An electrical engineering wiring device
Patent Information
- Application Number
- CN202510003774.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2026-10-13
AI Technical Summary
剥线过程中,操作人员需要手动调整剥线钳的力度和剥离长度,稍有不慎可能导致导线内芯损伤或剥离长度不足,从而影响后续焊接质量
1、本发明通过在盒体内设置线体通道、焊接器、调节机构以及自动剥线机构,实现导线的定位、自动剥线和焊接功能,大幅减少传统接线操作中的手动步骤,提高了作业效率。同时,焊接器与自动剥线机构集成在盒体内,剥线后能够直接进行焊接,简化了作业流程,提高了接线的精度和效率,且设备整体结构紧凑,具备便携性,适合多场景下使用。
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Figure CN122907936A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of electrical engineering, and more particularly to an electrical engineering wiring device. Background Technology
[0002] In electrical engineering, wire stripping and soldering are indispensable steps in wiring operations. Traditionally, manual tools such as wire strippers and soldering irons are used to perform these operations separately. During stripping, the operator needs to manually adjust the force and stripping length of the wire strippers; slight carelessness can lead to damage to the wire core or insufficient stripping length, thus affecting the subsequent soldering quality. Furthermore, during soldering, manual operation is prone to problems such as solder misalignment or weak solder joints due to the instability of the wire position, thereby reducing the overall reliability of the wiring.
[0003] While existing automated equipment can perform wire stripping and soldering, most devices are single-function and cannot coordinate the two operations. In practice, operators need to frequently move wires between different devices, increasing the number of steps and workload. Furthermore, changes in wire position can easily cause misalignment during stripping and soldering, affecting wiring quality. In addition, even large-scale, highly automated equipment suffers from poor portability, making it difficult to carry around.
[0004] Therefore, there is a need for a device with a small and compact structure and a relatively efficient automatic wire stripping and splicing function, so that it can be easily carried out for field operations while having automated wire stripping and splicing capabilities. Summary of the Invention
[0005] The present invention aims to provide an electrical engineering wiring device that has automated wire stripping and wiring functions and is easy to carry for field operations.
[0006] To achieve the above objectives, the technical solution adopted by the present invention is as follows: An electrical engineering wiring device includes a housing with two wire channels and a welder inside. The two wire channels symmetrically pass through both sides of the housing. Each side of the housing is provided with an adjustment mechanism corresponding to a wire channel, which is used to adjust the position of the wires. Two cover plates are slidably provided on the top of the housing, and the welder is located between the two wire channels. Each wire channel is connected to an automatic wire stripping mechanism, which is connected to the two cover plates.
[0007] Furthermore, the line channel includes three wire grooves and two thin rods located inside the box. The three wire grooves are connected in sequence by the two thin rods. The box also has a fixing rod, which is parallel to the line channel. A welding device is connected to the middle of the fixing rod, and both ends of the fixing rod are provided with sliding grooves.
[0008] Furthermore, the automatic wire stripping mechanism includes two stripping rings, a first connecting ring, and a second connecting ring. The two stripping rings are respectively connected to the first connecting ring and the second connecting ring. The first connecting ring is fixedly sleeved on the fixed rod, and the second connecting ring is slidably sleeved on the slide groove. The two stripping rings are correspondingly connected to two thin rods.
[0009] Furthermore, the stripping ring includes two heating half-rings, the bottom of which is hinged to a thin rod; blades are connected to the inner side of each heating half-ring, and elastic ropes are connected to the outer side of each heating half-ring, with the two elastic ropes correspondingly connected to two cover plates.
[0010] Furthermore, the electrical engineering wiring equipment also includes auxiliary components, with both the first connecting ring and the second connecting ring connected to their corresponding stripping rings via the auxiliary components.
[0011] Furthermore, the auxiliary component includes a first telescopic rod, one end of which is connected to a first connecting ring or a second connecting ring, and the other end is connected to a corresponding wire stripping ring via a slide rail; the slide rail is located on the outside of the corresponding heating half-ring.
[0012] Furthermore, the adjustment mechanism includes a second telescopic rod, one end of which is connected to the outside of the box body, and the other end is connected to a wire clamp.
[0013] Furthermore, a collection box is also provided inside the box, located below the line channel.
