Tunnel-type incubation apparatus
Patent Information
- Application Number
- CN202611284589.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-24
- Publication Date
- 2026-10-16
AI Technical Summary
[0005]针对上述情况,为克服现有技术的缺陷,本发明提供巷道式孵化设备,有效的解决了目前市场上的孵化设备的问题
1)、在该巷道式孵化设备工作中,通过顶置轨道驱动消杀主机沿巷道往复行走,可自动逐间对准孵化室完成全流程消杀作业,无需人工背负设备逐舱操作,大幅降低劳动强度、提升长巷道多舱室的消杀效率;采用磁吸式折叠风筒与孵化室金属筒自动密封对接,消杀过程中雾气不会外溢至巷道内,有效避免不同孵化批次间的交叉污染,同时减少药液浪费;
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Figure CN122910897A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of incubation equipment technology, specifically a tunnel-type incubation equipment. Background Technology
[0002] The tunnel-type incubation equipment is a continuous incubation equipment used in large-scale poultry hatcheries. It has a long tunnel cabin structure and relies on guide rails to carry multiple incubation egg carts. It adopts a batch-by-batch continuous incubation operation mode. The egg carts are sent in from one end of the equipment and gradually moved out from the other end. Relying on the O-shaped circulating airflow inside the equipment, the metabolic heat released by the embryos themselves in the later stage of incubation is transferred to the newly incubated eggs.
[0003] In the prior art, patent application CN103988793B discloses "a tunnel-type incubation device"; it includes a ground, left and right walls opposite each other on the ground, a front door and a rear door located at both ends of the left and right walls, a ceiling covering the top of the left and right walls, and four guide rails laid on the ground surface. It also includes a partition door, a first temperature control system, a second temperature control system, a first stirring fan, and a second stirring fan. The partition door divides the incubation space into a first incubation space and a second incubation space. The first stirring fan and the first temperature control system are installed in the first incubation space; the second stirring fan and the second temperature control system are installed in the second incubation space. This invention avoids the huge temperature shock to other batches of embryos when newly introduced eggs are introduced into the incubation space, greatly improves the temperature gradient of the entire tunnel-type incubation device, and thus avoids damage to embryonic development caused by high temperatures in the middle stage, significantly improving the hatching rate and the survival rate of chicks.
[0004] The aforementioned "a type of tunnel-style incubation equipment" still has some drawbacks. For example, traditional disinfection operations often involve direct spraying of room-temperature disinfectant. When the ambient temperature is low, the activity of the disinfectant is low, resulting in poor disinfection effect. Furthermore, there is a lack of dedicated preheating and mixing structures for the disinfectant. Manual mixing of disinfectant is inaccurate and uneven, which can easily lead to excessively high concentrations that burn the hatching eggs or excessively low concentrations that are ineffective for disinfection. Additionally, the existing equipment's ventilation and disinfection systems operate independently, resulting in a disconnect between ventilation and dust removal, disinfection atomization, and environmental temperature control processes, as well as a simple ventilation and filtration structure. To address these issues, a tunnel-style incubation system was proposed. Summary of the Invention
[0005] In view of the above situation and to overcome the shortcomings of the existing technology, the present invention provides a tunnel-type incubation device, which effectively solves the problems of incubation devices currently on the market.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a tunnel-type incubation device, comprising an incubation chamber, an incubation rack disposed on the inner side of the incubation chamber, a top fixing frame fixedly connected to one side of the incubation chamber, a track motor fixedly connected to one side of the top fixing frame, a threaded rod fixedly connected to the output shaft of the track motor, a threaded sleeve threadedly connected to the surface of the threaded rod, a top treatment box fixedly connected to one side of the threaded sleeve, a bottom treatment box fixedly connected to the bottom of the top treatment box, a liquid storage tank fixedly connected to the inner side of the top treatment box, a liquid filling cylinder fixedly connected to the top of the liquid storage tank, a main water pump fixedly connected to one side of the liquid storage tank, a liquid guide pipe fixedly connected to one side of the main water pump, a mixing cylinder fixedly connected to one side of the liquid guide pipe, a secondary water pump fixedly connected to the bottom of the mixing cylinder, a bottom outlet pipe fixedly connected to one side of the secondary water pump, and an atomizing pump fixedly connected to one side of the bottom outlet pipe.
