Braiding device and braiding method for wind power cable processing
Patent Information
- Application Number
- CN202611312262.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-27
- Publication Date
- 2026-10-13
AI Technical Summary
[0004]上述技术方案中,安装简单,操作较为便捷,使在对收线轮安装时耗时降低,从而提高了线缆编织机的工作效率,而传统线缆编织机的编织角度、锭子运动参数多为固定预设模式,无法适配不同线径风电线缆的差异化编织需求,针对线径较细的风电线缆,固定工艺参数下编织线与线缆轴线的夹角偏小,编织网成型后结构松散,线缆表面会出现大面积编织空隙,后期线缆使用的过程中,会降低线缆整体机械防护与电磁屏蔽性能,缩短风电线缆的服役使用寿命,针对线径较粗的风电线缆,编织线与线缆轴线的夹角会随之偏大,虽可有效规避编织网空隙问题,但过大的编织夹角会使编织线受力挤压、相互叠放,不仅破坏线缆表层编织结构的平整性,严重影响线缆外观品质,而且编织线与编织网的临近交叉点处,交叉后的编织线没有及时到达编织网的根部进行压制,在下一编织步骤中会出现微小回弹的现象,干扰后续编织工序的定位精度,导致连续编织过程中丝线交叉错位和间隙大小不均,形成持续性编织瑕疵,进一步影响风电线缆整体编织质量
1)本风电线缆加工用编织装置在使用时,根据线缆本体的粗细规格,电机正反转动工作,使得双向丝杆正反转动,此时滑块一和滑块二在滑座内部相向运动或者相反方向运动,使得多个支撑座带着多个弧形支撑杆向外扩张或者收回,进而实现橡胶支撑环向外扩径或者向内缩径,橡胶支撑环向外扩径或者向内缩径调整编织线与线缆本体轴线的夹角大小,使得编织线与线缆本体轴线的夹角大小适用于不同粗细规格的线缆本体编织,不仅防止编织线与线缆本体轴线的夹角偏小,导致编织网成型后结构松散出现大面积编织空隙的现象,还防止过大的编织夹角导致编织线受力挤压、相互叠放的现象,保证了线缆本体表层编织结构的平整性,进而保证了线缆本体外观品质,延长线缆本体后期的使用寿命。
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Figure CN122907447A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cable braiding technology, and more specifically, to a braiding apparatus and braiding method for wind power cable processing. Background Technology
[0002] Cable braiding is a process that uses a braiding machine to weave metal wires or fiber filaments into a mesh-like covering layer on the outer surface of the cable insulation layer according to a specific interlacing pattern. It is the core process for cable shielding and mechanical protection.
[0003] Chinese Patent Publication No. CN218826406U discloses a high-speed cable braiding machine, including a braiding machine base. A support plate and a mounting plate are vertically installed on the top of the braiding machine base. Connecting bearings are fixedly installed inside the support plate and the mounting plate. Electric telescopic rods are horizontally installed on the inner rings of the two connecting bearings.
