A laser processing method for optical lenses

CN122913690APending Publication Date: 2026-10-16SUZHOU JIUJON OPTICS CO LTD
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Patent Information

Application Number
CN202611261060.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-08-19
Publication Date
2026-10-16

AI Technical Summary

Technical Problem

[0004]以上装置在对镜片进行切割时,实现了对镜片不同切割区域进行支撑固定的功能,在光学镜片的激光切割加工过程中,从镜片坯料中将所需要大小的镜片切割下后,由于切割部位熔融材料在脱离激光能量后而快速冷却、凝固,会形成微小毛刺,若不对此类毛刺进行清理,容易在装配时发生崩边或产生新裂纹等情况,而以上装置在进行激光加工过程中,缺乏针对此类毛刺问题进行处理的功能,故在此提出一种光学镜片的激光处理工艺用于解决上述问题

Benefits of technology

1、一种光学镜片的激光处理工艺,整合激光切割与毛刺清理步骤,在激光完成镜片分离切割后,通过第一电机、锥齿轮与第一圆杆的联动,可驱动衔接板转动度,实现激光枪头与柔性打磨头的快速姿态切换,激光切割完毕后无需更换设备或调整镜片位置,即可立即开展毛刺清理作业,提高了加工效率,还可避免二次搬运容易造成损伤的情况,安全性更高,以此在激光切割后快速进行去毛刺打磨,可有效避免因微小毛刺存在而会对后续装配造成不利影响,或者后续还需针对此类毛刺做单独处理而造成工序复杂的情况。

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Abstract

The application relates to the technical field of laser cutting, and discloses a laser processing technology for optical lenses, which comprises S1. cutting feeding, S2. laser cutting, S3. burr cleaning, and S4. finished product discharging. The laser cutting and burr cleaning steps are integrated, after the lens separation cutting is completed by laser, the first motor, the bevel gear and the first round rod are linked to drive the connecting plate to rotate by 90 degrees, the posture of the laser gun head and the flexible polishing head is quickly switched, burr cleaning operation can be immediately carried out after the laser cutting is completed without replacing equipment or adjusting the lens position, the processing efficiency is improved, the situation that the secondary handling is easy to cause damage can be avoided, the safety is higher, the burr polishing is quickly carried out after the laser cutting, the situation that the subsequent assembly is adversely affected due to the existence of the tiny burr can be effectively avoided, or the subsequent single treatment for the burrs is needed, so that the process is complicated.
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Description

Technical Field

[0001] This invention relates to the field of laser cutting technology, and in particular to a laser processing technology for optical lenses. Background Technology

[0002] Optical lenses are widely used in optical instruments, consumer electronics, medical devices, automotive optics and many other fields. Their core performance directly determines the imaging quality, optical transmission efficiency and stability of the end product. When processing optical lenses, lasers are often used for cutting to cut optical lenses of different shapes. Among them, circular optical lenses are one of the more common lens shapes.

[0003] Patent publication number CN120920934A discloses an optical lens laser cutting processing device, including a worktable, a laser cutting machine mounted on the right side of the upper part of the worktable, a support platform that moves left and right, two clamping units symmetrically arranged front and back mounted on the upper part of the support platform, and a stabilizing unit mounted in the middle of the upper part of the support platform. The clamping units are used to clamp and fix the ends of the optical lens blanks. It can support and fix each cutting area of ​​the optical lens blank when clamping and fixing the optical lens blank, so that after the optical lens blank is processed, the finished optical lens and waste can be quickly separated, ensuring overall processing efficiency and ensuring the optical performance and appearance quality of the optical lens. It can also support and fix each cutting area of ​​optical lens blanks of different shapes.

[0004] The above devices provide support and fixation for different cutting areas of the lens during the laser cutting process. However, after the lens of the required size is cut from the lens blank, the molten material at the cutting area cools and solidifies rapidly after being removed from the laser energy, forming tiny burrs. If these burrs are not cleaned, chipping or new cracks may occur during assembly. The above devices lack the function to handle these burrs during laser processing. Therefore, a laser processing technology for optical lenses is proposed to solve the above problems. Summary of the Invention

[0005] To address the aforementioned problems, this invention provides a laser processing technology for optical lenses.

