A notebook computer hinge assembly integrated device
Patent Information
- Application Number
- CN202611272334.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-08-19
- Publication Date
- 2026-10-16
AI Technical Summary
[0003]由于这类笔记本电脑转轴的结构复杂,常见的组装系统大多只能完成一部分组装任务,如将扭力调节组件的各零件按次序组装在插件pin针上,后续聚合、套入转轴、锁紧螺母等工序仍需简易治具配合人工组装的方式实现,流程环节多、流转路径长,严重制约整体的生产效率;也有全程采用机器人配合CCD视觉识别进行抓取、组装的方式,但这种方式的成本过高,难以推广使用
本发明提供的笔记本电脑转轴组立一体化设备,包括汇总模组、转运模组、聚合模组、组装模组、移栽模组、摇摆模组、锁螺母模组、下料模组,该设备通过组装模组的承载座跟随缓冲座、移动座的移动,能够使承架上的转轴平稳穿入聚合模组捋块和抵接块夹紧的扭力调节组件,再反向转动聚合模组聚合板即可脱离,再通过移栽模组的移栽夹爪移走组装好的承架,即可放置在摇摆模组的承架槽内通过锁螺母模组在转轴端部锁入螺母,然后摇摆模组的摇摆座和摇摆夹爪配合即可实现摇摆预磨,最后通过下料模组的下料夹爪取出,仅需人工在承架座上放置承架,即可完成笔记本电脑转轴的组立作业,生产效率和良品率高、一致性好,人力成本和部件成本低,易于推广使用。
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Figure CN122913818A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of notebook computer technology, and more specifically to an integrated device for assembling notebook computer hinges. Background Technology
[0002] The laptop hinge is an important component of a laptop computer, used to connect the computer screen to the computer base. Existing laptop hinges typically include two rotatably connected brackets, a hinge connected to one of the brackets, and a torque adjustment component fitted onto the hinge. The torque adjustment component includes multiple damping pads, springs, cams, concave wheels, and other parts, and is locked by a nut connected to the end of the hinge. For example, Chinese patents CN223320808U and CN222014677U disclose such laptop hinges.
[0003] Because of the complex structure of the hinge in this type of laptop, most common assembly systems can only complete part of the assembly task, such as assembling the various parts of the torque adjustment component onto the plug pins in sequence. Subsequent processes such as assembly, fitting into the hinge, and tightening the nut still require simple fixtures and manual assembly. The process involves many steps and long flow paths, which seriously restricts the overall production efficiency. There are also methods that use robots with CCD vision recognition for grasping and assembly throughout the process, but this method is too costly and difficult to promote and use. Summary of the Invention
[0004] The purpose of this invention is to overcome one or more shortcomings in the prior art and provide an integrated assembly device for laptop hinges.
[0005] To achieve the above objectives, the technical solution adopted by the present invention is an integrated device for assembling and assembling laptop hinges, comprising: The components of the torque adjustment assembly are gathered into the assembly tank in a collection module. The collection module includes multiple vibratory feeders, and the discharge ports of the vibratory feeders are connected to the assembly tank via a transport track. A transfer module that uses pins to transfer all parts in the assembly slot. The pins are used to pick up all parts in the assembly slot. The pins are rotatable and retractable. The direction of extension and retraction of the pins is perpendicular to their rotation axis. A polymer module for removing parts from pins and clamping them into a torque adjustment assembly includes a polymer plate, an abutment block, a removal cylinder, and a removal block. The polymer plate is rotatably disposed on the side of the pin away from the assembly groove. The abutment block and the removal cylinder are connected to the polymer plate. The piston rod of the removal cylinder intersects perpendicularly with the rotation axis of the polymer plate. The removal block is connected to the end of the piston rod. Both the removal block and the abutment block are provided with pin receiving grooves. When removing parts, the pin receiving grooves are aligned with the assembly grooves, and the pins are located in the pin receiving grooves. The torque adjustment component is fitted into the assembly module of the support frame shaft. The assembly module includes an assembly seat, a buffer seat, and a support frame seat. The assembly seat is movable. The buffer seat is movably connected to the assembly seat via an elastic element. The support frame seat is rotatably connected to the buffer seat. The support frame seat is used to place two supports. After placement, the shaft on the support frame is parallel to the moving direction of the assembly seat. The moving direction of the assembly seat, the moving direction of the buffer seat, and the rotation axis of the support frame seat are all parallel to the extension direction of the assembly groove. Remove the transplanting module of the assembled support frame. The transplanting module includes transplanting claws that can move up and down, back and forth, and left and right. The transplanting claws are connected to baffles for fitting into the end of the rotating shaft. A swing module for pre-grinding two supports by swinging. The swing module includes a rotatable swing seat and a swing gripper on one side of the swing seat. The rotation axis of the swing seat extends vertically. The upper end face of the swing seat is provided with a support groove to accommodate one of the supports. The swing gripper is used to hold the other support. A nut-locking module for locking nuts into the end of a shaft, the nut-locking module includes a nut feeding assembly and an electric screwdriver that can move up and down, back and forth, and left and right. A feeding module for removing the support frame from the slot where the nuts are locked. The feeding module includes an openable feeding gripper, which is located on one side of the electric screwdriver and moves synchronously with it.