[0004] The above-mentioned technical solution is simple to install and relatively convenient to operate, reducing the time spent installing the take-up reel and thus improving the working efficiency of the cable braiding machine. Traditional cable braiding machines, however, often have fixed preset modes for braiding angles and spindle movement parameters, which cannot adapt to the differentiated braiding needs of wind power cables with different diameters. For thinner diameter wind power cables, the angle between the braiding thread and the cable axis is too small under fixed process parameters, resulting in a loose structure after the braided mesh is formed, and large areas of braided gaps appear on the cable surface. During later use, this reduces the overall mechanical protection and electromagnetic shielding performance of the cable, shortening its service life. For thicker diameter wind power cables… In wind power cables, the angle between the braided wires and the cable axis tends to be larger. While this can effectively avoid gaps in the braided mesh, an excessively large braided angle causes the braided wires to be compressed and overlap each other. This not only damages the flatness of the braided structure on the cable surface and seriously affects the appearance quality of the cable, but also, at the near intersection points of the braided wires and the braided mesh, if the crossed braided wires do not reach the root of the braided mesh in time for pressing, a slight rebound will occur in the next braiding step. This interferes with the positioning accuracy of subsequent braiding processes, leading to misalignment of the crossover threads and uneven gaps during continuous braiding, forming persistent braiding defects, and further affecting the overall braiding quality of the wind power cable. Summary of the Invention
[0005] The purpose of this invention is to provide a braiding device for wind power cable processing to solve the problems mentioned in the background art above: To achieve the above objectives, the present invention provides the following technical solution: The braiding device for wind power cable processing includes a braiding machine and multiple sets of braiders disposed inside it. A through-type conveyor cylinder is disposed on the middle surface of the braiding machine. The cable body to be braided is conveyed inside the conveyor cylinder. An adjustment structure for adjusting the braiding angle is disposed on the surface of the conveyor cylinder. The adjustment structure includes multiple slides fixedly installed on the surface of the conveyor cylinder. Each slide has a matching slider one and slider two symmetrically slidably connected inside. The surfaces of slider one and slider two are respectively rotatably connected to rotating rod one and rotating rod two. The ends of rotating rod one and rotating rod two are rotatably connected. A support base is disposed above rotating rod one and rotating rod two. An arc-shaped support rod is fixedly installed on the surface of each support base. A rubber support ring is disposed on the surface of multiple arc-shaped support rods. Braiding threads pass through the interior of each set of braiders. A braided mesh is disposed on one end surface of the cable body.
[0006] Preferably, each of the slides is rotatably connected to a bidirectional lead screw, which is threadedly connected to slide one and slide two respectively. One end of each slide is provided with a gear, and one end surface of each slide is rotatably connected to a through-type rotating shaft. One end of the rotating shaft is fixedly connected to the gear, and the other end of the rotating shaft is fixedly connected to the bidirectional lead screw.
[0007] Preferably, a rotating base is fixedly installed on the surface of the conveying cylinder. The rotating base is located on one side of the rubber support ring. An outer ring tooth is rotatably connected to the surface of the rotating base. A rotating cylinder is fixedly installed on the surface of the outer ring tooth. An inner ring tooth is fixedly installed on the inner side of the rotating cylinder. The inner ring tooth meshes with multiple gears.
[0008] Preferably, a fixing frame is fixedly installed on the surface of the conveying cylinder, and an active tooth that meshes with the outer ring tooth is rotatably connected to one side of the fixing frame.
[0009] Preferably, a motor is fixedly mounted on the surface of the fixed frame, the output end of the motor is fixedly connected to the drive gear, and a support frame is provided below the weaving device for supporting it.
[0010] Preferably, a base is provided on one side of the support frame, and uprights are symmetrically fixedly installed on the surface of the base. A presser for pressing the woven mesh is fixedly installed between the two uprights.
[0011] Preferably, a vertical frame is fixedly installed on the surface of the base, and two conveying wheels are symmetrically rotatably connected to the inner side of the vertical frame. The two conveying wheels are used to convey the braided cable body. A controller is fixedly installed on the surface of one of the vertical frames, and the controller is electrically connected to the motor.
[0012] Preferably, two symmetrical grooves are formed on one end surface of the conveying cylinder, and a matching sliding plate is slidably connected inside each of the two grooves. An anti-loosening ring is provided on one end surface of the conveying cylinder, and the two sliding plates are fixedly connected to the inner wall of the anti-loosening ring. The anti-loosening ring is slidably connected to the conveying cylinder by matching the sliding plate and the groove. Two vision detectors are symmetrically fixedly installed on one end of the anti-loosening ring, and the vision detectors are electrically connected to the controller.
[0013] Preferably, mounting brackets are symmetrically fixedly installed on the surface of the conveying cylinder, and telescopic devices are fixedly installed on the surfaces of both mounting brackets. One end of the telescopic device is fixedly connected to the slide plate, and the telescopic device is electrically connected to the controller.
