High-quality copper material straight insertion LED bending foot device

CN122913382APending Publication Date: 2026-10-16SHENZHEN NINGYUAN STARLIGHT TECH CO LTD
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Patent Information

Application Number
CN202611058217.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-07-16
Publication Date
2026-10-16

AI Technical Summary

Technical Problem

[0005]本发明的目的在于提供一种高品质铜材直插LED弯脚装置,以解决折弯不充分或折弯处过于靠近顶部的连接处,导致铜丝断裂从而导致电子元件损坏的问题

Benefits of technology

1、横置移架顶部设置有多个动置模架与挤定模块,因此当装置对LED灯进行一次弯折后,后续的动置模架与挤定模块会再次对LED灯底部的铜丝进行挤压,避免LED灯底部的铜丝一次弯折不到位的情况发生;

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Abstract

The application discloses a high-quality copper material straight-inserted LED bent-leg device and relates to the field of LED bending legs. The preliminary maintenance mechanism further comprises a transverse moving frame, a top clamping module, a driving rotating shaft, a rotating transmission strip, a top fixing horizontal plate, a horizontal fixing connecting block, an elastic clamping block and a sliding column. The transverse moving frame is slidingly connected to the top of the device body. The top clamping module is slidingly connected to the top of the device body. The driving rotating shaft is rotatably connected to the device body. The preliminary maintenance mechanism further comprises a transverse moving frame, a top clamping module, a driving rotating shaft, a rotating transmission strip, a top fixing horizontal plate, a horizontal fixing connecting block, an elastic clamping block and a sliding column. The transverse moving frame is slidingly connected to the top of the device body. The top clamping module is slidingly connected to the top of the device body. In the application, the first movable die frame and the fixed die module are used for preliminarily straightening the copper wire at the bottom of the LED lamp, so that the copper wire at the bottom of the LED lamp is prevented from being different in shape before being bent, thereby affecting the subsequent bending effect.
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Description

Technical Field

[0001] This invention belongs to the field of LED bend leads, specifically relating to a high-quality copper material direct-insertion LED bend lead device. Background Technology

[0002] In the production of through-hole LEDs, the copper leads need to be bent and shaped. Currently, bending is mostly done manually, which is not only inefficient but also makes it difficult to ensure the consistency of the bending angle and shape of the leads, resulting in large fluctuations in product quality. At the same time, high-quality copper leads have higher requirements for bending precision and surface quality. Existing simple devices are prone to damaging the leads or bending them incompletely, making it difficult to meet the needs of high-quality, high-efficiency, and large-scale production.

[0003] Patent CN206405340U discloses a bending device for LED lamp components, comprising a base with a support on the base, a pressing component, and a bending component. The pressing component is slidably disposed at the front end of the support. The bending component includes a lower die pressing component and a pushing component, which are horizontally arranged. The lower die pressing component is fixedly connected to the base, and the pushing component is movably disposed on the base. This invention produces more standardized products, allowing for secondary bending while ensuring standard production, without causing additional damage to the product. The lower die pressing component can process multiple electronic components at once, improving processing efficiency.

[0004] The above-mentioned device also has the following problems: Although the above-mentioned device can process multiple electronic components at one time, during the batch bending process, the bending points of the copper wires at the bottom of different electronic components are not uniform. This can easily lead to insufficient bending or bending too close to the top connection, causing the copper wires to break and thus damaging the electronic components. Summary of the Invention

[0005] The purpose of this invention is to provide a high-quality copper-insulated LED bending device to solve the problem of copper wire breakage and damage to electronic components caused by insufficient bending or bending too close to the top connection.