[0007] Preferably, an insulation box is fixedly connected to one side of the bottom treatment box, a main motor is fixedly connected to the inside of the insulation box, a liquid guide pipe is provided inside the insulation box, and the liquid guide pipe is disc-shaped inside the insulation box.
[0008] Preferably, a metal cylinder is fixedly connected to one side of the incubation chamber, an external air duct is fixedly connected to one side of the bottom treatment box, a folding air duct is fixedly connected to one side of the external air duct, and a magnetic chuck is fixedly connected to one side of the folding air duct. The surface of the magnetic chuck is magnetically connected to one side of the metal cylinder.
[0009] Preferably, an electrically controlled valve is fixedly connected to the top of the mixing cylinder, a storage cylinder is fixedly connected to the top of the electrically controlled valve, and a feeding cylinder is fixedly connected to the top of the storage cylinder.
[0010] Preferably, the output shaft of the 604 is fixedly connected to a bearing rod, a side bearing disc is fixedly connected to one side of the bearing rod, a top bearing disc is driven to one side of the side bearing disc, a top transmission rod is fixedly connected to the top of the top bearing disc, a synchronous chain is fixedly connected to the surface of the top transmission rod, a bottom transmission rod is driven to one side of the synchronous chain, and a transmission plate is fixedly connected to the surface of the bottom transmission rod.
[0011] Preferably, a top support rod is fixedly connected to the top of both the bottom drive rod and the top of the top drive rod, and a main bearing disc is fixedly connected to the top of the top support rod.
[0012] Preferably, a side transmission rod is fixedly connected to one side of the side bearing disc, and a transmission fan is fixedly connected to one side of the side transmission rod.
[0013] Preferably, a fixing ring is fixedly connected to one side of the bottom treatment box, and a filter screen is fixedly connected to the inner side of the fixing ring.
[0014] Preferably, a side sliding rail is provided on one side of the top fixing frame, and a side limiting plate is fixedly connected to one side of the top processing box, and the side limiting plate is slidably connected along the inner side of the side sliding rail.
[0015] The method of using a tunnel-type incubation equipment includes the following steps: S1. When multiple incubation chambers need to be disinfected and cleaned, first start the track motor, use the track motor to drive the threaded rod to rotate along the inner side of the top fixed frame, use the threaded connection between the threaded sleeve and the threaded rod to drive the threaded sleeve and the top treatment box to move horizontally along one side of the incubation chamber, and use the side limiting plate on the surface of the top treatment box to slide along the inner side of the side sliding rail to improve the stability of the movement. S2. During the movement of the top treatment box, align the outer air guide tube on one side of the bottom treatment box with the metal tube on the surface of the incubation chamber. At this time, the metal tube and the magnetic suction plate will be magnetically connected, causing the folding air tube to deform and unfold, connecting the bottom treatment box with the incubation chamber. S3. By starting the main motor inside the incubator, the main motor drives the transmission rod and transmission fan to rotate, continuously generating airflow into the incubation chamber. The air is filtered through the filter screen. At the same time, the main motor inside the incubator generates heat, continuously raising the temperature inside the incubator. S4. By starting the main water pump, the liquid in the storage tank is driven to flow along the liquid guide pipe into the mixing drum. The liquid in the liquid guide pipe will pass over the surface of the main motor during the flow. The liquid guide pipe is disc-shaped on the surface of the main motor. The temperature of the main motor can be used to heat the liquid in the liquid guide pipe and introduce the liquid into the mixing drum. S5. After starting via the electronic control valve, the disinfectant material in the storage cylinder is fed into the mixing cylinder. At the same time, when the bearing rod drives the side transmission rod to rotate, it will drive the side bearing plate to rotate. The rotating side bearing plate will drive the top bearing plate to rotate synchronously. The rotating top bearing plate will drive the top transmission rod and the synchronous chain to move synchronously, which will drive the bottom transmission rod to rotate. The rotating bottom transmission rod will drive the transmission plate to rotate along the inside of the mixing cylinder, and stir and mix the liquid and material. The disinfectant solution after being prepared according to the ratio will be driven by the auxiliary water pump and flow along the bottom liquid outlet pipe to the atomizing pump. The atomizing pump will then spray the disinfectant solution into the incubation chamber in an atomized form.