[0014] The steps based on the braiding method for wind power cable processing are as follows: S1: When the diameter of the cable body is small, the motor rotates and drives the active gear to rotate, which causes the shaft to rotate and drives the bidirectional lead screw to rotate. The bidirectional lead screw rotates and causes slider one and slider two to move towards each other inside the slide. The movement of slider one and slider two towards each other causes the rotating rod one and rotating rod two to rotate and push the support seat outward. The outward movement of multiple support seats causes the arc support rod to expand outward. The outward movement of multiple arc support rods expands the diameter of the rubber support ring. After the rubber support ring expands, it pushes multiple braided wires outward. After the braided wires are pushed up, the angle between the braided wires on the surface of the rubber support ring and the axis of the cable body becomes larger. S2: When the diameter of the cable body is large, the motor rotates in the opposite direction, causing the active gear to rotate. At this time, the bidirectional screw rotates, causing slider one and slider two to move in opposite directions inside the slide. The opposite movement of slider one and slider two causes rotating rod one and rotating rod two to rotate, causing the support seat to retract. The reset movement of multiple support seats causes the arc support rod to reset. The reset movement of multiple arc support rods causes the rubber support ring to shrink inward. At this time, the angle between the braided wire on the surface of the rubber support ring and the axis of the cable body becomes smaller. S3: The vision detector transmits the signal to the controller. The controller receives and processes the signal. As the cross point of the braided thread continues to move towards the braided mesh, when the cross point of the braided thread reaches the surface position of the anti-loosening ring, the controller controls the telescopic device to extend quickly. The telescopic device extends and moves the slide plate inside the slide groove. The movement of the slide plate moves the anti-loosening ring towards the braided mesh. At this time, due to the conical design of the anti-loosening ring, the anti-loosening ring will quickly press the cross point of the braided thread to the root of the braided mesh.
[0015] Compared with the prior art, the beneficial effects of the present invention are: 1) When this wind power cable processing braiding device is in use, the motor rotates in both directions according to the thickness of the cable body, causing the bidirectional lead screw to rotate in both directions. At this time, slider one and slider two move towards each other or in opposite directions inside the slide block, causing multiple support seats with multiple arc-shaped support rods to expand or retract outwards. This, in turn, expands or contracts the rubber support ring outwards or inwards. The expansion or contraction of the rubber support ring adjusts the angle between the braiding thread and the cable body axis, making the angle between the braiding thread and the cable body axis suitable for braiding cables of different thicknesses. This not only prevents the braiding thread from being too small, which would result in a loose structure and large areas of braided gaps after the braided mesh is formed, but also prevents the braiding thread from being squeezed and overlapping due to excessive braiding angle. This ensures the flatness of the braided structure on the surface of the cable body, thereby ensuring the appearance quality of the cable body and extending its service life.
[0016] 2) When using this wind power cable processing braiding device, in order to prevent the braided wires from not reaching the root of the braided mesh in time for pressing after crossing, which would cause slight rebound in the next braiding step, multiple braided wires will cross during the braiding process of multiple braiders. When two vision detectors detect the intersection of the braided wires, the controller controls the telescopic device to extend quickly. The telescopic device extends and moves the slide plate inside the slide groove. The movement of the slide plate moves the anti-loosening ring towards the braided mesh. At this time, due to the conical design of the anti-loosening ring, the anti-loosening ring will quickly bring the intersection of the braided wires to the root of the braided mesh for pressing. After the root of the braided mesh presses the intersection of the braided wires, the slight rebound of the braided wires is avoided. This not only ensures the positioning accuracy of subsequent braiding processes, but also solves the problems of wire crossing and misalignment and uneven gap size during continuous braiding, thereby ensuring the overall braiding quality of wind power cables. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram showing the position and structure of the conveyor cylinder and cable body of the present invention; Figure 3 This is a schematic diagram showing the position and structure of the weaving equipment and support frame of the present invention; Figure 4 This is a schematic diagram of the position structure of the active gear and motor of the present invention; Figure 5 This is a schematic diagram showing the separation of the conveyor cylinder and the anti-loosening ring of the present invention; Figure 6 This is a schematic diagram showing the separation of the conveyor cylinder and the slide block according to the present invention; Figure 7 This is a schematic diagram of the position structure of rotating rod one and rotating rod two of the present invention; Figure 8This is a schematic diagram showing the position and structure of the support base and the arc-shaped support rod of the present invention; Figure 9 This is a schematic diagram showing the separation of the rotary seat and the outer ring tooth of the present invention; Figure 10 This is a schematic diagram of the position structure of the outer ring tooth and the rotating cylinder of the present invention.
