A bare copper wire surface rust removal and polishing integrated treatment equipment

Abstract

The present application relates to copper wire processing equipment field, concretely is a kind of bare copper wire surface rust removal polishing integrated processing equipment, including two groups of opposite support card holder, the aluminum profile column of fixedly arranged in the inner end face four corners of two groups of support card holder, detachable fixedly connected in the alignment card holder of support card holder inner end face and fixedly arranged in the two groups of sealing card tube of alignment card holder outside.This application is double-station wheel rotation type rust removal polishing mechanism, front and rear two groups of polishing roller brush can be under the meshing of transmission gear and two groups of guide gear, carry out high-speed circumferential rotation, so that four groups of polishing roller brush can be carried out all-around rust removal and polishing operation to the outside of middle bare copper wire, same process four groups of polishing roller brush can maximize the polishing and rust removal efficiency of the outside of bare copper wire, while also improve the stability of the equipment to the continuous rust removal and polishing of bare copper wire.

Description

Technical Field

[0001] This invention relates to the field of copper wire processing equipment technology, specifically to an integrated rust removal and polishing treatment device for bare copper wire surfaces. Background Technology

[0002] Bare copper wire, as a basic conductor made from pure copper wire, has excellent conductivity and is widely used in various industrial fields such as wire and cable, electronic components, and machining. It is also the core substrate for subsequent processing of tin-plated copper wire. Due to the inherent characteristics of bare copper wire, it is extremely easy to react with oxygen and moisture in the air during processing, storage, and use, thus forming oxide and rust layers such as black copper oxide and green basic copper carbonate. These rust layers will affect the quality and yield of subsequent processing steps such as drawing, plating, and rolling of copper wire. Therefore, rust removal and polishing treatment of bare copper wire before it enters subsequent processing or is put into use is an indispensable key process.

[0003] However, existing bare copper wire rust removal and polishing equipment lacks stability in comprehensively removing rust and polishing the exterior of bare copper wires. At the same time, most existing bare copper wire polishing and rust removal equipment has a fixed structure, which is not convenient for adaptive processing of copper wires of different diameters, thus reducing the practical performance of the equipment. Therefore, there is a need for an integrated bare copper wire surface rust removal and polishing equipment to solve the problems mentioned above. Summary of the Invention

[0004] The purpose of this invention is to provide an integrated rust removal and polishing device for bare copper wire surfaces to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an integrated rust removal and polishing device for bare copper wire surfaces, comprising two sets of opposing support brackets, aluminum profile columns fixedly disposed at the four corners of the inner end faces of the two sets of support brackets, detachable alignment brackets fixedly attached to the inner end faces of the support brackets, and two sets of sealing sleeves fixedly disposed outside the alignment brackets.

[0006] The polishing and rust removal assembly consists of two sets, and the polishing and rust removal assembly is rotatably engaged with the inner end face of the support bracket via an alignment bracket. The polishing and rust removal assembly is used to remove rust and polish copper wire.

[0007] The transmission assembly is fixedly mounted on the upper part of the inner end face of the two sets of support brackets, and both output ends of the transmission assembly are fixedly connected to transmission gears.

[0008] Furthermore, the transmission assembly synchronously drives two sets of polishing and rust removal components to rotate inside the support bracket via two sets of transmission gears.

[0009] Specifically, a limiting groove is provided at the center of the inner end face of the transmission gear, and a feeding guide is fixedly provided at the center of the lower end face of the sealing cylinder.

[0010] Specifically, the transmission assembly includes a limiting bracket, bearing brackets fixedly clamped to both sides of the inner end face of the limiting bracket, and a servo motor fixedly mounted on the top of the limiting bracket via a motor base. The inner end faces of the two sets of bearing brackets are rotatably clamped with a transmission shaft, and guide keys are fixedly provided at both ends of the transmission shaft. A driven bevel gear is fixedly clamped at the middle of the outer end face of the transmission shaft, and a driving bevel gear is fixedly clamped at the power output end of the servo motor.

[0011] Specifically, the polishing and rust removal assembly includes a guide gear, a second turntable fixedly engaged with the front and rear of the guide gear, and a first turntable fixedly engaged with the front of the second turntable by four sets of annularly arranged locking pins. The inner end faces of the first turntable and the second turntable are each provided with four sets of positioning grooves at equal intervals, and an adjustment component is fixedly engaged with the inner end faces of the first turntable and the second turntable through the positioning grooves. Guide cylinders are fixedly installed at the wire openings of the two sets of first turntables.

[0012] Specifically, the control component includes two sets of locking seats arranged opposite each other, a support slide that is elastically slidably engaged inside the locking seats by a support spring, and a limiting rotating seat fixedly arranged inside the support slide. The inner end faces of the two sets of limiting rotating seats are fixedly engaged with grinding roller brushes near the bottom.