[0016] Compared with the prior art, the beneficial effects of the present invention are: 1) In operation of this tunnel-type incubation equipment, the disinfection host is driven by the top track to move back and forth along the tunnel, which can automatically align with the incubation room to complete the entire process of disinfection. There is no need for manual carrying of equipment to operate in each chamber, which greatly reduces labor intensity and improves the disinfection efficiency of long tunnels and multiple chambers; the magnetic folding air duct is automatically sealed and connected to the metal cylinder of the incubation room, so that the mist will not overflow into the tunnel during the disinfection process, effectively avoiding cross-contamination between different incubation batches, and reducing the waste of chemical solution. 2) In the operation of this tunnel-type incubation equipment, the waste heat of the motor operation can be recovered by the liquid guide pipe coiled around the outside of the main motor. The disinfectant can be preheated to the temperature range with optimal bactericidal activity. No additional heating element is required, and the disinfection efficiency in low-temperature environment can be significantly improved with zero additional energy consumption. At the same time, the flowing liquid can form a liquid cooling effect on the motor, reduce the temperature rise of the motor operation, extend the service life of the equipment, and realize the bidirectional and efficient utilization of energy. 3) In the operation of this tunnel-type incubation equipment, a fresh mixing structure with separate storage and mixing cylinders is adopted. Before disinfection, disinfectant materials are quantitatively added through an electronically controlled valve to avoid the decomposition and inactivation of effective components after the disinfectant solution is mixed in advance, thus ensuring the stability of the activity of the disinfectant solution for each disinfection. The stirring mechanism reuses the main motor power through bevel gear reversal and synchronous chain drive, eliminating the need for a separate stirring motor, simplifying the internal structure of the equipment. The mixing action and air supply start synchronously, resulting in high uniformity of the disinfectant solution and accurate proportioning. 4) During operation of this tunnel-type incubation equipment, the main motor synchronously drives the transmission fan to generate directional airflow, which carries the atomized disinfectant droplets deep into the incubation chamber, causing the mist to circulate and diffuse within the chamber. This allows the mist to penetrate into dead corners that are difficult to reach by manual disinfection, such as between incubation racks and in corners, significantly improving the uniformity of disinfection in the space. A filter screen is installed at the air inlet to intercept lint and dust, which not only prevents debris from entering the incubation chamber and causing secondary pollution, but also protects the atomizing components from clogging and reduces maintenance costs. Attached Figure Description
[0017] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall appearance and structure of the present invention; Figure 2 This is a schematic diagram of the metal cylinder structure of the present invention; Figure 3 This is a schematic diagram of the top fixing frame structure of the present invention; Figure 4 This is a schematic diagram of the magnetic chuck structure of the present invention; Figure 5 This is a schematic diagram of the filter screen structure of the present invention; Figure 6 This is a schematic diagram of the top processing box structure of the present invention; Figure 7 This is a schematic diagram of the liquid storage tank structure of the present invention; Figure 8 This is a schematic diagram of the liquid guiding tube structure of the present invention; Figure 9 This is a schematic diagram of the top drive rod structure of the present invention.