[0014] Compared with the prior art, the present invention has the following technical effects: 1. This invention achieves wire positioning, automatic wire stripping, and welding functions by incorporating a wire channel, a welder, an adjustment mechanism, and an automatic wire stripping mechanism within the housing. This significantly reduces manual steps in traditional wiring operations and improves work efficiency. Furthermore, the welder and automatic wire stripping mechanism are integrated within the housing, allowing for direct welding after wire stripping, simplifying the workflow, improving wiring accuracy and efficiency. The device also boasts a compact overall structure, portability, and suitability for various applications.
[0015] 2. By incorporating a sliding cover plate and a through-type cover plate groove, users can easily insert the wire into the wire channel from the top without complex alignment operations. The adjustment mechanism can quickly position the wire and provide stable support, thereby simplifying the wire stripping and soldering process, significantly improving work efficiency, and reducing human intervention.
[0016] 3. The automatic wire stripping mechanism and welding device are designed so that both wire stripping and welding are completed on the wire channel, resulting in a compact and reasonable design. Through the adjustment mechanism and sliding cover, wire stripping, wire collection, and welding functions can be achieved on the wire channel.
[0017] 4. The automatic wire stripping mechanism uses a combination of a heated half-ring and a blade. Heating softens the outer insulation of the conductor, and the blade then cuts to remove it. This segmented stripping mechanism divides the stripping process into two stages, reducing the thrust required to strip the insulation and minimizing damage to the conductor core, thus improving stripping efficiency. Attached Figure Description
[0018] The accompanying drawings, which form part of this application, are used to provide a further understanding of the invention. The illustrative embodiments of the invention and their descriptions are used to explain the invention and do not constitute an undue limitation of the invention. In the drawings: Figure 1 This is a structural schematic diagram of an electrical engineering wiring device according to the present invention; Figure 2 This is a schematic diagram of the internal structure of an electrical engineering wiring device according to the present invention; Figure 3 for Figure 2 Enlarged diagram of section A in the middle; Figure 4 This is a schematic diagram of the structure of the fixing rod and automatic wire stripping mechanism of the present invention; Figure 5 for Figure 4 Enlarged diagram of section B; Figure 6 This is a bottom view of the fixing rod and automatic wire stripping mechanism of the present invention; Figure 7 for Figure 6 Enlarged diagram of section C; Figure 8 This is a schematic diagram of the structure of the fixing rod and automatic wire stripping mechanism of the present invention for removing the wire groove; Figure 9 This is a schematic diagram of the wire stripping ring and auxiliary components of the present invention; The components are as follows: 1. Box body; 11. Cover plate; 12. Fixing rod; 121. Slide groove; 13. Collection box; 2. Wire channel; 21. Wire groove; 22. Thin rod; 3. Welder; 4. Adjustment mechanism; 41. Second telescopic rod; 42. Wire clamp; 5. Automatic wire stripping mechanism; 51. Wire stripping ring; 511. Heating half ring; 512. Blade; 513. Elastic rope; 52. First connecting ring; 53. Second connecting ring; 6. Auxiliary components; 61. First telescopic rod; 62. Slide rail. Detailed Implementation
[0019] To enable those skilled in the art to better understand the technical solutions of the present invention, the technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0020] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "front end", "rear end", "inner side", "outer side", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0021] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances. Example
[0022] This embodiment provides an electrical engineering wiring device, including a housing 1. The housing 1 contains two wire channels 2 and a welder 3. The two wire channels 2 symmetrically extend through both sides of the housing 1. Each side of the housing 1 has an adjustment mechanism 4 corresponding to a wire channel 2, used to adjust the wire position. Two cover plates 11 are slidably mounted on the top of the housing 1, and cover plate grooves 121 extending through the side walls of the housing 1 are provided. The welder 3 is located between the two wire channels 2. Each wire channel 2 is connected to an automatic wire stripping mechanism 5. By setting the wire channels 2 and the welder 3 within the housing 1, and combining the adjustment mechanism 4 and the automatic wire stripping mechanism 5, the functions of wire positioning, wire stripping, and welding are achieved. The two cover plates 11 can be slid open to allow the wire to be placed into the wire channel 2 from above. The adjustment mechanism 4 can adjust the position of the wire, providing functional assistance for wire stripping and welding. The welder 3, located between the two wire channels 2, can complete the welding operation after the automatic wire stripping mechanism 5 strips the wire. Overall, it is easy to operate, has the advantage of automation, has a high degree of internal structure integration, low manufacturing cost, and the box is easy to carry, making it convenient for field work.