[0006] To achieve the above objectives, the present invention provides a high-quality copper material through-hole LED bending device, comprising a device body, a collection box provided on the outer wall of the device body, a preliminary maintenance mechanism provided on the top of the device body, an adjustment mechanism provided on the top of the device body, and a screening mechanism provided on the outer wall of the device body; The initial maintenance mechanism also includes a horizontal moving frame, a top clamp module, an active rotating shaft, a rotating transmission bar, a top-fixed horizontal plate, a horizontal fixing block, an elastic clamping block, and a sliding column. The horizontal moving frame is slidably connected to the top of the device body, the top clamp module is slidably connected to the top of the device body, the active rotating shaft is rotatably connected to the top of the device body, the rotating transmission bar is rotatably connected to the outer surface of the active rotating shaft, the top-fixed horizontal plate is rotatably connected to the top of the active rotating shaft, the horizontal fixing block is fixedly connected to the outer wall of the rotating transmission bar, the elastic clamping block is disposed on the outer wall of the horizontal fixing block, and the sliding column is slidably connected to the inner wall of the horizontal fixing block.

[0007] According to another advantageous design of the present invention, the preliminary maintenance mechanism further includes a top extrusion bar, a movable mold frame, and an extrusion block. The top extrusion bar is fixedly connected to the top of the sliding column. The horizontal connecting block is connected to the top extrusion bar by a spring, and the spring is sleeved on the outer circumferential surface of the sliding column. The movable mold frame is fixedly connected to the outer wall of the horizontal moving frame. The extrusion block is fixedly connected to the outer wall of the movable mold frame. The movable mold frame is slidably connected to the device body.

[0008] According to another advantageous design of the present invention, the preliminary maintenance mechanism further includes a squeezing module, a vertically moving protrusion, a squeezing plate, and an electric sheet. The squeezing module is fixedly connected to the top of the device body, the vertically moving protrusion is slidably connected to the inner wall of the squeezing module, the squeezing plate is fixedly connected to the top of the vertically moving protrusion, and the electric sheet is fixedly connected to the outer wall of the squeezing module. The vertically moving protrusion is located on the movement trajectory of the squeezing block. Insufficient copper wire allowance can cause the copper wire to break during bending. The first section of the moving mold frame and the extrusion module of the device are used to initially straighten the copper wire at the bottom of the LED light, so as to avoid the copper wire at the bottom of the LED light having different shapes before bending, which would affect the subsequent bending effect.

[0009] According to another advantageous design of the invention, the adjustment mechanism includes a vertical fixing block, an adjusting block, a spiral rod, and a limiting post. The vertical fixing block is fixedly connected to the outer wall of the horizontal moving frame, the adjusting block is slidably connected to the inner wall of the horizontal moving frame, the spiral rod is rotatably connected to the inner wall of the vertical fixing block, the adjusting block is movably connected to the outer circumferential surface of the spiral rod, the inner wall of the adjusting block is provided with a movable key, and the movable key is located in the spiral groove on the circumferential surface of the spiral rod. The limiting post is fixedly connected to the top of the device body.

[0010] According to another advantageous design of the present invention, the adjustment mechanism further includes a bottom transmission block, a limiting slide post, a groove, and a push plate. The bottom transmission block is slidably connected to the outer circumferential surface of the limiting post. The limiting slide post is fixedly connected to the top of the device body. The limiting slide post is slidably connected to the inner wall of the top clamping module. The groove is formed on the outer wall of the top clamping module. The push plate is fixedly connected to the inner wall of the horizontal moving frame.

[0011] According to another advantageous design of the invention, the adjustment mechanism further includes a restraint chamber, a hot and cold fan, and a grille, wherein the restraint chamber is fixedly connected to the inner wall of the transverse moving frame, the hot and cold fan is disposed on the inner wall of the device body, and the grille is fixedly connected to the outer wall of the device body; The hot air fan blows hot air to slightly soften the copper wire at the bottom of the LED light, making it easier to bend the copper wire at the bottom of the LED light later. After the LED light is initially bent, the rear hot and cold air fan blows cold air to cool down the bent copper wire at the bottom of the LED light.