[0006] The laser processing technology for optical lenses provided by this invention adopts the following technical solution: A laser processing technology for optical lenses includes the following steps: S1. Cutting and feeding: The optical lens blank to be cut is placed in the cutting device for feeding, and the center position of the blank is fixed to expose the edge for laser cutting; S2. Laser cutting: Cutting the optical lens from the blank along the desired shape trajectory of the optical lens; S3. Deburring: Grind the cut edges of the optical lens and spray water on the ground area to cool it down and wash away the debris. S4. Finished product unloading: Separately unload the waste material after cutting and the finished optical lens; The cutting device in step S1 includes a housing, inside which is a three-axis module. A frame is fixedly connected to the three-axis module. A connecting plate is provided on the front side of the frame. A first round rod is fixedly connected to the connecting plate. The first round rod extends into the frame and is rotatably connected to the frame. A laser gun head is fixedly connected to the front side of the connecting plate. A second round rod is rotatably connected to one side of the connecting plate. A flexible grinding head is fixedly connected to one end of the second round rod. A partition is fixedly connected inside the housing, and an electric conveyor belt is fixedly connected to the partition.

[0007] By adopting the above technical solution, integrating laser cutting and deburring steps, the laser gun head and flexible grinding head can be quickly switched after the laser completes the lens separation and cutting. After laser cutting, there is no need to change equipment or adjust the lens position, and deburring can be carried out immediately, which improves processing efficiency and avoids damage caused by secondary handling, thus improving safety. In this way, deburring and grinding can be carried out quickly after laser cutting, which can effectively avoid the adverse effects of the presence of small burrs on subsequent assembly, or the need for separate treatment of such burrs, which would complicate the process.

[0008] Preferably, a first bevel gear is fixedly connected to the outside of the first round rod, a first motor is fixedly connected to one side of the frame, and a second bevel gear is fixedly connected to the first motor through an output shaft. The first bevel gear is disposed on one side of the second bevel gear, and the first bevel gear meshes with the second bevel gear.

[0009] By adopting the above technical solution, the first motor is used to drive the second bevel gear to rotate.

[0010] Preferably, a second motor is fixedly connected inside the connecting plate, and the second motor is fixedly connected to one end of the second round rod through an output shaft.

[0011] By adopting the above technical solution, the second motor is used to drive the second round rod to rotate.

[0012] Preferably, the electric conveyor belt is fixedly connected to both the top and bottom of a positioning component, and the two positioning components are arranged in a mirror-symmetrical manner. The positioning component is used to fix the optical lens blank. The bottom of the electric conveyor belt is provided with a receiving component, which is used to transfer the lens blank to be cut towards the positioning component, and to receive the finished lens and scrap after cutting.

[0013] By adopting the above technical solution and through the design of the receiving component, the cut scraps and finished lenses can be effectively classified and fed into the system.

[0014] Preferably, the positioning component includes multiple guide boxes, which are arranged at equal intervals along the left-right direction on an electric conveyor belt. Multiple electric suction cups are provided at equal intervals along the front-back direction inside each guide box. Multiple positioning plates are fixedly connected to the outside of each electric suction cup, and the multiple positioning plates are fixedly connected to the inside of the guide box. A discharge port is opened on the front side of the guide box, and the bottom of the guide box is inclined towards the discharge port.

[0015] By adopting the above technical solution, the grinding fluid and debris that enter the guide box are discharged together through the discharge port.

[0016] Preferably, the receiving assembly includes a placement frame disposed below the electric conveyor belt. The placement frame is provided with a feeding plate, and the feeding plate has multiple feeding slots arranged at equal intervals. A first electric push rod is fixedly connected to the bottom of the placement frame and is fixedly connected to the bottom of the inner cavity of the housing. A sliding base is slidably connected to the bottom of the inner cavity of the housing in a left-right direction. A waste collection frame is fixedly connected to the top of the sliding base and is disposed on one side of the placement frame. The discharge direction of the waste collection frame is inclined outward from the housing, and the higher end of the waste collection frame extends above the feeding plate.

[0017] By adopting the above technical solution, the first electric push rod drives the placement frame to move up and down.

[0018] Preferably, metal blocks are fixedly connected to both the left and right sides of the feeding plate, auxiliary plates are provided on both the left and right sides of the placement frame, an electromagnetic block is fixedly connected to the side of the auxiliary plate facing the feeding plate, two electromagnetic blocks pass through the left and right side walls of the placement frame respectively, two guide rods are fixedly connected to both the left and right sides of the placement frame, the guide rods pass through the auxiliary plates, two springs are fixedly connected between the two auxiliary plates and the placement frame, and four springs are correspondingly located on the outside of the four guide rods.

