A secondary fixation process for liupao tea after stacking

CN122911036APending Publication Date: 2026-10-16HEBEI SHANGSHOUSHEN CULTURAL COMMUNICATION CO LTD
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Patent Information

Application Number
CN202411071971.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2026-10-16

AI Technical Summary

Technical Problem

[0003]现有的杀青装置通常是将茶叶置于高温炒锅中进行不断的翻炒来实现杀青,在此过程中需要保证茶叶受热均匀,且由于茶叶相对脆弱,在进行翻炒时需要根据茶叶的具体量来控制翻炒的频率,以防止破坏茶叶的整体性,影响茶叶的品质,而现有装置往往只能进行单纯的翻动,在翻动之后茶叶仍会过度堆积,无法保证受热的均匀性,除此之外,在炒锅转动翻炒的过程中,由于茶叶含有一定的湿度,会由于高温湿气的原因而造成茶叶粘附在炒锅的内壁,会形成过度受热的情况,造成茶叶过度干燥,并会影响其余茶叶的受热效果,对于茶叶杀青工作造成影响,破坏茶叶整体的品质

Benefits of technology

[0021] 1. During the rotating and frying process, the rotation of the connecting cylinder drives the paddle to spread and turn the accumulated tea leaves. Through the meshing effect of different differential gears and transmission gear brackets, different frequencies of turning are achieved according to the amount of tea leaves, ensuring uniform heating and preventing damage to the integrity of the tea leaves.

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Abstract

The present application relates to tea frying device technical field, specifically to a kind of Liupu tea second time fixation process after stacking, including base, the top of the base is hinged with pedestal.The rotating process is rotated by rotating, the tea leaves accumulated are scattered and turned over by the rotation of connecting cylinder driving push column, and the meshing effect of different differential gears and transmission gear support is achieved to realize different frequency of turning over, ensure uniform heating and prevent damage to the integrity of tea, the tea leaves adhered to the inner wall of rotating cylinder are jet cleaned by air jet plate, which can prevent tea from being damaged by excessive heating, and the surface of push column and connecting cylinder adhered is cleaned respectively by air outlet and guide hole, to ensure the uniformity of tea heating, the tea leaves adhered to the inner wall of rotating cylinder are cleaned by scraper, to prevent the part of tea leaves from being over-dried to hinder the heating effect of the remaining tea leaves, and prevent broken and fall into tea pile, affect the overall quality of tea.
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Description

Technical Field

[0001] This invention relates to the field of tea-frying equipment technology, and in particular to a secondary fixation process for Liubao tea after piling. Background Technology

[0002] Tea fixation refers to a tea-making process that uses high temperatures to destroy and deactivate the oxidase activity in fresh tea leaves, inhibiting the enzymatic oxidation of tea polyphenols and other substances, evaporating some of the moisture from the fresh leaves, softening the tea leaves, making them easier to roll and shape, and simultaneously removing the grassy odor and promoting the formation of a good aroma. This is essentially the traditional tea-frying process. Current fixation methods often still rely on traditional high-temperature fixation. Few teas require a second fixation, such as Liubao tea, which undergoes a second high-temperature fixation after fermentation to further improve the quality of the tea. This requires appropriate fixation equipment.

[0003] Existing fixation devices typically involve placing tea leaves in a high-temperature wok and continuously stirring them to achieve fixation. During this process, it's crucial to ensure even heating of the tea leaves. Because tea leaves are relatively fragile, the stirring frequency must be controlled based on the quantity of tea leaves to prevent damage to their integrity and quality. However, existing devices often only perform simple stirring, resulting in excessive piling of tea leaves afterward, failing to guarantee even heating. Furthermore, during the wok's rotation and stirring process, the tea leaves, containing a certain amount of moisture, adhere to the wok's inner wall due to the high temperature and humidity, leading to overheating and excessive drying. This can also affect the heating of other tea leaves, impacting the fixation process and compromising the overall quality of the tea. Summary of the Invention

[0004] The purpose of this invention is to solve the problems in the background art by proposing a secondary fixation process for Liubao tea after piling.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A secondary fixation process for Liubao tea after piling, comprising the following steps:

[0007] S1. Place the tea leaves into the rotating drum and close the lid. The motor drives the guide teeth to rotate. The rotation of the rotating drum is driven by the meshing effect between the guide teeth and the rotating drum. The tea leaves are stir-fried and de-enzymed by the heating effect of the rotating drum.

[0008] S2. Depending on the amount of tea leaves added, the lever drives the bushing to slide along the connecting shaft, forcing one of the differential gears to mesh with an adjacent transmission gear, ensuring that the turntable can rotate at different speeds depending on the amount of tea leaves. At this time, the transmission mechanism can achieve different rotation speeds. Different rotation speeds can be achieved by driving the connecting gear with the bevel gear, forcing the lever to turn the accumulated tea leaves at different frequencies.

