A multi-point disposable full-automatic plating liquid coating device for injection molding parts
Patent Information
- Application Number
- CN202611331078.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-31
- Publication Date
- 2026-10-16
AI Technical Summary
[0004]上述技术方案,把过多的疏水漆吹下流入疏水漆箱内,同时对柔性金属带表面的疏水漆进行吹干,从而减少出现疏水漆滴落到外部的现象,但在注塑件局部电镀工艺中,需在电镀前对无需镀层的区域涂覆阻镀液(阻镀油),现有注塑件的几何形状日趋复杂,其表面常存在高度落差与不规则曲面,导致待涂覆点位在空间上呈非共线分布,当前行业喷油针多采用固定式安装结构,缺乏自适应调节能力,由于喷油针与不同喷涂点位之间的空间距离是动态变化的,无法始终保持恒定喷距,当喷油针与某一喷涂点位的距离过大时,阻镀油在从喷嘴射出至抵达工件表面的行程中,易受气流干扰发生雾化散射,导致涂层边缘模糊、定位失准,甚至出现虚喷、漏喷现象;反之,当喷距过小时,高压喷射出的阻镀油直接冲击凹凸不平的注塑件表面,会产生“爆料浆”现象(即阻镀油飞溅或堆积),不仅破坏涂层的均匀性与致密性,还可能污染已电镀区域或周边设备,影响注塑件的喷涂质量和喷涂效果
[0018] 1) This multi-point, one-time fully automatic resist plating liquid coating device for injection molded parts controls the extension and retraction of the retractable sprayer to ensure that the distance between all sprayer nozzles and all coating locations on the injection molded part body is the same. Compared with traditional coating devices, this spraying equipment uses a retractable sprayer, which ensures that the distance between multiple sprayers and multiple coating locations on the injection molded part body is the same. Under the same pump pressure, the sprayer can complete the coating of the injection molded part body. This not only solves the problems of blurred coating edges, inaccurate positioning, false spraying, and missed spraying when the distance between the spray needle and the spraying point is too large, but also solves the problem of resist plating liquid splashing instantly upon contact with the injection molded part body surface when the distance between the spray needle and the spraying point is too small, thus improving the coating quality of the injection molded part body.
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Figure CN122913032A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of coating equipment technology, and more specifically, to a multi-point, one-time fully automatic resist coating device for injection molded parts. Background Technology
[0002] Before plastic parts enter the chemical plating and electroplating tanks, the areas that are "unwanted to be coated" are precisely sealed with a plating inhibitor, thereby achieving effects such as local electroplating, two-color electroplating, and transparent electroplating.
[0003] Chinese Patent Publication No. CN216396958U discloses a hydrophobic paint coating device for flexible metal parts, including an outer frame. A sliding seat is provided at the lower inner end of the outer frame, and a hydrophobic paint tank is provided on the upper side of the sliding seat. A coating roller is rotatably connected to the inner side of the hydrophobic paint tank via a bearing. A guide roller is rotatably connected to the inner wall of the upper end of the outer frame. A blower fan is provided at one end of the upper surface of the outer frame and at the upper end of the outer surface of the outer frame. A guide tube is provided on the inner side of the outer frame corresponding to the blower fan, and the position of the guide tube corresponds to the position of the guide roller.
