Textile raw material production and processing crushing equipment
Patent Information
- Application Number
- CN202611292330.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-25
- Publication Date
- 2026-10-16
AI Technical Summary
[0003]纺织原料在加工前需要对其进行粉碎操作，便于后续的生产加工，而现有装置在粉碎过程中，由于纺织原料粉碎产生的粉料较轻，会飘散至生产车间内，存在一定的安全隐患，且对工人的健康造成一定的影响，在加工结束后需要额外对车间进行清洗，生产成本得不到降低，工人的工作负担较大
[0013]与现有技术相比，本发明所达到的有益效果是：本发明，通过第一红外线传感器、第二红外线传感器与设备程序的配合使用，可以根据不同数量的纺织原料改变粉碎速度，在粉碎数量较少的纺织原料时，确保粉碎效率并减少能源的消耗，在粉碎数量较多的纺织原料时，提高粉碎效率并保证粉碎质量，防止粉碎速度过快导致纺织原料粉碎不完全，通过电动卷帘门与设备程序的配合使用，可以在粉碎过程中起到防尘作用，防止粉尘飘散入生产车间影响生产环境，通过吸尘装置的配合使用，可以在进行大批量连续粉碎操作时快速吸除粉碎过程中产生的粉尘，无需频繁开关电动卷帘门，在粉料收集车装满后工作人员可以快速更换空车，提高工厂的生产效率；
Smart Images
Figure CN122912980A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of textile processing technology, and specifically relates to a crushing device for textile raw material production and processing. Background Technology
[0002] Textile raw materials are natural or chemical fibers used for spinning. They are widely used in textiles such as cotton, linen, wool, and silk. Natural fibers are textile fibers obtained directly from plants that exist in nature or from artificially cultivated animals. They are an important source of materials for the textile industry. There are many types of natural fibers, but cotton, linen, wool, and silk have been used extensively in textiles for a long time. Cotton and linen are plant fibers, while wool and silk are animal fibers. Asbestos exists in the rock layers of the earth's crust and is called mineral fiber. It is an important building material and can also be used in textiles. Cotton fiber has the largest output and a wide range of uses. It can be used to sew clothes, sheets, quilts, and other daily necessities. It can also be used as a material for canvas and conveyor belts, or to make wadding for insulation and filling. Most of the linen fiber is used to make packaging fabrics and ropes. Some high-quality linen fiber can be used for clothing. The output of wool and silk is much less than that of cotton and linen, but they are excellent textile raw materials.
[0003] Textile raw materials need to be crushed before processing to facilitate subsequent production. However, during the crushing process, the powder generated by the existing equipment is light and can be scattered into the production workshop, posing certain safety hazards and affecting the health of workers. After processing, the workshop needs to be cleaned, which does not reduce production costs and increases the workload of workers. Summary of the Invention
[0004] The purpose of this invention is to provide a crushing device for textile raw material production and processing, in order to solve the problems mentioned in the background art.
[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a crushing equipment for textile raw material production and processing, including a crushing box, an operating platform fixedly installed on one side of the crushing box, a step provided on one side of the operating platform, a crusher installed on one side of the operating platform, a textile raw material conveying pipe fixedly installed on the crusher, the inside of the textile raw material conveying pipe being inclined, two sets of infrared sensors, namely a first infrared sensor and a second infrared sensor, being installed at intervals on one side of the inner wall of the textile raw material conveying pipe, an electric motor being provided on one side of the crusher, a collection chamber being provided inside the operating platform, a powder conveying pipe being provided at the top inside the operating platform, one end of the powder conveying pipe being connected to the crusher, and a dustproof component being provided on one side of the operating platform, the dustproof component including a fixed base, an electric roller shutter door, and a transparent curtain, the fixed base being fixedly installed on the production workshop floor, the electric roller shutter door being detachably installed on the fixed base, and the transparent curtain being fixedly installed on the electric roller shutter door, located in the middle area.
[0006] The present invention further illustrates that the inside of the collection chamber is also provided with a collection component, which includes a powder collection cart, a first baffle, a second baffle, and a rotating shaft. The powder collection cart is placed inside the collection chamber and located below the powder conveying pipe.