[0006] Preferably, the transfer module further includes a transfer seat, a transfer plate, and a transfer cylinder. The transfer plate is rotatably connected to the transfer seat via a first rotary cylinder. The transfer cylinder is connected to the transfer plate. The pin is connected to the piston rod end of the transfer cylinder. When the transfer cylinder is activated, the pin extends and retracts. When the first rotary cylinder is activated, the pin rotates.
[0007] Preferably, the plane containing the polymer plate is parallel to the extension direction of the assembly groove, and the rotation axis of the polymer plate is parallel to the rotation axis of the pin.
[0008] Preferably, the shaving cylinder is movably connected to the polymer plate, and the moving direction of the shaving cylinder is perpendicular to the piston rod of the shaving cylinder.
[0009] Preferably, the polymerization module further includes polymerization claws disposed on the side of the abutment block facing the squeegee block, the surfaces of the polymerization claws facing each other are provided with arc-shaped grooves that match the outer wall of the part, and a polymerization cylinder for driving the polymerization claws to open and close is also connected to the polymerization plate.
[0010] Preferably, the polymerization module further includes a polymerization base that supports the rotation of the polymerization plate, and a servo motor disposed on the polymerization base to drive the polymerization plate to rotate.
[0011] Preferably, the assembly module further includes a servo electric cylinder for moving the assembly base and a rotary motor for rotating the support base, the rotary motor being disposed on the buffer seat and located on one side of the elastic member.
[0012] More preferably, a pressure sensor is provided between the elastic element and the assembly base, and the servo electric cylinder stops operating when the detected value of the pressure sensor exceeds a set range.
[0013] More preferably, one side of the servo cylinder is provided with a support box for placing the support frame, and there are two support boxes, one of which is provided with an oil injection mechanism.
[0014] Preferably, the side of the support seat is provided with multiple columnar protrusions. When the support frame is placed on the support frame seat, the protrusions are embedded into one of the holes on the support frame to achieve fixation.
[0015] Preferably, the transplanting module further includes a second rotary cylinder disposed between the transplanting seat and the transplanting cylinder. The transplanting cylinder is connected to the output shaft of the rotary cylinder. When the second rotary cylinder is activated, the plane where the transplanting gripper is located is parallel to the moving direction of the assembly seat.
[0016] More preferably, the transplanting gripper includes a fixed gripper and a movable gripper, the baffle is connected to the fixed gripper in the transplanting gripper, and the transplanting cylinder is used to drive the movable gripper to open and close.
[0017] More preferably, the transplanting module further includes a rotary cylinder disposed between the transplanting seat and the transplanting cylinder, the transplanting cylinder being connected to the output shaft of the rotary cylinder, and when the rotary cylinder is activated, the plane containing the transplanting gripper is parallel to the moving direction of the assembly seat.
[0018] Preferably, there are two swing modules arranged at intervals.
[0019] Preferably, the locking nut module further includes a vertically mounted three-axis robotic arm and a mounting plate connected to the end of the vertically mounted three-axis robotic arm, wherein the electric screwdriver is mounted on the mounting plate and extends in the vertical direction.
[0020] More preferably, the unloading module further includes an unloading cylinder connected to the mounting plate and located on one side of the electric screwdriver, and the unloading jaws are connected to the unloading cylinder, and the unloading jaws open and close when the unloading cylinder is activated.