[0004] The above technical solution blows excess hydrophobic paint down into the hydrophobic paint tank and dries the hydrophobic paint on the surface of the flexible metal strip, thereby reducing the phenomenon of hydrophobic paint dripping onto the outside. However, in the local electroplating process of injection molded parts, it is necessary to apply a resist solution (resist oil) to the areas that do not need to be plated before electroplating. The geometry of existing injection molded parts is becoming increasingly complex, and their surfaces often have height differences and irregular curved surfaces, resulting in the non-collinear distribution of the points to be coated in space. Currently, most of the spray needles in the industry adopt a fixed installation structure, which lacks self-adjustment capability. Since the spatial distance between the spray needle and different spray points is dynamic... The spray distance is constantly changing and cannot be kept constant. When the distance between the spray needle and a certain spray point is too large, the resist oil is easily affected by airflow interference and atomized and scattered during its journey from the nozzle to the surface of the workpiece. This results in blurred coating edges, inaccurate positioning, and even false spraying or missed spraying. Conversely, when the spray distance is too small, the high-pressure sprayed resist oil directly impacts the uneven surface of the injection molded part, which will produce the phenomenon of "slurry bursting" (i.e., resist oil splashing or accumulating). This not only damages the uniformity and density of the coating, but may also contaminate the electroplated area or surrounding equipment, affecting the coating quality and effect of the injection molded part. Summary of the Invention
[0005] The purpose of this invention is to provide a multi-point, one-time fully automatic resist coating device for injection molded parts, so as to solve the problems mentioned in the background art above:
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] A fully automatic, one-time, multi-point resist plating solution coating device for injection molded parts includes two symmetrical spraying frames. Two slides are symmetrically slidably connected between the two spraying frames. A crossbeam is fixedly installed on the top surface of each of the two slides. Spraying equipment is slidably connected to the surfaces of each of the two crossbeams. Each spraying equipment includes multiple horizontally arranged valve blocks. A retractable sprayer is fixedly installed on the surface of any one of the valve blocks. Side frames are fixedly installed on the side surfaces of both spraying frames. Rotary frame one and rotary frame two are rotatably connected inside each of the two side frames. A rotating shaft is provided between the two ends of rotary frame one and rotary frame two and the two side frames. Rotary frame one and rotary frame two are rotatably connected to the side frames via the rotating shaft. Multiple vision sensors are fixedly installed on the bottom surfaces of rotary frame one and rotary frame two. The injection molded part to be sprayed is placed between rotary frame one and rotary frame two. A through-type placement groove is opened on the surface of one of the side frames.
[0008] Preferably, one of the side frames is rotatably connected to a first gear and a second gear, which mesh with each other. One of the side frames is fixedly mounted on a mounting bracket, and a motor is fixedly mounted on the surface of the mounting bracket. The output end of the motor is fixedly connected to the first gear.
[0009] Preferably, the surface of the injection molded part body is provided with a suspension rod for suspending it, and the suspension rod is suspended on a lifting device.
[0010] Preferably, the first and second rotating frames are located between two spraying devices. Multiple telescopic devices are fixedly installed on the inner side of the spraying devices. A connecting plate is fixedly installed on the telescopic end of the telescopic device, and the top of the connecting plate is fixedly connected to the surface of the sprayer.
[0011] Preferably, an inlet pipe is fixedly installed on the outer surface of each of the valve blocks, and a sliding groove is opened on the inner side of each of the two spraying frames. The slide frame is slidably connected in the sliding groove, and the slide frame is slidably connected to the spraying frame through the sliding groove.
[0012] Preferably, both of the crossbars are rotatably connected to lead screws, which are threaded to the bottom of the spraying equipment. Both of the crossbars are fixedly mounted with motors on their side surfaces, and the output ends of the motors are fixedly connected to the lead screws.
[0013] Preferably, a base is provided below the spraying frame, and a vertical frame is fixedly installed on the surface of the base. Two spraying frames are respectively fixedly installed on both sides of the vertical frame. A telescopic rod one is fixedly installed on the inner side of the vertical frame. The telescopic end of the telescopic rod one is fixedly connected to the surface of one of the slides. A telescopic rod two is fixedly installed on the inner side of the ends of the two spraying frames. The telescopic end of the telescopic rod two is fixedly connected to the surface of the other slide.
[0014] Preferably, a solenoid valve assembly is fixedly installed on the inner side of the vertical frame, a pump body is fixedly installed on the top surface of the vertical frame, a placement box is fixedly installed on the inner side of the vertical frame, the placement box is located above the solenoid valve assembly, the inlet of the pump body is connected to the placement box through a hose, the outlet of the pump body is connected to the solenoid valve assembly through a pipeline, and multiple outlets of the solenoid valve assembly are connected to multiple inlet pipes through hoses.