[0018] In the diagram: 1. Incubation chamber; 2. Incubation rack; 301. Top fixing frame; 302. Track motor; 303. Threaded rod; 304. Side sliding rail; 305. Threaded sleeve; 306. Top treatment box; 307. Side limiting plate; 401. Bottom treatment box; 402. External air guide duct; 403. Folding air duct; 404. Magnetic suction cup; 405. Metal cylinder; 501. Liquid storage tank; 502. Liquid filling cylinder; 503. Main water pump; 504. Liquid guide pipe; 505. Mixing cylinder; 506. Auxiliary water pump; 50 7. Bottom outlet pipe; 508. Atomizing pump; 601. Storage cylinder; 602. Feeding cylinder; 603. Electrically controlled valve; 604. Main motor; 605. Insulation box; 606. Bearing rod; 607. Side bearing plate; 608. Top bearing plate; 609. Top transmission rod; 6010. Synchronous chain; 6011. Bottom transmission rod; 6012. Transmission plate; 6013. Top support rod; 6014. Main bearing plate; 701. Side transmission rod; 702. Transmission fan; 703. Filter screen; 704. Fixing ring. Detailed Implementation
[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Embodiment 1 In this embodiment, by Figures 1-9 The present invention provides the following technical solution: A tunnel-type incubation device includes an incubation chamber 1, an incubation rack 2 installed inside the incubation chamber 1, a top fixing frame 301 fixedly connected to one side of the incubation chamber 1, a track motor 302 fixedly connected to one side of the top fixing frame 301, a threaded rod 303 fixedly connected to the output shaft of the track motor 302, a threaded sleeve 305 threadedly connected to the surface of the threaded rod 303, a top processing box 306 fixedly connected to one side of the threaded sleeve 305, and a bottom processing box 401 fixedly connected to the bottom of the top processing box 306. A liquid storage tank 501 is fixedly connected to the inside of the tank 306. A liquid filling cylinder 502 is fixedly connected to the top of the liquid storage tank 501. A main water pump 503 is fixedly connected to one side of the liquid storage tank 501. A liquid guide pipe 504 is fixedly connected to one side of the main water pump 503. A mixing cylinder 505 is fixedly connected to one side of the liquid guide pipe 504. A secondary water pump 506 is fixedly connected to the bottom of the mixing cylinder 505. A bottom outlet pipe 507 is fixedly connected to one side of the secondary water pump 506. An atomizing pump 508 is fixedly connected to one side of the bottom outlet pipe 507.
[0020] It should be noted that the top-mounted track-type disinfection host layout integrates the entire disinfection mechanism inside the top treatment box 306 and the bottom treatment box 401. It can cover all the parallel-arranged incubation rooms 1 by moving horizontally along the top fixed frame 301. There is no need to install disinfection components separately in each incubation room 1, which greatly reduces the equipment investment cost. The equipment can automatically complete the entire process of moving, docking and disinfecting room by room, reducing the frequency of manual entry into the aisle and reducing the risk of cross-contamination by human personnel. It is suitable for large-scale incubation scenarios with long aisles and multiple compartments.
[0021] In an optional embodiment: a heat preservation box 605 is fixedly connected to one side of the bottom treatment box 401, a main motor 604 is fixedly connected to the inside of the heat preservation box 605, and a liquid guide pipe 504 is provided inside the heat preservation box 605, and the liquid guide pipe 504 is disc-shaped inside the heat preservation box 605.
[0022] It should be noted that the heat preservation box 605 can concentrate and retain the heat generated by the main motor 604, preventing rapid heat loss and ensuring preheating heat exchange efficiency; the liquid guide tube 504 is arranged in a disc shape around the outer surface of the main motor 604, which can maximize the heat exchange contact area, allowing the disinfectant flowing in the tube to fully absorb the motor's waste heat, achieving passive heating and preheating of the liquid; this structure does not require additional heating devices, and fully utilizes the motor's waste heat to raise the temperature of the liquid, improving the disinfection effect without increasing equipment energy consumption, and can also assist the main motor 604 in heat dissipation, extending the service life of the main motor 604.
[0023] In an optional embodiment: a metal cylinder 405 is fixedly connected to one side of the incubation chamber 1, an external air guide duct 402 is fixedly connected to one side of the bottom treatment box 401, a folding air duct 403 is fixedly connected to one side of the external air guide duct 402, a magnetic chuck 404 is fixedly connected to one side of the folding air duct 403, and the surface of the magnetic chuck 404 is magnetically connected to one side of the metal cylinder 405.
[0024] It should be noted that the external air duct 402 serves as the fixed end of the air duct and is supported on the side wall of the bottom treatment box 401. The folding air duct 403 is made of a flexible, foldable, corrosion-resistant material. When the main unit moves, the folding air duct 403 is in a retracted state and will not rub against or interfere with the side wall of the incubation chamber 1. When the main unit moves to the corresponding position of the incubation chamber 1, the magnetic suction cup 404 and the metal cylinder 405 approach each other and automatically generate magnetic attraction, pulling the folding air duct 403 to extend and fit tightly against the end face of the metal cylinder 405, forming a sealed air supply and disinfection channel, effectively preventing the atomized disinfectant from leaking out and avoiding the fog from spreading into the alley and causing cross-contamination.
[0025] In an optional embodiment: an electric control valve 603 is fixedly connected to the top of the mixing cylinder 505, a storage cylinder 601 is fixedly connected to the top of the electric control valve 603, and a feeding cylinder 602 is fixedly connected to the top of the storage cylinder 601.