[0007] The present invention further illustrates that the first baffle is hinged to the bottom of one side of the powder collection vehicle, the second baffle is disposed on the top of one side of the powder collection vehicle, and the rotating shaft connects the first baffle and the second baffle.
[0008] The present invention further illustrates that the powder conveying pipe is provided with several sets of feeding troughs, and the several sets of feeding troughs are arranged in an arc shape.
[0009] The present invention further illustrates that a third infrared sensor is fixedly installed on one side of the internal cavity wall of the collection chamber, and a dust concentration detector is fixedly installed on the other side of the internal cavity wall of the collection chamber.
[0010] The present invention further illustrates that a dust collection device is also fixedly installed on one side of the internal cavity wall of the collection chamber.
[0011] The present invention further illustrates that the interior of the pulverizing chamber is hollow.
[0012] The present invention further illustrates that the crushing box is placed on the floor of the production workshop.
[0013] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: The present invention, through the combined use of a first infrared sensor, a second infrared sensor and equipment program, can change the crushing speed according to different quantities of textile raw materials. When crushing a small quantity of textile raw materials, it ensures crushing efficiency and reduces energy consumption. When crushing a large quantity of textile raw materials, it improves crushing efficiency and ensures crushing quality, preventing incomplete crushing of textile raw materials due to excessively fast crushing speed. Through the combined use of an electric roller shutter door and equipment program, it can play a dust prevention role during the crushing process, preventing dust from drifting into the production workshop and affecting the production environment. Through the combined use of a dust collection device, it can quickly remove the dust generated during the crushing process when performing large-scale continuous crushing operations, eliminating the need for frequent opening and closing of the electric roller shutter door. After the powder collection vehicle is full, the staff can quickly replace it with an empty vehicle, improving the factory's production efficiency. By using a dust concentration detector in conjunction with the equipment program, the dust concentration in the collection chamber can be detected during the crushing process to prevent safety hazards caused by excessive dust concentration. When the concentration is too high, the dust concentration in the collection chamber can be changed by intermittent dust suction, which reduces energy consumption and lowers the production cost of the factory while reducing dust. By using a third infrared sensor in conjunction with the equipment program, a self-inspection operation can be performed after production to prevent dust accumulation from causing signal misjudgment. At the same time, it can clean the dust accumulated inside the collection chamber and on the ground, reducing the time required for daily maintenance by staff and lowering the subsequent cleaning costs of the factory. Attached Figure Description
[0014] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the dustproof component structure of the present invention; Figure 3 This is a schematic diagram of the internal structure of the collection chamber of the present invention; Figure 4 This is the invention Figure 3 Schematic diagram of the internal structure of region A; Figure 5 This is a schematic diagram showing the location of the vacuuming device of the present invention; Figure 6 This is a schematic diagram of the location of the dust concentration detector of the present invention; Figure 7 This is a schematic diagram of the collection component structure of the present invention; Figure 8 This is a schematic diagram of the feeding trough of the present invention.