[0012] According to another advantageous design of the present invention, the screening mechanism includes a guide trough, an electric push plate, and a warning light. The guide trough is formed on the inner wall of the device body, the electric push plate is slidably connected to the inner wall of the device body, and the warning light is fixedly connected to the top of the movable mold frame. The warning light is electrically connected to the electric plate.

[0013] According to another advantageous design of the invention, the screening mechanism further includes a fixed plate and an electric telescopic rod. The fixed plate is fixedly connected to the outer wall of the top fixed plate, and the electric telescopic rod is disposed at the bottom of the fixed plate. The electric telescopic rod is electrically connected to the warning light.

[0014] According to another advantageous design of the invention, the screening mechanism further includes a pusher plate and a waste lamp compartment, the pusher plate being fixedly connected to the bottom of the electric telescopic rod, and the waste lamp compartment being disposed on the outer wall of the device body; The top extrusion bar moves downwards and squeezes open the elastic clamping block through the bottom slope. The defective LED lights held by the elastic clamping block will then fall into the inner wall of the guide chute. Subsequently, the electric push plate automatically starts and pushes the LED lights that have fallen into the guide chute into the forward slope.

[0015] The beneficial effects of this invention are: 1. The top of the horizontal moving frame is equipped with multiple moving mold frames and extrusion modules. Therefore, after the device bends the LED light once, the subsequent moving mold frames and extrusion modules will extrude the copper wire at the bottom of the LED light again, so as to avoid the situation where the copper wire at the bottom of the LED light is not bent in place in one bend. When the LED tube is too high, the top extrusion bar will press the bottom of the LED tube downward to prevent the extrusion plate from reaching the bottom of the tube due to the LED tube being held too high. This step ensures that the LED is always at the same height inside the elastic clamp, and that the copper wire at the bottom of the LED is also always at the same height. This avoids situations where the copper wire is broken during bending due to insufficient allowance or empty bending. The first section of the moving mold frame and the extrusion module are used to initially straighten the copper wire at the bottom of the LED, preventing the copper wire at the bottom of the LED from having different shapes before bending, which would affect the subsequent bending effect.

[0016] 2. During the movement of the push plate, it contacts the inclined surface at the bottom of the bottom transmission block. Then, the bottom transmission block moves upward under the push of the push plate, thereby squeezing the copper wire at the bottom of the top LED light and bending it laterally at a large angle. Compared with traditional bending, this step greatly improves the selectivity of the bending angle of the LED light, and the adjustment steps are simple, which can improve the bending efficiency of the copper wire at the bottom of the LED light and reduce the cost of purchasing additional bending mechanisms. The hot and cold fans blow hot air to slightly soften the copper wire at the bottom of the LED light, making it easier to bend the copper wire later. After the LED light is initially bent, the rear hot and cold fans blow cold air to cool the bent copper wire, thus shaping the bent copper wire. After the limiting chamber moves to the top of the grille, it concentrates the airflow from the hot and cold fans, thereby increasing the impact of the airflow on the copper wire at the bottom of the LED light. The rotating screw rod drives the adjusting block to extend or retract under the limit of the extrusion module through the spiral groove on the circumference of the screw rod, thereby adapting to copper wires of different lengths at the bottom of the LED light.

[0017] 3. The electrode will contact the copper wire at the bottom of the LED light. The electrode will then release current through the copper wire to light up the LED light above. If the LED light is not lit, the electrode will release an electrical signal to the warning light. The warning light will produce a brief flash after receiving the electrical signal. If the flashing light is too frequent, it means that the defect rate of this batch of goods is high and rework is required. There is no need to bend the goods with a high defect rate. The top extrusion bar moves downward and squeezes open the elastic clamping block through the bottom slope. The defective LED lights held by the elastic clamping block will fall into the inner wall of the guide chute. Then the electric push plate will automatically start and push the LED lights that have fallen into the guide chute forward to the inclined chute. The inclined chute will guide them to fall into the inner wall of the waste lamp compartment, which will facilitate subsequent manual collection and processing. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a preliminary structural diagram of the maintenance mechanism of the present invention; Figure 3 This is the invention Figure 2 Enlarged view of a portion of the structure at point A; Figure 4 This is the invention Figure 2 Enlarged schematic diagram of the structure at point B in the middle; Figure 5 This is a schematic diagram of the adjustment mechanism structure of the present invention; Figure 6 This is a schematic diagram of the hot and cold fan structure of the present invention; Figure 7 This is a schematic diagram of the screening mechanism of the present invention.