[0009] S3. By connecting the air injection box and the conduit, and by spraying air onto the inner wall of the rotating drum through the air jet plate, the tea leaves adhering to the inner wall of the rotating drum are forced to fall off, preventing the tea leaves from being overheated and drying out, thus avoiding affecting the quality of the tea leaves. The tea leaves that still adhere to the inner wall of the rotating drum after the air jet cleaning are cleaned by a scraper and temporarily collected by a cleaning box, further ensuring the overall quality of the tea leaves.

[0010] S4. Air is blown into the interior of the connecting cylinder through the connector and the air groove. The surface of the connector and the push pin are cleaned by blowing air through the air port and the guide hole to prevent tea leaves from adhering. The meshing effect between the toothed ring and the mating teeth drives the screw to rotate. The threaded connection effect drives the push plate to slide along the cleaning groove and push the tea leaves collected inside the cleaning box.

[0011] In the above-mentioned device for the secondary fixation process of Liubao tea after stacking, there is a base, the top of which is hinged to a platform, a motor is fixedly connected inside the platform, the output end of the motor is fixedly connected to a guide tooth through a coupling, a rotating cylinder is engaged on one side of the surface of the guide tooth, and the rotating cylinder is rotatably connected to the top of the platform.

[0012] The output end of the motor is fixedly connected to a guide plate. One side of the guide plate is connected to a turntable via a belt drive. One side of the turntable is fixedly connected to a connecting shaft. A bushing is slidably connected to the surface of the connecting shaft. Three differential gears are fixedly connected to the surface of the bushing in sequence. The diameter of the three differential gears increases from the connecting plate to the turntable. A connecting plate is rotatably connected inside the drum. A drive shaft is fixedly connected to one side of the surface of the connecting plate. Three drive gears are fixedly connected to the surface of the drive shaft. The diameter of the three drive gears decreases from the turntable to the connecting plate. The differential gears can mesh with the drive gears.

[0013] A transmission mechanism is fixedly connected to the surface of the drive shaft near the connecting plate. The other end of the transmission mechanism is fixedly and rotatably connected to the surface of the connecting plate. Two connecting cylinders are symmetrically and rotatably connected to the other side of the connecting plate. The connecting cylinders are rotatably connected to the inside of the rotating cylinder. A bevel gear is fixedly connected to the inside of the connecting cylinder. A shift pin is rotatably connected to the surface of the connecting cylinder. One end of the shift pin passes through the inside of the connecting cylinder. A gear is fixedly connected to the end of the shift pin that passes through the inside of the connecting cylinder. Two adjacent gears mesh with each other. A connecting tooth is fixedly connected to the surface of one of the gears near the bevel gear. The connecting tooth meshes with the bevel gear. A rotating shaft is fixedly connected to one side of the surface of the bevel gear. The rotating shaft passes through the connecting plate, and the end of the rotating shaft that passes through the outside of the connecting plate is fixedly connected to the transmission mechanism.

[0014] In the aforementioned apparatus for the secondary fixation process of Liubao tea after stacking, an air injection box is fixedly connected to the top of the platform. Two conduits are connected to the top of the air injection box, with one end of one conduit connected to a connector. A baffle is rotatably connected to the surface of a connecting plate, with the connecting plate and the baffle penetrating each other. The connector is fixedly connected to the baffle. Two symmetrical ventilation grooves are provided inside the connecting plate. Two symmetrical air outlets are provided on the side of the connecting plate near the connecting cylinder, communicating with the interior of the connecting cylinder. One end of each ventilation groove communicates with the air outlet. The other end is connected to the connector via a baffle. An air inlet is provided on the surface of the connecting cylinder. One end of the air inlet is connected to the inside of the connecting cylinder. A flow outlet is provided inside the connecting cylinder. Guide holes are connected to both ends of the flow outlet. The two guide holes are located on both sides of the push post. A cleaning box is fixedly connected to the surface of the baffle near the connecting cylinder. An air jet plate is connected to one side of the surface of the cleaning box. Another conduit is connected to the cleaning box via a connecting ring. A cleaning groove is provided inside the cleaning box. A scraper is fixedly connected to the top of the cleaning groove. The scraper is slidably connected to the inner wall of the rotating cylinder.

[0015] In the aforementioned device for the secondary fixation process of Liubao tea after stacking, a screw is rotatably connected inside the cleaning trough, and a push plate is threadedly connected to the surface of the screw. The push plate is slidably connected inside the cleaning trough. The end of the cleaning trough away from the connecting ring is connected through the cleaning box. A toothed ring is fixedly connected to the inner surface of the rotating drum. The toothed ring is located on the side close to the drive shaft. A mating tooth is rotatably connected to the surface of the connecting ring. The mating tooth meshes with the toothed ring and is fixedly connected to the screw.