[0015] Preferably, a fixing frame is symmetrically fixedly installed on the bottom surface of the two spraying racks, a plurality of recycling ports are fixedly installed on the surface of the fixing frame, a manifold is fixedly installed in the middle of the bottom surface of the fixing frame, a plurality of return pipes connected to the circuit are fixedly installed on both sides of the spraying equipment, the return pipes are connected to the recycling ports through flexible hoses, a recycling bin is placed on the surface of the base, and the manifold is connected to the recycling bin through flexible hoses.
[0016] Preferably, a controller is fixedly installed on the surface of the vertical frame. The controller is electrically connected to the motor, the controller is electrically connected to the telescopic device, the controller is electrically connected to the pump body, and the controller is electrically connected to telescopic rod one and telescopic rod two.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] 1) This multi-point, one-time fully automatic resist plating liquid coating device for injection molded parts controls the extension and retraction of the retractable sprayer to ensure that the distance between all sprayer nozzles and all coating locations on the injection molded part body is the same. Compared with traditional coating devices, this spraying equipment uses a retractable sprayer, which ensures that the distance between multiple sprayers and multiple coating locations on the injection molded part body is the same. Under the same pump pressure, the sprayer can complete the coating of the injection molded part body. This not only solves the problems of blurred coating edges, inaccurate positioning, false spraying, and missed spraying when the distance between the spray needle and the spraying point is too large, but also solves the problem of resist plating liquid splashing instantly upon contact with the injection molded part body surface when the distance between the spray needle and the spraying point is too small, thus improving the coating quality of the injection molded part body.
[0019] 2) When this multi-point, one-time fully automatic resist plating liquid coating device for injection molded parts is in use, during the coating process of the sprayer on the coating position of the injection molded part, the excess resist plating oil reaches the recycling port through multiple return pipes and hoses. The resist plating oil is then collected through the manifold and finally collected into the recycling tank. This prevents the excess resist plating liquid from leaking out and also recycles the resist plating liquid, saving the resources used for resist plating liquid.
[0020] 3) When using this multi-point, one-time fully automatic resist coating device for injection molded parts, the motor rotates, causing the lead screw to rotate. The rotation of the lead screw causes the spraying equipment to move inside the cross frame. When both sides of the injection molded part need to be sprayed, after the two spraying devices have finished moving, their positions correspond to each other. Without flipping the injection molded part, both sides of the injection molded part can be coated simultaneously. When the positions of the two spraying devices are misaligned, multiple injection molded parts can be coated on one side only, further improving the coating efficiency of the injection molded parts. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0022] Figure 2 This is a schematic diagram of the position and structure of the base and vertical frame of the present invention;
[0023] Figure 3 This is a schematic diagram of the vertical frame and telescopic rod at one position of the present invention;
[0024] Figure 4 This is a schematic diagram of the fixing frame and the location structure of the recovery pipe in this invention;
[0025] Figure 5 This is a schematic diagram of the position and structure of the carriage and crossbeam of the present invention;
[0026] Figure 6 This is a schematic diagram of the spraying equipment and valve block position structure of the present invention;
[0027] Figure 7 This is a schematic diagram showing the position and structure of the telescopic device and connecting plate of the present invention;
[0028] Figure 8 This is a schematic diagram of the positional structure of the first and second rotating frames of the present invention;
[0029] Figure 9 This is a schematic diagram of the position and structure of the injection molded part body according to the present invention.
