A high efficiency concrete quality control system

Abstract

The application discloses a kind of high-efficiency concrete quality control data systems, belong to building engineering technical field.It includes: adding management unit, data acquisition unit, standard value preset unit, network transmission unit, core processing unit, automatic control unit.When the quality index of current production concrete is lower than the early warning standard value of the quality index of current production concrete, stop production instruction is issued to automatically stop the production of current concrete and warning prompt unqualified instruction is prompted to remind the operator to intervene in time to ensure the quality of controlled production concrete.At the same time, when the maintenance index of the concrete production line exceeds the early warning standard value of the maintenance index of the concrete production line, maintenance instruction is issued to remind the operator to maintain in time to avoid affecting the production quality of concrete due to delayed maintenance, thereby controlling the production quality of concrete.

Description

Technical Field

[0001] This invention relates to the field of building engineering technology, and in particular to a high-efficiency concrete quality control system. Background Technology

[0002] Concrete is an important building material, composed of cement, aggregates, and water mixed in a specific ratio. It boasts high compressive strength, good durability, and strong plasticity, and is widely used in various construction projects. The quality of concrete directly affects the quality and service life of construction projects, as well as the safety of life and property. With the rapid development of technology, the ready-mixed concrete industry has also experienced rapid growth, leading to increasingly fierce competition. Producers may relax quality control over raw materials and the concrete production process to save on production costs. However, most existing ready-mixed concrete production enterprises rely on manual supervision of the production process by staff, increasing supervision costs and resulting in low efficiency. Summary of the Invention

[0003] Purpose of the invention: The purpose of this invention is to provide a high-efficiency concrete quality control system; which can solve the problem that relying on manual supervision of the production process by staff increases supervision costs and results in low supervision efficiency.

[0004] Technical solution: To solve the above-mentioned technical problems, according to one aspect of the present invention, more specifically, a high-efficiency concrete quality control system, comprising: an addition management unit, a data acquisition unit, a standard value preset unit, a network transmission unit, a core processing unit, an automatic control unit, and a real-time monitoring unit;

[0005] Add Management Unit: Used to add concrete production lines to and remove them from the quality control system;

[0006] Data acquisition unit: Used to collect various data required by the quality control system regarding the quality of produced concrete and the concrete production line;

[0007] Standard value preset unit: used to preset the standard values ​​of relevant data required by the quality control system;

[0008] Network transmission unit: used to transmit the various data required by the quality control system collected by the data acquisition unit and the standard values ​​of the relevant data preset by the standard value preset unit to the core processing unit, and to transmit the various data required by the quality control system collected by the data acquisition unit and the relevant reports generated by the analysis and processing of the core processing unit to the real-time monitoring unit.

[0009] Core processing unit: It receives various data required by the quality control system collected by the data acquisition unit and the standard values ​​of relevant data preset by the standard value preset unit, analyzes and processes the received data and standard values, generates reports on concrete quality and concrete production line based on the analysis and processing results, and issues corresponding instructions based on the relevant analysis and processing results and the corresponding standard values.

[0010] Automatic control unit: Used to automatically control the concrete production process after receiving relevant instructions from the core processing unit;

[0011] Real-time monitoring unit: Used to collect various data required by the quality control system from the data acquisition unit, as well as the relevant reports and instructions generated by the core processing unit. It displays the received content, issues corresponding warnings and reminders based on the instructions issued by the core processing unit, and can also manually control the concrete production line.

[0012] Furthermore, the data acquisition unit includes: a compressive strength acquisition module, a slump acquisition module, a days acquisition module, a quantity acquisition module, a volume module, and a production acquisition module;

[0013] Compressive strength acquisition module: Used to acquire data related to the compressive strength of concrete required by the quality control system;

[0014] Slump acquisition module: Used to collect data related to the slump of concrete required by the quality control system;

[0015] Days data acquisition module: Used to collect data related to the number of days in the concrete production line, which is required by the quality control system;

[0016] Quantity Acquisition Module: Used to collect quantity-related data about the concrete production line required by the quality control system;

[0017] Volume Acquisition Module: Used to acquire volume-related data about concrete required by the quality control system;

[0018] Production Acquisition Module: Used to collect production-related data about the concrete production line required by the quality control system.

[0019] Furthermore, the standard value preset unit includes: a compressive strength standard value preset module, a slump standard value preset module, and an early warning standard value preset module;

[0020] Compressive strength standard value preset module: used to preset the standard value of compressive strength required by the quality control system;

[0021] Slump Standard Value Preset Module: Used to preset the standard value of slump required by the quality control system;

[0022] Early warning standard value preset module: used to preset the early warning standard values ​​for the analysis and processing results of the reports on concrete quality and concrete production line generated by the core processing unit.