[0023] Furthermore, the wire channel 2 includes three wire grooves 21 and two thin rods 22, with the three wire grooves 21 connected sequentially by the two thin rods 22. The housing 1 also includes a fixing rod 12, parallel to the wire channel 2, with a welder 3 connected to its center. Both ends of the fixing rod 12 have sliding grooves 121. The wire grooves 21, connected sequentially by the two thin rods 22, provide a specific wire path and maintain the straightness of the wire during processing. The fixing rod 12 provides a stable mounting base for the welder 3.
[0024] Furthermore, the automatic wire stripping mechanism 5 includes two stripping rings 51, a first connecting ring 52, and a second connecting ring 53. The two stripping rings 51 are respectively connected to the first connecting ring 52 and the second connecting ring 53. The first connecting ring 52 is fixedly sleeved on the fixed rod 12, and the second connecting ring 53 is slidably sleeved on the groove 121. The fixed rod 12 is parallel to the wire channel 2, and each stripping ring 51 is connected to a thin rod 22. The first connecting ring 52 is fixedly connected to the fixed rod 12. The length of the thin rod 22 corresponding to the stripping ring 51 on the first connecting ring 52 and the specific width of the two wire grooves 21 are equal to the width of the stripping ring 51, so that the position of the stripping ring 51 on the first connecting ring 52 is fixed. The second connecting ring 53 is slidably sleeved on the groove 121. The position and length of the thin rod 22 corresponding to the stripping ring 51 on the second connecting ring 53 are equal to the position of the groove 121, so that the stripping ring 51 on the second connecting ring 53 can slide along the groove 121 and the corresponding thin rod 22.
[0025] Furthermore, the wire stripping ring 51 includes two heating half-rings 511, the bottom of which are hinged to the thin rod 22. Blades 512 are connected to the inner sides of each heating half-ring 511, and elastic ropes 513 are connected to the outer sides of each heating half-ring 511. The other ends of the elastic ropes 513 are respectively connected to a cover plate 11. The wire stripping ring 51 is composed of two heating half-rings 511, which are hinged to the thin rod 22 and can flexibly open or close under the action of the cover plate 11. The blades 512 on the inner side of the heating half-rings 511 are used to cut the outer insulation sheath of the wire. Heating by the heating half-rings 511 and transferring heat to the blades 512 softens the insulation sheath. The tension of the elastic ropes 513 is transmitted to the blades 512, causing the blades 512 to apply pressure to the insulation sheath, thus cutting it off.
[0026] Furthermore, the electrical wiring equipment also includes auxiliary components. Both the first connecting ring and the second connecting ring are connected to their corresponding stripping rings via these auxiliary components. The auxiliary components assist in opening the stripping rings, preventing the stripping rings (specifically the two corresponding heating half-rings) from failing to open due to connection with the first or second connecting ring.
[0027] Furthermore, the auxiliary component includes a first telescopic rod, one end of which is connected to a first connecting ring or a second connecting ring, and the other end is connected to a corresponding wire stripping ring via a slide rail; the slide rail is located on the outside of the corresponding heating half-ring. The axial extension and retraction of the telescopic rod and the movement of one end along the slide rail specifically realize the opening and closing of the auxiliary wire stripping ring.