[0013] Specifically, the servo motor drives the transmission shaft to rotate by meshing the active bevel gear and the driven bevel gear. The transmission shaft is adapted to the limit slide groove by the guide key and then slides and engages with the transmission gear, which can improve the efficiency and cleanliness of subsequent rust removal and polishing of bare copper wire.

[0014] Specifically, the transmission gear meshes with the guide gear, and the transmission gear drives the four sets of grinding rollers to rotate around the axis of the turntable through the guide gear, which improves the convenience of subsequent assembly.

[0015] Specifically, the locking bracket is fixedly engaged inside turntable one and turntable two through the positioning slide groove. The outside of turntable one and turntable two are fitted and connected to the sealing cylinder, which can prevent various copper rust and debris from splashing during subsequent rust removal and polishing of the bare copper wire, thus improving the convenience of subsequent collection.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0017] 1. This invention is a dual-station rotary rust removal and polishing mechanism. The front and rear sets of grinding rollers can rotate at high speed under the meshing of the transmission gear and the two sets of guide gears, so that the four sets of grinding rollers can perform all-round rust removal and polishing operations on the exterior of the bare copper wire in the middle. The four sets of grinding rollers in the same process can maximize the polishing and rust removal efficiency on the exterior of the bare copper wire, and also improve the stability of the equipment for continuous rust removal and polishing of the bare copper wire.

[0018] 2. This invention features an adaptive elastic polishing structure. Under the pressure of the support springs, the four sets of support slides can be elastically positioned outside the bare copper wire to be polished, effectively improving the accuracy and stability of the alignment during polishing. The elastic alignment also facilitates subsequent polishing of bare copper wires of different diameters, significantly enhancing the equipment's practicality. Furthermore, the combination of the four sets of sealing sleeves, turntable one, turntable two, and the feeding guide reduces splashing of copper rust and debris during polishing and automatically removes various copper rust and debris through the feeding guide, further improving the equipment's usability. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the main body of the present invention;

[0021] Figure 2 This is an exploded view of the main body of the present invention;

[0022] Figure 3 This is a schematic diagram of the transmission component of the present invention;

[0023] Figure 4 This is a side view of the transmission assembly of the present invention;

[0024] Figure 5 This is a schematic diagram of the polishing and rust removal assembly of the present invention;

[0025] Figure 6 This is a side view of the polishing and rust removal assembly of the present invention;

[0026] Figure 7 This is a schematic diagram of the control component of the present invention.

[0027] In the diagram: 1-Support bracket, 2-Transmission assembly, 3-Aluminum profile column, 4-Alignment bracket, 5-Polishing and rust removal assembly, 6-Feeding guide tube, 7-Sealing sleeve, 8-Transmission gear, 9-Limiting slide, 21-Guide key, 22-Drive bevel gear, 23-Servo motor, 24-Motor base, 25-Limiting bracket, 26-Transmission shaft, 27-Bearing bracket, 28-Driven bevel gear, 51-Guide slide, 52-Adjustment assembly, 53-Guide gear, 54-Positioning slide, 55-Turntable 1, 56-Locking pin, 57-Turntable 2, 521-Limiting rotary seat, 522-Grinding roller brush, 523-Supporting slide, 524-Supporting spring, 525-Locking bracket. Detailed Implementation

[0028] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0029] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0030] The invention will be further described below with reference to the accompanying drawings.

[0031] Example 1

[0032] Please see Figure 1-2 One embodiment of the present invention provides an integrated rust removal and polishing device for bare copper wire surfaces, comprising two sets of opposing support brackets 1, aluminum profile columns 3 fixedly disposed at the four corners of the inner end faces of the two sets of support brackets 1, detachable alignment brackets 4 fixedly attached to the inner end faces of the support brackets 1, and two sets of sealing sleeves 7 fixedly disposed outside the alignment brackets 4.

[0033] The polishing and rust removal component 5 is provided in two sets. The polishing and rust removal component 5 is rotatably engaged with the inner end face of the support bracket 1 through the alignment bracket 4. The polishing and rust removal component 5 is used to remove rust and polish copper wire.

[0034] Transmission component 2 is fixedly installed on the upper part of the inner end face of the two sets of support brackets 1, and both output ends of transmission component 2 are fixedly connected to transmission gears 8.

[0035] Furthermore, the transmission component 2 drives the two polishing and rust removal components 5 to rotate inside the support bracket 1 synchronously through two sets of transmission gears 8.