[0019] The markings in the diagram are as follows: 1. Device body; 2. Collection box; 3. Preliminary maintenance mechanism; 301. Horizontal shifting frame; 302. Top clamping module; 303. Active rotating shaft; 304. Rotating transmission bar; 305. Top-fixed horizontal plate; 306. Horizontal fixing connecting block; 307. Elastic clamping block; 308. Sliding column; 309. Top extrusion bar; 310. Moving mold frame; 311. Extrusion block; 312. Extrusion module; 313. Vertical moving protrusion; 314. Extrusion plate; 315. Electric sheet; 4. Adjustment machine 401. Vertical fixing block; 402. Adjusting block; 403. Spiral rod; 404. Limiting column; 405. Bottom transmission block; 406. Limiting sliding column; 407. Groove; 408. Push plate; 409. Restriction chamber; 410. Hot and cold fan; 411. Grating; 5. Screening mechanism; 501. Guide chute; 502. Electric push plate; 503. Warning light; 504. Fixing plate; 505. Electric telescopic rod; 506. Push plate; 507. Waste lamp chamber. Detailed Implementation

[0020] The specific embodiments of the present invention will now be described in detail with reference to the accompanying drawings, but it should be understood that the scope of protection of the present invention is not limited to the specific embodiments.

[0021] like Figure 1-7 As shown, one embodiment of the present invention is a high-quality copper material direct-insertion LED bending device, which includes a device body 1, a collection box 2 provided on the outer wall of the device body 1, a preliminary maintenance mechanism 3 provided on the top of the device body 1, an adjustment mechanism 4 provided on the top of the device body 1, and a screening mechanism 5 provided on the outer wall of the device body 1. The initial maintenance mechanism 3 also includes a horizontal moving frame 301, a top clamp module 302, an active rotating shaft 303, a rotating transmission bar 304, a top-fixed horizontal plate 305, a horizontal fixing block 306, an elastic clamping block 307, and a sliding column 308. The horizontal moving frame 301 is slidably connected to the top of the device body 1, the top clamp module 302 is slidably connected to the top of the device body 1, the active rotating shaft 303 is rotatably connected to the top of the device body 1, the rotating transmission bar 304 is rotatably connected to the outer surface of the active rotating shaft 303, the top-fixed horizontal plate 305 is rotatably connected to the top of the active rotating shaft 303, the horizontal fixing block 306 is fixedly connected to the outer wall of the rotating transmission bar 304, the elastic clamping block 307 is disposed on the outer wall of the horizontal fixing block 306, and the sliding column 308 is slidably connected to the inner wall of the horizontal fixing block 306.

[0022] The initial maintenance mechanism 3 also includes a top extrusion bar 309, a movable mold frame 310, and an extrusion block 311. The top extrusion bar 309 is fixedly connected to the top of the sliding column 308. The horizontal connecting block 306 is connected to the top extrusion bar 309 by a spring, and the spring is sleeved on the outer circumferential surface of the sliding column 308. The movable mold frame 310 is fixedly connected to the outer wall of the horizontal moving frame 301. The extrusion block 311 is fixedly connected to the outer wall of the movable mold frame 310. The movable mold frame 310 is slidably connected to the device body 1.