[0018] The following are the labels in the diagram: 1. Braiding equipment; 2. Braiding machine; 3. Conveyor drum; 4. Cable body; 5. Slide; 6. Slide 1; 7. Slide 2; 8. Rotating rod 1; 9. Rotating rod 2; 10. Support base; 11. Arc-shaped support rod; 12. Rubber support ring; 13. Braided thread; 14. Braided mesh; 15. Bidirectional lead screw; 16. Gear; 17. Rotary base; 18. Outer ring gear; 19. Rotary drum; 20. Inner ring gear; 21. Rotating shaft; 22. Fixing frame; 23. Drive gear; 24. Motor; 25. Support frame; 26. Base; 27. Stand; 28. Presser; 29. Vertical frame; 30. Conveyor wheel; 31. Controller; 32. Slide groove; 33. Slide plate; 34. Anti-loosening ring; 35. Vision detector; 36. Mounting frame; 37. Expansion joint. Detailed Implementation
[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0020] Example 1: Please refer to Figure 1 - Figure 10The braiding device for wind power cable processing includes a braiding equipment 1 and multiple sets of braiding machines 2 disposed inside it. The braiding equipment 1 is a conventional braiding equipment 1 in the prior art, and the braiding machines 2 are conventional braiding machines 2 in the prior art. The braiding machines 2 are used to braid braiding threads 13. The multiple sets of braiding machines 2 can move and cross each other. A through-type conveyor cylinder 3 is provided on the middle surface of the braiding equipment 1. The conveyor cylinder 3 is used to convey the cable. The inside of the conveyor cylinder 3 conveys the cable body 4 to be braided. The cable body 4 is a conventional wind power cable in the prior art. The surface of the conveyor cylinder 3 is provided with an adjustment structure for adjusting the braiding angle. The adjustment structure includes a fixing mechanism. Multiple slide blocks 5 are installed on the surface of the conveyor cylinder 3. Each slide block 5 has a symmetrically slidingly connected slider 6 and slider 7. Sliding rods 8 and 9 are rotatably connected to the surfaces of sliders 6 and 7, respectively. The ends of sliders 8 and 9 are rotatably connected and rotatably connected to a connecting shaft. Both ends of the connecting shaft are fixedly connected to a support base 10. A support base 10 is positioned above the sliders 8 and 9. An arc-shaped support rod 11 is fixedly installed on the surface of each support base 10. A rubber support ring 12 is provided on the surface of multiple arc-shaped support rods 11. The rubber support ring 12 is an expandable rubber ring. Braided threads 13 pass through the interior of any set of braiders 2. These braided threads 13 are conventional braided threads in the prior art. A woven mesh 14 is provided on one end of the cable body 4. The woven mesh 14 is made of multiple braided threads 13. Depending on the thickness of the cable body 4, the motor 24 rotates in both directions, causing the bidirectional lead screw 15 to rotate in both directions. At this time, slider 1 6 and slider 2 7 move towards each other or in opposite directions inside the slide block 5, causing multiple support blocks 10, along with multiple arc-shaped support rods 11, to expand or retract outwards, thereby expanding the diameter of the rubber support ring 12. The rubber support ring 12 is adjusted by either reducing its diameter inward or expanding its diameter outward or reducing its diameter inward to adjust the angle between the braided wire 13 and the axis of the cable body 4. This ensures that the angle between the braided wire 13 and the axis of the cable body 4 is suitable for braiding cables of different thicknesses. This not only prevents the braided wire 13 from being too small, which would result in a loose structure and large braided gaps after the braided mesh 14 is formed, but also prevents the braided wire 13 from being squeezed and overlapping due to excessive braiding angle. This ensures the flatness of the braided structure on the surface of the cable body 4, thereby ensuring the appearance quality of the cable body 4 and extending its service life.