[0021] Preferably, the device further includes a horizontal base plate, and the aggregation module, the transfer module, the aggregation module, the assembly module, the transplant module, the swing module, the locking nut module and the unloading module are all disposed on the horizontal base plate.
[0022] More preferably, the horizontal substrate has a discharge port extending vertically through it, the discharge port is located on one side of the swaying module, and a discharge pipe is connected below the discharge port.
[0023] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art: The integrated laptop hinge assembly equipment provided by this invention includes a collection module, a transfer module, a polymerization module, an assembly module, a transfer module, a swing module, a locking nut module, and a unloading module. This equipment allows the hinge on the support frame to smoothly pass through the torque adjustment component clamped by the polymerization module's lug block and abutment block via the movement of the assembly module's support seat, buffer seat, and moving seat. The polymerization plate of the polymerization module can then be disengaged by rotating it in the opposite direction. The assembled support frame is then removed by the transfer jaws of the transfer module and placed in the support frame groove of the swing module. A nut is then locked into the end of the hinge by the locking nut module. The swing seat and swing jaws of the swing module then cooperate to achieve swing pre-grinding. Finally, the hinge is removed by the unloading jaws of the unloading module. The assembly of the laptop hinge can be completed manually by placing the support frame on the support seat. This method offers high production efficiency and yield, good consistency, low labor and component costs, and is easy to promote and use. Attached Figure Description
[0024] Figure 1 , Figure 2 This is a three-dimensional schematic diagram of a preferred embodiment of the present invention.
[0025] Figure 3 yes Figure 1 A 3D schematic diagram of the central assembly module and the transfer module.
[0026] Figure 4 yes Figure 1 A three-dimensional schematic diagram of the transit module and the aggregation module.
[0027] Figure 5 , Figure 6 yes Figure 4 A three-dimensional schematic diagram of the polymer module.
[0028] Figure 7 yes Figure 5 Front view diagram.
[0029] Figure 8 yes Figure 7 The cross-sectional view along the AA direction only shows the abutment block, the smoothing block, and the aggregation clamp for easy observation.
[0030] Figure 9 , Figure 10 yes Figure 1 A three-dimensional schematic diagram of the polymerization module and assembly module.
[0031] Figure 11 yes Figure 1 A three-dimensional schematic diagram of the assembly module and the support box.
[0032] Figure 12 yes Figure 1 A three-dimensional schematic diagram of the assembly module and the transplanting module.
[0033] Figure 13 yes Figure 1 A three-dimensional schematic diagram of the transplanting gripper and swing module is shown, with the baffle removed for easier observation.
[0034] Figure 14 yes Figure 13 A 3D schematic diagram of the locking nut module and the material feeding module.
[0035] The components include: 1. Torque adjustment assembly; 2. Parts; 3. Support frame; 4. Rotating shaft; 10. Assembly module; 11. Assembly slot; 12. Vibratory feeder; 13. Transport track; 20. Transfer module; 21. Pin; 22. Transfer seat; 23. Transfer plate; 24. Transfer cylinder; 25. First rotary cylinder; 30. Aggregation module; 31. Aggregation plate; 311. Vertical guide rail; 32. Abutment block; 33. Smoothing cylinder; 34. Smoothing block; 35. Pin groove; 36. Aggregation seat; 37. Servo motor; 38. Aggregation gripper; 381. Arc groove; 39. Aggregation cylinder; 40. Assembly module; 41. Assembly seat; 42. Buffer seat; 43. Support frame seat; 44. Elastic element; 45. Protrusion; 46. Servo electric cylinder; 47. Rotary motor; 48. 50. Pressure sensor; 51. Transplanting module; 52. Transplanting gripper; 53. Fixed gripper; 54. Movable gripper; 55. Baffle; 56. Transplanting seat; 57. Suspended three-axis robotic arm; 58. Transplanting cylinder; 59. Second rotary cylinder; 60. Swing module; 61. Swing seat; 62. Swing gripper; 63. Support groove; 64. Swing motor; 65. Swing gripper cylinder; 71. Nut feeding assembly; 711. Nut vibratory feeder; 712. Nut conveying track; 713. Nut temporary storage platform; 72. Electric screwdriver; 73. Vertical three-axis robotic arm; 74. Mounting plate; 85. Unloading gripper; 86. Unloading cylinder; 97. Horizontal base plate; 98. Support box; 99. Oil injection mechanism; 90. Canopy; 91. Discharge port; 92. Discharge pipe. Detailed Implementation
[0036] like Figures 1 to 14As shown, the integrated laptop hinge assembly device provided by the present invention includes: a collection module 10, a transfer module 20, an aggregation module 30, an assembly module 40, a transfer module 50, a swing module 60, a locking nut module, a unloading module, and a horizontal base plate 90 for setting the collection module 10, the transfer module 20, the aggregation module 30, the assembly module 40, the transfer module 50, the swing module 60, the locking nut module, and the unloading module.