[0026] It should be noted that the storage cylinder 601 is used to store powdered or concentrated disinfectant materials, and the feeding cylinder 602 facilitates the operator to replenish the disinfectant materials regularly; the electric control valve 603 can accurately control the dosage of a single feeding, and together with the flow rate of the base liquid delivered by the main water pump 503, it can achieve precise control of the disinfectant solution ratio; by storing the materials and base liquid separately and mixing them on the spot before disinfection, the problem of decomposition and failure of the effective ingredients caused by long-term storage after pre-preparation of the disinfectant solution can be avoided, ensuring the stability of the activity of the disinfectant solution in each disinfection operation and improving the consistency of the disinfection effect.
[0027] In an optional embodiment: the output shaft of the main motor 604 is fixedly connected to a bearing rod 606, a side bearing disc 607 is fixedly connected to one side of the bearing rod 606, a top bearing disc 608 is driven to one side of the side bearing disc 607, a top transmission rod 609 is fixedly connected to the top of the top bearing disc 608, a synchronous chain 6010 is fixedly connected to the surface of the top transmission rod 609, a bottom transmission rod 6011 is driven to one side of the synchronous chain 6010, and a transmission plate 6012 is fixedly connected to the surface of the bottom transmission rod 6011.
[0028] It should be noted that when the main motor 604 outputs power, the bearing rod 606 rotates synchronously with the output shaft. Through the conical meshing of the side bearing plate 607 and the top bearing plate 608, the horizontal rotational power is converted into vertical rotational power. Then, through the top transmission rod 609 and the synchronous chain 6010, the power is transmitted to the bottom transmission rod 6011, which finally drives the transmission plate 6012 to rotate and stir inside the mixing cylinder 505. The entire stirring mechanism fully reuses the power of the main motor 604, eliminating the need for a separate stirring drive motor, which simplifies the internal structure of the equipment. Moreover, the stirring action is started synchronously with the air supply and liquid delivery, ensuring that the liquid is mixed evenly before being sent to the atomization unit, thus improving the atomization disinfection effect.
[0029] In an optional embodiment: a top support rod 6013 is fixedly connected to the top of both the bottom drive rod 6011 and the top of the top drive rod 609, and a main bearing disc 6014 is fixedly connected to the top of the top support rod 6013.
[0030] It should be noted that the top support rod 6013 and the main bearing disc 6014 form a double-layer support structure, which respectively provides rotational support for the top ends of the top transmission rod 609 and the bottom transmission rod 6011. This can limit the radial sway of the transmission rod, ensure smooth and stable transmission, and avoid problems such as swaying and abnormal noise when the transmission rod rotates at high speed. At the same time, it can reduce the meshing wear of the bevel gear and the synchronous chain 6010, extend the service life of the transmission components, and ensure the long-term stable operation of the mixing and stirring action.
[0031] In an optional embodiment: a side transmission rod 701 is fixedly connected to one side of the side bearing disc 607, and a transmission fan 702 is fixedly connected to one side of the side transmission rod 701.
[0032] It should be noted that the side drive rod 701 and the drive fan 702 also reuse the power of the main motor 604. When the main motor 604 is running, it synchronously drives the drive fan 702 to rotate at high speed to generate directional airflow. The airflow is sent into the incubation chamber 1 along the outer air guide duct 402 and the folding air duct 403. On the one hand, it can carry the atomized disinfectant droplets to the depth of the incubation chamber 1, and drive the mist to circulate and diffuse in the chamber to eliminate disinfection dead corners. On the other hand, it can deliver clean air after disinfection, accelerate the settling of residual mist in the chamber, and improve the overall efficiency of disinfection operation.
[0033] In an optional embodiment: a fixing ring 704 is fixedly connected to one side of the bottom treatment box 401, and a filter screen 703 is fixedly connected to the inner side of the fixing ring 704.
[0034] It should be noted that the fixing ring 704 is used to securely install the filter screen 703 on the air inlet side of the bottom treatment box 401 to pre-filter the air entering the equipment; it can effectively intercept lint, dust, debris and other impurities in the air in the tunnel, preventing impurities from entering the incubation chamber 1 with the airflow and causing secondary pollution, while preventing impurities from clogging the nozzle of the atomizing pump 508 and adhering to the surface of the transmission components, reducing the probability of equipment failure and reducing the workload of daily maintenance.