[0021] Each slide block 5 is rotatably connected to a bidirectional lead screw 15, which is threadedly connected to slide block 6 and slide block 7 respectively. Each slide block 5 has a gear 16 at one end and a through-type rotating shaft 21 rotatably connected to the surface of one end of each slide block 5. One end of the rotating shaft 21 is fixedly connected to the gear 16, and the other end of the rotating shaft 21 is fixedly connected to the bidirectional lead screw 15. The bidirectional lead screw 15 enables multiple arc-shaped support rods 11 to self-lock after slide block 6 and slide block 7 are adjusted.
[0022] A rotating base 17 is fixedly installed on the surface of the conveying cylinder 3. The rotating base 17 is located on one side of the rubber support ring 12. An outer ring tooth 18 is rotatably connected to the surface of the rotating base 17. The rotating base 17 and the outer ring tooth 18 are matched. A rotating cylinder 19 is fixedly installed on the surface of the outer ring tooth 18. An inner ring tooth 20 is fixedly installed on the inner side of the rotating cylinder 19. The inner ring tooth 20 meshes with multiple gears 16.
[0023] A fixed frame 22 is fixedly installed on the surface of the conveying cylinder 3, and an active tooth 23 that meshes with the outer ring tooth 18 is rotatably connected to one side of the fixed frame 22.
[0024] A motor 24 is fixedly mounted on the surface of the fixed frame 22. The motor 24 is a conventional forward and reverse motor in the prior art. The output end of the motor 24 is fixedly connected to the drive gear 23. A support frame 25 is provided below the weaving device 1 for supporting it.
[0025] A base 26 is provided on one side of the support frame 25. Uprights 27 are symmetrically fixedly installed on the surface of the base 26. A presser 28 for pressing the woven mesh 14 is fixedly installed between the two uprights 27. The presser 28 is a conventional presser 28 in the prior art.
[0026] A vertical frame 29 is fixedly installed on the surface of the base 26. Two conveyor wheels 30 are symmetrically rotatably connected to the inner side of the vertical frame 29. The two conveyor wheels 30 are used to convey the braided cable body 4. A controller 31 is fixedly installed on the surface of one of the vertical frames 27. The controller 31 is a conventional programmable control device in the prior art. The controller 31 is electrically connected to the motor 24. The controller 31 controls the operation of the motor 24, which is the prior art and will not be described in detail here.
[0027] The usage steps of this invention are as follows: When using this braiding device for wind power cable processing, the cable body 4 is first passed through the conveyor cylinder 3 and conveyed. Then, multiple braiding threads 13 are passed through multiple sets of braiding machines 2. Before braiding the cable body 4, the diameter value of the cable body 4 is input into the controller 31 according to its thickness specifications. After receiving and processing, the controller 31 controls the motor 24 to rotate. When the diameter of the cable body 4 is relatively thin, the motor 24 rotates forward, causing the drive gear 23 to rotate. The drive gear 23 rotates, causing the outer ring gear 18 to rotate on the surface of the rotating base 17. The outer ring gear 18 rotates, causing the rotating cylinder 19 to rotate. The rotating cylinder 19 rotates, causing the inner ring gear 20 to rotate. The inner ring gear 20 rotates, causing multiple gears 16 to rotate simultaneously. The rotating shaft 21 rotates, which in turn rotates the bidirectional lead screw 15. The rotation of the bidirectional lead screw 15 causes slider 6 and slider 7 to move towards each other inside the slide block 5. This movement of sliders 6 and 7 causes rotating rods 8 and 9 to rotate, pushing the support base 10 outwards. The outward movement of multiple support bases 10 causes the arc-shaped support rod 11 to expand outwards, expanding the diameter of the rubber support ring 12. This expansion pushes multiple braided wires 13 outwards. After the braided wires 13 are pushed up, the angle between the braided wires 13 on the surface of the rubber support ring 12 and the axis of the cable