[0019] By adopting the above technical solution, the electromagnetic block can attract and hold the metal block after being energized.

[0020] Preferably, the bottom of the placement frame is fixedly connected to multiple limiting telescopic plates, all of which are fixedly connected to the bottom of the inner cavity of the housing. A second electric push rod is fixedly connected to one side of the housing, and one end of the second electric push rod is fixedly connected to one side of the sliding base.

[0021] By adopting the above technical solution, the second electric push rod can drive the sliding base to move left and right.

[0022] Preferably, a nozzle is provided on the front side of the second round rod, a stabilizing plate is fixedly connected to the front side of the connecting plate, the nozzle passes through the stabilizing plate and is fixedly connected to the stabilizing plate, a box is fixedly connected to one side of the inner cavity of the housing, a receiving frame is fixedly connected to one side of the box, the receiving frame passes through the partition and is fixedly connected to the partition, the receiving frame is located on the front side of the electric conveyor belt, a filter plate is fixedly connected inside the box, a water pump is fixedly connected inside the housing, the input end of the water pump is connected to the box through a pipeline, the output end of the water pump is connected to the nozzle through a pipeline, a sealing door is provided on one side of the box, and the sealing door is connected to the box through a hinge.

[0023] By adopting the above technical solution, the filter plate filters out debris in the housing.

[0024] Preferably, a rotating rod is rotatably connected to the top of the inner cavity of the housing, and multiple mounting rings are fixedly connected to the bottom of the rotating rod. The housing is equipped with a guide pipe and multiple filter cylinders. The guide pipe and multiple filter cylinders pass through the corresponding mounting rings and are connected to the mounting rings by threads. A third motor is fixedly connected to the top of the housing. The third motor is fixedly connected to the rotating rod through an output shaft. A waste discharge pipe is fixedly connected to the bottom of the housing. The waste discharge pipe extends out of the housing and is fixedly connected to the housing. A valve is provided on the waste discharge pipe.

[0025] By adopting the above technical solution, debris and impurities inside the box can be discharged to the outside through the waste discharge pipe.

[0026] In summary, the present invention has the following beneficial technical effects: 1. A laser processing technology for optical lenses integrates laser cutting and deburring steps. After the laser completes the lens separation and cutting, the connecting plate can be rotated through the linkage of a first motor, a bevel gear, and a first round rod, realizing rapid attitude switching between the laser gun head and the flexible grinding head. After laser cutting, there is no need to change equipment or adjust the lens position, and deburring can be carried out immediately, which improves processing efficiency and avoids damage caused by secondary handling, thus improving safety. This rapid deburring and grinding after laser cutting can effectively avoid the adverse effects of small burrs on subsequent assembly, or the need for separate treatment of such burrs, which would complicate the process.

[0027] 2. A laser processing technology for optical lenses, wherein two positioning components are set up during loading and unloading, and an electric conveyor belt drives the upper and lower symmetrical positioning components to alternately perform loading, processing and unloading. When the finished positioning component is conveyed to the lower unloading, the other positioning component is simultaneously prepared for loading, so as to realize parallel processing and loading and unloading, and further improve the overall processing efficiency.

[0028] 3. A laser processing technology for optical lenses, wherein the scrap generated during cutting is discharged through the inclined bottom surface of the guide box and the discharge port, and the remaining scrap falls into the waste collection box when the positioning component flips, realizing automatic separation of finished products and waste materials, eliminating the need for manual sorting, reducing labor intensity, and avoiding waste residue contamination of lenses or equipment. Furthermore, after the waste containing scrap enters the box, the filtered polishing fluid can be extracted and reused, realizing resource recycling and saving processing costs. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a cross-sectional view of the shell structure in this invention; Figure 3 for Figure 2 Enlarged view of point A in the image; Figure 4 This is a cross-sectional view of the box structure in this invention; Figure 5 This is a schematic diagram of the structure of the feeding plate after it is removed from the placement frame in this invention; Figure 6 for Figure 5 Enlarged view of point B in the image; Figure 7 This is a cross-sectional view of the material guide box in this invention; Figure 8 This is a cross-sectional view of the frame structure in this invention; Figure 9 This is a structural diagram of the guide tube and filter cartridge after disassembly in this invention.