[0035] In an optional embodiment: a side sliding rail 304 is provided on one side of the top fixing frame 301, and a side limiting plate 307 is fixedly connected to one side of the top processing box 306. The side limiting plate 307 is slidably connected along the inner side of the side sliding rail 304.
[0036] It should be noted that the side limiting plate 307 and the side sliding rail 304 cooperate to form a sliding guide structure. When the threaded rod 303 drives the threaded sleeve 305 to move the top processing box 306 horizontally, the side limiting plate 307 slides smoothly along the inner side of the side sliding rail 304, which can laterally limit the top processing box 306, prevent the top processing box 306 from deflecting or shaking during the movement, ensure that the walking trajectory is straight and accurate, and thus ensure that the magnetic chuck 404 and the metal cylinder 405 can be accurately aligned and adsorbed, improving the reliability of automatic docking.
[0037] Example 2 This embodiment 2 provides a method for using the tunnel-type incubation equipment, which is used to further explain the working process or principle of the tunnel-type incubation equipment provided in embodiment 1 above, as follows: The method of using the tunnel-type incubation equipment includes the following steps: S1. When multiple incubation rooms 1 need to be disinfected and cleaned, the equipment first enters the standby inspection state, starts the track motor 302 at the end of the top fixed frame 301, and the track motor 302 outputs torque to drive the threaded rod 303 to rotate horizontally along the inner side of the top fixed frame 301; through the threaded engagement of the threaded rod 303 and the threaded sleeve 305, the rotational motion is converted into linear motion, driving the threaded sleeve 305 together with the top treatment box 306 and the bottom treatment box 401 to move horizontally along the length of the aisle; during the movement, the side limiting plate 307 of the side wall of the top treatment box 306 is embedded in the inner side of the side sliding rail 304 and slides along it, forming a lateral guide and support for the main unit, offsetting the torsional force generated by the threaded transmission, ensuring that the equipment moves smoothly and moves accurately. At this time, the folding air duct 403 is in a retracted state to avoid rubbing against the side wall of the incubation room; S2. When the equipment moves to the front of the target incubation chamber 1, the track motor 302 decelerates and brakes, so that the outer air guide duct 402 on one side of the bottom treatment box 401 is precisely coaxially aligned with the metal cylinder 405 on the surface of the incubation chamber 1. At this time, the magnetic chuck 404 and the metal cylinder 405 are close to each other, and the magnetic attraction between them automatically pulls the folding air duct 403 to extend and deform along the axis. The end face of the magnetic chuck 404 is tightly attached to the end face of the metal cylinder 405, completing the sealing air duct connection between the bottom treatment box 401 and the incubation chamber 1, providing a sealed channel for subsequent air supply and disinfection operations, and preventing the disinfection mist from overflowing and spreading. S3. After the air duct is connected, the main motor 604 inside the insulated box 605 is started. The output shaft of the main motor 604 drives the bearing rod 606 and the side transmission rod 701 to rotate synchronously, thereby driving the transmission fan 702 to rotate at high speed and generate a continuous directional airflow. After the external air is filtered by the filter screen 703 to remove impurities such as lint and dust, it enters the air duct and is blown into the interior of the incubation chamber 1 along the outer air guide duct 402 and the folding air duct 403, which initially disturbs the air in the chamber. At the same time, the heat loss generated by the coil and iron core during the operation of the main motor 604 is continuously released. Under the protection of the insulated box 605, the heat continues to accumulate and rise, providing a stable heat source for the subsequent preheating of the medicine solution. S4. Simultaneously start the main water pump 503 on one side of the storage tank 501. The main water pump 503 generates negative pressure to draw out the basic disinfectant liquid in the storage tank 501 and transport it along the liquid guide pipe 504 towards the mixing cylinder 505. When the liquid guide pipe 504 flows through the inside of the heat preservation box 605, it tightly wraps around the outer surface of the main motor 604 in a disc shape. The liquid flowing in the pipe fully contacts and exchanges heat with the motor shell. After absorbing the residual heat emitted by the motor, the temperature rises, realizing the passive preheating of the disinfectant liquid