[0030] The following are the labeling instructions in the diagram: 1. Spray painting rack; 2. Slide rack; 3. Spraying equipment; 4. Valve block; 5. Sprayer; 6. Side frame; 7. Rotating frame one; 8. Rotating frame two; 9. Vision acquisition device; 10. Rotating shaft; 11. Injection molded part body; 12. Placement slot; 13. Horizontal frame; 14. Gear one; 15. Gear two; 16. Mounting frame; 17. Motor; 18. Hanging rod; 19. Expansion joint; 20. Connecting plate; 21. Inlet pipe; 22. Slide groove; 23. Lead screw; 24. Motor; 25. Base; 26. Vertical frame; 27. Expansion rod one; 28. Expansion rod two; 29. Solenoid valve assembly; 30. Pump body; 31. Placement box; 32. Fixing frame; 33. Recovery pipe port; 34. Manifold; 35. Return pipe; 36. Recovery bucket; 37. Controller. Detailed Implementation
[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0032] Please see Figure 1 - Figure 9A fully automatic, one-time, multi-point resist plating device for injection molded parts includes two symmetrical spraying frames 1. Two slides 2 are symmetrically slidably connected between the two spraying frames 1. A crossbeam 13 is fixedly installed on the top surface of each of the two slides 2. A spraying device 3 is slidably connected to the surface of each of the two crossbeams 13. The spraying device 3 can adjust the spraying distance between the sprayer 5 and the injection molded part body 11. The spraying device 3 includes multiple horizontally arranged valve blocks 4. The valve blocks 4 are conventional controllable flow valve blocks in the prior art. A retractable sprayer 5 is fixedly installed on the surface of any one of the valve blocks 4. The sprayer 5 is a conventional spray needle in the prior art. The retractable sprayer 5 adjusts the spraying distance to the injection molded part body 11. The side surfaces of the two spraying frames 1 are fixedly equipped with... The device is equipped with two side frames 6, each internally connected to a rotating frame 7 and a rotating frame 8. Rotating shafts 10 are installed between the two ends of rotating frames 7 and 8 and the two side frames 6, allowing them to rotatably connect. Multiple vision sensors 9 are fixedly mounted on the bottom surfaces of both rotating frames 7 and 8. These vision sensors 9 are conventional vision sensors in the prior art. The vision sensors 9 move with rotating frames 7 and 8, enabling a comprehensive scan of the coating points on the injection-molded part body 11. The injection-molded part body 11 to be coated is placed between rotating frames 7 and 8. One of the side frames 6 has a through-hole placement groove 12 on its surface. The rotating frames 7 and 8 rotate in opposite directions, carrying multiple vision sensors 9 to scan and collect data on the coating position of the injection molded part body 11. The coating position data collected by the vision sensors 9 is compared with the coating point data and the distance data between the sprayer 5 and the coating position of the injection molded part body 11 entered by the operator into the controller 37. Telescopic rods 27 and 28 extend, respectively carrying two spraying devices 3 towards the injection molded part body 11. At this time, multiple retractable sprayers 5 follow the spraying devices 3. After initial adjustment of the distance between the multiple retractable sprayers 5 and the injection molded part body 11, the distance between the sprayer 5 and the coating position of the injection molded part body 11 is determined. Due to the uneven surface of the injection molded part body 11... The surface is uneven, and the distance between the coating points on the injection molded part 11 and the sprayer 5 varies. Based on the coating points on the injection molded part 11, the retractable sprayer 5 is controlled to extend and retract, ensuring that the distance between the nozzles of all sprayers 5 and all coating locations on the injection molded part 11 is the same. Compared to traditional coating devices, this spraying equipment 3 uses a retractable sprayer 5, making the distance between multiple sprayers 5 and multiple coating locations on the injection molded part 11 the same. Under the same pump pressure, the sprayers 5 can complete the coating of the injection molded part 11. This not only solves the problems of blurred coating edges, inaccurate positioning, incomplete spraying, and missed spraying when the distance between the spray needle and the spray point is too large, but also solves the problem of insufficient distance between the spray needle and the spray point.The problem of splashing of the resist plating oil upon contact with the surface of the injection molded part 11 has been addressed, thus improving the coating quality of the injection molded part 11.
[0033] Please see Figure 8 and Figure 9 One of the side frames 6 has a gear 14 and a gear 2 15 rotatably connected to its surface. The gear 14 and the gear 2 15 mesh with each other. One of the side frames 6 has a mounting bracket 16 fixedly installed on its surface. The mounting bracket 16 has a motor 17 fixedly installed on its surface. The motor 17 is a conventional forward and reverse reversing motor in the prior art. The output end of the motor 17 is fixedly connected to the gear 14.
[0034] Please see Figure 8 and Figure 9 The surface of the injection molded part body 11 is provided with a suspension rod 18 for suspending it, and the suspension rod 18 is suspended on a lifting device.