[0030] Explanation of reference numerals in the attached drawings: 1. Housing; 2. Three-axis module; 3. Frame; 4. Positioning component; 41. Guide box; 42. Electric suction cup; 43. Discharge port; 5. Receiving component; 51. Placement frame; 52. Discharge plate; 53. Discharge trough; 54. First electric push rod; 55. Sliding base; 56. Waste collection frame; 57. Metal block; 58. Electromagnetic block; 59. Guide rod; 591. Second electric push rod; 6. Connecting plate 7. First round rod; 8. Laser gun head; 9. Flexible grinding head; 10. Partition plate; 11. Electric conveyor belt; 12. First bevel gear; 13. First motor; 14. Second bevel gear; 15. Second motor; 16. Nozzle; 17. Box body; 18. Material receiving frame; 19. Filter plate; 20. Water pump; 21. Waste discharge pipe; 22. Rotating rod; 23. Mounting ring; 24. Guide pipe; 25. Filter cylinder; 26. Motor. Detailed Implementation

[0031] The following is in conjunction with the appendix Figure 1 -Appendix Figure 9 The present invention will be described in further detail below.

[0032] like Figures 1 to 9 As shown, an embodiment of the present invention provides a laser processing technology for an optical lens, comprising the following steps: S1. Cutting and feeding: The optical lens blank to be cut is placed in the cutting device for feeding, and the center position of the blank is fixed to expose the edge for laser cutting; S2. Laser cutting: Cutting the optical lens from the blank along the desired shape trajectory of the optical lens; S3. Deburring: Grind the cut edges of the optical lens and spray water on the ground area to cool it down and wash away the debris. S4. Finished product unloading: Separately unload the waste material after cutting and the finished optical lens; The cutting device in step S1 includes a housing 1, a three-axis module 2 inside the housing 1, a frame 3 fixedly connected to the three-axis module 2, a connecting plate 6 on the front side of the frame 3, a first round rod 7 fixedly connected to the connecting plate 6, the first round rod 7 extending into the frame 3 and rotatably connected to the frame 3, a laser gun head 8 fixedly connected to the front side of the connecting plate 6, a second round rod rotatably connected to one side of the connecting plate 6, a flexible grinding head 9 fixedly connected to one end of the second round rod, a partition 10 fixedly connected inside the housing 1, and an electric conveyor belt 11 fixedly connected to the partition 10.

[0033] In the specific implementation process, the three-axis module 2 drives the frame 3 to move, the frame 3 drives the first round rod 7 to move, the first round rod 7 drives the connecting plate 6 to move, and the connecting plate 6 drives the laser gun head 8 and the flexible grinding head 9 to move, thereby performing the purpose of cutting or grinding the optical lens during the movement. The electric conveyor belt 11 conveys the lens blank for loading and unloading. The first round rod 7 can rotate on the frame 3. In this device, the second round rod and the laser gun head 8 are placed in a mutually perpendicular posture, that is, when the laser gun head 8 performs the laser cutting task, the flexible grinding head 9 is positioned at the laser gun head 8. The flexible grinding head 9 is parallel to the horizontal plane. When grinding is required, the first round rod 7 is driven to rotate 90 degrees, causing the flexible grinding head 9 to be perpendicular to the horizontal plane, while the laser gun head 8 is parallel to the horizontal plane. This allows for quick switching between grinding and laser cutting tasks, which is beneficial for quickly carrying out deburring and grinding operations after laser cutting. The flexible grinding head 9 is made of a flexible material with elasticity to avoid damage to the optical lens during grinding. The material can be, for example, microporous polyurethane as the main body with abrasives such as alumina, or flexible silicone as the main body with ultrafine abrasives such as single crystal diamond.

[0034] The first round rod 7 is externally fixedly connected to the first bevel gear 12, and the frame 3 is fixedly connected to the first motor 13 on one side. The first motor 13 is fixedly connected to the second bevel gear 14 through the output shaft. The first bevel gear 12 is located on one side of the second bevel gear 14, and the first bevel gear 12 meshes with the second bevel gear 14.

[0035] The first motor 13 drives the second bevel gear 14 to rotate, the second bevel gear 14 drives the first bevel gear 12 to rotate, the first bevel gear 12 drives the first round rod 7 to rotate, and the first round rod 7 drives the connecting plate 6 to rotate, thereby driving the operation to switch between laser cutting and grinding operations.

[0036] The connecting plate 6 has a second motor 15 fixedly connected inside, and the second motor 15 is fixedly connected to one end of the second round rod through the output shaft.