[0023] Furthermore, the core processing unit includes: a data receiving module, an analysis and processing module, a report generation module, and an instruction issuing module;

[0024] Data receiving module: used to receive various data required by the quality control system acquired by the data acquisition unit, as well as the standard values ​​of relevant data preset by the standard value preset unit;

[0025] Analysis and processing module: Used to analyze and process the relevant data received by the data receiving module to obtain analysis and processing results;

[0026] Report generation module: Used to generate reports on concrete quality and concrete production lines based on the analysis and processing results from the analysis and processing module;

[0027] Command issuance module: Used to issue corresponding commands based on the analysis and processing results of the analysis and processing module and the corresponding results and early warning standard values.

[0028] Furthermore, the real-time monitoring unit includes: a data receiving module, a data display module, an alert and reminder module, and a manual control module;

[0029] Data receiving module: Used to receive various data required by the quality control system collected by the data acquisition unit, as well as relevant reports and instructions generated by the core processing unit;

[0030] Data display module: Used to display the various data required by the quality control system collected by the data acquisition unit received by the data receiving module, as well as the relevant reports generated by the core processing unit through analysis and processing;

[0031] Warning and reminder module: Used to issue corresponding warnings and reminders based on the instructions issued by the core processing unit received by the data receiving module;

[0032] Manual control module: Used to manually control the concrete production line according to actual needs via the control terminal.

[0033] Furthermore, during the analysis and processing process, the analysis and processing module can comprehensively analyze and obtain the quality index of the currently produced concrete based on the collected data, including the compressive strength of the concrete, the preset standard value of the compressive strength of the concrete, the volume of air bubbles in the concrete, the total volume of the produced concrete, the slump of the produced concrete, and the preset standard value of the slump of the concrete.

[0034]

[0035] Therefore, the quality of the concrete produced is determined based on the quality index. A higher quality index indicates higher quality concrete, and vice versa. Here, ZL represents the quality index of the concrete, KY represents the compressive strength of the concrete, BY is the preset standard value for compressive strength of the concrete, and QT... i ZT represents the volume of each air bubble in the concrete, TD represents the slump of the produced concrete, and BD represents the preset standard slump value of the concrete.

[0036] Furthermore, the analysis and processing module can comprehensively analyze the preset maintenance days of the received production line, the number of days the production line has produced concrete since the last maintenance, the output of each batch of substandard concrete since the last maintenance, the total output of concrete since the last maintenance, the number of batches of substandard concrete produced since the last maintenance, and the number of batches of concrete produced since the last maintenance to obtain the maintenance index for each concrete production line.

[0037]

[0038] The daily maintenance sequence of the concrete production line is determined based on the maintenance index. A higher maintenance index indicates a greater need for maintenance, while a lower index suggests maintenance can be performed later. Here, JX is the maintenance index, YD is the preset maintenance days for the production line, SD is the number of days the production line has produced concrete since its last maintenance, and BV... a RV represents the production volume of substandard concrete generated in each batch since the last overhaul and maintenance of this production line. b SN represents the daily output of concrete produced on the production line since its last maintenance and repair, n2 represents the number of batches of substandard concrete produced on the production line since its last maintenance and repair, and SN represents the total daily output of concrete produced on the production line since its last maintenance and repair. c This represents the number of batches of concrete produced daily since the last maintenance and repair on the production line.

[0039] Furthermore, when the quality index of the currently produced concrete is lower than the preset warning standard value for the quality index of the currently produced concrete, the instruction issuing module will issue a stop production instruction to the automatic control unit, which will then automatically stop the production of the current concrete. At the same time, it will issue a warning instruction to the real-time monitoring unit, which will then issue a warning that the currently produced concrete is substandard.

[0040] Furthermore, when the maintenance index of the concrete production line exceeds the preset early warning standard value for the maintenance index of the concrete production line, the module below the instruction will issue a maintenance instruction to the real-time monitoring unit, which will then issue a maintenance warning reminder.