and raising the liquid to the temperature range of optimal bactericidal activity. The preheated disinfectant liquid continues to flow along the pipeline and finally flows into the mixing cylinder 505 to wait for mixing. S5. Simultaneously with the delivery of the medicine, the electrically controlled valve 603 receives a signal and opens, quantitatively delivering the disinfectant material stored in the storage cylinder 601 into the mixing cylinder 505 according to the set ratio. At the same time, as the bearing rod 606 rotates with the main motor 604, it drives the side bearing disc 607 to rotate synchronously. Through conical meshing transmission, it drives the top bearing disc 608 to rotate in the opposite direction, thereby driving the top transmission rod 609 to rotate. This, in turn, drives the bottom transmission rod 6011 to rotate synchronously via the synchronous chain 6010. The rotating bottom transmission rod 6011... The drive plate 6012 rotates continuously along the inner wall of the mixing cylinder 505, thoroughly stirring and mixing the base liquid and disinfectant materials inside. The uniformly proportioned disinfectant solution is driven by the auxiliary water pump 506 and transported to the atomizing pump 508 through the bottom outlet pipe 507. The atomizing pump 508 disperses the disinfectant solution into ultra-fine droplets and sprays them out. The droplets are carried by the airflow generated by the drive fan 702 and are evenly sent into the interior of the incubation chamber 1 along the sealed air duct. They are then diffused to every corner of the chamber by the airflow, completing the disinfection operation of the space of the incubation chamber 1 and the surface of the incubation rack. It should be noted that the parts and principles not described in detail in this invention are existing technologies, and the corresponding models can be selected according to actual needs. The internal structure and operating principle of the above-mentioned parts are also common knowledge to those skilled in the art, and will not be elaborated on further.
[0038] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A tunnel-type incubation device, comprising an incubation chamber (1), characterized in that: An incubation rack (2) is provided inside the incubation chamber (1). A top fixing frame (301) is fixedly connected to one side of the incubation chamber (1). A track motor (302) is fixedly connected to one side of the top fixing frame (301). A threaded rod (303) is fixedly connected to the output shaft of the track motor (302). A threaded sleeve (305) is threadedly connected to the surface of the threaded rod (303). A top processing box (306) is fixedly connected to one side of the threaded sleeve (305). A bottom processing box (401) is fixedly connected to the bottom of the top processing box (306). The inner side of the top processing box (306) A liquid storage tank (501) is fixedly connected. A liquid filling cylinder (502) is fixedly connected to the top of the liquid storage tank (501). A main water pump (503) is fixedly connected to one side of the liquid storage tank (501). A liquid guide pipe (504) is fixedly connected to one side of the main water pump (503). A mixing cylinder (505) is fixedly connected to one side of the liquid guide pipe (504). A secondary water pump (506) is fixedly connected to the bottom of the mixing cylinder (505). A bottom outlet pipe (507) is fixedly connected to one side of the secondary water pump (506). An atomizing pump (508) is fixedly connected to one side of the bottom outlet pipe (507).
2. The tunnel-type incubation equipment according to claim 1, characterized in that: A heat preservation box (605) is fixedly connected to one side of the bottom treatment box (401), and a main motor (604) is fixedly connected to the inside of the heat preservation box (605). A liquid guide pipe (504) is provided inside the heat preservation box (605), and the liquid guide pipe (504) is disc-shaped inside the heat preservation box (605).
3. The tunnel-type incubation equipment according to claim 2, characterized in that: A metal cylinder (405) is fixedly connected to one side of the incubation chamber (1), an external air guide (402) is fixedly connected to one side of the bottom treatment box (401), a folding air duct (403) is fixedly connected to one side of the external air guide (402), and a magnetic chuck (404) is fixedly connected to one side of the folding air duct (403). The surface of the magnetic chuck (404) is magnetically connected to one side of the metal cylinder (405).
4. The tunnel-type incubation equipment according to claim 3, characterized in that: An electric control valve (603) is fixedly connected to the top of the mixing cylinder (505), a storage cylinder (601) is fixedly connected to the top of the electric control valve (603), and a feeding cylinder (602) is fixedly connected to the top of the storage cylinder (601).