[0037] The second motor 15 drives the second round rod to rotate, and the second round rod drives the flexible grinding head 9 to rotate, thereby realizing the deburring and grinding of the optical lens by the flexible grinding head 9.

[0038] Positioning components 4 are fixedly connected to the top and bottom of the electric conveyor belt 11. The two positioning components 4 are arranged in a mirror image symmetrically. The positioning components 4 are used to fix the optical lens blank. The bottom of the electric conveyor belt 11 is provided with a receiving component 5. The receiving component 5 is used to transfer the lens blank to be cut to the positioning component 4, and to receive the finished lens and scrap after cutting.

[0039] The electric conveyor belt 11 conveys a fixed distance, which can switch the upper and lower positions of the two positioning components 4. After all the lens blanks on a single positioning component 4 have been cut and polished, this positioning component 4 is conveyed to the lower position for unloading, while the other positioning component 4 is conveyed to the upper position for cutting and polishing, thus performing loading and unloading.

[0040] The positioning component 4 includes multiple guide boxes 41, which are arranged at equal intervals along the left and right directions on the electric conveyor belt 11. Multiple electric suction cups 42 are provided at equal intervals along the front and back directions inside the guide boxes 41. Multiple positioning plates are fixedly connected to the outside of the electric suction cups 42. The multiple positioning plates are fixedly connected to the inside of the guide boxes 41. A discharge port 43 is opened on the front side of the guide boxes 41, and the bottom of the guide boxes 41 is inclined towards the discharge port 43.

[0041] In the specific implementation process, when cutting the edge of the lens blank, the overall size of the electric suction cup 42 is smaller than the finished optical lens after cutting. The electric suction cup 42 adsorbs and fixes the center part of the lens blank. By adsorbing and fixing the center part, the cutting position can be staggered, avoiding the situation where the laser beam penetrates the lens blank and sweeps onto the electric suction cup 42. During the cutting process, the cut fragments can fall downward into the guide box 41 and roll out through the bottom slope of the guide box 41 towards the discharge port 43.

[0042] The receiving assembly 5 includes a placement frame 51, which is located below the electric conveyor belt 11. A feeding plate 52 is provided on the placement frame 51, and multiple feeding slots 53 are provided on the feeding plate 52. The multiple feeding slots 53 are arranged at equal intervals on the feeding plate 52. A first electric push rod 54 is fixedly connected to the bottom of the placement frame 51. The first electric push rod 54 is fixedly connected to the bottom of the inner cavity of the housing 1. A sliding base 55 is slidably connected to the bottom of the inner cavity of the housing 1 in the left-right direction. A waste collection frame 56 is fixedly connected to the top of the sliding base 55. The waste collection frame 56 is located on one side of the placement frame 51. The discharge direction of the waste collection frame 56 is inclined to the outside of the housing 1. The higher end of the waste collection frame 56 extends above the feeding plate 52.

[0043] In this device, multiple feeding slots 53 are correspondingly positioned below multiple electric suction cups 42 on the positioning assembly 4. During feeding, the lens blanks to be cut can be placed into the corresponding feeding slots 53 one by one. The first electric push rod 54 can drive the placement frame 51 to rise, which in turn drives the feeding plate 52 to rise. The feeding plate 52 moves the lens blanks upward until they touch the electric suction cups 42, whereupon the electric suction cups 42 work to hold the lens blanks in place. Subsequently, the placement frame 51 is driven to move downward, and the electric conveyor belt 11 transports the positioning assembly 4 with the lens blanks held in place to the upper part for cutting. The sliding base 55 can move left and right inside the housing 1. When the lens blanks are being fed, the sliding base 55 is driven to move towards the placement frame 51. The sliding base 55 also moves the waste collection frame 56 to the side of the feeding plate 52 to avoid obstructing the upward movement of the feeding plate 52. After the lens blanks are cut, the electric... The conveyor belt 11 transports the positioning component 4, which has the finished lens blank adsorbed above, to the bottom for unloading. At this time, the waste collection box 56 is driven to move above the unloading plate 52. After the guide box 41 is transported to the position with its opening facing downward, the remaining scraps cut out of the guide box 41 and not discharged through the discharge port 43 can fall downward into the waste collection box 56 under the influence of gravity. The waste collection box 56 collects them and rolls them to the outside of the housing 1, making it convenient for workers to collect them uniformly. When all the electric suction cups 42 on the positioning component 4 are aligned with the unloading grooves 53 on the unloading plate 52, the unloading plate 52 is driven to move upward again. After the finished optical lens below the electric suction cups 42 enters the unloading groove 53, the electric suction cups 42 release their adsorption on the finished optical lens, and the finished lens falls smoothly into the unloading groove 53 for centralized unloading.