[0023] The initial maintenance mechanism 3 also includes a clamping module 312, a vertical moving protrusion 313, a pressing plate 314, and an electric sheet 315. The clamping module 312 is fixedly connected to the top of the device body 1. The vertical moving protrusion 313 is slidably connected to the inner wall of the clamping module 312. The pressing plate 314 is fixedly connected to the top of the vertical moving protrusion 313. The electric sheet 315 is fixedly connected to the outer wall of the clamping module 312. The vertical moving protrusion 313 is located on the movement trajectory of the pressing block 311. The electric sheet 315 is connected to an external detection circuit. When the copper wire is clamped in place, the external circuit applies a detection voltage. If the circuit is not open, it is judged as a defective product. Insufficient copper wire allowance can cause the copper wire to break during bending. The first section of the moving mold frame 310 and the extrusion module 312 of the device are used to initially straighten the copper wire at the bottom of the LED lamp, so as to avoid the copper wire at the bottom of the LED lamp having different shapes before bending, which would affect the subsequent bending effect.

[0024] The adjustment mechanism 4 includes a vertical fixing block 401, an adjusting block 402, a spiral rod 403, and a limiting post 404. The vertical fixing block 401 is fixedly connected to the outer wall of the horizontal moving frame 301. The adjusting block 402 is slidably connected to the inner wall of the horizontal moving frame 301. The spiral rod 403 is rotatably connected to the inner wall of the vertical fixing block 401. The adjusting block 402 is movably connected to the outer circumferential surface of the spiral rod 403. The inner wall of the adjusting block 402 is provided with a movable key, and the movable key is located in the spiral groove on the circumferential surface of the spiral rod 403. The limiting post 404 is fixedly connected to the top of the device body 1.

[0025] The adjustment mechanism 4 also includes a bottom transmission block 405, a limiting slide post 406, a groove 407, and a push plate 408. The bottom transmission block 405 is slidably connected to the outer circumferential surface of the limiting post 404. The limiting slide post 406 is fixedly connected to the top of the device body 1. The limiting slide post 406 is slidably connected to the inner wall of the top clamping module 302. The groove 407 is opened on the outer wall of the top clamping module 302. The push plate 408 is fixedly connected to the inner wall of the horizontal moving frame 301.

[0026] The adjustment mechanism 4 also includes a confinement chamber 409, a hot and cold fan 410, and a grid 411. The confinement chamber 409 is fixedly connected to the inner wall of the transverse transfer frame 301, the hot and cold fan 410 is installed on the inner wall of the device body 1, and the grid 411 is fixedly connected to the outer wall of the device body 1. The hot and cold fan 410 blows hot air to slightly soften the copper wire at the bottom of the LED light, making it easier to bend the copper wire at the bottom of the LED light later. After the LED light is initially bent, the hot and cold fan 410 blows cold air to cool the bent copper wire at the bottom of the LED light.

[0027] Working Principle: This device is used to bend the copper wire at the bottom of the LED light. During operation, the LED is manually placed between the elastic clamps 307. Then, the device is activated to rotate the active rotating shaft 303. During the rotation of the active rotating shaft 303, the circumferential rotating transmission bar 304 is driven to rotate. During the rotation of the rotating transmission bar 304, multiple horizontally fixed connecting blocks 306 and elastic clamps 307 are driven to rotate. During the rotation of the elastic clamps 307, the LED light being clamped and fixed is moved. When the LED light moves to the fixed position... There is a slight pause between module 312 and the movable mold frame 310. Then, the transverse transfer frame 301 slides along the device body 1. Subsequently, the movable mold frame 310 and the extrusion module 312 overlap, causing the internal components to extrude and bend the copper wire at the bottom of the LED. Since multiple movable mold frames 310 and extrusion modules 312 are provided at the top of the transverse transfer frame 301, after the device bends the LED once, subsequent movable mold frames 310 and extrusion modules 312 will extrude the copper wire at the bottom of the LED again, preventing the copper wire at the bottom of the LED from being bent incompletely in one bend. When the moving mold 310 and the extrusion module 312 are in position, during the process of extruding and bending the copper wire at the bottom of the LED lamp, the moving mold 310 moves, causing the extrusion block 311 to move. The extrusion block 311 moves and inserts into the inner wall of the extrusion module 312. Subsequently, the inclined surface of the extrusion block 311 will push against the inclined surface at the bottom of the vertical moving protrusion 313. This step will cause the vertical moving protrusion 313 to move upward under the limit of the inner wall of the extrusion module 312. The upward movement of the vertical moving protrusion 313 will drive the extrusion plate 314 to move upward. The upward movement of the extrusion plate 314 will then be in contact with the bottom of the LED lamp. After the LED tube contacts the head, the pressing plate 314 will push the LED tube upward, so that the LED tube is always at a stable and uniform height. When the LED tube is too high, the top pressing strip 309 will press the bottom of the LED tube downward to prevent the pressing plate 314 from not reaching the bottom of the tube due to the LED tube being clamped too high. This step ensures that the LED is always at the same height inside the elastic clamping block 307, and that the copper wire at the bottom of the LED is always at the same height, avoiding the situation where the copper wire is broken during bending due to insufficient folding or insufficient copper wire at the top. The first movable mold frame 310 and the extrusion module 312 of the device are used to initially straighten the copper wire at the bottom of the LED lamp, so as to avoid the copper wire at the bottom of the LED lamp having different shapes before bending, which would affect the subsequent bending effect.