body 4 increases. At this point, multiple braiding devices 2 work to perform a circular and cross-braiding of the braided wires 13, preventing the braided wires 13 from... The angle between the braided wire 13 and the axis of the cable body 4 is too small, resulting in a loose structure and large-area braided gaps after the braided mesh 14 is formed. When the diameter of the cable body 4 is large, the motor 24 rotates in reverse, causing the drive gear 23 to rotate. At this time, the bidirectional lead screw 15 rotates, causing slider 1 6 and slider 2 7 to move in opposite directions inside the slide block 5. The opposite movement of slider 1 6 and slider 2 7 causes the rotating rod 1 8 and rotating rod 2 9 to rotate, causing the support seat 10 to retract. The reset movement of multiple support seats 10 causes the arc-shaped support rod 11 to reset. The reset movement of multiple arc-shaped support rods 11 causes the rubber support ring 12 to shrink in diameter. At this time, the angle between the braided wire 13 on the surface of the rubber support ring 12 and the axis of the cable body 4 becomes smaller, preventing the braided wire 13 from being too large and causing the braided wire 13 to shrink. The phenomenon of being squeezed and stacked ensures the flatness of the braided structure on the surface of the cable body 4, thereby ensuring the appearance quality of the cable body 4. The braided mesh 14 is on the surface of the cable body 4. As the cable body 4 continues to be conveyed, the presser 28 presses the braided mesh 14. Finally, it is conveyed to the next processing program by two conveyor wheels 30. According to the thickness of the cable body 4, the motor 24 rotates in both directions, causing the bidirectional lead screw 15 to rotate in both directions. At this time, the slider 1 6 and slider 2 7 move towards each other or in opposite directions inside the slide block 5, causing multiple support seats 10 to expand or retract outward with multiple arc-shaped support rods 11, thereby realizing the expansion or contraction of the rubber support ring 12.The rubber support ring 12 adjusts the angle between the braided wire 13 and the axis of the cable body 4 by expanding or contracting its diameter outwards. This ensures that the angle is suitable for braiding cables of different thicknesses. This not only prevents the angle from being too small, which would result in a loose structure and large gaps in the braided mesh 14 after formation, but also prevents the braided wire 13 from being squeezed and overlapping due to excessively large angles. This ensures the flatness of the braided structure on the surface of the cable body 4, thereby guaranteeing the appearance quality of the cable body 4 and extending its service life.
[0028] Example 2: Please refer to Figure 1 - Figure 10 The difference from Embodiment 1 is that two symmetrical grooves 32 are formed on one end surface of the conveying cylinder 3. Each groove 32 has a matching sliding plate 33 slidably connected inside it. An anti-loosening ring 34 is provided on one end surface of the conveying cylinder 3. The anti-loosening ring 34 has a conical structure. Both sliding plates 33 are fixedly connected to the inner wall of the anti-loosening ring 34. The anti-loosening ring 34 is slidably connected to the conveying cylinder 3 through the matching of the sliding plates 33 and the grooves 32. Two vision detectors 35 are symmetrically fixedly installed on one end of the anti-loosening ring 34. The vision detectors 35 are conventional vision detectors in the prior art. The vision detectors 35 are electrically connected to the controller 31. The controller 31 receives signals from the vision detectors 35 and controls the operation of the telescopic device 37, which is prior art and will not be described in detail here.
[0029] Mounting brackets 36 are symmetrically fixedly mounted on the surface of the conveying cylinder 3. Expansion joints 37 are fixedly mounted on the surface of both mounting brackets 36. One end of the expansion joint 37 is fixedly connected to the slide plate 33. The expansion joint 37 is electrically connected to the controller 31. The expansion joint 37 is a conventional electrically controlled push rod in the prior art.