[0044] Metal blocks 57 are fixedly connected to both sides of the feeding plate 52. Auxiliary plates are provided on both sides of the placement frame 51. Electromagnetic blocks 58 are fixedly connected to the side of the auxiliary plate facing the feeding plate 52. The two electromagnetic blocks 58 pass through the left and right side walls of the placement frame 51 respectively. Two guide rods 59 are fixedly connected to both sides of the placement frame 51. The guide rods 59 pass through the auxiliary plates. Two springs are fixedly connected between the two auxiliary plates and the placement frame 51. The four springs are correspondingly located on the outside of the four guide rods 59.

[0045] In the specific implementation process, an opening is formed on the front side of the placement frame 51 for the material feeding plate 52 to be pushed in and pulled out. The metal block 57 is made of a material that can be attracted by magnetism, such as iron or low carbon steel. After the material feeding plate 52 is placed in the placement frame 51, the electromagnetic block 58 is energized to attract the metal block 57. When the finished optical lens falls into the material feeding slot 53 in the material feeding plate 52 and the material feeding plate 52 needs to be removed, the electromagnetic block 58 is de-energized. At this time, the elastic force of the spring reduces the auxiliary plate and pushes it away from the metal block 57. The auxiliary plate drives the electromagnetic block 58 to move to the side of the metal plate. At this time, the material feeding plate 52 can be easily removed from the placement frame 51. This allows for the unified collection and placement of the finished optical lenses after cutting and grinding, which is more conducive to the transfer and handling by the staff.

[0046] Multiple limiting telescopic plates are fixedly connected to the bottom of the placement frame 51. All the limiting telescopic plates are fixedly connected to the bottom of the inner cavity of the housing 1. A second electric push rod 591 is fixedly connected to one side of the housing 1. One end of the second electric push rod 591 is fixedly connected to one side of the sliding base 55.

[0047] The limiting telescopic plate limits the placement frame 51, keeping it stable and vertically lifting and lowering, while the second electric push rod 591 can drive the sliding base 55 to move horizontally.

[0048] A nozzle 16 is provided on the front side of the second round rod. A stabilizing plate is fixedly connected to the front side of the connecting plate 6. The nozzle 16 passes through the stabilizing plate and is fixedly connected to the stabilizing plate. A box 17 is fixedly connected to one side of the inner cavity of the housing 1. A receiving frame 18 is fixedly connected to one side of the box 17. The receiving frame 18 passes through the partition 10 and is fixedly connected to the partition 10. The receiving frame 18 is located in front of the electric conveyor belt 11. A filter plate 19 is fixedly connected inside the box 17. A water pump 20 is fixedly connected inside the housing 1. The input end of the water pump 20 is connected to the box 17 through a pipe. The output end of the water pump 20 is connected to the nozzle 16 through a pipe. A sealing door is provided on one side of the box 17. The sealing door is connected to the box 17 through a hinge.

[0049] During grinding, nozzle 16 sprays grinding fluid onto the grinding area to promptly wash away and lubricate the grinding debris, further preventing damage caused by localized high temperatures. The discharge port 43 on the guide box 41 above the electric conveyor belt 11 is located above the receiving frame 18. The advantage of this design is that the washed-off grinding fluid mixed with the debris can pass through the discharge port 43 into the receiving frame 18, and then into the housing 17. The water pump 20... The part connected to the housing 17 via a pipeline is located on the side of the filter plate 19 away from the receiving frame 18. That is, the filter plate 19 filters and intercepts the grinding fluid entering the housing 17, separating the debris in the grinding fluid to prevent it from being re-sucked into the water pump 20. At this time, the water pump 20 can re-extract the grinding fluid filtered on one side of the filter plate 19 to the nozzle 16 and continue to perform the spray cooling operation during the grinding process, realizing the recycling of resources. After opening the sealed door, the inside of the housing 17 can be cleaned.