[0041] Beneficial effects: By comprehensively analyzing the compressive strength of the currently produced concrete, the preset standard value of the compressive strength of the concrete, the volume of air bubbles in the concrete, the total volume of the produced concrete, the slump of the produced concrete, and the preset standard value of the slump of the concrete, a quality index of the currently produced concrete can be obtained. This quality index indicates the quality of the currently produced concrete; a higher quality index indicates higher quality, and vice versa. Simultaneously, a maintenance index can be obtained for each concrete production line by comprehensively analyzing the preset maintenance days, the number of days the production line has produced concrete since the last maintenance, the output of each batch of substandard concrete since the last maintenance, the total output of concrete since the last maintenance, the number of batches of substandard concrete produced since the last maintenance, and the number of batches of concrete produced since the last maintenance. This allows for the determination of the daily maintenance sequence for the concrete production line based on the maintenance index; a higher maintenance index indicates a greater need for maintenance, while a lower index suggests maintenance can be performed later. When the quality index of the currently produced concrete falls below the pre-set warning standard value, a stop-production command will be issued to automatically halt production and issue a quality non-compliance warning to remind operators that the concrete is substandard. This prompts operators to intervene promptly and ensure the quality of the produced concrete. Simultaneously, when the maintenance index of the concrete production line exceeds the pre-set warning standard value, a maintenance command will be issued to remind operators to perform timely maintenance to prevent delays in maintenance and ensure the quality of concrete production. Attached Figure Description

[0042] Figure 1 This is a schematic diagram of the system principle. Detailed Implementation

[0043] To make the technical solution of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0044] Example 1

[0045] First, the concrete production line is added to and removed from the quality control system through the addition management unit. The data acquisition unit's modules for compressive strength, slump, days, quantity, volume, and output collect data required by the quality control system. These data include data on the number of days, quantity, volume, and output of the concrete production line. Simultaneously, the standard value preset modules for compressive strength, slump, and early warning are preset to define the required standard values ​​for compressive strength and slump, as well as the early warning values ​​generated by the core processing unit based on the analysis results in reports on concrete quality and the concrete production line. The corresponding data from these modules are then transmitted to the core processing unit and the real-time monitoring unit.

[0046] Then, the core processing unit includes: a data receiving module that receives various data required by the quality control system collected by the data acquisition unit and the standard values ​​of relevant data preset by the standard value preset unit; an analysis and processing module that analyzes and processes the relevant data received by the data receiving module to obtain analysis and processing results; a report generation module that generates reports on concrete quality and concrete production line based on the analysis and processing results of the analysis and processing module; and an instruction issuing module that issues corresponding instructions based on the analysis and processing results of the analysis and processing module and the corresponding results and early warning standard values.

[0047] During the analysis and processing process, the analysis and processing module can comprehensively analyze and obtain the quality index of the currently produced concrete based on the collected data, including the compressive strength of the concrete, the preset standard value of the compressive strength of the concrete, the volume of air bubbles in the concrete, the total volume of the produced concrete, the slump of the produced concrete, and the preset standard value of the slump of the concrete.

[0048]

[0049] Therefore, the quality of the concrete produced is determined based on the quality index. A higher quality index indicates higher quality concrete, and vice versa. Here, ZL represents the quality index of the concrete, KY represents the compressive strength of the concrete, BY is the preset standard value for compressive strength of the concrete, and QT... i ZT represents the volume of each air bubble in the concrete, TD represents the slump of the produced concrete, and BD represents the preset standard slump value of the concrete.

[0050] The analysis and processing module can comprehensively analyze the following data to obtain the maintenance index for each concrete production line: the preset maintenance days, the number of days the production line has produced concrete since the last maintenance, the output of substandard concrete per batch since the last maintenance, the total output of concrete since the last maintenance, the number of batches of substandard concrete produced since the last maintenance, and the number of batches of concrete produced since the last maintenance.

[0051]

[0052] The daily maintenance sequence of the concrete production line is determined based on the maintenance index. A higher maintenance index indicates a greater need for maintenance, while a lower index suggests maintenance can be performed later. Here, JX is the maintenance index, YD is the preset maintenance days for the production line, SD is the number of days the production line has produced concrete since its last maintenance, and BV... a RV represents the production volume of substandard concrete generated in each batch since the last overhaul and maintenance of this production line. b SN represents the daily output of concrete produced on the production line since its last maintenance and repair, n2 represents the number of batches of substandard concrete produced on the production line since its last maintenance and repair, and SN represents the total daily output of concrete produced on the production line since its last maintenance and repair. c This represents the number of batches of concrete produced daily since the last maintenance and repair on the production line.