[0037] The aggregation module 10 aggregates the parts 2 of the torque adjustment component 1 into the assembly slot 11. The aggregation module 10 includes multiple vibratory feeders 12, and the discharge port of the vibratory feeder 12 is connected to the assembly slot 11 through the transport track 13.
[0038] The transfer module 20 includes pins 21 for picking up all parts 2 in the assembly slot 11. The pins 21 are rotatable and retractable. The retraction direction of the pins 21 is perpendicular to its rotation axis. The transfer module 20 transfers all parts 2 in the assembly slot 11 by rotating and retracting the pins 21.
[0039] The polymerization module 30 is used to remove all parts from the pin 21 and clamp them into a torque adjustment assembly 1. The polymerization module 30 includes a polymerization plate 31, an abutment block 32, a removal cylinder 33, and a removal block 34. The polymerization plate 31 is rotatably disposed on the side of the pin 21 away from the assembly groove 11. The abutment block 32 and the removal cylinder 33 are connected to the polymerization plate 31. The piston rod of the removal cylinder 33 intersects perpendicularly with the rotation axis of the polymerization plate 31. The removal block 34 is connected to the end of the piston rod of the removal cylinder 33. The upper surfaces of both the removal block 34 and the abutment block 32 are provided with pin holders. When part 2 is removed from the slot 35, the needle groove 35 is aligned with the assembly slot 11. The piston rod of the removal cylinder 33 extends. At this time, the pin 21 can be rotated to place its two ends into the needle groove 35 on the removal block 34 and the abutment block 32 respectively. Then, by retracting the piston rod of the removal cylinder 33, all parts 2 on the pin 21 can be removed and pushed towards the abutment block 32. The surfaces of the abutment block 32 and the removal block 34 on opposite sides are clamped to form the torque adjustment component 1. After removing part 2, the pin 21 retracts and rotates in the opposite direction to disengage from the polymerization module 30.
[0040] Assembly module 40 is used to fit the torque adjustment component 1, which clamps the abutment block 32 and the straightening block 34 in the polymerization module 30, onto the rotating shaft 4 of the support frame 3. Assembly module 40 includes assembly base 41, buffer base 42, and support frame 43. Assembly base 41 is movably configured. Buffer base 42 is movably connected to assembly base 41 via elastic element 44 for smooth insertion. Support frame 43 is rotatably connected to buffer base 42 to adjust the insertion angle and adapt to more models of laptop hinges. Support frame 43 is used to hold two supports 3. After placement, the rotating shaft 4 on the support frame 3 is parallel to the moving direction of assembly base 41. The moving direction of assembly base 41, the moving direction of buffer base 42, and the rotation axis of support frame 43 are all parallel to the extending direction of assembly groove 11. During insertion, the polymerization module... The rotation of the polymer plate 31 in module 30 causes the clamped torque adjustment component 1 to change direction, and the sliding block 34 to move between the torque adjustment component 1 and the assembly seat 41. Then, the assembly seat 41 is moved so that the rotating shaft 4 on the support seat 43 passes through the needle groove 35 on the sliding block 34 until the torque adjustment component 1 is fitted onto the rotating shaft 4. Then, the polymer plate 31 in the polymer module 30 is reversed to achieve disengagement. After fitting, the assembly seat 41 moves back to the origin in the opposite direction. The entire fitting action only requires manual connection of the two supports 3 through the rotating shaft 4 and then placing them on the support seat 43. The operation is simple and convenient. It should be noted that the side of the support seat 43 is provided with multiple columnar protrusions 45. When the support 3 is placed on the support seat 43, the protrusions 45 are embedded in the hole on one of the supports 3 to achieve fixation.