[0050] A rotating rod 22 is rotatably connected to the top of the inner cavity of the housing 17. Multiple mounting rings 23 are fixedly connected to the bottom of the rotating rod 22. The housing 17 is equipped with a guide pipe 24 and multiple filter cylinders 25. The guide pipe 24 and multiple filter cylinders 25 pass through the corresponding mounting rings 23 and are connected to the mounting rings 23 by threads. A third motor 26 is fixedly connected to the top of the housing 17. The third motor 26 is fixedly connected to the rotating rod 22 through the output shaft. A waste discharge pipe 21 is fixedly connected to the bottom of the housing 17. The waste discharge pipe 21 extends out of the housing 1 and is fixedly connected to the housing 1. A valve is provided on the waste discharge pipe 21.

[0051] In the specific implementation process, the third motor 26 drives the rotating rod 22 to rotate, which in turn drives the mounting ring 23 at the bottom to rotate synchronously. This switches the guide pipe 24 and each filter cylinder 25 to stop below the discharge port of the receiving frame 18 to receive or guide the debris. Multiple filter cylinders 25 can respectively receive and classify different types of debris with recycling value, achieving precise sorting and recycling of valuable debris. When debris enters, the liquid is discharged into the tank 17, while the debris is filtered and retained in the corresponding filter cylinder 25. When processing generates debris without recycling value, the third motor 26 adjusts the angle of the rotating rod 22 to precisely align and stop the guide pipe 24. Directly below the discharge port of the receiving frame 18; after being discharged through the receiving frame 18, the debris with no recycling value can be precisely guided down through the guide pipe 24, effectively preventing debris from entering the interior of each filter cartridge 25, preventing valuable filter cartridges 25 from being contaminated and mixed by ineffective debris, and finally the worthless debris can be directly discharged out through the waste discharge pipe 21 at the bottom of the box 17, completing the classification, filtration and sorting of debris; the debris with no recycling value that is filtered and intercepted by the filter plate 19 can be discharged uniformly through the waste discharge pipe 21 after the valve is opened, while the debris trapped in the filter cartridge 25 can be rotated off the mounting ring 23 for processing after the sealing door is opened, making the operation process simpler and more convenient.

[0052] The above are all preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, all equivalent changes made in accordance with the structure, shape and principle of the present invention should be covered within the scope of protection of the present invention.

Claims

1. A laser processing technology for optical lenses, characterized in that: Includes the following steps: S1. Cutting and feeding: The optical lens blank to be cut is placed in the cutting device for feeding, and the center position of the blank is fixed to expose the edge for laser cutting; S2. Laser cutting: Cutting the optical lens from the blank along the desired shape trajectory of the optical lens; S3. Deburring: Grind the cut edges of the optical lens and spray water on the ground area to cool it down and wash away the debris. S4. Finished product unloading: Separately unload the waste material after cutting and the finished optical lens; The cutting device in step S1 includes a housing (1), a three-axis module (2) is provided inside the housing (1), a frame (3) is fixedly connected to the three-axis module (2), a connecting plate (6) is provided on the front side of the frame (3), a first round rod (7) is fixedly connected to the connecting plate (6), the first round rod (7) extends into the frame (3) and is rotatably connected to the frame (3), a laser gun head (8) is fixedly connected to the front side of the connecting plate (6), a second round rod is rotatably connected to one side of the connecting plate (6), a flexible grinding head (9) is fixedly connected to one end of the second round rod, a partition (10) is fixedly connected inside the housing (1), and an electric conveyor belt (11) is fixedly connected to the partition (10).

2. The laser processing technology for an optical lens according to claim 1, characterized in that: The first round rod (7) is fixedly connected to a first bevel gear (12), and a third motor (13) is fixedly connected to one side of the frame (3). The third motor (13) is fixedly connected to a second bevel gear (14) through an output shaft. The first bevel gear (12) is located on one side of the second bevel gear (14), and the first bevel gear (12) meshes with the second bevel gear (14).

3. The laser processing technology for an optical lens according to claim 1, characterized in that: The connecting plate (6) is internally fixedly connected to a second motor (15), which is fixedly connected to one end of the second round rod via an output shaft.

4. The laser processing technology for an optical lens according to claim 1, characterized in that: The electric conveyor belt (11) is fixedly connected to both the top and bottom of a positioning component (4). The two positioning components (4) are arranged in a mirror image symmetrically. The positioning component (4) is used to fix the optical lens blank. The bottom of the electric conveyor belt (11) is provided with a receiving component (5). The receiving component (5) is used to transfer the lens blank to be cut to the positioning component (4) and to receive the finished lens and scrap after cutting.