[0015] In the diagram: 1. Crushing box; 11. Operating table; 12. Electric motor; 13. Textile raw material conveying pipe; 131. First infrared sensor; 132. Second infrared sensor; 14. Crusher; 15. Collection chamber; 16. Powder conveying pipe; 161. Feeding trough; 17. Third infrared sensor; 18. Dust concentration detector; 19. Dust collection device; 2. Dustproof components; 21. Fixed base; 22. Electric roller shutter door; 23. Transparent curtain; 3. Collection component; 31. Powder collection vehicle; 32. First baffle; 33. Second baffle; 34. Rotating shaft. Detailed Implementation
[0016] The following detailed, non-limiting description of the technical solution of the present invention, in conjunction with preferred embodiments and accompanying drawings, is provided. Obviously, the described embodiments are merely some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0017] Please see Figure 1-8This invention provides a technical solution: a crushing device for textile raw material production and processing, comprising a crushing box 1, which is placed on the floor of the production workshop. The interior of the crushing box 1 is hollow. An operating platform 11 is fixedly installed on one side of the crushing box 1. A step is provided on one side of the operating platform 11 to facilitate workers to stand and observe the input of textile raw materials, and to facilitate daily maintenance. A crusher 14 is installed on one side of the operating platform 11 for crushing textile raw materials. A textile raw material conveying pipe 13 is fixedly installed on the crusher 14. The inside of the textile raw material conveying pipe 13 is inclined to improve conveying efficiency and prevent textile raw materials from accumulating and causing blockage. Two sets of infrared sensors, namely a first infrared sensor 131 and a second infrared sensor 132, are installed at intervals on one side of the inner wall of the textile raw material conveying pipe 13. Sensor 132 is used to detect the input amount of textile raw materials. A motor 12 is provided on one side of the crusher 14 to provide power to drive the crusher 14 to perform crushing operations. A collection chamber 15 is provided inside the operating table 11 to cooperate in the powder collection operation. A powder conveying pipe 16 is provided on the top of the operating table 11. One end of the powder conveying pipe 16 is connected to the crusher 14 to cooperate in the centralized collection of the crushed textile raw materials. A third infrared sensor 17 is fixedly installed on one side of the inner cavity wall of the collection chamber 15 to cooperate in the position detection operation. A dust concentration detector 18 is fixedly installed on the other side of the inner cavity wall of the collection chamber 15 to cooperate in the detection of dust concentration in the collection chamber 15 to prevent excessive dust from affecting the environment of the production workshop. A dust collection device 19 is also fixedly installed on one side of the inner cavity wall of the collection chamber 15 to clean the floating dust generated during the collection process. Several sets of feeding troughs 161 are provided on the powder conveying pipe 16. The several sets of feeding troughs 161 are arranged in an arc shape to facilitate the downward conveying of the crushed textile raw materials and prevent the lighter powder from accumulating at the pipe opening. A dustproof component 2 is also provided on one side of the operating table 11. The dustproof component 2 includes a fixed base 21, an electric roller shutter door 22, and a transparent curtain 23. The fixed base 21 is fixedly installed on the production workshop floor. The electric roller shutter door 22 is detachably installed on the fixed base 21 to cooperate in dustproof operation. The transparent curtain 23 is fixedly installed on the electric roller shutter door 22 and is located in the middle area to facilitate staff to observe the powder collection status. The collection chamber 15 is also equipped with a collection component 3, which includes a powder collection cart 31, a first baffle 32, a second baffle 33, and a rotating shaft 34. The powder collection cart 31 is placed inside the collection chamber 15, below the powder conveying pipe 16, and is used to collect the pulverized textile raw materials. The first baffle 32 is hinged to the bottom of one side of the powder collection cart 31, and the second baffle 33 is set on the top of one side of the powder collection cart 31. The rotating shaft 34 connects the first baffle 32 and the second baffle 33, which facilitates the collection of different amounts of powder by the staff. The crushing box 1 is also equipped with an equipment program, which can control the start and stop of the motor 12, the operation of the crusher 14, the start and stop of the dust collection device 19, and the operation of the electric roller shutter door 22. The pulverizer 1 is powered by an external power source in the workshop to drive the internal components. The electric motor 12, crusher 14, dust collection device 19, electric roller shutter door 22, three sets of infrared sensors, and dust concentration detector 18 are all connected to the equipment program signal.