[0016] In the aforementioned device for the secondary fixation process of Liubao tea after stacking, the transmission mechanism includes two transmission wheels and two connecting wheels. The two transmission wheels are fixedly connected to the surface of the transmission shaft, and the two connecting wheels are symmetrically rotated and connected to the surface of the connecting disc. The transmission wheels and the connecting wheels are connected by belt drive.

[0017] In the aforementioned device for the secondary fixation process of Liubao tea after stacking, a connecting block is slidably connected to one side of each of the three differential gear surfaces, a lever is fixedly connected between the three connecting blocks, a slider is hinged to the other end of the lever, a positioning plate is fixedly connected to the top of the platform, the slider is slidably connected to the positioning plate, and the slider can be engaged with the positioning plate.

[0018] In the aforementioned device for the secondary fixation process of Liubao tea after stacking, a cover is hinged to one side of the rotating drum surface, and an opening is formed through the surface of the cover. The opening is inserted into a cleaning box. A telescopic column is hinged to the top of the base, and the other end of the telescopic column is hinged to the bottom of the platform.

[0019] In the aforementioned device for the secondary fixation process of Liubao tea after stacking, the surface of the baffle is provided with a connecting groove, the surface of the connecting plate is fixedly connected with a connecting ring, and the connecting ring is inserted into the connecting groove. The surface of the baffle near the drive shaft is fixedly connected to the base.

[0020] Compared with existing technologies, the advantages of this device for the secondary fixation process of Liubao tea after piling are:

[0021] 1. During the rotating and frying process, the rotation of the connecting cylinder drives the paddle to spread and turn the accumulated tea leaves. Through the meshing effect of different differential gears and transmission gear brackets, different frequencies of turning are achieved according to the amount of tea leaves, ensuring uniform heating and preventing damage to the integrity of the tea leaves.

[0022] 2. The jet plate cleans the tea leaves adhering to the inner wall of the rotating drum by jet cleaning, which can prevent the tea leaves from being damaged by excessive heat. The air outlet cleans the tea leaves adhering to the surface of the connecting cylinder. At the same time, the connection between the flow port and the guide hole cleans the tea leaves adhering to the surface of the detonator, further ensuring the uniformity of heating of all tea leaves.

[0023] 3. Use a scraper to clean the tea leaves that still adhere to the inner wall of the rotating drum after the air jet cleaning. This prevents the over-dried tea leaves from hindering the heating effect of the rest of the tea leaves and prevents them from breaking and falling into the tea pile, thus affecting the overall quality of the tea.

[0024] In summary, this invention utilizes the rotating mechanism of the connecting cylinder to drive the paddle pins in the frying process, spreading and turning the accumulated tea leaves. Different frequencies of turning are achieved through the meshing of different differential gears and transmission gear supports, ensuring uniform heating and preventing damage to the tea leaves. A jet plate cleans the tea leaves adhering to the inner wall of the rotating cylinder using air jets, preventing overheating and damage. Air nozzles and guide holes further clean the tea leaves adhering to the paddle pins and the surface of the connecting cylinder, ensuring uniform heating of all tea leaves. A scraper removes any tea leaves still adhering to the inner wall of the rotating cylinder after air jet cleaning, preventing over-drying tea leaves from hindering the heating of the remaining tea leaves and preventing broken tea leaves from falling into the tea pile and affecting the overall quality of the tea. Attached Figure Description

[0025] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0026] Figure 2 This is a schematic diagram of the connecting cylinder connection structure of the present invention;

[0027] Figure 3 This is a schematic diagram of the tapered tooth structure of the present invention;

[0028] Figure 4 This is a cross-sectional view of the connecting cylinder structure of the present invention;

[0029] Figure 5 This is a schematic cross-sectional view of the ventilation groove structure of the present invention;

[0030] Figure 6 This is a schematic cross-sectional view of the air outlet structure of the present invention;

[0031] Figure 7 This is a schematic cross-sectional view of the connecting groove structure of the present invention;

[0032] Figure 8 This is a schematic diagram of the connecting disk structure of the present invention;

[0033] Figure 9 This is a schematic diagram of the cap connection structure of the present invention;

[0034] Figure 10 This is a cross-sectional view of the cleaning box of the present invention;

[0035] Figure 11 This is a cross-sectional view of the cleaning groove structure of the present invention;

[0036] Figure 12 This is a cross-sectional view of the positioning plate of the present invention.

