism (1). The cleaning guide mechanism (1) includes a cleaning tank (11) with a top opening, and a limit post (12) is fixedly installed on the top rear side of the inner cavity of the cleaning tank (11). The rotary traction mechanism (3) includes an intermediate shaft (31) rotatably nested in the middle of the rear side of the inner cavity of the cleaning tank (11) via a ball bearing. The rear end of the intermediate shaft (31) is connected to a motor (32) fixedly installed on the back of the cleaning tank (11). A rotating disk (33), a torsion spring (34), and an end plate (35) are sequentially sleeved on the outer side of the intermediate shaft (31) from back to front. The rotating disk (33) is fixedly connected to the intermediate shaft (31), and the torsion spring (34) is fixedly connected between the rotating disk (33) and the end plate (35). The end plate (35) is connected to the intermediate shaft (31) via a ball bearing. Rotary connection to intermediate shaft (31), the rotating disk (33) has two concentric arc-shaped clearance grooves (36) on its front side, and the end of each arc-shaped clearance groove (36) is connected to a traction groove (37) also opened on the front side of the rotating disk (33). An outer sleeve (38) is sleeved on the outside of the torsion spring (34). The rear end of the outer sleeve (38) is fixedly connected to the rotating disk (33). The front end of the outer sleeve (38) is rotatably nested on the back of the end plate (35) through a ball bearing. An arc-shaped push plate (39) is fixedly connected to the left side of the outer sleeve (38).
2. The power cable damage detection device according to claim 1, characterized in that: The cable end clamping mechanism (4) includes an L-shaped arm (41) fixedly connected to the left end of the back of the end plate (35). A clamping plate A (42) is fixedly connected to the front end of the L-shaped arm (41). A sliding shaft (43) is slidably provided on the inner side of the L-shaped arm (41) along the horizontal direction via a linear bearing. A pull rod (44) is fixedly connected to the left end of the sliding shaft (43). A clamping plate B (45) is fixedly connected to the front end of the pull rod (44). An elastic reset member (46) is sleeved on the outer side of the sliding shaft (43) and fixedly connected between the L-shaped arm (41) and the pull rod (44).
3. The power cable damage detection device according to claim 2, characterized in that: The bottom, right side and top of the inner cavity of the cleaning tank (11) are all provided with guide concave wheels A (13) through pivot pins. The right side of the cleaning tank (11) is provided with a cleaning fluid input pipe (14) and a cleaning fluid output pipe (15) through it from top to bottom.
4. The power cable damage detection device according to claim 3, characterized in that: The three-way detection mechanism (2) includes a fixed frame (21) fixedly installed on the top left side of the cleaning tank (11). A guide concave wheel B (26) is rotatably nested inside the fixed frame (21) via a pin shaft. Three sets of detection components located on the top of the guide concave wheel B (26) are evenly fixed inside the fixed frame (21). A power cable entry channel is formed between the three sets of detection components.
5. The power cable damage detection device according to claim 4, characterized in that: Each of the detection components includes a fixed column (22) that is fixed through the fixed frame (21). The inner end of the fixed column (22) is fixedly connected to a mounting plate (23). A camera (24) and multiple fill lights (25) are fixedly installed on the side of the mounting plate (23) away from the fixed column (22).
6. The power cable damage detection device according to claim 5, characterized in that: The brushing mechanism (5) includes an upper cleaning brush (51) fixedly nested at the bottom of the front side of the inner cavity of the cleaning tank (11), and a lower cleaning brush (52) is provided at the bottom of the upper cleaning brush (51). An avoidance channel A is formed between the upper cleaning brush (51) and the lower cleaning brush (52) to avoid the cable end clamping mechanism (4).
7. The power cable damage detection device according to claim 6, characterized in that: The bottom rear end of the lower cleaning brush (52) is slidably connected to the guide shaft A (53) fixedly connected to the inner wall of the cleaning tank (11) via a linear bearing. The bottom rear side of the lower cleaning brush (52) is fixedly connected to a traction plate A (54). The top back of the traction plate A (54) is fixedly connected to a traction rod A (55). The traction rod A (55) is slidably located at the end of the adjacent arc-shaped clearance groove (36) away from the corresponding traction groove (37).
8. The power cable damage detection device according to claim 7, characterized in that: The water removal mechanism (6) includes an inner scraper (61) fixedly nested on the top right side of the inner cavity of the cleaning tank (11), and an outer scraper (62) is provided on the right side of the inner scraper (61). An avoidance channel B is formed between the inner scraper (61) and the outer scraper (62) to avoid the cable end clamping mechanism (4).
9. The power cable damage detection device according to claim 8, characterized in that: The outer scraper (62) is fixedly connected to the rear end of the top of the traction plate B (63). The left side of the traction plate B (63) is slidably connected to the guide shaft B (64) fixedly connected to the inner wall of the cleaning tank (11) via a linear bearing. The left end of the back of the traction plate B (63) is fixedly connected to the traction rod B (65). The traction rod B (65) is slidably located at the end of the adjacent arc-shaped clearance groove (36) away from the corresponding traction groove (37).