[0036] A limiting groove 9 is provided at the center of the inner end face of the transmission gear 8, and a feeding guide 6 is fixedly provided at the center of the lower end face of the sealing cylinder 7. The feeding guide 6 can facilitate the rapid collection and discharge of various waste chips and copper rust from the external grinding of the bare copper wire.

[0037] like Figure 3 and Figure 4 The transmission assembly 2 includes a limiting bracket 25, bearing brackets 27 fixedly clamped to both sides of the inner end face of the limiting bracket 25, and a servo motor 23 fixedly mounted on the top of the limiting bracket 25 via a motor base 24. The inner end faces of the two sets of bearing brackets 27 are rotatably clamped to a transmission shaft 26, and guide keys 21 are fixedly provided at both ends of the transmission shaft 26. A driven bevel gear 28 is fixedly clamped at the middle of the outer end face of the transmission shaft 26, and a driving bevel gear 22 is fixedly clamped at the power output end of the servo motor 23.

[0038] like Figure 5 and Figure 6 The polishing and rust removal component 5 includes a guide gear 53, a second turntable 57 fixedly attached to the front and rear of the guide gear 53, and a first turntable 55 fixedly attached to the front of the second turntable 57 by four sets of annularly arranged locking pins 56. The inner end faces of the first turntable 55 and the second turntable 57 are provided with four sets of positioning grooves 54 at equal intervals. An adjustment component 52 is fixedly attached to the inner end faces of the first turntable 55 and the second turntable 57 by the positioning grooves 54. A guide cylinder 51 is fixedly installed at the wire opening of the two sets of first turntables 55.

[0039] like Figure 7 The control component 52 includes two sets of locking seats 525 arranged opposite to each other, a support slide 523 that is elastically slidably locked inside the locking seat 525 by a support spring 524, and a limiting rotating seat 521 fixedly installed inside the support slide 523. The inner end faces of the two sets of limiting rotating seats 521 are fixedly locked with grinding roller brushes 522 near the bottom.

[0040] like Figure 1 and Figure 3The servo motor 23 drives the transmission shaft 26 to rotate by meshing with the driven bevel gear 28 through the active bevel gear 22. The transmission shaft 26 is adapted to the limit groove 9 through the guide key 21 and slides with the transmission gear 8. The sliding limit of the limit groove 9 and the guide key 21 can not only improve the stability of the subsequent transmission between the guide key 21 and the two sets of transmission gears 8, but also improve the stability and convenience of the subsequent assembly limit of the transmission gear 8 and the transmission shaft 26.

[0041] like Figure 2 and Figure 5 The transmission gear 8 meshes with the guide gear 53, and the transmission gear 8 drives the four sets of grinding roller brushes 522 to rotate around the axis of the turntable 55 through the guide gear 53. During transmission, the transmission gear 8 can simultaneously drive the two sets of guide gears 53 to rotate at high speed, which facilitates the subsequent high-speed rotation of the four sets of grinding roller brushes 522 by the two sets of guide gears 53, thereby improving the efficiency and cleanliness of subsequent rust removal and polishing of bare copper wire.

[0042] like Figure 1 and Figure 7 The locking bracket 525 is fixedly engaged inside the turntable 1 55 and turntable 2 57 through the positioning slide groove 54. The positioning slide groove 54 can provide sufficient limiting space for the locking bracket 525, thereby facilitating the quick docking and installation of the locking bracket 525 and the grinding roller brush 522, and improving the convenience of subsequent assembly.

[0043] The exterior of turntable 1 55 and turntable 2 57 are fitted and connected to the sealing cylinder 7. When turntable 1 55 and turntable 2 57 rotate, they can rotate and fit with the sealing cylinder 7 to form a cylinder, which prevents various copper rust and debris from splashing during subsequent rust removal and polishing of the bare copper wire, and improves the convenience of subsequent collection.

[0044] Working Principle: Before use, the operator can thread the bare copper wire to be cleaned through the two sets of polishing and rust removal components 5. At this time, the bare copper wire and the four sets of grinding rollers 522 are coaxial. When polishing the bare copper wire, the operator can start the servo motor 23 through the external control module. The servo motor 23 can drive the bottom active bevel gear 22 to rotate. At the same time, the active bevel gear 22 can synchronously drive the internal transmission shaft 26 to rotate through the driven bevel gear 28. Thus, when the transmission shaft 26 rotates, it can synchronously drive the two sets of guide gears 53 to rotate through the guide key 21. At this time, the two sets of guide gears 53 can mesh and rotate synchronously, so that the two sets of guide gears 53 can synchronously drive the two sets of internal rotating rollers. The second disc 57 and the first disc 55 rotate. When the first disc 55 and the second disc 57 rotate, they can synchronously drive the four sets of grinding rollers 522 to rotate in a circle. This allows the four sets of grinding rollers 522 to perform all-round grinding operations on the bare copper wire at the center of the circle when rotating at high speed. At the same time, the sealing sleeve 7 can cooperate with the first disc 55 and the second disc 57 to prevent the subsequent grinding debris from splashing. Meanwhile, the grinding waste is guided inside the sealing sleeve 7 and finally discharged through the feeding guide tube 6. At the same time, the support slide 523 and the grinding rollers 522 can be elastically pressed into the locking seat 525 by the support spring 524, so that the grinding rollers 522 can adapt to the polishing and rust removal operations of copper wires of different diameters.