[0035] Please see Figure 5 - Figure 7 The first rotating frame 7 and the second rotating frame 8 are located between the two spraying devices 3. Multiple telescopic devices 19 are fixedly installed on the inner side of the spraying device 3. The telescopic devices 19 are conventional electric control push rods in the prior art. A connecting plate 20 is fixedly installed on the telescopic end of the telescopic device 19. The top of the connecting plate 20 is fixedly connected to the surface of the sprayer 5.
[0036] Please see Figure 1 - Figure 6 An inlet pipe 21 is fixedly installed on the outer surface of any valve block 4. A sliding groove 22 is opened on the inner side of each of the two spraying racks 1. The slide 2 is slidably connected in the sliding groove 22. The slide 2 is slidably connected to the spraying rack 1 through the sliding groove 22. The two slides 2 move towards each other, so that the two spraying devices 3 move towards each other, thereby realizing the initial adjustment of the spraying distance of the injection molded part body 11.
[0037] Both crossbars 13 are rotatably connected to lead screws 23, which are threaded to the bottom of the spraying equipment 3. Both crossbars 13 are fixedly mounted with motors 24, which are conventional forward and reverse motors in the prior art. The output end of the motors 24 is fixedly connected to the lead screws 23. The rotation of the motors 24 drives the lead screws 23 to rotate, which causes the spraying equipment 3 to move inside the crossbars 13. When both sides of the injection molded part body 11 need to be sprayed, after the two spraying equipment 3 have moved, their positions correspond to each other. Without flipping the injection molded part body 11, both sides of the injection molded part body 11 can be coated simultaneously. When the positions of the two spraying equipment 3 are misaligned, multiple injection molded parts body 11 can be coated on one side only, further improving the coating efficiency of the injection molded part body 11.
[0038] Please see Figure 1 - Figure 4 A base 25 is provided below the spraying frame 1. A vertical frame 26 is fixedly installed on the surface of the base 25. Two spraying frames 1 are fixedly installed on both sides of the vertical frame 26. A telescopic rod 27 is fixedly installed on the inner side of the vertical frame 26. The telescopic end of the telescopic rod 27 is fixedly connected to the surface of one of the slides 2. A telescopic rod 28 is fixedly installed on the inner side of the ends of the two spraying frames 1. The telescopic end of the telescopic rod 28 is fixedly connected to the surface of the other slide 2. The telescopic rod 28 and the telescopic rod 27 are conventional electrically controlled push rods in the prior art.
[0039] Please see Figure 1 - Figure 3 A solenoid valve assembly 29 is fixedly installed on the inner side of the vertical frame 26. The solenoid valve assembly 29 is a conventional solenoid valve assembly 29 in the prior art. A pump body 30 is fixedly installed on the top surface of the vertical frame 26. A placement box 31 is fixedly installed on the inner side of the vertical frame 26. The placement box 31 is located above the solenoid valve assembly 29. The inlet of the pump body 30 is connected to the placement box 31 through a hose. The pump body 30 is a conventional pressure pump in the prior art. The outlet of the pump body 30 is connected to the solenoid valve assembly 29 through a pipeline. Multiple outlets of the solenoid valve assembly 29 are connected to multiple inlet pipes 21 through hoses.
[0040] Two spraying racks 1 are symmetrically fixedly mounted with a fixed frame 32 on their bottom surfaces. Multiple recovery ports 33 are fixedly mounted on the surface of the fixed frame 32. A manifold 34 is fixedly mounted in the middle of the bottom surface of the fixed frame 32. Multiple return pipes 35 connected to the circuit are fixedly mounted on both sides of the spraying equipment 3. The return pipes 35 are connected to the recovery ports 33 through hoses. A recovery bucket 36 is placed on the surface of the base 25. The manifold 34 is connected to the recovery bucket 36 through hoses. When the sprayer 5 coats the coating position of the injection molded part body 11, excess resist plating oil reaches the recovery port 33 through multiple return pipes 35 and hoses. The resist plating oil is then collected through the manifold 34. Finally, the collected resist plating liquid is collected in the recovery bucket 36. This prevents excess resist plating liquid from leaking out and also recycles the resist plating liquid, saving the use of resist plating liquid resources.