[0041] The transplanting module 50 is used to remove the support frame 3 after assembly (with the torque adjustment component 1 inserted). The transplanting module 50 includes transplanting grippers 51 that can move up and down, forward and backward, and left and right. The transplanting grippers 51 are designed to open and close to grip the support frame 3. To prevent the torque adjustment component 1 on the rotating shaft 4 from falling off during the movement, a baffle 52 for inserting into the end of the rotating shaft 4 is also connected to the transplanting grippers 51. When gripping, the baffle 52 is first inserted into the rotating shaft 4, and then the transplanting grippers 51 close. To avoid interference, the transplanting gripper 51 includes a fixed gripper 511 and a movable gripper 512. A baffle 52 is connected to the fixed gripper 511 in the transplanting gripper 51. The transplanting gripper 51 opens and closes by moving the movable gripper 512 toward or away from the fixed gripper 511. In other embodiments, the hole on the baffle 52 for the rotating shaft 4 is an oblong hole extending along the opening and closing direction of the transplanting gripper 51, so that the transplanting gripper 51 can be set to use a conventional opening and closing method.
[0042] The swing module 60 is used to realize the swing pre-grinding of two supports 3. The swing module 60 includes a rotatable swing seat 61 and a swing gripper 62 provided on one side of the swing seat 61. The rotation axis of the swing seat 61 extends vertically. The upper end surface of the swing seat 61 is provided with a support groove 63 to accommodate one of the supports 3. The support 3 is preferably an integral support 3 with the rotating shaft 4. After the support 3 is placed into the support groove 63, the rotating shaft 4 on the support 3 is vertically upward. The swing gripper 62 is used to clamp the other support 63. In order to improve efficiency, there are two swing modules 60 and they are arranged at intervals.
[0043] The nut locking module is used to lock nuts into the end of the rotating shaft 4. The nut locking module includes a nut feeding assembly 71 and an electric screwdriver 72 that can move up and down, back and forth, and left and right. The nut feeding assembly 71 uses a vibratory feeder and includes a nut vibratory feeder 711, a nut conveying track 712 connected to the outlet of the nut vibratory feeder 711, and a nut storage platform 713 connected to the end of the nut conveying track 712. After the support 3 is placed into the support slot 63, the swing gripper 62 clamps another support 63, the transfer gripper 51 disengages upward, the electric screwdriver 72 first picks up the nut, then moves it above the rotating shaft 4, then moves it downward and rotates it to lock the nut at the end of the rotating shaft 4 and press the torque adjustment assembly 1 on the rotating shaft 4. Then the electric screwdriver 72 moves upward and disengages. After disengagement, the swing seat 61 rotates to perform swing pre-grinding.
[0044] The unloading module is used to remove the support frame 3 with the nut locked in the support frame groove 63. The unloading module includes an openable unloading claw 81, which is located on one side of the electric screwdriver 72 and moves synchronously with it.
[0045] The advantage of this setup is that the assembly of the laptop hinge can be completed simply by manually placing two assembled supports 3 on the support base 63. This results in high production efficiency and yield, good consistency, low labor and component costs, and ease of promotion and use.
[0046] In this embodiment, the vibratory feeder 12 of the assembly module 10 is connected to the horizontal base plate 90, and the assembly groove 11 extends horizontally in the left-right direction. The transfer module 20 also includes a transfer seat 22, a transfer plate 23, and a transfer cylinder 24. The transfer seat 23 is connected to the horizontal base plate 90, and the transfer plate 23 is a vertical plate. The transfer plate 23 is rotatably connected to the front of the transfer seat 22 by a first rotary cylinder 25. The rotation axis of the transfer plate 23 extends in the front-back direction. The portion of the transfer plate 23 on one side of the first rotary cylinder 25 is longer (long end), and the other side is shorter (short end). When the transfer plate 23 is in the initial position, the long end of the transfer plate 23 extends horizontally. The transfer plate 23 extends horizontally towards the assembly slot 11. When the transfer plate 23 rotates to its limit position, the long end of the transfer plate 23 extends horizontally and away from the assembly slot 11. The transfer cylinder 24 is connected to the front surface of the transfer plate 23 and extends in the same direction as the transfer plate 23. The cylinder body of the transfer cylinder 24 intersects the rotation axis of the transfer plate 23 perpendicularly. The pin 21 is connected to the end of the piston rod of the transfer cylinder 24. The pin 21 extends in a direction parallel to the piston rod of the transfer cylinder 24 or is coaxial with the piston rod. When the transfer cylinder 24 is activated, the pin 21 extends and retracts. When the first rotary cylinder 25 is activated, the pin 21 rotates.