[0028] Before use, the device can be adjusted according to the bending requirements of LED lamp processing. The surface of the top clamp module 302 is provided with multiple grooves. When it is necessary to bend the copper wire at the bottom of the LED lamp into different shapes or at multiple angles, the top clamp module 302 is rotated manually to rotate under the limit of the limiting slide column 406, so that the groove 407 faces the extrusion module 312, thereby realizing the bending of the copper wire at the bottom of the LED lamp at multiple angles. When the copper wire at the bottom of the LED lamp needs to be bent laterally, the bottom transmission block 405 is sleeved on the outer circumferential surface of the limiting column 404. Then, the device is started to move the moving mold frame 310 toward the top clamp module 302. During the movement, the extrusion module 312 drives the push plate 408 to move. During the movement, the push plate 408 contacts the inclined surface at the bottom of the bottom transmission block 405. Then, the bottom transmission block 405 moves upward under the push of the push plate 408, thereby squeezing the copper wire at the bottom of the top LED lamp at a larger angle. The lateral bending of the LED light significantly improves the flexibility of the bending angle compared to traditional bending. The adjustment process is simple and can improve the bending efficiency of the copper wire at the bottom of the LED light, reducing the cost of purchasing additional bending mechanisms. During the transportation of the LED light by the elastic clamp 307, it passes the top of the heating and cooling fan 410. The front heating and cooling fan 410 blows hot air to slightly soften the copper wire at the bottom of the LED light, making it easier to bend the copper wire at the bottom of the LED light laterally. After the LED light is initially bent, the rear heating and cooling fan 410 blows cold air to cool the bent copper wire at the bottom of the LED light, thereby shaping the bent copper wire. At the same time, the horizontal moving frame 301 moves the restraint chamber 409 during the movement. When the restraint chamber 409 moves to the top of the grille 411, it concentrates the airflow blown by the heating and cooling fan 410, thereby increasing the impact of the airflow blown by the heating and cooling fan 410 on the copper wire at the bottom of the LED light. The rotating screw rod 403 drives the adjusting block 402 to extend or retract under the limit of the extrusion module 312 through the spiral groove on the circumference of the screw rod 403, thereby adapting to the copper wires of different lengths at the bottom of the LED lamp.

[0029] like Figure 1-7 As shown, based on the above embodiment, the screening mechanism 5 includes a guide trough 501, an electric push plate 502, and a warning light 503. The guide trough 501 is opened on the inner wall of the device body 1, the electric push plate 502 is slidably connected to the inner wall of the device body 1, and the warning light 503 is fixedly connected to the top of the movable mold frame 310. The warning light 503 is electrically connected to the electric sheet 315.