[0041] A controller 37 is fixedly mounted on the surface of the vertical frame 26. The controller 37 is a conventional programmable control device in the prior art, and the electrical equipment controlled by the controller 37 is also prior art, which will not be described in detail here. The controller 37 is electrically connected to the motor 17, the telescopic device 19, the motor 24, the pump body 30, and the telescopic rod 1 27 and the telescopic rod 28.
[0042] The steps of using this invention are as follows: Before the spraying equipment 3 starts operating, the operator inputs the coating point data of the injection molded part body 11 to be processed through the operation controller 37, calculates the distance data from the sprayer 5 to the coating point, and the controller 37 automatically stores the data as a processing program. The injection molded part body 11 is fixedly placed on the surface of the lifting rod 18. Using existing external lifting equipment, the lifting rod 18 and the injection molded part body 11 are moved through the placement groove 12 between the first rotating frame 7 and the second rotating frame 8. After the transfer is completed, the motor 17 rotates counterclockwise, causing the first gear 14 to rotate counterclockwise. At the same time, the second gear 15 rotates clockwise, causing the first gear 14 to rotate counterclockwise. The second gear 15 rotates clockwise, causing the first rotating frame 7 to rotate counterclockwise. The rotating mechanism causes the rotating frame 2 8 to rotate clockwise. At this time, the rotating frames 1 7 and 2 8 rotate in opposite directions, causing multiple vision acquisition devices 9 to scan and collect the coating position of the injection molded part body 11. After the rotating frames 1 7 and 2 8 rotate 180 degrees, the multiple vision acquisition devices 9 transmit the collected coating position data of the injection molded part body 11 to the controller 37. The controller 37 first controls the telescopic rod 1 27 and telescopic rod 2 28 to extend simultaneously. The extension of the telescopic rod 1 27 and telescopic rod 2 28 respectively causes the two slides 2 to move towards each other. The two slides 2 moving towards each other cause the two cross frames 13 to move towards each other. The two cross frames 13 moving towards each other cause the two spraying devices 3 to move towards the injection molded part body 11. At this time, multiple retractable sprayers 5 follow the spraying devices 3. After the two spraying devices 3 have completed their movements, the distance between the multiple retractable sprayers 5 and the injection molded part body 11 is initially adjusted, determining the distance between the sprayers 5 and the coating positions on the injection molded part body 11. The coating position data of the injection molded part body 11 collected by multiple vision acquisition devices 9 is compared with the coating point data and the distance data between the sprayers 5 and the coating positions on the injection molded part body 11 entered by the operator into the controller 37. This comparison then controls all the telescopic devices 19 corresponding to the spraying points. The telescopic devices 19 extend, moving the connecting disc 20. The movement of the connecting disc 20 moves the retractable sprayers 5 towards the coating points on the surface of the injection molded part body 11. Because the surface of the injection molded part body 11 is uneven, and the distance between the coating points on the injection molded part body 11 and the sprayers 5... Depending on the distance, the retractable sprayer 5 is extended and retracted according to the coating points on the injection molded part body 11, ensuring that the distance between the nozzle positions of all sprayers 5 and all coating positions on the injection molded part body 11 is the same. After adjustment, the controller 37 controls the pump body 30 to operate, drawing the resist plating liquid from the placement box 31 and delivering it to the solenoid valve assembly 29. Based on the sprayer 5 to which the resist plating liquid is to be sprayed, the controller controls the outlet of the solenoid valve assembly 29 connected to the sprayer 5 to open. At this time, the resist plating liquid is delivered through the hose to the inlet pipe 21 and sprayed out through the corresponding sprayer 5, coating the desired positions on the injection molded part body 11. The coated injection molded part body 11 is then transported to the next processing step.This scheme uses rotating frames 7 and 8 in opposite directions to scan and collect the coating position of the injection molded part body 11 using multiple vision acquisition devices 9. The coating position data collected by the multiple vision acquisition devices 9 is compared with the coating point data and the distance data between the sprayer 5 and the coating position of the injection molded part body 11 entered by the