[0028] Specifically, when the wire is placed in the corresponding position in the wire channel 2 and the cover plate 11 is closed, the heating half ring 511 starts working, the blade 512 is heated, and the insulation sleeve is softened by heat melting. At the same time, the tension applied by the elastic rope 513 to the blade 512 can be converted into pressure of the blade 512 on the insulation sleeve, thus making full use of the heat melting to soften and cut the insulation sleeve. After cutting, the second telescopic rod 41 of the adjusting mechanism 4 extends, and the wire clamp 42 clamps the wire, causing the wire to move outward. Since the stripping ring 51 on the first connecting ring 52 is fixed in position, the insulation sleeve at this point is first pushed out by the blade 512; while the stripping ring 51 on the second connecting ring 53 can slide along the slide groove 121 and the corresponding thin rod 22, so the second section of insulation sleeve is pushed out and stripped only after the second connecting ring 53 slides. After stripping is completed, the cover plate 11 is opened, and after checking that there are no problems with the stripping, the second telescopic rod 41 retracts, and the wire moves inward, so that the inner core of the stripped wire can push the stripped insulation sleeve to the middle of the wire channel 2 and fall into the collection box 13. The two-stage stripping reduces the force required for stripping, thus lowering the difficulty of the stripping process. Finally, the wire is stripped to the predetermined length and soldered using a soldering iron 3 (the soldering iron 3 is based on existing technology; in this embodiment, a soldering iron is specifically used). Example
[0029] Furthermore, the adjustment mechanism 4 includes a second telescopic rod 41, one end of which is connected to the outside of the housing 1, and the other end is connected to a wire clamp 42. The adjustment mechanism 4 positions the wire through the second telescopic rod 41 and the wire clamp 42. The length of the second telescopic rod 41 is adjustable, and the wire clamp 42 is used to hold the wire. With the cooperation of the adjustment mechanism 4, the wire can be stably pushed into or pulled out of the predetermined position.
[0030] Furthermore, a collection box 13 is also provided inside the box body 1, and the collection box 13 is located at the bottom of the wire channel 2. This paragraph describes the design and function of the collection box 13. The collection box 13 is located at the bottom of the wire channel 2 and is used to collect the insulation waste that falls off during the wire stripping process.
[0031] 1. Positioning of the conductor The sliding cover 11 on top of the equipment opens, placing two wires into the two wire channels 2 respectively. The wire channels 2 consist of multiple grooves 21 and thin rods 22, providing a straight path for the wires. The adjustment mechanism 4, through the cooperation of the second telescopic rod 41 and the wire clamp 42, achieves the displacement of the wires within the channels. The length of the second telescopic rod 41 is adjustable, and the wire clamp 42 holds the wires and pushes or pulls them into a predetermined position, thereby ensuring that the wires are in the appropriate processing position.
[0032] 2. Automatic wire stripping function The automatic wire stripping mechanism 5 of the equipment completes the wire stripping operation through two stripping rings 51. Each stripping ring 51 consists of two heated semi-rings 511, with their bottoms hinged to a thin rod 22. The movement of the stripping rings 51 is controlled by a first connecting ring 52 and a second connecting ring 53, where the first connecting ring 52 is fixedly connected to the fixed rod 12, while the second connecting ring 53 can slide along the slide groove 121. The first telescopic rod 61 and the slide rail 62 in the auxiliary assembly 6 assist in the opening and closing of the stripping rings 51.
[0033] During wire stripping, the heating half-ring 511 is activated, and the blade 512 softens the outer insulation layer of the wire through heating. An elastic rope 513 is connected to the outside of the heating half-ring 511 and applies tension through the closing of the cover plate 11, causing the blade 512 to apply pressure to the insulation layer and cut it. The second telescopic rod 41 of the adjusting mechanism 4 pushes the wire outward, fixing the stripping ring 51 of the first connecting ring 52 and pushing the insulation layer off the wire; while the stripping ring 51 of the second connecting ring 53 can slide, further stripping the insulation layer. This two-stage stripping design effectively reduces resistance during stripping and improves operational smoothness.
[0034] The stripped insulation waste is pushed to the bottom of the line channel 2 by the action of the adjustment mechanism 4, and finally falls into the collection box 13 located at the bottom of the box body 1, which facilitates the centralized treatment of waste.
[0035] 3. Welding operation After wire stripping is complete, the adjusting mechanism 4 pushes the wire into the position of the soldering device 3. The soldering device 3 is fixed inside the housing 1, and a fixing rod 12 provides stable installation support. The soldering device 3 uses existing technology (such as a soldering iron) to complete the soldering of the wire, enabling the stripped wires to be connected quickly and reliably.
[0036] Electrical engineering projects often require stripping and soldering two wires to complete the wiring. Using the electrical wiring equipment provided in this embodiment, automated wiring can be achieved by following these steps: 1. Prepare the wires: Prepare the two wires that need to be stripped and soldered, with the wire diameter conforming to the specifications of the equipment's wire channel 2.