[0047] In this embodiment, the polymerization module 30 also includes a polymerization seat 36, a servo motor 37, a polymerization gripper 38, and a polymerization cylinder 39. Specifically, the polymerization seat 36 is located on the side of the transfer seat 22 away from the assembly slot 11. The servo motor 37 is connected to the rear side of the polymerization seat 36, and the output end of the servo motor 37 passes through the polymerization seat 36 and extends forward. The polymerization plate 31 is located on the front side of the polymerization seat 36. The polymerization plate 31 is a vertical plate extending in the left-right direction, that is, the plane where the polymerization plate 31 is located is parallel to the extension direction of the assembly slot 11. The upper end of the polymerization plate 31 is connected to the servo motor 39. The output end of machine 37 is connected to achieve rotation. This setting allows for precise control of the position of the polymerization plate 31, ensuring accurate alignment of the needle slot 35 and pin 21 during polymerization, and smooth insertion of the rotating shaft 4 during subsequent assembly. The rotation axis of the polymerization plate 31 extends in the front-to-back direction, parallel to the rotation axis of the pin 21. When the polymerization plate 31 is in its initial position, the squeegee 34 is located between the abutment block 32 and the assembly groove 11. When the polymerization plate 31 rotates to the assembly position, the abutment block 32 is located between the squeegee 34 and the assembly groove 11. The cylinder 33 is then connected. Extending horizontally in the left-right direction on the front surface of the polymer plate 31, a slitting cylinder 33 is movably connected to the polymer plate 31 for easy alignment. The moving direction of the slitting cylinder 33 is perpendicular to its piston rod. Specifically, the polymer plate 31 is provided with a vertical guide rail 311, and the seat plate of the slitting cylinder 33 is movably connected to the vertical guide rail 311 to adjust the position of the slitting cylinder 33 in the vertical direction. After adjustment, it should be locked by locking bolts or other means. The polymer clamping claw 38 is located on the side of the abutment block 32 facing the slitting block 34. The front surface is also connected to a polymerization cylinder 39. The polymerization gripper 38 is connected to the polymerization plate 31 through the polymerization cylinder 39. When the polymerization cylinder 39 is activated, it can drive the polymerization gripper 38 to open and close. The surface of the opposing side of the polymerization gripper 38 is provided with an arc-shaped groove 381 that matches the outer wall of the part 2 on the torque adjustment assembly 1. When the polymerization gripper 38 closes, it can clamp all the parts 2 between the abutment block 32 and the squeegee block 34. To prevent the parts 2 from falling off, when the piston rod of the squeegee cylinder 33 retracts, the left and right side walls of the polymerization gripper 38 are respectively in contact with the abutment block 32 and the squeegee block 34.
[0048] In this embodiment, the assembly module 40 also includes a servo cylinder 46 that drives the assembly base 41 to move and a rotary motor 47 that drives the support base 43 to rotate. The servo cylinder 46 is connected to the horizontal base plate 90 and is located on the side of the aggregation base 36 away from the transfer base 22. The assembly base 41 is connected to the output end of the servo cylinder 46 and is suspended above the horizontal base plate 90. A pressure sensor 48 is provided between the assembly base 41 and the elastic member 44. When the detection value of the pressure sensor 48 exceeds the set range, the servo cylinder 46 stops moving. The rotary motor 47 is provided on the buffer base 42 and is located in front of the elastic member 44. The output end of the rotary motor 47 drives the support base 34 to rotate through the transmission assembly.
[0049] To facilitate the loading of the support frame 3, in this embodiment, a support frame box 91 for placing the support frame 3 is provided on the horizontal base plate 90. There are two support frame boxes 91, which are spaced apart in the front-back direction to hold two different types of support frames 3. The support frame box 91 is located on the side of the servo cylinder 46 away from the aggregation seat 36 and close to the side of the horizontal base plate 90. When loading, the employee is located on this side of the horizontal base plate 90, with his two hands corresponding to the two support frame boxes 91 respectively. The support frame box 91 located on the front side (on the employee's right side) is provided with an oiling mechanism 92. After the two support frames 3 are assembled, they need to be placed in the oiling mechanism 92 for oiling.