[0037] In the diagram: 1. Base; 2. Platform; 3. Motor; 4. Guide gear; 5. Rotary drum; 6. Guide plate; 7. Turntable; 8. Connecting shaft; 9. Bushing; 10. Differential gear; 11. Connecting plate; 12. Drive shaft; 13. Drive gear; 14. Transmission mechanism; 141. Drive wheel; 142. Connecting wheel; 15. Connecting drum; 16. Bevel gear; 17. Shift pin; 18. Gear; 19. Connecting gear; 20. Rotating shaft; 21. Air injection box; 22. Conduit; 23. 24. Connector; 25. Baffle; 26. Vent groove; 27. Air outlet; 28. Air blowing port; 29. ​​Drainage port; 30. Guide hole; 31. Cleaning box; 32. Air jet plate; 33. Cleaning groove; 34. Scraper; 35. Push plate; 36. Gear ring; 37. Mating gear; 38. Connecting block; 39. Lever; 40. Slider; 41. Positioning plate; 42. Cover; 43. Opening; 44. Telescopic column; 45. Connecting groove; 46. Connecting ring. Detailed Implementation

[0038] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0039] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0040] Reference Figures 1-12 A secondary fixation process for Liubao tea after piling, including the following steps:

[0041] S1. Place the tea leaves into the rotating drum 5 and close the cover 42. The motor 3 drives the guide tooth 4 to rotate. The meshing effect between the guide tooth 4 and the rotating drum 5 drives the rotating drum 5 to rotate. The tea leaves are stir-fried and de-enzymed by the heating effect of the rotating drum 5.

[0042] S2. Depending on the amount of tea leaves added, the lever 39 drives the bushing 9 to slide along the connecting shaft 8, forcing one of the differential gears 10 to mesh with an adjacent transmission gear 13, ensuring that the turntable 7 can rotate at different speeds depending on the amount of tea leaves. At this time, the transmission mechanism 14 can achieve different rotation speeds. The bevel gear 16 can drive the connecting gear 19 to achieve different rotation speeds, forcing the lever 17 to turn the piled tea leaves at different frequencies.

[0043] S3. Through the connection between the air injection box 21 and the conduit 22, and by spraying air onto the inner wall of the rotating drum 5 through the air jet plate 31, the tea leaves adhering to the inner wall of the rotating drum 5 are forced to fall off, preventing the tea leaves from being overheated and drying out, thus avoiding affecting the quality of the tea leaves. The scraper 33 is used to clean the tea leaves that still adhere to the inner wall of the rotating drum 5 after the air jet cleaning, and the cleaning box 30 is used to temporarily collect them, further ensuring the overall quality of the tea leaves.

[0044] S4. Air is blown into the interior of the connecting cylinder 15 through the connector 23 and the air groove 25. The surface of the connector 23 and the surface of the push post 17 are cleaned by blowing air through the air outlet 27 and the guide hole 29 to prevent tea leaves from adhering. The engagement effect between the toothed ring 36 and the mating tooth 37 drives the screw 34 to rotate. The threaded connection effect drives the push plate 35 to slide along the cleaning groove 32 to push the tea leaves collected inside the cleaning box 30.

[0045] Reference Figures 1-12 A device for the secondary fixation process of Liubao tea after stacking includes a base 1, a platform 2 hinged to the top of the base 1, a motor 3 fixedly connected inside the platform 2, a guide gear 4 fixedly connected to the output end of the motor 3 via a coupling, a rotating cylinder 5 meshing with one side of the surface of the guide gear 4, the rotating cylinder 5 rotatably connected above the platform 2, a guide plate 6 fixedly connected to the output end of the motor 3, a turntable 7 connected to one side of the guide plate 6 via a belt drive, a connecting shaft 8 fixedly connected to one side of the turntable 7, a bushing 9 slidably connected to the surface of the connecting shaft 8, three differential gears 10 sequentially fixedly connected to the surface of the bushing 9, the diameter of the three differential gears 10 increasing from the connecting plate 11 towards the turntable 7, a connecting plate 11 rotatably connected inside the rotating cylinder 5, a drive shaft 12 fixedly connected to one side of the surface of the connecting plate 11, three drive gears 13 fixedly connected to the surface of the drive shaft 12, the diameter of the three drive gears 13 decreasing sequentially from the turntable 7 towards the connecting plate 11, and the differential gears 10... It can mesh with the transmission gear 13. The transmission mechanism 14 is fixedly connected to the surface of the transmission shaft 12 near the connecting plate 11. The other end of the transmission mechanism 14 is fixedly and rotatably connected to the surface of the connecting plate 11. Two connecting cylinders 15 are symmetrically and rotatably connected to the other side of the surface of the connecting plate 11. The connecting cylinders 15 are rotatably connected to the inside of the rotating cylinder 5. The inside of the connecting cylinder 15 is fixedly connected with a bevel gear 16. The surface of the connecting cylinder 15 is rotatably connected with a lever 17. One end of the lever 17 passes through the inside of the connecting cylinder 15. The end of the lever 17 that passes through the inside of the connecting cylinder 15 is fixedly connected with a gear 18. Two adjacent gears 18 mesh with each other. The surface of one gear 18 near the bevel gear 16 is fixedly connected with a connecting tooth 19. The connecting tooth 19 meshes with the bevel gear 16. One side of the surface of the bevel gear 16 is fixedly connected with a rotating shaft 20. The rotating shaft 20 passes through the connecting plate 11. The end of the rotating shaft 20 that passes through the outside of the connecting plate 11 is fixedly connected to the transmission mechanism 14.