[0053] When the quality index of the currently produced concrete falls below the pre-set warning standard value, the instruction issuing module will issue a stop production instruction to the automatic control unit. The automatic control unit will then automatically stop the current concrete production. At the same time, it will issue a warning instruction to the real-time monitoring unit, which will then issue a warning to remind the operator to intervene in a timely manner to ensure the quality of the produced concrete.

[0054] Meanwhile, when the maintenance index of the concrete production line exceeds the preset warning standard value for the maintenance index of the concrete production line, the module below the instruction will issue a maintenance instruction to the real-time monitoring unit, which will then issue a maintenance warning to avoid affecting the production quality of concrete due to untimely maintenance, thereby controlling the production quality of concrete.

[0055] Finally, the data receiving module of the real-time monitoring unit receives all the data required by the quality control system collected by the data acquisition unit, as well as the relevant reports and instructions generated by the core processing unit. Then, the data display module displays the data required by the quality control system collected by the data acquisition unit and the relevant reports generated by the core processing unit. The warning and reminder module can issue corresponding warnings and reminders according to the instructions issued by the core processing unit received by the data receiving module. At the same time, the manual control module can manually control the concrete production line through the control terminal as needed.

[0056] Example 2

[0057] Excel spreadsheets can be used to record and statistically analyze the various additives and their contents in concrete. The spreadsheet can also directly calculate the ratio of water content to the sum of cement, fly ash, mineral powder, and expansion agent content in concrete, rounding the result to two decimal places to obtain the water-cement ratio. Simultaneously, the specific gravity of concrete can be calculated directly from the sum of the contents of each component, rounded to the nearest integer. Therefore, the water-cement ratio and specific gravity of concrete provide a reference for evaluating the quality of concrete production. By inputting the contents of each concrete component into the Excel spreadsheet, the water-cement ratio and specific gravity are directly obtained, avoiding the time-consuming and inefficient manual calculations. Furthermore, all concrete production records are stored in a single file, avoiding the inconvenience of using multiple files for searching. When supplementary information on concrete raw materials is needed, it can be retrieved directly through this Excel spreadsheet without having to consult the original records, thus saving time and improving efficiency.

[0058] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention. Therefore, the scope of protection of this patent should be determined by the appended claims.

Claims

1. A high-efficiency concrete quality control system, characterized in that, include: Add a management unit, a data acquisition unit, a standard value preset unit, a network transmission unit, a core processing unit, an automatic control unit, and a real-time monitoring unit; Add Management Unit: Used to add concrete production lines to and remove them from the quality control system; Data acquisition unit: Used to collect various data required by the quality control system regarding the quality of produced concrete and the concrete production line; Standard value preset unit: used to preset the standard values ​​of relevant data required by the quality control system; Network transmission unit: used to transmit the various data required by the quality control system collected by the data acquisition unit and the standard values ​​of the relevant data preset by the standard value preset unit to the core processing unit, and to transmit the various data required by the quality control system collected by the data acquisition unit and the relevant reports generated by the analysis and processing of the core processing unit to the real-time monitoring unit. Core processing unit: It receives various data required by the quality control system collected by the data acquisition unit and the standard values ​​of relevant data preset by the standard value preset unit, analyzes and processes the received data and standard values, generates reports on concrete quality and concrete production line based on the analysis and processing results, and issues corresponding instructions based on the relevant analysis and processing results and the corresponding standard values. Automatic control unit: Used to automatically control the concrete production process after receiving relevant instructions from the core processing unit; Real-time monitoring unit: Used to collect various data required by the quality control system from the data acquisition unit, as well as the relevant reports and instructions generated by the core processing unit. It displays the received content, issues corresponding warnings and reminders based on the instructions issued by the core processing unit, and can also manually control the concrete production line.

2. The high-efficiency concrete quality control system according to claim 1, characterized in that: The data acquisition unit includes: a compressive strength acquisition module, a slump acquisition module, a days acquisition module, a quantity acquisition module, a volume module, and a production acquisition module; Compressive strength acquisition module: Used to acquire data related to the compressive strength of concrete required by the quality control system; Slump acquisition module: Used to collect data related to the slump of concrete required by the quality control system; Days data acquisition module: Used to collect data related to the number of days in the concrete production line, which is required by the quality control system; Quantity Acquisition Module: Used to collect quantity-related data about the concrete production line required by the quality control system; Volume Acquisition Module: Used to acquire volume-related data about concrete required by the quality control system; Production Acquisition Module: Used to collect production-related data about the concrete production line required by the quality control system.