operator into the controller 37. Telescopic rods 27 and 28 extend, respectively carrying two spraying devices 3 towards the injection molded part body 11. At this time, multiple retractable sprayers 5 follow the spraying devices 3. After the initial adjustment of the distance between the multiple retractable sprayers 5 and the injection molded part body 11, the distance between the sprayer 5 and the coating position of the injection molded part body 11 is obtained. Because the surface of the injection molded part body 11 is uneven, and the coating point of the injection molded part body 11 is close to the sprayer 5, the distance between the sprayer 5 and the coating position of the injection molded part body 11 is determined. The distance between the sprayers 5 and the coating points on the injection molded part 11 varies. The retractable sprayers 5 are controlled to extend and retract, ensuring that the distance between the nozzles of all sprayers 5 and the coating points on all injection molded parts 11 is the same. Compared to traditional coating devices, this spraying equipment 3 uses retractable sprayers 5, making the distance between multiple sprayers 5 and multiple coating points on the injection molded part 11 the same. Under the same pump pressure, the sprayers 5 can complete the coating of the injection molded part 11. This not only solves the problems of blurred coating edges, inaccurate positioning, incomplete spraying, and missed spraying when the distance between the spray needle and the spray point is too large, but also solves the problem of splashing of the coating agent upon contact with the surface of the injection molded part 11 when the distance between the spray needle and the spray point is too small, thus improving the coating quality of the injection molded part 11.
[0043] During the coating process of the sprayer 5 on the coating position of the injection molded part body 11, the excess resist plating oil reaches the recycling port 33 through multiple return pipes 35 and hoses. The resist plating oil is then collected through the manifold 34, and finally the collected resist plating liquid is collected into the recycling tank 36. This prevents the excess resist plating liquid from leaking out and also recycles the resist plating liquid, saving the use of resist plating liquid resources.
[0044] The motor 24 rotates, causing the lead screw 23 to rotate. The rotation of the lead screw 23 causes the spraying equipment 3 to move inside the cross frame 13. When both sides of the injection molded part body 11 need to be sprayed, after the two spraying equipment 3 have finished moving, their positions correspond to each other. Without flipping the injection molded part body 11, both sides of the injection molded part body 11 can be coated simultaneously. When the positions of the two spraying equipment 3 are misaligned, multiple injection molded parts body 11 can be coated on one side, further improving the coating efficiency of the injection molded part body 11.
[0045] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic, one-time, multi-point resist plating solution coating device for injection molded parts, comprising two symmetrical spraying frames (1), characterized in that: Two slides (2) are symmetrically slidably connected between the two spraying racks (1). A crossbeam (13) is fixedly installed on the top surface of each of the two slides (2). A spraying device (3) is slidably connected to the surface of each of the two crossbeams (13). The spraying device (3) includes multiple layers of horizontally arranged valve blocks (4). A retractable sprayer (5) is fixedly installed on the surface of any one of the valve blocks (4). Side frames (6) are fixedly installed on the side surfaces of the two spraying racks (1). Rotary frames are rotatably connected inside the two side frames (6). A rotating frame (7) and a rotating frame (8) are provided with a rotating shaft (10) between the two ends of the rotating frame (7) and the two side frames (6). The rotating frame (7) and the rotating frame (8) are rotatably connected to the side frames (6) through the rotating shaft (10). Multiple vision acquisition devices (9) are fixedly installed on the bottom surface of the rotating frame (7) and the injection molded part body (11) to be sprayed is placed between the rotating frame (7) and the rotating frame (8). A through-type placement groove (12) is opened on the surface of one of the side frames (6).
2. The multi-point, one-time fully automatic resist plating solution coating device for injection molded parts according to claim 1, characterized in that: One of the side frames (6) is rotatably connected to a gear one (14) and a gear two (15), which mesh with each other. One of the side frames (6) is fixedly mounted with a mounting bracket (16), and a motor (17) is fixedly mounted on the surface of the mounting bracket (16). The output end of the motor (17) is fixedly connected to the gear one (14).