[0018] Textile raw material processing operations: When workers need to crush textile raw materials, they first turn on the workshop power. At this time, the crushing box 1 starts, the equipment program starts, and the equipment program controls the motor 12 and the crusher 14 to start. Then, the workers pour the batch of textile raw materials into the textile raw material conveying pipe 13 through the conveying device in the workshop. At this time, the equipment program detects whether there is a powder collection cart 31 in the collection chamber 15 through the third infrared sensor 17. If there is no powder collection cart 31, the equipment program sends a signal. If there is a powder collection cart 31, it controls the electric roller shutter door 22 to start, and the curtain moves down to cover the collection chamber 15. 5. To prevent pulverized textile materials from scattering into the production workshop, the equipment ensures that textile dust does not accumulate on the third infrared sensor 17 during the initial production phase, preventing signal misjudgment. Workers can observe the pulverization process through the transparent curtain 23. The equipment program then detects the signals from the first infrared sensor 131 and the second infrared sensor 132 and controls the motor 12 to operate at a set speed. The equipment program sets the motor 12 speed to V1, V2, and V3, with V1 being the minimum and V3 the maximum. This can be modified according to specific production needs. When the equipment program detects the first infrared sensor... When the first infrared sensor 131 does not receive a signal, but the second infrared sensor 132 does, the equipment program determines that the quantity of textile raw materials in this batch is small. The equipment program controls the speed of the motor 12 to V1, and the motor 12 drives the crusher 14 to rotate slowly for crushing, ensuring crushing efficiency while reducing energy consumption. When the equipment program detects that both the first infrared sensor 131 and the second infrared sensor 132 have received signals, the equipment program determines that the quantity of textile raw materials in this batch is large, and the equipment program controls the speed of the motor 12 to adjust to V2, and the motor 12 drives the crusher 14 to rotate rapidly for crushing. The operation ensures both pulverization efficiency and pulverization quality, preventing incomplete pulverization of textile raw materials due to excessive pulverization speed. After the above operation is completed, the equipment program first controls the motor 12 to stop and sends a completion signal to the operator. Then, the equipment program starts timing. The timing time is set to T1, which can be modified according to specific needs. After T1 time is up, the equipment program controls the electric roller shutter door 22 to start, and the curtain rises. At this time, the operator can pull out the powder collection cart 31. After pulverization, the dust is allowed to settle for a period of time to prevent the dust from drifting to the outside workshop when the electric roller shutter door 22 is opened. During the above operations, if the staff needs to continuously crush textile raw materials in large quantities, the equipment program controls the motor 12 to rotate at a speed of V3, the electric roller shutter door 22 to start, the dust collection device 19 to start, and the motor 12 to drive the crusher 14 to rotate at high speed to carry out the crushing operation. While ensuring the output, the dust generated by crushing is removed to prevent it from drifting into the production workshop and affecting the work efficiency of the staff. After the above operations are completed, the equipment program controls the next operation. By using the first infrared sensor 131 and the second infrared sensor 132 in conjunction with the equipment program, the crushing speed can be adjusted according to different quantities of textile raw materials. When crushing a small quantity of textile raw materials, crushing efficiency is ensured and energy consumption is reduced. When crushing a large quantity of textile raw materials, crushing efficiency is improved and crushing quality is guaranteed, preventing incomplete crushing of textile raw materials due to excessively fast crushing speed. By using the electric roller shutter door 22 in conjunction with the equipment program, dust can be prevented during the crushing process, preventing dust from drifting into the production workshop and affecting the production environment. By using the dust collection device 19, dust generated during the crushing process can be quickly removed when performing large-scale continuous crushing operations, eliminating the need for frequent opening and closing of the electric roller shutter door 22. After the powder collection cart 31 is full, the staff can quickly replace it with an empty cart, improving the factory's production efficiency.
[0019] Dust concentration detection procedure: During the above operation, the equipment program detects the dust concentration in the collection chamber 15 through the dust concentration detector 18 and compares it with the set value. The equipment program sets the concentration value to M1, which can be modified according to specific production needs. When the equipment program detects that the concentration value of the dust concentration detector 18 is ≥ M1, the equipment program determines that the dust concentration in the collection chamber 15 is too high. The equipment program controls the dust collection device 19 to turn on and perform a dust collection operation on the dust generated by crushing. The equipment program sets the dust collection time to T2, which can be modified according to needs. When T2 time is up, the equipment program detects again through the dust concentration detector 18. If the concentration value is < M1, the equipment program controls the dust collection device 19 to turn off. If the concentration value is still ≥ M1, the equipment program repeats the above dust collection operation until the dust concentration value is < M1. By using the dust concentration detector 18 in conjunction with the equipment program, the dust concentration in the collection chamber 15 can be detected during the crushing process to prevent safety hazards caused by excessive dust concentration. When the concentration is too high, the dust concentration in the collection chamber 15 can be changed by intermittent dust suction, thereby reducing energy consumption and lowering the production cost of the factory while reducing dust.