[0050] In this embodiment, the transplanting module 50 also includes a transplanting seat 53, a suspended three-axis robotic arm 54, and a transplanting cylinder 55. The transplanting seat 53 is connected to the end of the suspended three-axis robotic arm 54, which is suspended on the bottom of the canopy 93 on the horizontal base plate 90. The transplanting cylinder 55 is disposed on the transplanting seat 53 and is used to drive the movable claw 512 of the transplanting gripper 51 to open and close. To adjust the direction of the rotating shaft 4, the transplanting module 50 further includes a second rotary cylinder 56 disposed between the transplanting seat 53 and the transplanting cylinder 55. Specifically, the second rotary cylinder 56 is connected to the front of the transplanting seat 53, and the transplanting cylinder 55 is connected to the output shaft of the second rotary cylinder 56. When the second rotary cylinder 56 is activated, it can drive the transplanting cylinder 53 to rotate, thereby causing the transplanting gripper 51 to rotate. When rotating, the plane on which the transplanting gripper 51 is located is parallel to the moving direction (left and right direction) of the assembly base 11.
[0051] In this embodiment, the swing module 60 further includes a swing motor 64 and a swing gripper cylinder 65. The swing motor 64 is connected to the lower surface of the horizontal substrate 90. The output end of the swing motor 64 passes through the horizontal substrate 90 and extends upward. The swing seat 61 is connected to the output end of the swing motor 64. When the swing motor 64 is activated, it drives the swing seat 61 to rotate. The swing motor 61 is preferably a servo motor to precisely control the rotation angle of the swing seat 61. The swing gripper cylinder 65 is connected to the horizontal substrate 90 and is located on one side of the swing seat 61. The swing gripper 62 is connected to the swing gripper cylinder 65. When the swing gripper cylinder 65 is activated, it can drive the swing gripper 62 to open and close.
[0052] In this embodiment, the locking nut module also includes a vertically mounted three-axis robotic arm 73 disposed on a horizontal base plate 90, and a mounting plate 74 connected to the end of the vertically mounted three-axis robotic arm 73. An electric screwdriver 72 is disposed on the mounting plate 74 and extends in a vertical direction. Further, the unloading module also includes an unloading cylinder 82 connected to the mounting plate 74 and located on one side of the electric screwdriver 72. An unloading gripper 81 is connected to the unloading cylinder 82. When the unloading cylinder 82 is activated, the unloading gripper 81 opens and closes.
[0053] To facilitate material unloading, a discharge port 94 extending vertically is further provided on the horizontal base plate 90. The discharge port 94 is located on one side of the swing module 60. Specifically, the discharge port 94 is located between the swing base 61 and the vertical three-axis robotic arm 73. A discharge pipe 95 is connected below the discharge port 94. The discharge pipe 95 is used to guide the assembled laptop hinge to the collection box (not shown in the figure) below the support box 91.
[0054] This equipment requires only one operator. During production, the corresponding materials are first poured into all the vibratory feeders, then the support frame 3 is poured into the support frame box 91. The equipment is then turned on, the support frame 3 is assembled, oiled, and placed on the support frame seat 43. It then waits for assembly. Once the transfer gripper 51 removes the assembled support frame 3 from the support frame seat 43 and the support frame seat 43 returns to its original position, the support frame 3 is placed on the support frame seat 43 again. This cycle is repeated to complete the production of laptop hinges for that shift. This equipment integrates the originally scattered workstations, reduces the gap between processes, and improves production efficiency. At the same time, it optimizes manpower allocation, saving at least two employees per shift and effectively reducing labor costs. The mechanical assembly method ensures good consistency, high yield, and avoids complex structures, resulting in a low equipment failure rate.
[0055] The above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the content of the present invention and implement it accordingly. They should not be used to limit the scope of protection of the present invention. All equivalent changes or modifications made in accordance with the spirit and essence of the present invention should be covered within the scope of protection of the present invention.