[0030] The screening mechanism 5 also includes a fixed plate 504 and an electric telescopic rod 505. The fixed plate 504 is fixedly connected to the outer wall of the top fixed horizontal plate 305. The electric telescopic rod 505 is set at the bottom of the fixed plate 504. The electric telescopic rod 505 is electrically connected to the warning light 503.

[0031] The screening mechanism 5 also includes a pusher plate 506 and a waste lamp compartment 507. The pusher plate 506 is fixedly connected to the bottom of the electric telescopic rod 505, and the waste lamp compartment 507 is set on the outer wall of the device body 1. The electric pusher 502 automatically starts and pushes the LED lights that have fallen into the guide chute 501 forward to the inclined chute, so that they fall into the inner wall of the waste lamp compartment 507 through the guide chute, thus facilitating subsequent manual collection and processing.

[0032] Working principle: When the moving mold frame 310 and the extrusion module 312 clamp the copper wire at the bottom of the LED light, the electric plate 315 will contact the copper wire at the bottom of the LED light. The electric plate 315 then releases current through the copper wire to light the LED light above. If the LED light is not lit, the electric plate 315 will release an electrical signal to the warning light 503. Upon receiving the signal, the warning light 503 will emit a brief flash. If the flashing is too frequent, it indicates a high defect rate in this batch of goods, requiring rework and maintenance. It is unnecessary to bend the high-defect goods. When a defective product appears in a batch of goods with a acceptable defect rate, the warning light 503 will emit a flash and then activate the electric extension device. The retracting rod 505 releases an electrical signal. Upon receiving the signal, the electric telescopic rod 505 extends downwards. As it extends downwards, it contacts the top extrusion bar 309, causing it to move downwards. The top extrusion bar 309 moves downwards and, through the inclined surface at the bottom, pushes open the elastic clamping block 307. The defective LED lights held by the elastic clamping block 307 then fall onto the inner wall of the guide trough 501. Subsequently, the electric push plate 502 automatically starts, pushing the LED lights that have fallen into the guide trough 501 forward onto the inclined chute. Guided by the inclined chute, they fall into the inner wall of the waste lamp compartment 507, facilitating subsequent manual collection and processing.

[0033] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0034] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high-quality copper-material through-hole LED bending device, characterized in that, The device includes a device body (1), a collection box (2) is provided on the outer wall of the device body (1), a preliminary maintenance mechanism (3) is provided on the top of the device body (1), an adjustment mechanism (4) is provided on the top of the device body (1), and a screening mechanism (5) is provided on the outer wall of the device body (1). The preliminary maintenance mechanism (3) further includes a horizontal moving frame (301), a top clamp module (302), an active rotating shaft (303), a rotating transmission bar (304), a top-fixed horizontal plate (305), a horizontal fixing connecting block (306), an elastic clamp block (307), and a sliding column (308). The horizontal moving frame (301) is slidably connected to the top of the device body (1), the top clamp module (302) is slidably connected to the top of the device body (1), and the active rotating shaft (303) is... Rotary connection is made to the top of the device body (1). The rotating transmission bar (304) is rotatably connected to the outer surface of the active rotating shaft (303). The top fixed horizontal plate (305) is rotatably connected to the top of the active rotating shaft (303). The horizontal fixed connecting block (306) is fixedly connected to the outer wall of the rotating transmission bar (304). The elastic clamping block (307) is set on the outer wall of the horizontal fixed connecting block (306). The sliding column (308) is slidably connected to the inner wall of the horizontal fixed connecting block (306).

2. The high-quality copper material straight-through LED bending device according to claim 1, characterized in that, The preliminary maintenance mechanism (3) also includes a top extrusion bar (309), a movable mold frame (310), and an extrusion block (311). The top extrusion bar (309) is fixedly connected to the top of the sliding column (308). The horizontal connecting block (306) is connected to the top extrusion bar (309) by a spring, and the spring is sleeved on the outer circumferential surface of the sliding column (308). The movable mold frame (310) is fixedly connected to the outer wall of the horizontal moving frame (301). The extrusion block (311) is fixedly connected to the outer wall of the movable mold frame (310). The movable mold frame (310) is slidably connected to the device body (1).