[0020] Infrared sensor self-test operation: During the above operation, the equipment program detects the third infrared sensor 17 after the crushing operation is completed. The detection time of the equipment program is set to T3, which can be modified according to specific needs. When the equipment program detects that the third infrared sensor 17 emits a signal for a period of T3, the equipment program determines that there is dust accumulation on the surface of the third infrared sensor 17, which leads to a false judgment. At this time, the equipment program controls the electric roller shutter door 22 to descend and the dust collection device 19 to start. The dust collection time is T4, which can be modified according to specific needs. When T4 time is up, the equipment program controls the dust collection device 19 to close and the electric roller shutter door 22 to rise. At this time, the third infrared sensor 17 will not emit a signal again. By using the third infrared sensor 17 in conjunction with the equipment program, a self-inspection operation can be performed after production to prevent dust accumulation from causing signal misjudgment. At the same time, it can clean the dust accumulated inside the collection chamber 15 and on the ground, reducing the time required for daily maintenance by staff and lowering the subsequent cleaning costs of the factory.
[0021] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this invention, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention.
[0022] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features, and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A pulverizing device for textile raw material production and processing, comprising a pulverizing box (1), characterized in that, An operating table (11) is fixedly installed on one side of the crushing box (1). A step is provided on one side of the operating table (11). A crusher (14) is installed on one side of the operating table (11). A textile raw material conveying pipe (13) is fixedly installed on the crusher (14). The inside of the opening of the textile raw material conveying pipe (13) is inclined. Two sets of infrared sensors are installed at intervals on one side of the inner wall of the textile raw material conveying pipe (13), namely a first infrared sensor (131) and a second infrared sensor (132). A motor (12) is provided on one side of the crusher (14). The operating table (11) The internal structure of the operating table (11) is provided with a collection chamber (15). The top of the operating table (11) is provided with a powder conveying pipe (16). One end of the powder conveying pipe (16) is connected to the crusher (14). A dustproof component (2) is also provided on one side of the operating table (11). The dustproof component (2) includes a fixed base (21), an electric roller shutter door (22), and a transparent curtain (23). The fixed base (21) is fixedly installed on the floor of the production workshop. The electric roller shutter door (22) is detachably installed on the fixed base (21). The transparent curtain (23) is fixedly installed on the electric roller shutter door (22) and located in the middle area.
2. The pulverizing equipment for textile raw material production and processing according to claim 1, characterized in that, The collection chamber (15) is also equipped with a collection component (3), which includes a powder collection cart (31), a first baffle (32), a second baffle (33), and a rotating shaft (34). The powder collection cart (31) is placed inside the collection chamber (15) and located below the powder conveying pipe (16).
3. The pulverizing equipment for textile raw material production and processing according to claim 2, characterized in that, The first baffle (32) is hinged to the bottom of one side of the powder collection vehicle (31), and the second baffle (33) is set on the top of one side of the powder collection vehicle (31). The rotating shaft (34) connects the first baffle (32) and the second baffle (33).
4. The pulverizing equipment for textile raw material production and processing according to claim 3, characterized in that, The powder conveying pipe (16) is provided with several sets of feeding troughs (161), and the several sets of feeding troughs (161) are arranged in an arc shape.
5. The pulverizing equipment for textile raw material production and processing according to claim 4, characterized in that, A third infrared sensor (17) is fixedly installed on one side of the inner cavity wall of the collection chamber (15), and a dust concentration detector (18) is fixedly installed on the other side of the inner cavity wall of the collection chamber (15).
6. The pulverizing equipment for textile raw material production and processing according to claim 5, characterized in that, A dust collection device (19) is also fixedly installed on one side of the internal cavity wall of the collection chamber (15).
7. The pulverizing equipment for textile raw material production and processing according to claim 6, characterized in that, The interior of the crushing box (1) is hollow.
8. The pulverizing equipment for textile raw material production and processing according to claim 7, characterized in that, The crushing box (1) is placed on the floor of the production workshop.