3. The multi-point, one-time fully automatic resist plating solution coating device for injection molded parts according to claim 2, characterized in that: The surface of the injection molded part body (11) is provided with a suspension rod (18) for suspending it, and the suspension rod (18) is suspended on a lifting device.
4. The multi-point, one-time fully automatic resist plating solution coating device for injection molded parts according to claim 1, characterized in that: The first rotating frame (7) and the second rotating frame (8) are located between two spraying devices (3). Multiple telescopic devices (19) are fixedly installed on the inner side of the spraying device (3). A connecting plate (20) is fixedly installed on the telescopic end of the telescopic device (19). The top of the connecting plate (20) is fixedly connected to the surface of the sprayer (5).
5. The multi-point, one-time fully automatic resist plating solution coating device for injection molded parts according to claim 4, characterized in that: An inlet pipe (21) is fixedly installed on the outer surface of any one of the valve blocks (4), and a sliding groove (22) is opened on the inner side of both spraying racks (1). The sliding rack (2) is slidably connected in the sliding groove (22), and the sliding rack (2) is slidably connected to the spraying rack (1) through the sliding groove (22).
6. The multi-point, one-time fully automatic resist plating solution coating device for injection molded parts according to claim 1, characterized in that: Both of the crossbars (13) are rotatably connected to lead screws (23), which are threaded to the bottom of the spraying equipment (3). Both of the crossbars (13) are fixedly mounted with motors (24), and the output end of the motors (24) is fixedly connected to the lead screws (23).
7. The multi-point, one-time fully automatic resist plating solution coating device for injection molded parts according to claim 1, characterized in that: A base (25) is provided below the spraying frame (1). A vertical frame (26) is fixedly installed on the surface of the base (25). Two spraying frames (1) are fixedly installed on both sides of the vertical frame (26). A telescopic rod (27) is fixedly installed on the inner side of the vertical frame (26). The telescopic end of the telescopic rod (27) is fixedly connected to the surface of one of the slides (2). A telescopic rod (28) is fixedly installed on the inner side of the ends of the two spraying frames (1). The telescopic end of the telescopic rod (28) is fixedly connected to the surface of the other slide (2).
8. The multi-point, one-time fully automatic resist plating solution coating device for injection molded parts according to claim 7, characterized in that: A solenoid valve assembly (29) is fixedly installed on the inner side of the vertical frame (26). A pump body (30) is fixedly installed on the top surface of the vertical frame (26). A placement box (31) is fixedly installed on the inner side of the vertical frame (26). The placement box (31) is located above the solenoid valve assembly (29). The inlet of the pump body (30) is connected to the placement box (31) through a hose. The outlet of the pump body (30) is connected to the solenoid valve assembly (29) through a pipeline. Multiple outlets of the solenoid valve assembly (29) are connected to multiple inlet pipes (21) through hoses.
9. The multi-point, one-time fully automatic resist plating solution coating device for injection molded parts according to claim 8, characterized in that: Two spraying racks (1) are symmetrically fixedly mounted with a fixed frame (32). Multiple recycling ports (33) are fixedly mounted on the surface of the fixed frame (32). A manifold (34) is fixedly mounted in the middle of the bottom surface of the fixed frame (32). Multiple return pipes (35) connected to its circuit are fixedly mounted on the two sides of the spraying equipment (3). The return pipes (35) are connected to the recycling ports (33) through hoses. A recycling bin (36) is placed on the surface of the base (25). The manifold (34) is connected to the recycling bin (36) through hoses.
10. The multi-point, one-time fully automatic resist plating solution coating device for injection molded parts according to claim 9, characterized in that: A controller (37) is fixedly installed on the surface of the vertical frame (26). The controller (37) is electrically connected to the motor (17), the controller (37) is electrically connected to the telescopic device (19), the controller (37) is electrically connected to the motor (24), the controller (37) is electrically connected to the pump body (30), and the controller (37) is electrically connected to the first telescopic rod (27) and the second telescopic rod (28).
Citation Information
Patent Citations
Hydrophobic paint coating device for flexible metal parts
CN216396958U