3. The high-quality copper material straight-insertion LED bending device according to claim 2, characterized in that, The preliminary maintenance mechanism (3) also includes a squeezing module (312), a vertical moving protrusion (313), a squeezing plate (314), and an electric sheet (315). The squeezing module (312) is fixedly connected to the top of the device body (1). The vertical moving protrusion (313) is slidably connected to the inner wall of the squeezing module (312). The squeezing plate (314) is fixedly connected to the top of the vertical moving protrusion (313). The electric sheet (315) is fixedly connected to the outer wall of the squeezing module (312). The vertical moving protrusion (313) is located on the movement trajectory of the squeezing block (311).

4. The high-quality copper material straight-insertion LED bending device according to claim 3, characterized in that, The adjustment mechanism (4) includes a vertical fixing block (401), an adjusting block (402), a spiral rod (403), and a limiting column (404). The vertical fixing block (401) is fixedly connected to the outer wall of the horizontal moving frame (301). The adjusting block (402) is slidably connected to the inner wall of the horizontal moving frame (301). The spiral rod (403) is rotatably connected to the inner wall of the vertical fixing block (401). The adjusting block (402) is movably connected to the outer circumferential surface of the spiral rod (403). The inner wall of the adjusting block (402) is provided with a movable key, and the movable key is located in the spiral groove on the circumferential surface of the spiral rod (403). The limiting column (404) is fixedly connected to the top of the device body (1).

5. A high-quality copper material straight-insertion LED bending device according to claim 4, characterized in that, The adjustment mechanism (4) further includes a bottom transmission block (405), a limiting slide column (406), a groove (407), and a push plate (408). The bottom transmission block (405) is slidably connected to the outer circumferential surface of the limiting column (404). The limiting slide column (406) is fixedly connected to the top of the device body (1). The limiting slide column (406) is slidably connected to the inner wall of the top clamping module (302). The groove (407) is opened on the outer wall of the top clamping module (302). The push plate (408) is fixedly connected to the inner wall of the horizontal moving frame (301).

6. A high-quality copper material straight-insertion LED bending device according to claim 5, characterized in that, The adjustment mechanism (4) also includes a restriction chamber (409), a hot and cold fan (410), and a grille (411). The restriction chamber (409) is fixedly connected to the inner wall of the transverse transfer frame (301), the hot and cold fan (410) is installed on the inner wall of the device body (1), and the grille (411) is fixedly connected to the outer wall of the device body (1).

7. A high-quality copper material straight-insertion LED bending device according to claim 6, characterized in that, The screening mechanism (5) includes a guide trough (501), an electric push plate (502), and a warning light (503). The guide trough (501) is opened on the inner wall of the device body (1). The electric push plate (502) is slidably connected to the inner wall of the device body (1). The warning light (503) is fixedly connected to the top of the movable mold frame (310). The warning light (503) is electrically connected to the electric plate (315).

8. A high-quality copper material straight-insertion LED bent-leg device according to claim 7, characterized in that, The screening mechanism (5) also includes a fixed plate (504) and an electric telescopic rod (505). The fixed plate (504) is fixedly connected to the outer wall of the top fixed horizontal plate (305). The electric telescopic rod (505) is set at the bottom of the fixed plate (504). The electric telescopic rod (505) is electrically connected to the warning light (503).

9. A high-quality copper material straight-through LED bending device according to claim 8, characterized in that, The screening mechanism (5) also includes a pusher (506) and a waste lamp compartment (507). The pusher (506) is fixedly connected to the bottom of the electric telescopic rod (505), and the waste lamp compartment (507) is set on the outer wall of the device body (1).

Citation Information

Patent Citations

  • LED lamp component processing hook device

    CN206405340U