5. The laser processing technology for an optical lens according to claim 4, characterized in that: The positioning component (4) includes multiple guide boxes (41), which are arranged at equal intervals along the left and right directions on the electric conveyor belt (11). Multiple electric suction cups (42) are provided at equal intervals along the front and back directions inside the guide boxes (41). Multiple positioning plates are fixedly connected to the outside of the electric suction cups (42), and the multiple positioning plates are fixedly connected to the inside of the guide boxes (41). A discharge port (43) is opened on the front side of the guide boxes (41), and the bottom of the guide boxes (41) is inclined towards the discharge port (43).

6. The laser processing technology for an optical lens according to claim 4, characterized in that: The receiving assembly (5) includes a placement frame (51), which is located below the electric conveyor belt (11). The placement frame (51) is provided with a feeding plate (52), and the feeding plate (52) is provided with multiple feeding slots (53). The multiple feeding slots (53) are arranged at equal intervals on the feeding plate (52). The bottom of the placement frame (51) is fixedly connected to a first electric push rod (54), which is fixedly connected to the bottom of the inner cavity of the housing (1). The bottom of the inner cavity of the housing (1) is slidably connected to a sliding base (55) in the left-right direction. The top of the sliding base (55) is fixedly connected to a waste collection frame (56), which is located on one side of the placement frame (51). The discharge direction of the waste collection frame (56) is inclined to the outside of the housing (1), and the high end of the waste collection frame (56) extends to the top of the feeding plate (52).

7. The laser processing technology for an optical lens according to claim 6, characterized in that: Metal blocks (57) are fixedly connected to both sides of the feeding plate (52). Auxiliary plates are provided on both sides of the placement frame (51). Electromagnetic blocks (58) are fixedly connected to the side of the auxiliary plate facing the feeding plate (52). The two electromagnetic blocks (58) pass through the left and right side walls of the placement frame (51) respectively. Two guide rods (59) are fixedly connected to both sides of the placement frame (51). The guide rods (59) pass through the auxiliary plates. Two springs are fixedly connected between the two auxiliary plates and the placement frame (51). The four springs are correspondingly located on the outside of the four guide rods (59).

8. The laser processing technology for an optical lens according to claim 6, characterized in that: The bottom of the placement frame (51) is fixedly connected to multiple limiting telescopic plates, which are all fixedly connected to the bottom of the inner cavity of the housing (1). A second electric push rod (591) is fixedly connected to one side of the housing (1), and one end of the second electric push rod (591) is fixedly connected to one side of the sliding base (55).

9. The laser processing technology for an optical lens according to claim 1, characterized in that: The second round rod is provided with a nozzle (16) on the front side. The connecting plate (6) is fixedly connected to a stabilizing plate. The nozzle (16) passes through the stabilizing plate and is fixedly connected to the stabilizing plate. The inner cavity of the housing (1) is fixedly connected to a box (17). The box (17) is fixedly connected to a receiving frame (18) on one side. The receiving frame (18) passes through the partition (10) and is fixedly connected to the partition (10). The receiving frame (18) is located in front of the electric conveyor belt (11). The box (17) is fixedly connected to a filter plate (19). The housing (1) is fixedly connected to a water pump (20). The input end of the water pump (20) is connected to the box (17) through a pipeline. The output end of the water pump (20) is connected to the nozzle (16) through a pipeline. The box (17) is provided with a sealing door on one side. The sealing door is connected to the box (17) through a hinge.

10. The laser processing technology for an optical lens according to claim 9, characterized in that: The top of the inner cavity of the box (17) is rotatably connected to a rotating rod (22), and the bottom of the rotating rod (22) is fixedly connected to multiple mounting rings (23). The box (17) is provided with a guide pipe (24) and multiple filter cylinders (25). The guide pipe (24) and multiple filter cylinders (25) pass through the corresponding mounting rings (23) and are connected to the mounting rings (23) by threads. The top of the box (17) is fixedly connected to a third motor (26), and the third motor (26) is fixedly connected to the rotating rod (22) through an output shaft. The bottom of the box (17) is fixedly connected to a waste discharge pipe (21), which extends out of the shell (1) and is fixedly connected to the shell (1). A valve is provided on the waste discharge pipe (21).

Citation Information

Patent Citations

  • Laser cutting machining device for optical lens

    CN120920934A