[0037] 2. Open the cover and place the wires: By sliding open the two covers 11 on the top of the device, two wires are inserted from above into the two wire channels 2 of the device. The stripping length of the wires is selected from a preset stripping range according to the wiring requirements. The second telescopic rod 41 of the adjusting mechanism 4 extends, and the wire clamp 42 clamps the wire and pushes it into the predetermined position of the wire channel 2.
[0038] 3. Automatic wire stripping and soldering: The two cover plates 11 are slid closed, activating the automatic wire stripping mechanism 5. The blade 512 inside the heated semi-ring 511 begins to heat, melting and softening the outer insulation layer of the wire. Simultaneously, the elastic rope 513 pulls the blade 512 to apply pressure to the insulation layer, cutting it off. The adjusting mechanism 4 pulls the wire outward and peels off the insulation layer. The two-stage stripping mechanism peels off the two sections of the insulation layer of the wire sequentially. After stripping is complete, the cover plate 11 is opened to check the stripping effect, and the adjusting mechanism 4 pushes the wire into the welding position. During this process, any loose insulation waste is pushed into the wire channel 2 and falls into the collection box 13. After the wire is welded, the welder 3 welds the wire.
[0039] This invention is applicable to a wide range of applications, enabling simple and efficient stripping and soldering of wires. Furthermore, its compact structure, made from common materials, results in low weight and volume, making it easy to carry for work outside the home.
[0040] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.
Claims
1. An electrical engineering wiring device, comprising a housing (1), characterized in that, The box (1) is provided with two line channels (2) and a welder (3). The two line channels (2) symmetrically pass through both sides of the box (1). Both sides of the box (1) are provided with adjustment mechanisms (4) corresponding to the line channels (2). The adjustment mechanisms (4) are used to adjust the position of the line. The top of the box (1) is provided with two cover plates (11). The welder (3) is located between the two line channels (2); Each of the wire channels (2) is connected to an automatic wire stripping mechanism (5), which is connected to the two cover plates (11).
2. The electrical engineering wiring device according to claim 1, characterized in that, The line channel (2) includes three line grooves (21) and two thin rods (22) located inside the box (1), and the three line grooves (21) are connected in sequence by the two thin rods (22); The box (1) is also provided with a fixing rod (12), which is parallel to the line channel (2). The middle part of the fixing rod (12) is connected to the welding device (3), and both ends of the fixing rod (12) are provided with sliding grooves (121).
3. The electrical engineering wiring device according to claim 2, characterized in that, The automatic wire stripping mechanism (5) includes two stripping rings (51), a first connecting ring (52) and a second connecting ring (53). The two stripping rings (51) are respectively connected to the first connecting ring (52) and the second connecting ring (53). The first connecting ring (52) is fixedly sleeved on the fixed rod (12), and the second connecting ring (53) is slidably sleeved on the groove (121). The two stripping rings (51) are connected to the two thin rods (22).
4. The electrical engineering wiring device according to claim 3, characterized in that, The stripping ring (51) includes two heating half-rings (511), the bottoms of which are hinged to the thin rod (22). Blades (512) are connected to the inner sides of the two heating half-rings (511), and elastic ropes (513) are connected to the outer sides of the two heating half-rings. The two elastic ropes (513) are connected to the two cover plates (11) respectively.
5. The electrical engineering wiring device according to claim 4, characterized in that, The electrical engineering wiring equipment also includes an auxiliary component (6), wherein the first connecting ring (52) and the second connecting ring (53) are both connected to the corresponding stripping ring (51) through the auxiliary component (6).
6. The electrical engineering wiring device according to claim 5, characterized in that, The auxiliary component (6) includes a first telescopic rod (61), one end of which is connected to a first connecting ring (52) or a second connecting ring (53), and the other end is connected to the corresponding stripping ring (51) via a slide rail (62); the slide rail (62) is located on the outside of the corresponding heating half ring (511).
7. The electrical engineering wiring device according to claim 1, characterized in that, The adjustment mechanism (4) includes a second telescopic rod (41), one end of which is connected to the outside of the box (1), and the other end is connected to a wire clamp (42).
8. The electrical engineering wiring device according to claim 1, characterized in that, The box body (1) is also provided with a collection box (13), which is located below the line channel (2).