[0046] Depending on the amount of tea leaves placed inside the rotating drum 5, the sliding bushing 9 forces two differential gears 10 of different diameters to mesh with the transmission gears 13, enabling the connecting disc 11 to rotate at different speeds. At this time, the two connecting drums 15 rotate inside the rotating drum 5. Through the transmission effect of the transmission structure, the two rotating shafts 20 are forced to rotate while following the connecting drums 15. Thus, through the meshing effect of the bevel gear 16 and the three connecting gears 19, the several deflectors 17 on the surface of the connecting drum 15 are forced to rotate. When the connecting drum 15 contacts the tea pile, the rotating deflectors 17 spread and turn the tea pile, ensuring the uniformity of the tea leaves being heated and ensuring the effect of fixing.

[0047] An air injection box 21 is fixedly connected to the top of the base 2. Two conduits 22 are connected to the top of the air injection box 21. One end of one conduit 22 is connected to a connector 23. A baffle 24 is rotatably connected to the surface of the connecting plate 11. The connecting plate 11 and the baffle 24 are connected through each other. The connector 23 is fixedly connected to the baffle 24. Two symmetrical air vents 25 are provided inside the connecting plate 11. Two symmetrical air outlets 26 are provided on the side of the connecting plate 11 near the connecting cylinder 15. The air outlets 26 are connected to the inside of the connecting cylinder 15. One end of the air vent 25 is connected to the air outlet 26, and the other end of the air vent 25 is connected to the connector 23 through the baffle 24. The surface of the connecting cylinder 15 is provided with an air blowing port 27. One end of the air blowing port 27 is connected to the interior of the connecting cylinder 15. The interior of the connecting cylinder 15 is provided with a flow outlet 28. Both ends of the flow outlet 28 are connected to guide holes 29. The two guide holes 29 are located on both sides of the push post 17. A cleaning box 30 is fixedly connected to the surface of the baffle 24 near the connecting cylinder 15. One side of the surface of the cleaning box 30 is connected to an air jet plate 31. Another conduit 22 is connected to the cleaning box 30 through a connecting ring 46. A cleaning groove 32 is provided inside the cleaning box 30. A scraper 33 is fixedly connected to the top of the cleaning groove 32. The scraper 33 is slidably connected to the inner wall of the rotating cylinder 5.

[0048] The air injection box 21 delivers high-pressure air to the connector 23 and the cleaning box 30 through two conduits 22. The connector 23 is connected to the two ventilation slots 25 through the rotation of the connecting plate 11. High-pressure air is injected into the interior of the connecting cylinder 15 through the connection between the ventilation slots 25 and the air outlet 26. At this time, the high-pressure air inside the connecting cylinder 15 blows the tea leaves adhering to the surface of the connecting cylinder 15 through the air blowing port 27. At the same time, the high-pressure air inside the connecting cylinder 15 enters the guide hole 29 through the drain port 28 and cleans the tea leaves adhering to the surface of the pusher 17 through the guide hole 29. This can further ensure the uniformity of heating during the tea leaf fixation process.

[0049] The high-pressure air entering the cleaning box 30 is blown out through the jet plate 31. Since the tea leaves are subjected to high temperature and humidity during the withering process, they inevitably adhere to the inner wall of the rotating drum 5. The high-pressure air blown out through the jet plate 31 can clean the tea leaves adhering to the inner wall of the rotating drum 5, preventing the tea leaves from being overheated and over-dried, and further ensuring the uniform heating effect of the tea leaves. At the same time, the scraper 33 scrapes off the tea leaves that have not been blown off and collects them into the cleaning trough 32 through the cleaning box 30. This can prevent the over-dried tea leaves from always adhering, avoid the dried tea leaves from breaking and falling into the tea pile, and avoid affecting the overall quality of the tea.