[0030] The invention's usage steps are as follows: Based on the principle in Example 1 that adjusting the angle between the braiding wire 13 and the cable body 4 axis is suitable for braiding cables of different thicknesses, this invention, in order to prevent the crossed braiding wire 13 from failing to reach the root of the braided mesh 14 for pressing in time, would result in slight rebound in the next braiding step. During the braiding process of multiple braiders 2, multiple braiding wires 13 will cross. As the braiding equipment 1 operates, the crossing point of the braiding wire 13 will move towards the braided mesh 14. When two vision detectors 35 detect the crossing point of the braiding wire 13, the vision detectors 35 transmit a signal to the controller 31. The controller 31 receives and processes the signal. As the crossing point of the braiding wire 13 continues to move towards the braided mesh 14, when... After the intersection of the braided wires 13 reaches the surface of the anti-loosening ring 34, the controller 31 controls the expansion joint 37 to extend quickly. The expansion joint 37 extends and moves the sliding plate 33 inside the sliding groove 32. The movement of the sliding plate 33 moves the anti-loosening ring 34 towards the braided mesh 14. At this time, due to the conical design of the anti-loosening ring 34, the anti-loosening ring 34 will quickly press the intersection of the braided wires 13 to the root of the braided mesh 14. Then the expansion joint 37 retracts and resets to process the intersection of the next braided wire 13. After the root of the braided mesh 14 presses the intersection of the braided wires 13, it avoids the phenomenon of slight rebound of the braided wires 13. This not only ensures the positioning accuracy of the subsequent braiding process, but also solves the problems of wire crossover and uneven gap size during continuous braiding, thereby ensuring the overall braiding quality of the wind power cable.
[0031] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A braiding device for wind power cable processing, comprising a braiding machine (1) and multiple sets of braiders (2) disposed inside it, wherein a through-type conveyor cylinder (3) is disposed on the middle surface of the braiding machine (1), and the cable body (4) to be braided is conveyed inside the conveyor cylinder (3), characterized in that: The surface of the conveying cylinder (3) is provided with an adjustment structure for adjusting the braiding angle. The adjustment structure includes multiple slide blocks (5) fixedly installed on the surface of the conveying cylinder (3). Each slide block (5) is symmetrically connected to a matching slider one (6) and slider two (7). The surfaces of slider one (6) and slider two (7) are respectively rotatably connected to rotating rod one (8) and rotating rod two (9). The ends of rotating rod one (8) and rotating rod two (9) are rotatably connected. A support seat (10) is provided above rotating rod one (8) and rotating rod two (9). An arc-shaped support rod (11) is fixedly installed on the surface of each support seat (10). A rubber support ring (12) is provided on the surface of multiple arc-shaped support rods (11). A braided wire (13) passes through the interior of any group of braiders (2). A braided mesh (14) is provided on one end surface of the cable body (4).
2. The braiding device for wind power cable processing according to claim 1, characterized in that: Each of the slide blocks (5) is rotatably connected to a bidirectional lead screw (15), which is threadedly connected to slider one (6) and slider two (7) respectively. Each of the slide blocks (5) is provided with a gear (16) at one end, and a through-type rotating shaft (21) is rotatably connected to the surface of one end of each slide block (5). One end of the rotating shaft (21) is fixedly connected to the gear (16), and the other end of the rotating shaft (21) is fixedly connected to the bidirectional lead screw (15).
3. The braiding device for wind power cable processing according to claim 2, characterized in that: A rotating seat (17) is fixedly installed on the surface of the conveying cylinder (3). The rotating seat (17) is located on one side of the rubber support ring (12). An outer ring tooth (18) is rotatably connected to the surface of the rotating seat (17). A rotating cylinder (19) is fixedly installed on the surface of the outer ring tooth (18). An inner ring tooth (20) is fixedly installed on the inner side of the rotating cylinder (19). The inner ring tooth (20) meshes with multiple gears (16).
4. The braiding device for wind power cable processing according to claim 3, characterized in that: A fixed frame (22) is fixedly installed on the surface of the conveying cylinder (3), and an active tooth (23) that meshes with the outer ring tooth (18) is rotatably connected to one side of the fixed frame (22).
5. The braiding device for wind power cable processing according to claim 4, characterized in that: A motor (24) is fixedly mounted on the surface of the fixed frame (22), and the output end of the motor (24) is fixedly connected to the active gear (23). A support frame (25) is provided below the weaving device (1) for supporting it.