5. The tunnel-type incubation equipment according to claim 4, characterized in that: The output shaft of 604 is fixedly connected to a bearing rod (606), a side bearing disc (607) is fixedly connected to one side of the bearing rod (606), a top bearing disc (608) is driven to one side of the side bearing disc (607), a top transmission rod (609) is fixedly connected to the top of the top bearing disc (608), a synchronous chain (6010) is fixedly connected to the surface of the top transmission rod (609), a bottom transmission rod (6011) is driven to one side of the synchronous chain (6010), and a transmission plate (6012) is fixedly connected to the surface of the bottom transmission rod (6011).
6. The tunnel-type incubation equipment according to claim 5, characterized in that: The top of the bottom transmission rod (6011) and the top of the top transmission rod (609) are both fixedly connected to a top support rod (6013), and the top of the top support rod (6013) is fixedly connected to a main bearing disc (6014).
7. The tunnel-type incubation equipment according to claim 6, characterized in that: A side transmission rod (701) is fixedly connected to one side of the side bearing disc (607), and a transmission fan (702) is fixedly connected to one side of the side transmission rod (701).
8. The tunnel-type incubation equipment according to claim 7, characterized in that: A fixing ring (704) is fixedly connected to one side of the bottom treatment box (401), and a filter screen (703) is fixedly connected to the inner side of the fixing ring (704).
9. The tunnel-type incubation equipment according to claim 8, characterized in that: A side sliding rail (304) is provided on one side of the top fixing frame (301), and a side limiting plate (307) is fixedly connected to one side of the top processing box (306). The side limiting plate (307) is slidably connected along the inner side of the side sliding rail (304).
10. A method of using a tunnel-type incubation device, applied to the tunnel-type incubation device according to any one of claims 1-9, characterized in that, Includes the following steps: S1. When multiple incubation chambers (1) need to be disinfected and cleaned, the track motor (302) is started first. The track motor (302) drives the threaded rod (303) to rotate along the inner side of the top fixed frame (301). The threaded sleeve (305) and the threaded rod (303) are connected by threads to drive the threaded sleeve (305) and the top treatment box (306) to move horizontally along one side of the incubation chamber (1). The side limiting plate (307) on the surface of the top treatment box (306) slides along the inner side of the side sliding rail (304) to improve the stability of the movement. S2. During the movement of the top treatment box (306), the outer air guide tube (402) on one side of the bottom treatment box (401) is aligned with the metal tube (405) on the surface of the incubation chamber (1). At this time, the metal tube (405) and the magnetic suction plate (404) will be magnetically connected, causing the folding air tube (403) to deform and unfold, connecting the bottom treatment box (401) with the incubation chamber (1). S3. By starting the main motor (604) inside the incubator (605), the main motor (604) drives the side transmission rod (701) and transmission fan (702) to rotate, continuously generating wind to blow into the interior of the incubation chamber (1), and filtering the gas through the filter screen (703). At the same time, the main motor (604) inside the incubator (605) will generate heat accumulation, and the temperature inside the incubator (605) will continue to rise. S4. By starting the main water pump (503), the liquid in the storage tank (501) is driven to flow along the liquid guide pipe (504) to the mixing cylinder (505). The liquid in the liquid guide pipe (504) will pass through the surface of the main motor (604) during the flow process. The liquid guide pipe (504) is disc-shaped on the surface of the main motor (604). The temperature of the main motor (604) can be used to heat the liquid in the liquid guide pipe (504) and introduce the liquid into the mixing cylinder (505). S5. After starting via the electric control valve (603), the disinfected material in the storage cylinder (601) is sent into the mixing cylinder (505). At the same time, when the bearing rod (606) drives the side transmission rod (701) to rotate, it will drive the side bearing plate (607) to rotate. The rotating side bearing plate (607) will drive the top bearing plate (608) to rotate synchronously. The rotating top bearing plate (608) will drive the top transmission rod (609) and the synchronous chain (6010) to rotate synchronously. The movement will cause the bottom transmission rod (6011) to rotate. The rotating bottom transmission rod (6011) will drive the transmission plate (6012) to rotate along the inside of the mixing cylinder (505) and stir and mix the liquid and materials. The disinfectant solution after being prepared according to the ratio will be driven by the auxiliary water pump (506) and flow along the bottom liquid outlet pipe (507) to the atomizing pump (508). The disinfectant solution will be sprayed into the incubation chamber (1) in an atomized form by the atomizing pump (508).
Citation Information
Patent Citations
A tunnel-type incubation device
CN103988793B