[0050] A screw 34 is rotatably connected inside the cleaning groove 32. A push plate 35 is threadedly connected to the surface of the screw 34. The push plate 35 is slidably connected inside the cleaning groove 32. The end of the cleaning groove 32 away from the connecting ring 46 passes through the cleaning box 30. A gear ring 36 is fixedly connected to the inner surface of the rotating drum 5. The gear ring 36 is located on the side close to the drive shaft 12. A mating tooth 37 is rotatably connected to the surface of the connecting ring 46. The mating tooth 37 meshes with the gear ring 36 and is fixedly connected to the screw 34.

[0051] The rotation of the rotating drum 5 forces the gear ring 36 to drive the mating gear 37 to rotate, which in turn drives the screw 34 to rotate. Through the effect of the threaded connection, the push plate 35 can slide along the cleaning groove 32, pushing out the over-dried tea collected in the cleaning groove 32, making it easier to remove defective products.

[0052] The transmission mechanism 14 includes two transmission wheels 141 and two connecting wheels 142. The two transmission wheels 141 are fixedly connected to the surface of the transmission shaft 12, and the two connecting wheels 142 are symmetrically rotatably connected to the surface of the connecting disc 11. The transmission wheels 141 and the connecting wheels 142 are connected by belt drive.

[0053] The rotation of the drive shaft 12 can drive the connecting disc 11 and the drive wheel 141 to rotate. The rotation of the drive wheel 141 can drive the connecting wheel 142 to rotate through the transmission effect of the belt. While the rotating shaft 20 and the connecting wheel 142 rotate with the connecting disc 11, the connecting wheel 142 will rotate on its own, ensuring the normal operation of the shift post 17.

[0054] One side of each of the three differential gears 10 is slidably connected to a connecting block 38. A lever 39 is fixedly connected between the three connecting blocks 38. A slider 40 is hinged to the other end of the lever 39. A positioning plate 41 is fixedly connected to the top of the base 2. The slider 40 is slidably connected to the positioning plate 41, and the slider 40 can be engaged with the positioning plate 41.

[0055] The slider 40 drives the lever 39 to slide, which in turn drives the three differential gears 10 to slide through the connecting block 38. This forces the two differential gears 10 with different diameters to mesh with the transmission gear 13, thereby ensuring that the transmission shaft 12 achieves different rotation speeds. This ensures the spreading and turning effect of the connecting cylinder 15 and the lever 17 on the tea pile, and prevents the tea from being damaged due to excessively fast turning frequency, or prevents the tea from being heated evenly due to excessively low turning frequency.

[0056] A cover 42 is hinged to one side of the surface of the rotating drum 5. An opening 43 is provided through the surface of the cover 42. The opening 43 is inserted into the cleaning box 30. A telescopic column 44 is hinged to the top of the base 1. The other end of the telescopic column 44 is hinged to the bottom of the platform 2.

[0057] The telescopic column 44 extends and retracts, forcing the base 1 and the platform 2 to rotate. After stir-frying and blanching, the platform 2 rotates to force the opening of the rotating drum 5 to face downwards, facilitating the discharge of the blanched tea leaves. The cover 42 also prevents tea leaves from falling or foreign objects from entering the rotating drum 5 during the stir-frying process.

[0058] The surface of the baffle 24 is provided with a connecting groove 45, and the surface of the connecting plate 11 is fixedly connected with a connecting ring 46, and the connecting ring 46 is inserted into the connecting groove 45. The surface of the baffle 24 near the drive shaft 12 is fixedly connected to the base 2.

[0059] The connection between the connecting groove 45 and the connecting ring 46 ensures the stable rotation of the connecting plate 11. Furthermore, the fixed connection between the baffle 24 and the base 2 ensures the stability of the baffle 24 and prevents it from rotating with the connecting plate 11.

[0060] The working principle and usage of this invention are explained in detail below: In use, the first step is to put the tea leaves into the rotating drum 5 and close the cover 42. The motor 3 drives the guide tooth 4 to rotate. The meshing effect between the guide tooth 4 and the rotating drum 5 drives the rotating drum 5 to rotate. The rotating drum 5 can be heated to complete the stir-frying and blanching of the tea leaves. Depending on the amount of tea leaves put in, the lever 39 drives the bushing 9 to slide along the connecting shaft 8, forcing one of the differential teeth 10 to mesh with an adjacent transmission tooth 13. This ensures that the turntable 7 can rotate at different speeds depending on the amount of tea leaves. At this time, the transmission mechanism 14 can achieve different rotation speeds. The bevel tooth 16 can drive the connecting tooth 19 to achieve different rotation speeds, forcing the lever 17 to turn the piled tea leaves at different frequencies.