6. The braiding device for wind power cable processing according to claim 5, characterized in that: A base (26) is provided on one side of the support frame (25), and uprights (27) are symmetrically fixedly installed on the surface of the base (26). A presser (28) for pressing the woven mesh (14) is fixedly installed between the two uprights (27).
7. The braiding device for wind power cable processing according to claim 6, characterized in that: A vertical frame (29) is fixedly installed on the surface of the base (26). Two conveyor wheels (30) are symmetrically rotated on the inner side of the vertical frame (29). The two conveyor wheels (30) are used to convey the braided cable body (4). A controller (31) is fixedly installed on the surface of one of the vertical frames (27). The controller (31) is electrically connected to the motor (24).
8. The braiding device for wind power cable processing according to claim 4, characterized in that: Two symmetrical grooves (32) are opened on one end surface of the conveying cylinder (3). The interior of each groove (32) is slidably connected to a matching slide plate (33). An anti-loosening ring (34) is provided on one end surface of the conveying cylinder (3). The two slide plates (33) are fixedly connected to the inner wall of the anti-loosening ring (34). The anti-loosening ring (34) is slidably connected to the conveying cylinder (3) by matching the slide plate (33) and the groove (32). Two visual detectors (35) are symmetrically fixedly installed on one end of the anti-loosening ring (34). The visual detectors (35) are electrically connected to the controller (31).
9. The braiding device for wind power cable processing according to claim 8, characterized in that: The surface of the conveying cylinder (3) is symmetrically fixedly mounted with mounting brackets (36), and the surfaces of the two mounting brackets (36) are fixedly mounted with telescopic devices (37). One end of the telescopic device (37) is fixedly connected to the slide plate (33), and the telescopic device (37) is electrically connected to the controller (31).
10. A braiding method for wind power cable processing, using the braiding apparatus for wind power cable processing according to any one of claims 1-9, characterized in that, Includes the following steps: S1: When the diameter of the cable body (4) is small, the motor (24) rotates and drives the active gear (23) to rotate, causing the shaft (21) to rotate and drive the bidirectional screw (15) to rotate. The bidirectional screw (15) rotates and causes the slider one (6) and slider two (7) to move towards each other inside the slide (5). The movement of slider one (6) and slider two (7) towards each other causes the rotating rod one (8) and rotating rod two (9) to rotate and push the support seat (10) outward. The multiple support seats (10) move outward and cause the arc-shaped support rod (11) to expand outward. The multiple arc-shaped support rods (11) move outward and expand the diameter of the rubber support ring (12). After the rubber support ring (12) expands, it pushes the multiple braided wires (13) outward. After the braided wires (13) are pushed up, the angle between the braided wires (13) on the surface of the rubber support ring (12) and the axis of the cable body (4) becomes larger. S2: When the diameter of the cable body (4) is large, the motor (24) rotates in the opposite direction and drives the active tooth (23) to rotate. At this time, the bidirectional screw (15) rotates, causing the slider one (6) and slider two (7) to move in opposite directions inside the slide (5). The opposite movement of slider one (6) and slider two (7) causes the rotating rod one (8) and rotating rod two (9) to rotate and retract the support seat (10). The reset movement of multiple support seats (10) causes the arc support rod (11) to reset. The reset movement of multiple arc support rods (11) causes the rubber support ring (12) to shrink inward. At this time, the angle between the braided wire (13) on the surface of the rubber support ring (12) and the axis of the cable body (4) becomes smaller. S3: The visual detector (35) transmits the signal to the controller (31). The controller (31) receives and processes the signal. As the intersection of the braided wire (13) continues to move towards the braided net (14), when the intersection of the braided wire (13) reaches the surface position of the anti-loosening ring (34), the controller (31) controls the telescopic device (37) to extend quickly. The telescopic device (37) extends and moves the slide plate (33) inside the slide groove (32). The slide plate (33) moves and moves the anti-loosening ring (34) towards the braided net (14). At this time, due to the conical design of the anti-loosening ring (34), the anti-loosening ring (34) will quickly press the intersection of the braided wire (13) to the root of the braided net (14).
Citation Information
Patent Citations
A high-speed cable braiding machine
CN218826406U