[0045] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated rust removal and polishing device for bare copper wire, comprising two sets of opposing support brackets (1), aluminum profile columns (3) fixedly disposed at the four corners of the inner end faces of the two sets of support brackets (1), a detachable alignment bracket (4) fixedly attached to the inner end face of the support bracket (1), and two sets of sealing sleeves (7) fixedly disposed outside the alignment bracket (4), characterized in that: Polishing and rust removal assembly (5), the polishing and rust removal assembly (5) is provided in two sets, and the polishing and rust removal assembly (5) is rotated and clamped to the inner end face of the support bracket (1) through the alignment bracket (4). The polishing and rust removal assembly (5) is used to remove rust and polish copper wire. Transmission assembly (2), the transmission assembly (2) is fixedly installed on the upper part of the inner end face of two sets of support brackets (1), and both output ends of the transmission assembly (2) are fixedly connected to transmission gears (8). Furthermore, the transmission component (2) drives the two polishing and rust removal components (5) to rotate inside the support bracket (1) synchronously through two sets of transmission gears (8).

2. The integrated rust removal and polishing equipment for bare copper wire surface as described in claim 1, characterized in that: A limiting groove (9) is provided at the center of the inner end face of the transmission gear (8), and a feeding guide (6) is fixedly provided at the center of the lower end face of the sealing cylinder (7).

3. The integrated rust removal and polishing equipment for bare copper wire surface according to claim 2, characterized in that: The transmission assembly (2) includes a limiting bracket (25), bearing brackets (27) fixedly clamped on both sides of the inner end face of the limiting bracket (25), and a servo motor (23) fixedly mounted on the top of the limiting bracket (25) via a motor base (24). The inner end faces of the two sets of bearing brackets (27) are rotatably clamped with a transmission shaft (26), and guide keys (21) are fixedly provided at both ends of the transmission shaft (26). A driven bevel gear (28) is fixedly clamped at the middle of the outer end face of the transmission shaft (26), and an active bevel gear (22) is fixedly clamped at the power output end of the servo motor (23).

4. The integrated rust removal and polishing equipment for bare copper wire surface as described in claim 3, characterized in that: The polishing and rust removal assembly (5) includes a guide gear (53), a second turntable (57) fixedly attached to the front and rear of the guide gear (53), and a first turntable (55) fixedly attached to the front of the second turntable (57) by four sets of annular locking pins (56). The inner end faces of the first turntable (55) and the second turntable (57) are provided with four sets of positioning grooves (54) at equal intervals. An adjustment assembly (52) is fixedly attached to the inner end faces of the first turntable (55) and the second turntable (57) by the positioning grooves (54). A guide cylinder (51) is fixedly attached to the wire opening of the two sets of first turntables (55).

5. The integrated rust removal and polishing equipment for bare copper wire surface as described in claim 4, characterized in that: The control component (52) includes two sets of locking seats (525) arranged opposite to each other, a support slide (523) elastically slidably locked inside the locking seat (525) by a support spring (524), and a limiting rotating seat (521) fixedly set inside the support slide (523). The inner end faces of the two sets of limiting rotating seats (521) are fixedly locked with grinding roller brushes (522) near the bottom.

6. The integrated rust removal and polishing equipment for bare copper wire surface as described in claim 5, characterized in that: The servo motor (23) drives the transmission shaft (26) to rotate by meshing with the driven bevel gear (28) through the active bevel gear (22), and the transmission shaft (26) is adapted to the limit slide groove (9) through the guide key (21) and then slides and engages with the transmission gear (8).

7. The integrated rust removal and polishing equipment for bare copper wire surface as described in claim 5, characterized in that: The transmission gear (8) meshes with the guide gear (53), and the transmission gear (8) drives the four sets of grinding rollers (522) to rotate around the axis of the turntable (55) through the guide gear (53).

8. The integrated rust removal and polishing equipment for bare copper wire surface as described in claim 5, characterized in that: The locking seat (525) is fixedly engaged inside the turntable one (55) and turntable two (57) through the positioning slide (54), and the outside of the turntable one (55) and turntable two (57) are fitted and connected to the sealing sleeve (7).

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