[0061] The second step involves connecting the air injection box 21 and the conduit 22, and using the air jet plate 31 to spray air onto the inner wall of the rotating drum 5. This forces the tea leaves adhering to the inner wall of the rotating drum 5 to fall off, preventing the tea leaves from drying out due to excessive heat and affecting their quality. The scraper 33 then cleans the tea leaves that remain adhering to the inner wall of the rotating drum 5 after the air jet cleaning, and temporarily collects them in the cleaning box 30 to further ensure the overall quality of the tea leaves. Air is blown into the connecting cylinder 15 through the connector 23 and the air vent 25, and the surfaces of the connector 23 and the push post 17 are cleaned through the air outlet 27 and the guide hole 29 to prevent tea leaves from adhering. The meshing effect between the toothed ring 36 and the mating tooth 37 drives the screw 34 to rotate, and the threaded connection causes the push plate 35 to slide along the cleaning groove 32, pushing the tea leaves collected inside the cleaning box 30.

[0062] To further clarify, the aforementioned fixed connection should be interpreted broadly unless otherwise explicitly specified and limited. For example, it may be welding, gluing, or integral molding, or other conventional methods well known to those skilled in the art.

[0063] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A secondary fixation process for Liubao tea after piling, characterized in that, Includes the following steps: S1. Put the tea leaves into the rotating drum (5) and close the lid (42). Drive the guide teeth (4) to rotate through the motor (3). Drive the rotating drum (5) to rotate through the meshing effect between the guide teeth (4) and the rotating drum (5). Complete the stir-frying and fixing of the tea leaves through the heating effect of the rotating drum (5). S2. Depending on the amount of tea leaves added, the lever (39) drives the bushing (9) to slide along the connecting shaft (8), forcing one of the differential gears (10) to mesh with an adjacent transmission gear (13), ensuring that the turntable (7) can rotate at different speeds depending on the amount of tea leaves. At this time, the transmission mechanism (14) can achieve different rotation speeds. The bevel gear (16) can drive the connecting gear (19) to achieve different rotation speeds, forcing the lever (17) to turn the piled tea leaves at different frequencies. S3. By connecting the air injection box (21) and the conduit (22), and by spraying air onto the inner wall of the rotating drum (5) through the air jet plate (31), the tea leaves adhering to the inner wall of the rotating drum (5) are forced to fall off, preventing the tea leaves from being overheated and drying out, thus avoiding affecting the quality of the tea leaves. The tea leaves that still adhere to the inner wall of the rotating drum (5) after being cleaned by the air jet are cleaned by the scraper (33), and are temporarily collected by the cleaning box (30), further ensuring the overall quality of the tea leaves. S4. Air is blown into the interior of the connecting cylinder (15) through the connector (23) and the ventilation groove (25). Air is blown through the air inlet (27) and the guide hole (29) to clean the surface of the connector (23) and the push post (17) to prevent tea leaves from adhering. The screw (34) is driven to rotate through the meshing effect between the toothed ring (36) and the mating tooth (37). The push plate (35) is driven to slide along the cleaning groove (32) through the effect of the threaded connection to push the tea leaves collected inside the cleaning box (30).

2. The apparatus for the secondary fixation process of Liubao tea after stacking, as described in claim 1, comprises a base (1), characterized in that: The base (1) is hinged to the top of the platform (2), and the platform (2) is fixedly connected to the inside of the platform (2). The output end of the motor (3) is fixedly connected to the guide tooth (4) through the coupling. A rotating cylinder (5) is engaged on one side of the surface of the guide tooth (4). The rotating cylinder (5) is rotatably connected to the top of the platform (2). The output end of the motor (3) is fixedly connected to a guide plate (6). One side of the guide plate (6) is connected to a turntable (7) via a belt drive. One side of the turntable (7) is fixedly connected to a connecting shaft (8). A bushing (9) is slidably connected to the surface of the connecting shaft (8). Three differential gears (10) are fixedly connected to the surface of the bushing (9) in sequence. The diameter of the three differential gears (10) increases from the connecting plate (11) toward the turntable (7). The inside of the rotating drum (5) is rotatably connected to a connecting plate (11). A transmission shaft (12) is fixedly connected to one side of the surface of the connecting plate (11). Three transmission gears (13) are fixedly connected to the surface of the transmission shaft (12). The diameter of the three transmission gears (13) decreases from the turntable (7) toward the connecting plate (11). The differential gears (10) can mesh with the transmission gears (13). A transmission mechanism (14) is fixedly connected to the surface of the drive shaft (12) near the connecting disc (11). The other end of the transmission mechanism (14) is fixedly and rotatably connected to the surface of the connecting disc (11). Two connecting cylinders (15) are symmetrically and rotatably connected to the other side of the surface of the connecting disc (11). The connecting cylinders (15) are rotatably connected to the inside of the rotating cylinder (5). A bevel tooth (16) is fixedly connected to the inside of the connecting cylinder (15). A lever (17) is rotatably connected to the surface of the connecting cylinder (15). One end of the lever (17) penetrates into the inside of the connecting cylinder (15). The end of the push pin (17) that passes through the inside of the connecting cylinder (15) is fixedly connected to a gear (18). Two adjacent gears (18) mesh with each other. A connecting tooth (19) is fixedly connected to the surface of one of the gears (18) near the bevel tooth (16). The connecting tooth (19) meshes with the bevel tooth (16). A rotating shaft (20) is fixedly connected to one side of the surface of the bevel tooth (16). The rotating shaft (20) passes through the connecting disk (11), and the end of the rotating shaft (20) that passes through the outside of the connecting disk (11) is fixedly connected to the transmission mechanism (14).