Claims
1. A notebook computer hinge assembly integrated device, comprising a collection module for collecting parts of a torque adjustment component into an assembly slot, a transfer module for transferring all parts in the assembly slot via pins, and an aggregation module for removing parts from the pins and clamping them into a torque adjustment component. Its features are, The polymerization module includes a polymerization plate, abutment block, a deflecting cylinder, and a deflecting block. The polymerization plate is rotatably disposed on the side of the pin away from the assembly groove. The abutment block and the deflecting cylinder are connected to the polymerization plate. The piston rod of the deflecting cylinder intersects perpendicularly with the rotation axis of the polymerization plate. The deflecting block is connected to the end of the piston rod. Both the deflecting block and the abutment block are provided with pin receiving grooves. When deflecting the part, the pin receiving grooves are aligned with the assembly grooves, and the pin is located in the pin receiving grooves. The equipment also includes an assembly module for fitting the torque adjustment component into the support frame shaft, a transfer module for removing the assembled support frame, a swing module, a locking nut module, and a material unloading module; The assembly module includes an assembly base, a buffer base, and a support base. The assembly base is movable, the buffer base is movably connected to the assembly base via an elastic element, and the support base is rotatably connected to the buffer base. The support base is used to hold two supports. After placement, the rotation axis on the support base is parallel to the moving direction of the assembly base. The moving direction of the assembly base, the moving direction of the buffer base, and the rotation axis of the support base are all parallel to the extension direction of the assembly groove. The transplanting module includes transplanting grippers that can move up and down, forward and backward, and left and right. The transplanting grippers are connected to a baffle for fitting into the end of the rotating shaft. The swinging module includes a rotatable swinging seat and a swinging gripper located on one side of the swinging seat. The rotation axis of the swinging seat extends in the vertical direction. The upper end face of the swinging seat is provided with a support groove for accommodating one of the supports. The swinging gripper is used to hold the other support. The nut locking module includes a nut feeding assembly and an electric screwdriver that can move up and down, forward and backward, and left and right. The unloading module includes an openable and closable unloading gripper located on one side of the electric screwdriver and moving synchronously with it.
2. The integrated laptop hinge assembly device according to claim 1, characterized in that: The transfer module also includes a transfer seat, a transfer plate, and a transfer cylinder. The transfer plate is rotatably connected to the transfer seat via a first rotary cylinder. The transfer cylinder is connected to the transfer plate. The pin is connected to the piston rod end of the transfer cylinder. When the transfer cylinder is activated, the pin extends and retracts. When the first rotary cylinder is activated, the pin rotates.
3. The integrated laptop hinge assembly device according to claim 1, characterized in that: The plane containing the polymer plate is parallel to the extension direction of the assembly groove, and the rotation axis of the polymer plate is parallel to the rotation axis of the pin.
4. The integrated laptop hinge assembly device according to claim 1, characterized in that: The polymerization module also includes polymerization claws located on the side of the abutment block facing the squeegee. The surfaces of the polymerization claws facing each other are provided with arc-shaped grooves that match the outer wall of the part. A polymerization cylinder that drives the polymerization claws to open and close is also connected to the polymerization plate.
5. The integrated laptop hinge assembly device according to claim 1, characterized in that: A pressure sensor is provided between the elastic element and the assembly base. When the detection value of the pressure sensor exceeds the set range, the assembly base stops moving.
6. The integrated laptop hinge assembly device according to claim 1, characterized in that: One side of the assembly module is provided with a support box for placing the support frame. There are two support boxes, one of which is equipped with an oil injection mechanism.
7. The integrated laptop hinge assembly device according to claim 1, characterized in that: The side of the support seat is provided with multiple columnar protrusions. When the support frame is placed on the support seat, the protrusions are embedded into one of the holes on the support frame to achieve fixation.
8. The integrated laptop hinge assembly device according to claim 1, characterized in that: The transplanting module also includes a transplanting seat, a suspended three-axis robotic arm, and a transplanting cylinder. The transplanting seat is connected to the end of the suspended three-axis robotic arm, and the transplanting cylinder is mounted on the transplanting seat to drive the transplanting grippers to open and close.
9. The integrated laptop hinge assembly device according to claim 8, characterized in that: The transplanting gripper includes a fixed gripper and a movable gripper. The baffle is connected to the fixed gripper in the transplanting gripper, and the transplanting cylinder is used to drive the movable gripper to open and close.
10. The integrated laptop hinge assembly device according to claim 8, characterized in that: The transplanting module also includes a second rotary cylinder disposed between the transplanting seat and the transplanting cylinder. The transplanting cylinder is connected to the output shaft of the rotary cylinder. When the second rotary cylinder is activated, the plane where the transplanting gripper is located is parallel to the moving direction of the assembly seat.
Citation Information
Patent Citations
Notebook computer rotating shaft and notebook computer
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Rotating shaft structure of notebook computer and notebook computer
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