3. The high-efficiency concrete quality control system according to claim 1, characterized in that: The standard value preset unit includes: a compressive strength standard value preset module, a slump standard value preset module, and an early warning standard value preset module; Compressive strength standard value preset module: used to preset the standard value of compressive strength required by the quality control system; Slump Standard Value Preset Module: Used to preset the standard value of slump required by the quality control system; Early warning standard value preset module: used to preset the early warning standard values ​​for the analysis and processing results of the reports on concrete quality and concrete production line generated by the core processing unit.

4. The high-efficiency concrete quality control system according to claim 3, characterized in that: The core processing unit includes: a data receiving module, an analysis and processing module, a report generation module, and an instruction issuing module; Data receiving module: used to receive various data required by the quality control system acquired by the data acquisition unit, as well as the standard values ​​of relevant data preset by the standard value preset unit; Analysis and processing module: Used to analyze and process the relevant data received by the data receiving module to obtain analysis and processing results; Report generation module: Used to generate reports on concrete quality and concrete production lines based on the analysis and processing results from the analysis and processing module; Command issuance module: Used to issue corresponding commands based on the analysis and processing results of the analysis and processing module and the corresponding results and early warning standard values.

5. The high-efficiency concrete quality control system according to claim 1, characterized in that: The real-time monitoring unit includes: a data receiving module, a data display module, an alert and reminder module, and a manual control module; Data receiving module: Used to receive various data required by the quality control system collected by the data acquisition unit, as well as relevant reports and instructions generated by the core processing unit; Data display module: Used to display the various data required by the quality control system collected by the data acquisition unit received by the data receiving module, as well as the relevant reports generated by the core processing unit through analysis and processing; Warning and reminder module: Used to issue corresponding warnings and reminders based on the instructions issued by the core processing unit received by the data receiving module; Manual control module: Used to manually control the concrete production line according to actual needs via the control terminal.

6. The high-efficiency concrete quality control system according to claim 4, characterized in that: During the analysis and processing process, the analysis and processing module can comprehensively analyze and obtain the quality index of the currently produced concrete based on the collected data, including the compressive strength of the concrete, the preset standard value of the compressive strength of the concrete, the volume of air bubbles in the concrete, the total volume of the produced concrete, the slump of the produced concrete, and the preset standard value of the slump of the concrete. Therefore, the quality of the concrete produced is determined based on the quality index. A higher quality index indicates higher quality concrete, and vice versa. Here, ZL represents the quality index of the concrete, KY represents the compressive strength of the concrete, BY is the preset standard value for compressive strength of the concrete, and QT... i ZT represents the volume of each air bubble in the concrete, TD represents the slump of the produced concrete, and BD represents the preset standard slump value of the concrete.

7. The high-efficiency concrete quality control system according to claim 4, characterized in that: The analysis and processing module can comprehensively analyze the preset maintenance days of the received production line, the number of days the production line has produced concrete since the last maintenance, the output of each batch of substandard concrete since the last maintenance, the total output of concrete since the last maintenance, the number of batches of substandard concrete produced since the last maintenance, and the number of batches of concrete produced since the last maintenance to obtain the maintenance index for each concrete production line. The daily maintenance sequence of the concrete production line is determined based on the maintenance index. A higher maintenance index indicates a greater need for maintenance, while a lower index suggests maintenance can be performed later. Here, JX is the maintenance index, YD is the preset maintenance days for the production line, SD is the number of days the production line has produced concrete since its last maintenance, and BV... a RV represents the production volume of substandard concrete generated in each batch since the last overhaul and maintenance of this production line. b SN represents the daily output of concrete produced on the production line since its last maintenance and repair, n2 represents the number of batches of substandard concrete produced on the production line since its last maintenance and repair, and SN represents the total daily output of concrete produced on the production line since its last maintenance and repair. c This represents the number of batches of concrete produced daily since the last maintenance and repair on the production line.

8. The high-efficiency concrete quality control system according to claim 4, characterized in that: When the quality index of the currently produced concrete is lower than the preset warning standard value for the quality index of the currently produced concrete, the instruction issuing module will issue a stop production instruction to the automatic control unit, which will then automatically stop the current concrete production. At the same time, it will issue a warning instruction to the real-time monitoring unit, which will then issue a warning that the currently produced concrete is substandard.

9. A high-efficiency concrete quality control system according to claim 4, characterized in that: When the maintenance index of the concrete production line exceeds the preset early warning standard value for the maintenance index of the concrete production line, the module below the instruction will issue a maintenance instruction to the real-time monitoring unit, which will then issue a maintenance warning.

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