3. The apparatus for the secondary fixation process of Liubao tea after piling, as described in claim 2, is characterized in that: A gas injection box (21) is fixedly connected to the top of the pedestal (2). Two conduits (22) are connected to the top of the gas injection box (21). One end of one conduit (22) is connected to a connector (23). A baffle (24) is rotatably connected to the surface of the connecting plate (11). The connecting plate (11) and the baffle (24) are connected through each other. The connector (23) is fixedly connected to the baffle (24). Two venting grooves (25) are symmetrically opened inside the connecting plate (11). Two air outlets (26) are symmetrically opened on the side of the connecting plate (11) near the connecting cylinder (15). The air outlets (26) are connected to the inside of the connecting cylinder (15). One end of the venting groove (25) is connected to the air outlet (26). The other end of the venting groove (25) is connected to the connector (23) through the baffle (24). The connecting cylinder (15) has an air inlet (27) on its surface. One end of the air inlet (27) is connected to the inside of the connecting cylinder (15). The inside of the connecting cylinder (15) has a drain inlet (28). Both ends of the drain inlet (28) are connected to guide holes (29). The two guide holes (29) are located on both sides of the push post (17). A cleaning box (30) is fixedly connected to the surface of the baffle (24) near the connecting cylinder (15). A jet plate (31) is connected to one side of the surface of the cleaning box (30). Another conduit (22) is connected to the cleaning box (30) through a connecting ring (46). A cleaning groove (32) is opened inside the cleaning box (30). A scraper (33) is fixedly connected to the top of the cleaning groove (32). The scraper (33) is slidably connected to the inner wall of the rotating cylinder (5).

4. The apparatus for the secondary fixation process of Liubao tea after stacking, as described in claim 3, is characterized in that: The cleaning groove (32) is rotatably connected to a screw (34), and a push plate (35) is threadedly connected to the surface of the screw (34). The push plate (35) is slidably connected to the inside of the cleaning groove (32). The end of the cleaning groove (32) away from the connecting ring (46) is connected through the cleaning box (30). A gear ring (36) is fixedly connected to the inner surface of the rotating drum (5). The gear ring (36) is located on the side close to the drive shaft (12). A mating tooth (37) is rotatably connected to the surface of the connecting ring (46). The mating tooth (37) meshes with the gear ring (36) and is fixedly connected to the screw (34).

5. The apparatus for the secondary fixation process of Liubao tea after stacking, as described in claim 2, is characterized in that: The transmission mechanism (14) includes two transmission wheels (141) and two connecting wheels (142). The two transmission wheels (141) are fixedly connected to the surface of the transmission shaft (12), and the two connecting wheels (142) are symmetrically rotated and connected to the surface of the connecting disc (11). The transmission wheels (141) and the connecting wheels (142) are connected by belt drive.

6. The apparatus for the secondary fixation process of Liubao tea after stacking, as described in claim 2, is characterized in that: A connecting block (38) is slidably connected to one side of each of the three differential gears (10). A lever (39) is fixedly connected between the three connecting blocks (38). A slider (40) is hinged to the other end of the lever (39). A positioning plate (41) is fixedly connected to the top of the base (2). The slider (40) is slidably connected to the positioning plate (41), and the slider (40) can be engaged with the positioning plate (41).

7. The apparatus for the secondary fixation process of Liubao tea after stacking, as described in claim 2, is characterized in that: A cover (42) is hinged to one side of the surface of the rotating drum (5). An opening (43) is provided through the surface of the cover (42). The opening (43) is inserted into the cleaning box (30). A telescopic column (44) is hinged to the top of the base (1). The other end of the telescopic column (44) is hinged to the bottom of the platform (2).

8. The apparatus for the secondary fixation process of Liubao tea after stacking, as described in claim 3, is characterized in that: The surface of the baffle (24) is provided with a connecting groove (45), and a connecting ring (46) is fixedly connected to the surface of the connecting plate (11), and the connecting ring (46) is inserted into the connecting groove (45). The surface of the baffle (24) near the drive shaft (12) is fixedly connected to the base (2).